Screw air compressor

Fu7.5-250 kw (AFC) of APF

Product instruction manual

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 Orders to record
1. Security measures...1
1.1 security icon...1
1.2 installation, operation, maintenance and repair measures of safety considerations, and...1
1.3 operating precautions and safety measures in the process of...1
1.4 maintenance or repair prevention measures and safety measures in the process of...2
1.5 in dealing with a refrigerant, please pay special attention to the following security
measures...2
2. Installation of...2
2.1 environmental requirements...2
2.2. Installation site requirements...3
2.3 ventilation and cooling requirements... 3
2.4 ventilating fan air volume request... 4
2.5 warning... 4
2.6 piping suggestion... 4
2.7 electrical installation preparation measures to control...6
3. An overview... 7
3.1 introduction... 7
3.2 air flow... 8
3.3 lubricating oil system... 8
3.4 the cooling system... 9
3.5 adjust the system... 11
3.6 electrical system... 11
3.7 instructions... 11
3.8 preventive maintenance plan... 12
4. Microcomputer control... 14
4.1 buttons show... 14
4.2 light show... 16
4.3 state display and operation... 16
4.4 operation parameters... 17
4.5 user parameters... 19
4.6 the factory parameters... 22
4.7 the calibration parameters... 23
4.8 spreading parameters... 25
4.9 hardware parameters... 25
4.10 material parameters... 26
4.11 inverter preset... 26
4.12 screen calibration... 28
4.13 timing pressure... 28
4.14 historical fault... 29
4.15 the host variable frequency... 29
 4.16 the fan frequency conversion... 29
4.17 date/time... 32
4.18 operating permissions and password management... 33
4.19 controller function and technical parameters of... 33
5. The function and technical parameters of... 34
6. The controller specifications... 35
6.1 model shows that... 35
6.2 the machine is suitable for motor power specifications table... 36
7. Early warning function... 36
7.1 air filter warning... 36
7.2 oil filter warning... 36
7.3 the oil separator warning... 36
7.4 lubricating oil use time warning... 36
7.5 grease use time warning... 36
7.6 high exhaust temperature warning... 36
8. Install protection... 36
8.1 the protection of motor... 36
8.2 air overtemperature protection... 37
8.3 air compressor writers reversal protection... 37
8.4 air compressor writers open phase protection... 37
8.5 air supply pressure to overpressure protection... 37
8.6 sensor failure protection... 37
The processing of 9. Common faults... 37
10. The linkage control, network communication... 38
10.1 spreading that...... 38
10.2 to communicate... 39
11. Control frequency conversion operation... 39
485 communication control mode... 39
12. The electrical schematic diagram... 42
1. Security measures
1.1 security icon
Pay attention to the
danger

Police tell

Important note

1.2 precautions and safety measures for installation, operation, maintenance

and repair
The manufacturer shall not be liable for any damage or injury caused by neglect of
these precautions or by failure, even if not expressly stated, to comply with
warnings and precautions for installation, operation, maintenance and repair.
Precautions and safety measures during installation:
1. Lift the machine with appropriate equipment in accordance with applicable safety regulations.Loose
parts or rotating parts must be securely fixed before lifting. It is forbidden to suspend or stay in the
dangerous area when lifting heavy objects. Acceleration and deceleration must be kept within safe
limits. Wear safety helmet when working in high altitude or lifting equipment area.
2. Place the machine in an environment where the air is as cool and clean as possible.Install suction
lines if necessary. Do not block the air inlet. Measures must be taken to minimize moisture from
imported air.
3. Before connecting the pipe, remove all screw plugs, caps and desiccant bags.
4. Air hose must be sized correctly and suitable for use under working pressure.Do not use worn,
damaged or old hoses. Branch and connection dimensions must be correct and suitable for use under
working pressure.
5. Do not install in the place where the inhalable air contains flammable gases, vapors and particles
that may cause internal fire or explosion.
6. Cannot apply external force to air outlet valve;The connecting pipe shall not be distorted.
7. If remote control is installed, the machine must be clearly marked indicating danger: this machine is
remote controlled and may be started without warning.
8. Before maintenance or repair, the operator must ensure that the machine is shut down and the
disconnecting switch is turned on and locked.To further ensure safety, the personnel who turn on the
remote control of the machine should take adequate precautions to ensure that no one is checking or
operating the machine. Therefore, the appropriate notification should be pasted on the boot device.
9. Air-cooled machines must be installed in such a way that sufficient cooling air can be obtained and
the exhaust gas cannot be recirculated into the compressor air inlet or cooling air inlet.
10. Electrical connections must conform to specifications.The machine must be grounded and fuses
installed in each section to prevent short circuits. Lockable power disconnectors must be installed
near the compressor.
11. On a machine equipped with the automatic start-stop system or activated with the automatic
restart function after power failure, a mark must be pasted near the instrument panel indicating that
"this machine may be started without warning".
12. In the compressor system, a manual valve must be installed to isolate each compressor.A check
valve shall not be used to isolate the pressure system. Do not remove or tamper with safety devices,

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protective devices or insulators installed on the machine. One or more pressure relief devices must be
used as required to protect each pressure vessel or auxiliary equipment installed on the outside of the
machine where the air pressure exceeds the atmosphere.
13. Piping or other parts that are hot and may be accidentally touched by a person in normal
operation must be protected or isolated, and other hot piping must be clearly marked
14. Use hose fittings and connections of the correct type and size. When venting through hoses or air
lines, be sure to secure the open end. If left unchecked, the open end will suddenly move and may
cause damage. Make sure the hose is fully depressurized before disconnecting the hose.

1.3 precautions and safety measures during operation:

1. The operator must follow the safe operation rules and comply with all relevant work safety
requirements and regulations.
2. Installation, operation, maintenance and repair work shall be performed only by authorized and
accredited trained professionals.
3. If compressed air is not breathable, it must be sufficiently purified in accordance with applicable
laws and standards.
4. The personnel who turn on the power of the remote control machine should take adequate
precautions to ensure that no one is checking or operating the machine.
5. Do not run the machine when flammable or toxic gases, vapors or particles may be inhaled.
6. Do not operate the machine below or above the rated limit.
7. If the hot air discharged from the compressor is used in the air heating system (for example, to
warm the studio), take protective measures to prevent air pollution and possible respiratory air
pollution.
8. Please check that all protective devices are installed, and has set up a security within the fixed
machine hose and (or) pipes are all in good condition, safe and reliable and no wear no leakage, all
fasteners have been tightening, all electric wire are a safe and orderly, safety valve and pressure relief
devices were not dirt or other coating block, air outlet valve and air pipe network (i.e., piping, coupling,
manifold, valve, hose, etc.) have been a good maintenance, no wear and tear or abuse.
9. Keep all doors of the cabinet closed during operation. These doors can only be left open for a while
while performing operations such as routine checks. When opening the door, people in the
environment or in the house should wear protective glasses and ear protectors.

1.4 preventive measures and safety measures during maintenance or repair:

1. The operator must comply with the safe operation code and all relevant local work safety
requirements and regulations.
2. Installation, operation, maintenance and repair work shall be performed only by authorized and
accredited trained professionals.
3. Before any maintenance, repair, adjustment or other unconventional inspection, please stop
running the compressor, press the emergency stop button, cut off the power and reduce the pressure
of the compressor. In addition, the power disconnector must be turned on and locked.
4. Do not play with compressed air. Please do not allow air to touch your skin or direct the air against
the person. Do not use compressed air to dust clothes. Be careful and wear protective glasses when
using compressed air cleaning equipment.
5. All maintenance work should be performed only when the machine has cooled down, always wear
protective glasses, use correct tools for maintenance and repair work, and use only original spare
parts.
6. Labels such as "under repair; Do not start "warning sign.
7. The personnel who turn on the power of the remote control machine shall take adequate
precautions to ensure that no personnel are checking or operating the machine. Therefore, the

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corresponding notification should be pasted on the remote starting device.
8. Close the compressor air outlet valve before connecting or disconnecting the pipeline
9. Effectively isolate the machine from all pressure sources and release the entire pressure system
before removing any pressurized components.
10. Do not use flammable solvent or carbon tetrahydride to clean parts. Please take safety measures
to guard against toxic fumes from the cleaning solution.
11. Check the cleanliness of the machine carefully during maintenance and repair. Cover parts and
exposures with a clean piece of cloth, paper, or tape to prevent dust.
12. Do not weld or perform any other heating operation near the lubricating oil system. Before
performing such operations, the tank must be thoroughly cleaned, for example by steam cleaning. Do
not weld or modify pressure vessels in any way.
13. Whenever there is evidence or suspicion that an internal part of the machine is overheating, the
machine should be stopped from operation, but the inspection cover must be opened after sufficient
cooling time to avoid the risk of spontaneous combustion of the oil vapour when air enters.
14. After maintenance or overhaul, please check whether the working pressure, temperature and time
Settings are correct before cleaning the machine for use. Check that all control and stop devices are
installed and working properly. Ensure that no tools, loose parts or rags are left in or on the machine.
15. When replacing the filter element of the separator, please check the carbon accumulation inside
the discharge pipe and the oil-gas separator; If there is too much carbon, it should be removed.
16. Protect electric motors, air filters, electronic components and regulating components from
moisture. For example, during steam cleaning.
17. Do not remove or tamper with any acoustic insulation materials. Ensure that all sound insulation
and shock absorbers (e.g. sound insulation on the housing and air inlet and outlet systems of the
compressor) are in good condition. In case of damage, please replace with the original material
provided by the manufacturer in case of rising sound pressure level.
18. Do not use corrosive solvents that can damage the air pipe network materials (e.g., acid ester
base).
19. Do not remove or tamper with safety devices, protective devices or insulators installed on the
machine. One or more pressure relief devices shall be used as required to protect each pressure vessel
or auxiliary equipment installed outside the machine where the air pressure exceeds the atmospheric
pressure.

1.5 when handling refrigerants, please pay special attention to the following
safety measures;
1) do not breathe refrigerant vapor. Please check whether the work area is well ventilated; Use
respirator if necessary.
2) always wear special gloves. If the refrigerant comes into contact with the skin, rinse the skin with
water. If liquid refrigerant comes into contact with the skin through clothing, do not remove or remove
the clothing in a hurry. Instead, rinse the clothing with plenty of fresh water until all refrigerant has
been washed away, and then seek medical attention.

Protect your hands from contact with hot machine parts, such as during oil
removal.
2. Install
To ensure the correct installation and reliable operation of the machine, be sure to read this chapter
before installation.

2.1 environmental requirements

Air compressor had better be installed in the room with good ventilation and lighting, avoid

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installation in the place with high dust pollution, high humidity, corrosive gas, metal dust, direct
exposure to sunlight or rain. ; The ambient temperature range is 41℉~104℉. When installing outside
the house, keep away from the boiler and any equipment that may emit high heat and provide awning,
and pay attention to the influence of environmental ventilation quality.
The fan around and above the air compressor shall have a maintenance space of at least 35.5 inch (see
figure 3.1).
The altitude should not be higher than 1000 meters.
Relative humidity should be below 95%.

Figure 3.1

2.2 installation location requirements

Screw type air compressor can be placed any can bear the weight of the air compressor on the basis of
no need to make a special foundation, the ground level, relatively level. When mounted on steel frame,
moving ship or vehicle, the compressor shall be fixed with foundation bolt, but at the same time,
rubber pad shall be added to slow down the vibration of the unit.

2.3 ventilation and cooling requirements

Air compressors installed indoors or outdoors must be kept in a good ventilation condition to avoid
short hot air circulation or mutual influence of machine heat exhaust. Therefore, the position of
ventilation pipe, exhaust fan and compressor should be carefully considered (there are generally three
ways, as shown in figure 3.2).

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 Not
e: the figure 3.2
(1) FIG. A: when ventilation is not carried out with exhaust duct, please refer to table 3.1 ventilation
volume (1) for the recommended exhaust volume of exhaust fan
Install the fan as high as possible.
(2) FIG. B: when the exhaust duct is used but no exhaust fan is installed, the exhaust air volume of the
compressor shall be calculated, which is in the exhaust duct
Pressure loss. When the pressure loss is less than 0.003PSI, there is no need to install the exhaust fan.
Please install the removable exhaust hose directly at the compressor exhaust air outlet. (ventilation
design in figure A and figure C is recommended).
(3) FIG. C: when the pressure loss inside the exhaust duct is higher than 0.003PSI, a exhaust fan shall be
installed. The distance between the exhaust duct and the exhaust duct of the compressor shall be
between 7.8 and 11.8inch.

2.4 fan air volume selection requirements

Table 3.1
Cooling way Air cooled
Aircraft HP 10 15 20 25 30 40 50 40 74
Ventilation rate (1) 19286 24107
3393 5000 6429 8036 9643 360 12857
CFM
Ventilation (2) CFM 1786 1786 3215 3215 6072 6072 6072 8572 8572

2.5 warning
Compressed air and electricity are dangerous. Before any work on this air compressor:
1 to ensure that the power supply has been cut off, lock the switch and hang the sign;
2. All pressures have been discharged from the whole air compressor system;
When the machine is in operation, it shall not remove all kinds of caps, install or remove any joints or
devices. The high-temperature liquid and compressed air contained in the machine will cause serious
personal injury or even death.
Air compressor motor start control box has high voltage risk, all installation should be carried out in
accordance with accepted laws and regulations, before working on the electrical system, ensure that
the use of manual disconnect switch can cut off the system voltage, in the power supply line into the
air compressor must be equipped with no fuse switch. The person responsible for the installation of
the equipment must provide proper grounding for all electrical components, maintain space and
lightning protection.

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It is not allowed to run the air compressor under the exhaust pressure specified by the nameplate of
the air compressor, otherwise the motor will be overloaded, which will cause the air compressor to
trip.
Use only safe solvents to clean air compressors and auxiliary equipment.
A manual globe valve (partition type) shall be installed in the exhaust pipe. If a relief valve is installed
between the globe valve and the air compressor, the relief valve must have sufficient capacity to
release the maximum continuous air flow of the air compressor.
Once the pressure is released through the relief valve, it is due to excessive pressure in the system and
the cause of the excessive pressure must be identified immediately.
If air compressor oil enters the air system of the factory, it will have an adverse effect. Properly
selected and installed oil and gas separator can minimize any liquid carrier in the air. The use of a
plastic shell without a metal cover for piping filtration may be dangerous and should be used on any
pressure system from a safety point of view. It is recommended that you recheck the factory's gas
system.
If a storage tank is installed, it shall be installed and maintained in accordance with the regulations on
pressure vessel inspection issued by the ministry of labor of the People's Republic of China.
Before starting the air compressor, read the maintenance instructions carefully and thoroughly.
After the maintenance work is completed, all kinds of cover plates and shells must be reinstalled.
The unit is not allowed to start running when the cover plate is opened.
Warning

Failure to follow these safety recommendations can result in mechanical failure, property damage,
serious personal injury and death. Any connected with the inlet/outlet joint of the intake pipe and
exhaust pipe vibration must be considered, pulse, temperature, maximum pressure and the factors
such as corrosion resistance and chemical resistance, in addition, also should pay attention to the air
compressor oil will always take some oil into the air, so must make sure the exhaust pipe, the
compatibility between the post-processing equipment and software system.

2.6 pipeline recommendations

2.6.1 pipeline
Unit air cooler exhaust temperature to dew-point below a lot of (in most environmental conditions so),
so there is a lot of condensed water precipitation, in the air compressor exhaust outlet near the need
to install condensed water valve drainage device, in the bottom frame of condensed water drainage
device should be connected with a section of discharge pipe.
Main points: this drainage device should be inclined downward for normal operation.
Note: in order to check the operation of the automatic drain valve, there should be a discharge pipe
(transparent hose) in the discharge line. If the air is further cooled by the rear pipes, condensate water
may be generated again, so the condensate drain valve and drain device should be installed at the
lower part of the pipeline system.
Important: the diameter of the exhaust pipe should be at least as large as the exhaust pipe diameter in
the air compressor housing. All pipes and joints must be suitable for the maximum operating
temperature of the unit and the rated pressure should be at least the same as that of the air
compressor oil and gas separator.
It is very important to check the joint size of the air compressor carefully, we must consider the
appropriate pipe length, pipe size, the number and type of joints and valves, so that the air
compressor to achieve the highest efficiency. When installing a new air compressor, it is important to
consider the whole air system to ensure the safety of the whole system.
The process of air compression is bound to produce condensed water in the air pipeline. Water vapor

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in the environment condenses under pressure, cools in an air line behind it, and condenses back into
water. Almost all air applications require the removal of moisture from compressed air, which is often
costly.
Some of the common problems caused by water: corrosion and scaling of pipes, clogging of meters,
jammed control valves, and freezing of outdoor air lines. Compressed air dryer can reduce the
concentration of water vapor, prevent the formation of liquid water in the air pipeline. The
combination of dryer with filter, aftercooler and automatic discharge valve can improve the efficiency
of air system. In order to solve the problem of water content in compressed air system, two kinds of
dryers can be used, namely, freezing dryer and regenerative dryer. When the compressed air pressure
dew point requirements in 33.8℉ to 39.2℉, generally available freeze-drying, and when the pressure
dew point requirements must be below 33.8 ℉ , should use regenerative dryer. Please contact your
local distributor to help you choose the right dryer.
Note: rotary air compressors cannot be connected to a reciprocating air pressure system without
pulsation isolation devices (such as Shared air tanks). We recommend connecting two different types
of air compressors to a common storage tank using separate air lines.
When multiple air compressors are installed in parallel (optional), a shutoff valve and drain valve
should be provided for each air compressor before sharing the storage tank.
Notice:
(1) when multiple machines are connected in parallel, drainage devices must be installed, which
should be installed at the back end of air outlet of compressor.
(2) before each startup, be sure to open the drain valve of the oil and gas barrels of the unit and the
gas storage barrels of the system to completely remove the condensate
To ensure that the unit oil does not emulsify, compressor is not due to oil deterioration and stuck.
(3) pay attention to the regular inspection of the drainage function of the post-treatment device and
drainage device to ensure the normal operation of the system.

2.6.2 Suggestions on air piping

(1) according to the air outlet diameter of the compressor, choose the same or larger air pressure pipe
to connect the air outlet and air bucket of the air compressor, so as to reduce the pressure drop.
(2) for the convenience of future maintenance, the outlet of air compressor and air bucket are
connected with a flange, and a shutoff valve (close to the air bucket side) is installed, later
maintenance, can successfully isolate the air pressure system, no need to release system pressure,
waste precious energy.
(3) when piping is implemented, consideration should be given to the flexibility requirements of the
pipeline, and the resonance phenomenon of the pipeline should be avoided as far as possible. The air
pipeline should have at least 1/100 inclination, so that the water in the air pipeline can be discharged
smoothly.
(4) to avoid excessive condensation of water in the pipeline, affecting the function of the equipment.
The air drum (TA series) is usually followed by a dryer (DA series) with proper air handling to remove
moisture and reach the desired dry air.
Electrical installation precautions and control system

2.7 control of electrical installation preparation measures

Before installing electrical appliances, we recommend that you review the safety instructions in the
front of this manual and find the air compressor nameplate or motor nameplate located on the
housing. The nameplate lists operating pressure, maximum exhaust pressure and motor
characteristics and power. Make sure that the voltage of the circuit is consistent with the voltage
specified on the air compressor nameplate. Open the control door and make sure all electrical
connections are correct and firm. Make sure the supply voltage of the control transformer is correct.

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Check whether the motor and control circuit are firmly connected. Re-close the control box.
Please refer to JB6213.5 -- 92 national standard for air compressor main power cord, ground wire and
fusible switch (NFB) of appropriate specification to ensure safe use of electrical appliances. The safe
current of the power line is set under the condition that the ambient temperature is 95 ℉ , the
operating temperature is below 131℉, the line length is less than 20 meters and is based on 600V PVC
wire. When the power line cannot meet the above set conditions, the power line specification should
be increased to avoid the voltage drop exceeds the limit to start the air compressor, or even produce
electrical hazard.
(1) air compressor had better use a set of power system alone, especially to avoid parallel use with
other different power consumption system, such as parallel use, may because of too much voltage
drop or three phase current imbalance formation of air compressor overload and make the protection
device action jump, high power air compressor this item especially need to pay attention to.
(2) air compressor distribution must confirm the correctness of its voltage. Air compressor grounding
wire should be erected, and not directly on the air transport pipe or cooling water pipe.
(3) the air compressor must pull a grounding wire to the ground to prevent the danger caused by
leakage of electricity.
(4) limited to the size of the control box, a single cable should not be too thick. If the cross-sectional
area of the power line is large, two or more power lines can be substituted. When using more than one
power cord, each power cord must be balanced in three phases, otherwise the cable will overheat and
the resultant voltage will be unbalanced. The input power supply voltage shall be kept within the
rated voltage ± 10%, and the three-phase voltage difference shall be within 3%. Air compressor must
have the correct grounding wire, otherwise the noise may be connected to any control system in
series, causing interference. If the grounding problem cannot be improved, the controller may have
the temperature, current, pressure value fluctuation.

KW 40 74
10 15 20 25 30 40 50
specifications
Full load current 15.2 22.4 30 34.7 44 57 72 85 115

Power line area m m2 2.5 4.0 8 10 10 16 25 35 50

Ground line area m m2 2.5 4.0 8 10 10 16 25 25 25

There is no
AF 50 100 100 100 225 225 225 225 225
fuse
The
Switch NFB 50 70 70 100 125 125 125 175 225
AT

Note: (1) voltage specification is 460V, 60HZ

(2) the ground wire and the power cord of a mobile electrical appliance, when placed together
in a hose or cable, may be the same diameter as the power cord.

2.7.1 drive motor

The correct rotation direction of the air compressor drive motor is counterclockwise from the drive
end. In the inspection of air compressor motor rotation, motor inching time should be as short as
possible. After pressing the start button, press the "emergency stop" button immediately. If the motor
is not rotating in the right direction, the main switch should be placed in a disconnected state, locked
and sign "do not close, someone is working". Open the control box. Switch any two joints (R, S, T) on
the starter, close and tighten the door of the control box, and check the motor rotation again.

2.7.2 fan motor

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Observe whether the fan is discharging air to the outside of the unit. If the rotation direction is wrong,
place the main power switch in a disconnected state, lock and hang the sign "no closing, someone is
working". Switch any two contacts on the fan contactor (KM4), then close the lock control box door
and check the rotation.

2.7.3 control system

Motor start (buck or Y operation)
During this period, the inlet valve is fully closed, the relief valve is fully open, and the relief solenoid
valve is in the closed position. At this time, the inlet side becomes a high vacuum, and the lubricating
oil required by the compression chamber and the bearing is ensured by the difference between the
vacuum of the compression chamber and the atmospheric pressure in the oil and gas barrel.
Full pressure motor revolution (full pressure or delta operation)
Control total pressure after operation, discharge solenoid valve for electricity in open state, after
discharge solenoid valve closed, at this time increasing, the pressure inside the barrel of oil and gas
inlet valve open, so the pressure within the barrel of oil and gas increases rapidly, so that the inlet
valve fully open, compressor begins to move heavy car, when the pressure rose to a certain value, the
pressure to maintain valve fully open, the air output.

Heavy car/empty car

When the pressure continues to rise to the set value of unloading pressure, the action of the relief
solenoid valve begins to deflate, the air inlet valve closes, the air enters through the bypass pipeline,
and the pressure in the oil and gas barrel begins to release, and at this moment, the pressure
maintains the valve to close quickly to isolate the system pressure. The pressure in the oil and gas
drum is continuously discharged to a certain value, i.e. empty vehicle pressure, to provide the power
needed for oil circulation. At this point, the air into the bypass-through pipeline, compressed by the
compressor, by the relief solenoid valve relief, this cycle is empty running. When the system pressure
drops to the set value of loading pressure, the relief solenoid valve stops relief, the inlet valve is fully
opened, and the compressor is loaded again.
downtime
After pressing the STOP button, the relief solenoid valve starts to deflate, close the air intake, close the
pressure maintenance valve, and begin to relieve the pressure in the oil and gas drum and isolate it
from the system pressure. When the pressure in the barrel is released to the empty car pressure, the
motor stops running, and the motor stops running after 20 seconds. Oil and gas barrel pressure
continues to bleed to zero.
High temperature jump or motor overload
When the exhaust temperature exceeds 221 ℉ or motor due to overload caused by over current
protection device, the power supply will be cut off the motor immediately halt, intake valve is closed at
the same time, the relief valve is fully open, the pressure to maintain valve is closed, the pressure
inside the barrel of oil and gas drainage in zero, only when the unit when the abnormal situation
during operation, allowed to press the emergency stop button, or you will easy to cause system
failure.
Automatic stop system without load for too long
If when the system is the use of a reduction in the air, the compressor to maintain under the condition
of no-load running, without load operation time more than setting the time, the air compressor
chance to automatic stop, the motor to stop operation, when the use of the system air volume
increases, the system pressure decreases, the air compressor chance to start automatically, to
supplement the air quantity, no-load running too long shutdown time setting (20 minutes) to the

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motor stop after five minutes to start again.

2.7.4 electrical lines

The electrical control of air compressor can be divided into two systems, one is internal control system;
The other is the boot disk. The starter plate is the y-delta starter control commonly used in general
machinery.The control part is electronic control. Due to the complicated internal circuit and control,
the electronic control part is not introduced in depth in this chapter. If there is loss or fault, please
contact funol customer service center directly

3 overview
3.1 introduction

The compressor is mounted on the soundproof fuselage and provides air-cooled models. Such
compressors are controlled by computer controllers. The electronic control module is installed on the
door on the left. The electrical cabinet including fuse, transformer and relay is located behind the right
door panel.

reference The name of the

1 The controller

2 Emergency stop button

3 The fan motor

4 Startup disk

5 Air filter assembly

6 Minimum pressure valve

7 Intake valve

8 Oil and gas separator

9 The host

10 Temperature control valve

11 The oil filter

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 12 motor

3.2 air flow

reference instructions
a. Air inlet
B Air oil mixture
C oil
D condensate
F The compressed air
G condensate
The air is filtered through an air filter and enters the head of the engine through the intake valve. After
compression, the mixture of oil and gas is formed. The mixture of oil and gas flows into the oil drum.
The separated air from the oil separation drum enters the oil separator for separation. The separated
compressed air enters the cooler through the minimum pressure valve and is cooled by the fan. The
air is discharged through the ball valve.

3.3 lubricating oil system

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The flow chart
reference instructions
a. Air inlet
B Air/oil mixture
C oil
D The compressed air
Text description:
In the oil separator, most of the oil in the air-oil mixture is removed by centrifugal motion. The
remaining oil is removed through an oil-gas separator. The lubricating oil system is equipped with a
temperature control valve. When the oil temperature is lower than (140℉), the temperature control
valve will cut off the oil supply from the oil cooler. The air pressure pushes the oil from the oil
separator through the oil filter to the compressor head, and the cooler is bypassed. When the oil
temperature rises to 140℉, the temperature control valve will start to open the supply from the oil
cooler. At about 167℉, all the oil will flow through the oil cooler, return to the temperature control
valve after cooling by the fan, and then enter the oil filter before filtering into the head of the machine.

3.4 cooling system

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reference instructions
a. Air inlet
B Air/oil mixture
C oil
D The compressed air
Text description:
The cooling system consists of air cooler and oil cooler.
Air-cooled compressor is equipped with cooling fan. The opening and closing of the cooling fan
depends on the working condition of the compressor.
Inlet valve, minimum pressure valve, temperature control valve
Intake valve:
(1) start. When the air compressor is started, the main engine starts to run, and the small hole on the
valve core in the closed state of the air inlet valve feeds air, the compressed oil and gas enters the oil
and gas barrel, and the system pressure gradually rises.
(2) loading. Motor is triangular conversion, control system (pressure switch) will be the actual pressure
and setting, when the system pressure below the pressure switch setting threshold pressure, pressure
switch action make loading solenoid valve (three-way solenoid valve), electric three-way solenoid
valve open, gas supply to the inlet valve servo cylinder push open the butterfly valve control cylinder,
intake valve fully open breath; Close the relief valve at the same time through the pressure of the
solenoid valve, the machine is no longer empty, the pressure in the tank continues to rise to supply
gas.
(3) uninstall. When the pressure rises to the maximum differential pressure switch, pressure differential
switch sends an electrical signal to the three-way solenoid valve solenoid valve end to close the inlet
valve servo cylinder gas supply, control of cylinder pressure is not maintain holes inlet butterfly valve
closed, at this time the weight control check valve can promptly in tightly closed, open the drain valve
at the same time release to basic hydraulic pressure in barrels of oil and gas.The air compressor is in
no-load operation. After loading solenoid valve continuously loses power for 20min, the system

13
enters into the idle state for too long.
(4) easy tune. Air compressor in the loading process to decrease the number of empty heavy load for
air compressor, equipped with inverse proportion valve, when the unit pressure reaches maximum
pressure switch inverse proportion valve in advance before action, reduce the gas to the servo cylinder,
intake valve stem servo cylinder thrust reduction, under the action of spring force, the valve stem
retraction, when the spring force and the gas cylinder thrust balance, the valve stem in a state of half
open, the volume to reduce air compressor capacity adjustment.
(5) shutdown. The stop signal comes from the overlong empty car or the system pressure is at the
upper limit of pressure for a long time, the motor stops, the host machine stops and does not inhale
any more, the internal check valve of the inlet valve closes quickly to ensure that there is no stop for oil
spitting, and the relief valve continues to empty to the external atmospheric pressure.
Minimum pressure valve: prevents tank pressure from falling below the minimum pressure (9.9LB) and
includes a one-way valve that prevents compressed air from flowing backwards from the pipe
network.
Temperature control valve function: adjust oil temperature. When the oil temperature is low, the
temperature control valve does not work. After filtering, the oil diameter filter enters the machine
head, which is called small circulation. After the oil temperature increases, the temperature control
valve opens and gradually closes the small cycle, so that there is cooling through the cooler through
the fan cooling, known as the big cycle

3.5 regulating system

captions
If the consumption is less than the air output of the compressor, the network pressure will increase.
When the pressure increases. When the network pressure is higher than the set point (the required
network pressure), the computer controller will reduce the motor speed. If the network pressure
continues to rise when the motor is running at the lowest speed, the computer controller will stop
running the motor. If the motor stops automatically and the network pressure is close to the set point,
the computer controller will restart the motor.

3.6 electrical system

The conventional information
Also refer to electrical schematic diagram and electrical connection section.
Electric cabinet
Electrical system consists of frequency converter and the following components:
L1/L2/L3
H
T1

KM

reference
reference The name of the
F insurance

14
H. transformer
KM contactor
L1 / L2 / L3 terminal
T1 transformer

3.7 operating instructions

3.7.1 before starting
Check that electrical connections are compliant and that all wires are secured to their respective
terminals. The installation must be grounded and insert fuses in each phase to prevent short circuits.
Check oil level: the oil quantity must exceed the red line. If the oil level is below the (lower) red line, do
the following: remove the screw plug and add oil until the oil level reaches the refueling port. Install
and tighten the screw plug.

3.7.2 initial start-up trial run

Turn on the power, start the compressor, and stop it immediately. Check the rotation direction of the
fan motor. The fan nameplate provides rotating arrows (visible through the top grid). If the rotation
direction is wrong, turn on the disconnecting switch in the supply voltage transmission line and
replace the two input wires. Check the Settings that have been set. See the configurable Settings
section. Start and run the compressor for a few minutes. Check whether the compressor is running
normally.

3.7.3 start operation

Switch on the power and the power indicator lights up. Open the air outlet valve and press the start
button on the control panel. When the compressor starts running, the automatic running indicator will
light up. Whether the parts are working normally, whether the pressure value of the pressure gauge is
within the range. In case of abnormal situation, press the emergency stop switch immediately.

3.7.4 check the process of the display screen

Check the display regularly for relevant readings and information. The screen shows the abbreviation
of compressor outlet pressure, motor speed and various function keys. Always check the display. If the
alarm light is on or flashing, troubleshooting is required.

3.7.5 downtime

Press the stop button and the running indicator will go out. The compressor will stop running. To stop
the compressor in case of emergency, press the emergency stop

button , close the air outlet valve.The alarm indicator will flash.
After troubleshooting, rotate and pull out the emergency stop button to release the lock, and press
the "reset" button before restarting.
Note: do not press the emergency stop button during normal shutdown, please
press the stop button on the display screen.

15
3.8 preventive maintenance plan
Warning!
Before performing maintenance repairs or adjustments, do the following to stop running the
compressor and close the air outlet valve until the air system before the storage tank and outlet valve
is fully depressurized.Press the emergency stop button to cut off the power supply to reduce the
compressor pressure. The operator must implement all relevant safety measures.
Product warranty obligations
Use of authorized parts and components. Any damage or failure caused by the use of unauthorized
parts does not fall within the scope of warranty or product obligations.
The conventional information
Replace all removed gaskets, o-rings and gaskets during maintenance.
Maintenance plan
In addition to daily and trimonthly inspections, other preventive maintenance operations are indicated
in the plan below.
Each plan has a set interval at which all maintenance operations belonging to the plan will be
performed. At intervals, a message will appear on the screen indicating which maintenance operations
or parts will be replaced. The timer must be reset after the maintenance operation.
Preventive maintenance plan
Check the list
Week period Operating as a
Check the oil level
Check the reading on the monitor
Every day
Check air filter maintenance indicator
Check whether the condensed water is discharged during operation
Check the cooler. Whether cleaning is necessary.
Every three Remove air filter element and check. Whether it needs to be cleaned by air
months injection. Damaged or severely contaminated filter elements need to be
replaced in time.

So the barrier Could the original cause In addition to the method

Fuse burning Please check and replace by electrical personnel
Protective relay action Please check and replace by electrical personnel
Poor contact of starting button Please check and replace by electrical personnel
The voltage is too low Please check and replace by electrical personnel
1. Unable to start
Motor failure Please check and replace by electrical personnel
The body's fault If the manual body is unable to rotate, please
contact our service department

Excessive ambient temperature Improved ambient ventilation

The temperature control valve Check/replace temperature control valve
failed Check/adjust oil level
High exhaust
Insufficient lubricating oil Clean cooler fins
temperature
10. Oil cooler fins are too dirty Replace oil filter
(stop over 105℃)
11. Oil filter is blocked 12. Replace the cooling fan
Failure of cooling fan 13. Check/replace the thermal resistance
13. Thermal resistance failure
16
 Air demand exceeds supply Check for leaks
Air filter blocking Clean or replace the filter element

Low exhaust The inlet valve cannot be fully Check inlet valve

pressure opened Check the pressure gauge and liquid crystal

The oil and gas separation core is panel before and after the oil and gas
blocked separation core, and replace it if necessary

Four, can not empty Poor operation of air inlet valve Check inlet valve

car, empty car Pressure sensor failure Overhaul and replace if necessary

system pressure still Relief valve failed Overhaul and replace if necessary

maintain the
working pressure or
continue to rise

Pipeline leak Check the line

Empty weight car pressure Reset.
Five, empty heavy
car frequent difference setting is too small Increase gas storage capacity
Air consumption is erratic

Oil level is too high Check oil level and drain oil to normal position
Clogged return line filter or choke Clean the backpipe strainer and throttle hole,
hole replace if necessary
Six, high oil content Broken oil and gas separator or Check filter element and washer and replace if
in the air, excessive washer damaged
oil consumption Lubricating oil system leakage Check the line
Low exhaust pressure Increase exhaust pressure
Excessive lubricating oil foam Change lubricating oil

Tip 1: if the compressor is running in a dusty environment, it should be cleaned more often.

4. Microcomputer control
4.1 key description

display and modify

-- start key:
 When the air compressor is in standby state, press this button to start the air compressor
running;

 When the communication mode is set to linkage and the communication address is 1,
press this button to start the operation of air compressor and start the linkage control
function at the same time.

-- stop button:
 When the air compressor is in running state, press this key to stop the air compressor
running;

 When the communication mode is set to linkage and the communication address is 1,
press the stop button to stop the operation of the air compressor and the linkage

17
 control function is stopped at the same time. The host will no longer send
commands to the slave machine.

-- confirm key, add/unload key

 When the air compressor is running, this key is used as the add and unload key;

 When the input focus of the display interface is the digital input box and the input box is
in edit mode, press this button to exit the edit mode and save the user's modified data;

 When the input focus of the display interface is on the page feed button, press this
button to perform the corresponding function of the button;

-- return key/reset key:

 When the fault stops, press this button for 5 seconds to reset the fault;

 When setting mode, press this key to exit setting mode and return to view mode.

 When viewing mode of parameters, press this key to return to the previous page;

-- left shift key:

 When the focus of the display interface is in the digital input box and in the data view
mode, press this button to enter the data editing mode, and the lowest position of the
data begins to blink;

 When the focus of the display interface is the number input box and it is in data editing
mode, press this key to move the editing bit to the previous bit of the current data.

 When the focus of the display interface is parameter setting and display key, press this
key to modify the current parameter and save it.

When the focus of the display interface is the page feed button, press this key to move
the current focus to the next button.

-- right move key/enter key:

 When the focus of the display interface is in the digital input box and in the data view
mode, press this button to enter the data editing mode, and the highest bit of data
begins to blink;

 When the focus of the display interface is the number input box and it is in data editing
mode, press this key to move the editing bit to the next bit of the current data.

 When the focus of the display interface is parameter setting and display key, press this
key to modify the current parameter and save it.

 When the input focus of the display interface is the page feed button, press this key to
move the current focus to the next button.

-- down/down key:
 When the current focus element of the display interface is in data view mode, press this
key to move the input focus to the next element.

18
  When
the
input
focus of
the
display

interface is in the numeric input box and in data editing mode, press this key to
decrement the current bit data.

 When the current interface is the display interface of running parameters, press this
button to switch to the next page of running parameters interface.

-- up/up key:

 The current focus element that displays the interface. When in data view mode, press this key to
move the input focus to the previous element.
 When the current interface is the display interface of running parameters, press this button to
switch to the previous page of running parameters interface.

4.2 indicator lamp description

- power supply:

The indicator lights up when the controller is powered up.

- run:

When the air compressor is running, the running indicator is on.

Fault: -

Warning, the fault lights flashing; When the fault stops, the fault light is always
on, remove the fault, reset and put out.

4.3 status display and operation

After the touch screen is energized, the controller Logo "mam-6090" will be displayed. After a delay of
some time, the following interface will be displayed
After a delay of 5 seconds, the following operation parameters interface will be displayed:

19
 The user can click the "menu" button on the display interface, or press" "Enter the following
menu selection interface, through which the user enters the corresponding parameter viewing
and setting interface.

4.4 operating parameters

Click "operation parameters" to view the relevant data and Settings of the following operation
parameters:

Set the initial

The menu value Functional description

The secondary
pressure 36PSI Show secondary pressure.

The secondary
temperature - 0013℉ Display secondary temperature.

Level of pressure 00.00 PSI Show level 1 pressure.

Level of
temperature - 0058℉ Show the first temperature.

Service time of oil

filter 0020 h. Cumulative life of oil filter

Service time of oil

separator 0020 h. Accumulates the operating time of the oil separator

Service time of air

filter 0020 h. The air filter accumulates its used time

Lubricating oil
service time 0020 h. Accumulated life of lubricating oil

20
Service time of
grease 0020 h. Accumulated service time of grease

Factory number 12345678

A: 000.0 A
The host current B: 000.0 A Display host current
C: 000.0 A

A: 000.0 A
Fan current B: 000.0 A Display fan current
C: 000.0 A

Manufacture date 2016-12-01

Running time 0000:00:00 This running time of air compressor

Current load time 0000:00:00 The load time of air compressor

Software version CK0135M0010

Check the word 0000, 0000,

21
 1
1 2 3 4 5 6 7 8 90
Low low
low ● ● ● ●
Input state of no.
1:24 Switch quantity;
Input state of no.
2:23 Switch quantity;
Input state of no.
3:22 Switch quantity;
Input state of no.
4:21 Switch quantity;
Input status Input state of no.
5:20 Switch quantity;
Input state of no.
6:19 Switch quantity;
Input state of no.
7:18 Switch quantity;
Input state of no.
8:17 Switch quantity;
When the terminal is closed, the color of the circle in the input port state is
Chinese red; when the terminal is disconnected, the color of the circle in the input
port state is light red

1
1 2 3 4 5 6 7 8 90
Low low
low ● ● ● ●
1:43 No terminal relay output;
2:42 No terminal relay output;
No terminal relay
3:41 output;
4:40 No terminal relay output;
5:39 No terminal relay output;
Outlet condition Terminal number
6:37 relay output
No terminal relay
7:36 output;
8:33 No terminal relay output;
9:32 No terminal relay output;
10: corresponding to the relay
output of terminal 31
When the terminal is closed, the color of the circle in the outlet state is Chinese
red; when the terminal is disconnected, the circle in the outlet state
The circle color is

22
 light red

Main engine
rate of According to the host frequency read, the calculated
revolution 0000 RPM real-time speed of the host is displayed

Main engine
output
frequency 000.0 Hz Display the output frequency of the current host inverter

Output current
of main engine 000.0 A Display the current output current of the host inverter.

Output voltage
of main engine 000.0 V Display the output voltage of the current host inverter.

Main engine Display the real-time output power of the current host
output 000.0 HP inverter.

Main engine Display the controller according to the host inverter output
current power 0000000.0 HP. H real-time power, cumulative this operation
Power
consump
tion.

Accumulative
power
consumption of Display the controller according to the host inverter output
main engine 0000000.0 HP. H real-time power, cumulative cumulative operation
Power
consump
tion.

The controller will display the running status register value

Host status read from the host inverter to the host
word 0000
Status word display area.

The controller will display the fault status register value read
The fault from the host inverter to the fault
character 0000 Word display
area.
Write the
The controller displays the host frequency value obtained
frequency 000.0 through PID operation here.

According to the fan frequency read, the calculated

The fan speed 0000 RPM real-time fan speed is displayed

Fan output
frequency 000.0 Hz Display the current output frequency of fan converter

23
Fan output
current 000.0 A Display current output current of fan converter.

Fan output
voltage 000.0 V Display the current output voltage of fan converter.

Display the current real-time output power of fan and

Fan output 000.0 HP converter.

Display the controller according to the fan inverter output

real-time power, cumulative this operation
Fan service 000000.00 HP. H Power consumption.

Display the accumulative operation of the controller

according to the real-time power output from the fan and
Accumulative frequency converter
fan power 000000.00 HP. H Power consumption.

The controller will read the operation status register value

from the fan inverter and display it to the fan
Fan status word 0000
Status word display area.

The controller will display the fault status register value read
The fault from the fan inverter to the fault
character 0000
Word display area.

The controller displays the frequency value obtained

Write the through PID operation to the display area of write frequency
frequency 000.0 value.

Power
frequency host
Ø UI 000000.0 HP. H

Power
frequency main When the model is operating frequency, the power
engine is used consumption of the main motor calculated by the controller
this time 0000000.0HP. H is displayed
electricity The amount. (for reference only)

Accumulative Display the accumulative power consumption of the main

use of power engine frequency operation of air compressor calculated by
frequency host 0000000.0 HP. H the controller. (only
electricity For reference)

Fan power
frequency Ø UI 000000.0 HP. H

24
Power When the fan is running at power frequency, the electricity
frequency fan consumption calculated by the controller for this operation is
this time 0000000.0 HP. H displayed.
electricity (for reference only)

Accumulative
use of power Display the accumulative power consumption of the air
frequency fan 0000000.0 HP. H compressor fan calculated by the controller. (only
electricity For reference)

4.5 user parameters user parameters are used to store relevant data set
by air compressor users. Users need to verify user passwords to modify user
parameters.

2 main functions and functions are shown in the following table:

Set the initial
The menu value Functional description
1. The loading mode is set to automatic. When the air
compressor is in the running state of automatic
unloading, the pressure
Air supply loading Lower than this value to control the automatic loading
operation of air compressor.
pressure (PSI) 95
2. When the air compressor is idle for a long time, the
pressure is lower than this value, and the operating
conditions are available and controlled
The machine automatically starts
air compressor operation.

1. The pressure is higher than this value and in the loading

running state, which controls the unloading operation of

25
 air compressor.
2. The setting value of "air supply loading pressure"
Supply gas unloading should not be greater than this value, and "air supply
pressure (PSI) 116 unloading pressure" should be accepted
The "unloading pressure high limit" in the manufacturer's
parameters.

When the air compressor is in operation, when the

Fan start-up exhaust temperature is higher than the set value here,
temperature (℉) 176 control the operation of the fan.

When the air compressor is in operation, stop the fan

Fan stopping when the exhaust temperature is lower than the set value
temperature (℉) 158 here.

Set the starting time of the main motor, start timing when
Host start delay the host starts, within this time, yes
(seconds) 0008
Main engine current overload is
not protected.

Set the fan start time, the fan start time, in this time, on
Fan start delay the wind
(second) 0003
Electromechanical flow over load
does not protect.

Star Angle delay Host star Angle buck start delay

(seconds) 0006 time.

Delay the loading time after the

Load delay (seconds) 0002 host Angle runs.

The maximum continuous no-load running time allowed

Empty car delay time by air compressor, after which it will stop automatically
(second) 0600
Running, enter the idle car too
long stop state.

When the machine is shut down normally, the compressor

will run without load immediately, and stop running after
Stop delay (second) 0010 this setting time.
Time delay shall be set here after normal shutdown, long
Restart delay idle shutdown or fault shutdown
(seconds) 0100 After the restart of the air
compressor.

Drainage opening
Automatic drainage control when
delay (second) : 0002 continuous drainage time (standby)
Delay time of
drainage closure Automatic drainage control when
(minutes) : 0060 drainage interval time (standby)

26
Soft start delay After this delay time, enter the loading delay time
(second) : 0006
Function when set to soft boot)

Manual mode: the pressure is higher than "unloading

pressure";In other cases, by loading and unloading
Automatic/ma Load key control;
Loading mode: nual Automatic mode: the controller automatically controls the
air pressure according to the pressure and the load and
unload pressure set
Machine load and unload.

Local mode: remote start terminal

has no function
Remote mode: the remote start terminal function is
effective
Note: when a hardware input terminal is set to "remote
start enable", the starting and stopping mode is
Starting and stopping
mode: Local/remote determined by
The hardware status is determined. The terminal is
remote when closed and local when disconnected, here
Settings don't work.

Power
frequency/soft
start
According to the needs of users, choose air compressor
/ main fan
frequency model. According to the selected model, refer to the
conversion corresponding electricity
Operation mode: / fan frequency
conversion / Gas diagram wiring.
The host
variable
frequency

Communication mode is computer or linkage, the

Mailing address: 0001 communication address of the controller.

Backlight brightness Adjust the backlight brightness, the higher the value, the
adjustment: 0001 stronger the brightness. (1-4 level brightness adjustable)
When it is disabled,
communication does not work;
Disable/linkag When set as communication, the slave communicates with
Communication
e/ external devices according to MODBUS RTU protocol.
mode:
The computer Baud rate: 9,600;Data format: 8N1;Check bit: even check

27
 When set as linkage, multiple air compressors can run in a
network.
When set as MPa, the parameter unit related to pressure is
shown as MPa.
If PSI is set, the pressure-related parameter unit is shown
Pressure unit: MPa/PSI/BAR as PSI. (standby)
If set as BAR, the pressure-related parameter unit is shown
as BAR. (standby)

If set as ℃, the parameter unit related to temperature is

Temperature shown as ℃.
unit: ℃ / ℉
If the temperature is set to ℉, the temperature related
parameter unit is displayed at ℉.(standby)

Chinese/Englis When set to Chinese, the display interface is displayed in

Language Chinese;
selection: h
When set to English, the display interface is displayed in
English;(standby)

User Modifiable user password; Reset with old user or

password: **** manufacturer passwords.

Dormant
backlight Used to set the backlight brightness when the controller is
brightness 0007 unattended for a long time.

4.6 manufacturer parameters

Manufacturer's parameters are used to store relevant data set by air compressor

manufacturers. Users need to verify manufacturer's password to view or modify

manufacturer's parameters. The operation method of manufacturer parameter modification is

the same as that of user parameter modification. Main functions and functions are shown in

the following table:

Set the initial

The menu value Functional description

Permissible
minimum of
motor
If the current of the main machine is more than 1.2 times
Rated current of host of the set value, the machine will skip according to the
Large overload
(A) : value/s overload inverse time delay.
1.2

Fan
permissible

28
 maximum
Rated current of fan Fan current is more than 1.2 times the set value,
Large overload
(A) : value/s according to overload inverse time delay machine trip.
1.2

Second-level warning When the secondary temperature is higher than the set
temperature (℉) : 221 temperature, the warning prompt will be given
Two-stage shutdown When the secondary temperature is higher than the set
temperature (℉) : 230 temperature, the fault will stop
Primary warning When the first temperature is higher than the set
temperature 0105 temperature, the warning prompt
Primary shutdown When the first temperature is higher than the set
temperature 0115 temperature, the fault will stop
Second stop pressure When the secondary pressure is higher than the set
131 pressure, the fault will stop
(PSI) :
First stop pressure When the first pressure is higher than the set pressure,
145 the fault will stop
(PSI) :
This is the maximum value of "unloading pressure" in
user parameters, and the unloading pressure is ≤ set
Unloading pressure
here
high limit (PSI): 123
Constant value

When (maximum/minimum phase current) ≥ [1+ (set

value /10)],
Current imbalance Unbalance protection is effective, the air compressor is
degree: 0006 out of service, and the main engine is out of balance.
When setting ≥15, prohibit unbalanced protection

When setting the protection time of phase break ≥ 20

Phase break protection seconds, the function of phase break protection is
time (second) : 002.0 forbidden.
Enter "8888", and after confirmation, clear the historical
Historical fault reset: **** fault record
Warning too long Air compressor consumables warning, after setting time
shutdown (when) : 0000 here fault stop.
The accumulated running time of air compressor exceeds
the value set here, and the air compressor is in the
Maximum use time
shutdown state
(hour) : 0000
, the fault alarm displays "use error".

Manufacturer password The manufacturer sets a modifiable manufacturer

2: password.
When the voltage detected by the controller is higher
High voltage (V) : 0410 than the set value, stop the machine for protection and

29
 the voltage is too high.
When set to 0000, the function is invalid if the voltage is
too high.
When the controller detects that the voltage is lower
than the set value, it will stop for protection, and the
reported voltage is too low.
Low voltage (V) : 0350
When set to 0000, the function of too low voltage is
invalid.
Timing starts when the controller sends the first byte, if
no changes are received within that time
Communication Frequency response, the controller decided to timeout,
timeout (seconds) : 002.0 then re-send command data.
When the controller continuously exceeds the set time
Communication and does not receive the correct data, the
interruption (seconds) : 0020 communication is interrupted.
After the communication is interrupted, the correct data
is received more than the set number of times, and the
Communication
communication is considered to be resumed
recovery: 0015
Normal.

Timing start-stop Set to on: regular start and stop function is effective.
function: On/off Set as forbidden: the timing start and stop function has
no function.

Time-sharing pressure Set to on: time-sharing pressure function is effective.

function: On/off Set as forbidden: time-sharing pressure function has no
function.

Total running time

(hours) : 00010:00 Modify the total running time of air compressor.
points

Total load time (hour) 00009:00 Modify the total load time of air compressor.
points

When starting up, the temperature is detected to be

lower than the set value, indicating that the temperature
is too low to start up;
After starting 2 minutes, the temperature is detected to
Low temperature be lower than the set value, and the temperature sensor
protection (℉) - 230 fails to stop
Machine.

30
 Power down restart Disable/turn
function on Set whether to turn on the power off and restart function.
Power coefficient of
power frequency main
engine 1.72 Set the coefficient used to calculate host power.
Power supply for main
Set and modify power consumption of power frequency
engine
0000000.0 host.
(HP. H)
Power coefficient of
power frequency fan 1.72 Set the coefficients used to calculate fan power.
Power supply for wind
Set and modify power consumption of power frequency
turbine
000000.00 fan.
(HP. H)
Frequency selective 60 hz Set the power frequency.
When the air compressor is loaded, when the supply
pressure and the oil and gas barrel pressure are both
greater than 0.5mpa,
When the system detects the warning value of > pressure
Oil partial pressure difference between oil and gas barrel pressure -- exhaust
difference warning (PSI) 22 pressure -- pipe-piezoresistive pressure
System warning.
When the air compressor is loaded, when the supply
pressure and the oil and gas barrel pressure are both
greater than 0.5mpa,
When the system detects > differential stop value of oil
Differential oil pressure and gas barrel pressure - exhaust pressure -
stop (PSI) 29 pipe-piezo-resistance, the system
System downtime.
Pipe pressure resistance
(PSI) 7.5 Line pressure resistance
Alarm temperature of When the temperature of rear bearing shaft is higher
rear bearing shaft (℉) 0000 than the set temperature, the warning prompt
Stop temperature of When the temperature of rear bearing shaft is higher
rear bearing shaft (℉) 0001 than the set temperature, the fault will stop
Factory number 12345678 Factory number
Manufacture date 2015-01-01 Factory date

4.7 calibration parameters: calibration parameters are used to set relevant data of

the controller.Before viewing or modifying the calibration parameters, the user shall verify

the calibration password. Main functions and functions

See the table below:

31
 Set the initial
The menu value Functional description

Main engine A phase

coefficient 1.000
Host B phase
coefficient 1.000
Host C phase Used to calibrate current. Setting range of current
coefficient 1.000 coefficient: 0.800-2.000.
Fan A phase coefficient 1.000 Current value = sampling value × current coefficient,
Fan B phase coefficient 1.000
Fan C phase coefficient 1.000

Used to calibrate exhaust temperature. Temperature

Temperature 1
coefficient setting range: 0.800-2.000
coefficient 1.000
Temperature value = test temperature value ×
temperature coefficient
Temperature 2
coefficient 1.000
Temperature 3
coefficient 1.000
Temperature 4
coefficient 1.000 Note: MAM6090 controller, this parameter is standby.
Temperature coefficient
of 5 1.000
Temperature 6
coefficient 1.000
Used to calibrate the air supply pressure value. Setting
range of pressure coefficient: 0.800-2.000.
Pressure 1 factor 1.000
Pressure value = test pressure value × pressure
coefficient
Pressure 2 factor 1.000 Note: MAM6090 controller, this parameter is standby.
Used to calibrate voltage measurements. Setting
range of voltage coefficient: 0.800-2.000.
Voltage coefficient 1.000
Voltage value = test voltage value × voltage
coefficient
PWM1 coefficient 1.000
Note: MAM6090 controller, this parameter is standby.
PWM2 coefficient 1.000
Used to adjust the zero of controller temperature.
Connecting terminal of controller temperature sensor
When the resistance corresponding to -20 ℃ is
Temperature 1 zero adjusted, the temperature is set to -20℃.Temperature
point 0002 calibration
Prospective.

32
Temperature 2 zero 0002
Temperature 3 zero 0002
Temperature 4 zero 0002 Note: MAM6090 controller, this parameter is standby.
Temperature 5 zero 0002
Temperature 6 zero 0002
When the air supply pressure value is less than the set
value, the display pressure value is 0.00 to prevent
supply
Pressure 1 zero 0002
Zero drift of gas pressure sensor.

When the pressure value of 2 is less than the set value,

the pressure value is displayed as 0.00 to prevent air
supply
Pressure 2 zero 0002
Pressure sensor zero drift.(standby)

Pressure 1 range (MPa) 0002

Pressure 2 range (MPa) 0002
When the voltage detected by the three-phase phase
sequence detection circuit is lower than the value set
here, call the phase sequence
Phase sequence Fault. When this value is set to 0, phase sequence
protection value (V) 000.9 protection is disabled.
When the detected cut-off voltage value is lower than
the value set here, the phase sequence is wrong. This
value is set to
Out-of-order protection At 0, phase sequence phase loss protection function is
value (V) 000.0 disabled.
Note: MAM6090 controller, this parameter is standby.
Host er ratio 020 Rated current of main engine /5
Fan electrorheological
ratio 001 Rated current of fan /2.5
The standby Used for controller manufacturer debugging.

4.8 linkage control parameters

Linkage control parameters are used to set related functions of linkage control. Before the

user modifies the linkage control parameters, the password of linkage control parameters

shall be verified. Main functions and functions are shown in the following table:
Set the initial
The menu value Functional description

During the joint control operation, the number of

Number of coupling hollow pressure machines in the joint control
motives: 0002 network.

33
 During the linkage control operation, when the host
pressure is lower than the set pressure here, it shall be
Linkage loading pressure
removed from the linkage control network
(PSI) 91
Find a machine to load or boot up

Linkage unloading When the host pressure is higher than the set pressure
here,
pressure (PSI) 113
Find a machine to unload or stop

The time when the host sends the control command

twice in succession during the linkage control
Linkage delay time (s) : 0020 operation.

Host pressure is between "linkage loading" and

"linkage unloading" pressure in the network
There is a machine running, there is a machine
shutdown, this situation continues for one time this
setting time
Rotation time (min) : 0060
After that, the host sends the shutdown instruction to
the running machine, and at the same time sends the
shutdown instruction to the machine
Send boot command.

Power frequency Power frequency - power frequency: used for the joint
- power control of power frequency air compressor and power
frequency frequency air compressor;
Frequency
conversion -
Frequency conversion - power frequency: used for
power
frequency conversion air compressor and power
Linkage network: frequency frequency air compressor joint control;
Frequency conversion - frequency conversion: used
Frequency
for variable frequency air compressor and variable
conversion frequency air compressor joint control.

4.9 hardware parameters: the hardware parameters are used to

set the functions of no. 17~24 31 32 33 multi-function terminals. Main

functions and functions are shown in the following table:

Set the initial
The menu value Functional description

Function of no.
24 Terminal: scram
No function/emergency stop/remote on/remote
23 Function of no. / off/remote inching/remote maintenance/water

34
 Terminal: shortage

Close/remote load/remote start enable/remote

load/unload open/gas tank temperature is normal
Function of no.
Closed/coil temperature and height normally
22 Terminal:
closed/bearing temperature and height normally
Lack of water
closed/electrical fault normally closed/motor
overload
Normally closed/blower overload normally closed/oil
filter blocking normally closed/oil filter blocking
normally open/oil
Function of no.
21 Terminal: The oil filter

Plug normally open/air end fault normally

closed/cold dry machine fault normally closed/host
Function of no.
20 Terminal: Oil content inverter fault

Function of no.
19 Terminal:
Air filter
Device failure is normally closed

Function of no. Note: users can set the input of switch quantity as
18 Terminal: required function according to their needs.
/

Function of no.
17 Terminal:
/

33 No. Relay function:

No function/early
/
warning/operation/failure/ready/remote/open host
frequency converter/fan
32 No. Relay function:
/ The inverter /
Note: the user can set the relay output as the required
function according to the needs.
31 No. Relay function:
/

4.10 consumables parameters

Consumable parameters are used to set consumable time. Users need to verify the consumable
password before viewing or modifying the consumable parameters. Main functions and functions

35
are shown in the following table:

Set the initial

The menu value Functional description

When oil filter is The accumulated time of the oil filter is used. After replacing
used 0000 the oil filter, manually reset it.
(when)

Oil separator in Accumulates the used time of oil separator. Manually reset
use 0000 after replacing the new oil separator.
(when)

When air filter is The air filter has been used for a total time. After replacing the
used 0000 air filter, manually reset it.
Lubricating oil in Accumulated time of the lubricating oil has been used,
use 0000 manually reset after the replacement of lubricating oil.
(when)

When using Grease accumulates used time, manually reset after replacing
grease 0000 grease.
(when)

Oil filters are the 1. When the cumulative use time of oil filter exceeds the set
most effective 2000 value here, the controller will give warning;
2. When set to "0000", the oil filter warning function is
(when) prohibited

Oil separators are 1. When the accumulative use time of oil separator exceeds the
the most effective 2000 set value here, the controller will give warning;
2. When set to "0000", the oil separator warning function is
(when) forbidden

Air filters work 1. When the accumulated use time of air filter exceeds the
best 2000 value set here, the controller will give warning;
2. When set to "0000", the warning function of air filter is
(when) prohibited

1. When the accumulative use time of lubricating oil exceeds

Lubricating oil 2000 the set value here, the controller will give warning;
2. When set to "0000", the lubricating oil warning function is
(when) forbidden

Grease is the best 1. The controller will give warning when the accumulated use
ambassador 2000 time of grease exceeds the set value here;
2. When set as "0000", the grease warning function is
(when) forbidden

4.11 frequency converter preset frequency converter preset is used to

36
set frequency converter parameters.Before viewing or modifying the preset

frequency converter, the user needs to verify the preset frequency converter password. Main

functions and functions are shown in the following table :(the following table takes schneider

ATV61 and ATV71 frequency converter as examples)

Set the initial Functional

The menu value description

Set the frequency converter name. The controller supports

arbitrary modbus RTU protocol inverter communication
Of the inverter ATV61
Control.
Frequency converter start command corresponding to the
Starting address 1: 2135 address 1
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001 Communication
section.)
Frequency converter start command corresponding to
Starting address 2: 2135 address 2
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001 Communication
section.)
Frequency converter stop command corresponding
Stop address: 2135 address
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001 Communication
section.)

Reset address: 2135 Inverter reset command corresponding address

This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001 Communication
section.)
A frequency converter communicates a register address at
Write frequency address: 2136 a given frequency
The calculated value is the frequency value with one
decimal place. According to different frequency
converters, through the formula

37
 Convert to corresponding data and send to frequency
converter.
For example, the controller expects the frequency
converter to run at 50HZ, and the calculated value is 500.
Meter The write
calculate frequency value Decimal frequency converter: write
value is 2 the formula: calculate the value
000 * 0001
members 0001 * 0010
Frequency = present present;
The write
frequency value Decimal frequency converter: write
1 is 1 the formula: calculate the value
0001 * 0001
present;
For some frequency converter 10000 corresponding
to the maximum output frequency value of the
frequency converter: write
Formula: calculated value *0020÷0001;
Operating address: 2135 Read the converter running state address.
Run receive Used to determine whether the frequency converter has
value
been running formula.(please refer to the inverter manual
The for details.
Running state = AND
Communication section.)
0001 = 0001
Set the data format when the controller communicates
with the frequency converter. This setting is required with
frequency converter
Consistent communication format.
8n1-n: one starting bit, 8 data bits, 1 stop bit, no check bit;
8n1-e: one starting bit, eight data bits, one stop bit, even
check bit;
8n1-o: one starting bit, eight data bits, one stop bit, odd
Data format: 8 n1 - N check bit;
8N2-N: one starting bit, 8 data bits, 2 stop bits, no check
bits;

Note: when communicating with frequency converter, the

baud rate is fixed as 9600
Read frequency address of frequency converter (refer to
Frequency address 0 c82 frequency converter manual for details)
Calculate frequency formula of frequency converter. The
Receive * controller converts the read frequency to one decimal
Frequency display = 0001 place

38
 Present
0001 Bits of data.
Voltage address 0 c88 Read frequency converter voltage address
Receive * Calculate inverter voltage formula. The controller converts
0001 the read voltage to one decimal place
Voltage display = Present
0001 Bits of data.
The current address 0 c84 Read current address of converter.
Receive * Calculate frequency converter current formula. The
0001 controller converts the read current to one decimal place
Current display = Present
0001 Bits of data.
Power address 0 c8b Read converter power address.
clo
Pick up sed
* S * 0001
members Calculate frequency converter power formula. The
Power = present controller converts the read power to one decimal place
A data
0100

The fault address 6500 Read the converter fault address

Fault
reception
value
The
Fault state = AND Whether the frequency converter reports failure formula.
0000
indicates
0000
Frequency converter urgent stop command
Scram address 2135 corresponding address
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
To send data 0001
Communication section.)

4.12 screen calibration

Screen calibration is used to calibrate screen operation accuracy. Before entering the screen
calibration, the user needs to verify the screen calibration password.

After entering the screen calibration interface, click A,B,C,D and e. click ok and restart the
controller to save the Settings. If the desired effect is not achieved, you can click recalibrate and
recalibrate according to the previous method until the desired effect is achieved.

Timing pressure
39
Timing pressure is used to set timing pressure value. The user shall verify the timing pressure
password before modifying the timing pressure parameters. Main functions and functions are
shown in the following table:
Set the
The menu initial value Functional description

When the time is between "stress on" and "stress

off",
Loading pressure (PSI) 94
The pressure is lower than this set value to load.

When the time is between "stress on" and "stress

Unloading pressure (PSI) 116 off",

Pressure above this set value unloading.

Near the fluctuation, the controller adjusts the
Frequency conversion working
frequency of frequency converter, so that the air
pressure (PSI) 102 supply pressure is connected
Set the value here. (this parameter is only used when
the machine is set to host frequency conversion or
main wind
Function when machine frequency conversion)

When the time is not "00:00", the above Settings will

Pressure start time 00:00 be activated, and vice versa.

When the time is not "00:00", the pressure end

function will be activated when the above setting is
set, instead
Pressure end time 00:00
The ban.

Timed start and stop

Timing start and stop is used to set the timing switch machine time for a week, four periods of

timing switch machine time can be set every day. Before the user modifies the timing start and

stop time, it shall verify the timing start and stop password. When the data is set to: 00:00, the

corresponding function will not work.

4.15 historical failure

Record the historical fault information to facilitate users to find out the fault cause and eliminate
the peripheral fault. The controller can record up to 100 historical faults.

4.16 host frequency conversion

Host frequency conversion is used to set host frequency conversion parameters. Before

modifying the host frequency conversion parameters, the user needs to verify the host

frequency conversion password. Main functions and functions are shown in the following table:
Set the initial
The menu value Functional description

40
 Set the air supply pressure when the variable
frequency air compressor runs stably, when the
pressure is attached to this pressure
Frequency conversion Near the fluctuation, the controller adjusts the
frequency of frequency converter, so that the air
pressure of main engine
supply pressure is connected
(PSI) 101 Set the value here. (this parameter is only used when
the machine is set to host frequency conversion or
main wind
Function when machine frequency conversion)

PID adjustment is used to limit the increment of

each PID operation result. To prevent the air
compressor
Rise rate of main engine 1000 In machine operation, the frequency increases too
much, causing the motor speed to increase too fast.

PID adjustment is used to limit the reduction of each

PID operation result. To prevent the air compressor
Main engine descent rate 1000 During the operation of the machine, the frequency
decreases too much, causing the motor speed to
decline too fast.

Set the rated power of the motor, used to calculate

the actual motor when the motor frequency
conversion works
Power (this parameter is only used when the
machine is set to frequency conversion of the host
Main engine power (HP) 30 or the main fan
Work)

Set the motor speed at the highest frequency for

motor frequency conversion
Calculate the actual speed of the motor. This
parameter is only used if the model is set to host
Main engine speed (RPM) 1500 frequency conversion or
Main fan works when frequency conversion)

When test pressure < (set working pressure-integral

range), the integral is set at this value
Calculations;
Initial value of host integral 0020
When detecting pressure > (set working pressure +
integral range), the integral shall be set accordingly
Value computation

When running with frequency conversion, (set

working pressure -- integral range) < test pressure <
Integral range of main
(set
engine (HP) 0.3
When the working pressure + integral range is fixed,
integral gain takes effect

41
Main engine power
coefficient 0.800 Set the coefficient used to calculate host power.
Tracking setting working pressure speed, large value,
fast tracking, easy to oscillate;Small value, slow
tracking,
Host proportional gain 0050
The slow adjustment.

Track and set the working pressure speed and

determine the steady-state error, fast tracking value,
steady-state error
Main engine integral gain 0060
Poor little; Small value, slow tracking and large
steady-state error.

Mainly used for hysteresis large system (such as

temperature, etc.) hysteresis tracking, generally not,
set
Host differential gain 0000
As the "0000".
Host frequency upper limit The maximum working frequency allowed to output
(HZ) 180.0 HZ when air compressor is loaded
During the adjustment process, when the pressure
Host frequency lower limit exceeds the set working pressure but does not reach
the unloading pressure,
(HZ) 040.0 HZ
The minimum operating frequency allowed for
output.
Host no-load frequency
The operating frequency that an air compressor is
(HZ) 0035.0 HZ allowed to output when it is idle
Set the station number of the host frequency
Host frequency converter converter, which should be consistent with the signal
station number 0001 station number of the frequency converter.
At the time set by the controller interval, a PID
operation is performed to adjust the speed of the host
Host PID cycle (seconds) 000.8 seconds machine.
The controller can store up to 10 different types of
frequency converter communication address
(communication
Main converter model ATV61
To read the inverter parameters, the inverter is
required to support MODBUS RTU protocol.)
1
The starting mode of the main
0
frequency converter is set as when
, the communication starts and stops:
Deceleration stop: when the shutdown mode is set
as deceleration stop in the manufacturer's
parameters, control
After the machine receives the stop order, the
loading valve disconnects and the controller
disconnects
42
 Send deceleration stop command to frequency
converter, frequency converter according to the set
Deceleration time, deceleration stop.
Free stop: control when the stop mode is set to free
stop in the manufacturer's parameters
After the machine receives the stop order, the
loading valve disconnects and the controller
disconnects
Through 485 communication port, send write
frequency command, control frequency conversion
The frequency of the device decreases until the
stop delay countdown is completed
Slow down
Main engine shutdown Second to the frequency converter to
stop/auto send the stop command.
mode
By the 2. The starting mode of the main frequency
downtime converter is set as terminal start and stop:
Deceleration stop: when the shutdown mode is set
as deceleration stop in the manufacturer's
parameters,

After the controller receives the stop command,

the loading valve disconnects and controls
The running terminal of the host frequency
converter is disconnected, and the frequency
converter is set according to the setting
Deceleration time, deceleration stop.
Free stop: when the stop mode is set to free stop in
the manufacturer's parameters,
After the controller receives the stop command,
the loading valve disconnects and controls
Host inverter operating terminal is kept closed,
control inverter
The frequency decreases until 1 second before the
stop delay countdown completes
Disconnect.

Communication start and stop: start frequency

converter through RS485 communication.
Terminal start and stop: start and stop the frequency
converter through the switch.
Communicatio
n
Main frequency converter start/stop/end Note:
start mode
1: the controller's setting parameters should be
consistent with the frequency converter's starting
Son rev. Stop and stopping mode.
2: when the user needs to switch work frequency
conversion, terminal 12 is used as the input control of
the converter
Terminal, controller start frequency
converter can only rely on

43
 communication start and stop.

After the controller sends the open instruction to the

Communication frequency frequency converter, it finds that the frequency
converter does not execute the running order
of frequency conversion 0006
So, the maximum number of times to send the
setting to start the command.

After the controller sends the stop instruction to the

frequency converter, it finds that the frequency
Communication frequency
converter does not execute the stop order
of frequency converter stop 0006
So, the maximum number of times to repeatedly
send the set stop instruction.

Frequency conversion Set the accumulative power consumption of the host

power HP.H 0000000.0 in frequency conversion operation
Delay of main motor Press the start button, delay setting time, send the
frequency converter 1.0 open instruction to the frequency converter.
(S)
When the pressure is detected to be greater than or
Constant power pressure
equal to the value set here,
1(PSI) 87 The maximum output frequency is allowed to be set
to "constant power frequency 1".
Constant power pressure When the pressure is detected to be greater than or
2(PSI) equal to the value set here,
The maximum output frequency is allowed to be set
101 to "constant power frequency 2".
Constant power pressure
When the pressure is detected to be greater than or
3(PSI) equal to the value set here,
116 The maximum output frequency is allowed to be the
set value of "constant power frequency 3".

Constant power pressure When the pressure is detected to be greater than or

equal to the value set here,
4(PSI) 131
The maximum output frequency is allowed to be set
to "constant power frequency 4".
Constant power pressure
When the pressure is detected to be greater than or
5(PSI) equal to the value set here,
145 The maximum output frequency is allowed to be set
to "constant power frequency 5".
Constant power pressure
When the pressure is detected to be greater than or
6(PSI) equal to the value set here,
The maximum output frequency is allowed to be set
160 to "constant power frequency 6".
Constant power pressure 7
When the pressure is detected to be greater than or
(PSI) 174 equal to the value set here,

44
 The maximum output frequency is allowed to be set
to "constant power frequency 7".
Constant power frequency
1(HZ) 180.0
Constant power frequency
2(HZ) 160.0
Constant power frequency
3(HZ) 140.0
Constant power frequency
4(HZ) 120.0 See note 1 after the table:
Constant power frequency
5(HZ) 100.0
Constant power frequency
6(HZ) 80.0
Constant power frequency
7(HZ) 60.0
Note 1: when constant power is controlled:

Constant power pressure 1<= constant power pressure 2<= constant power pressure

3<= constant power pressure 4<= constant power pressure 5<= constant power

pressure 6<= constant power pressure 7

注 2: constant power frequency 1>= constant power frequency 2>= constant power
frequency 3>= constant power frequency 4>= constant power frequency 5>= constant

power frequency 6>= constant power frequency 7

3: assume M >n, when constant power pressure N is set to 00.00, constant power pressure M
and corresponding constant power frequency M, the setting does not work.
Note 4: when the constant power function is not required, the constant power pressure 1 can
be set to 00.00HP.

4.17 fan frequency conversion

Fan frequency conversion is used to set fan frequency conversion parameters. The user shall
verify the fan frequency conversion password before modifying the fan frequency conversion
parameters. Main functions and functions are shown in the following table:
Set the
The menu initial value Functional description

Set the exhaust temperature when the air

compressor runs stably, when the exhaust
temperature is near this value
In case of fluctuation, the controller adjusts the
running frequency of the fan and frequency
Fan frequency conversion converter, thus making the exhaust temperature
temperature (℉) 173℉
Close to the value set here. This parameter is only
used when the model is set to fan frequency
conversion, or

45
 Main fan works when frequency conversion)

When the exhaust temperature is greater than or

equal to this value, control the output frequency
of the fan frequency converter,
Maximum frequency conversion Is the upper limit of frequency set in the
temperature (℉) 185℉ manufacturer's parameters
Is the fan frequency conversion, or the main fan
frequency conversion function.)

PID adjustment is used to limit the increment of

each PID operation result. To prevent the fan
Fan rate 1000
In operation, the frequency increases too much,
causing the fan speed to increase too fast.

PID adjustment is used to limit the reduction of

each PID operation result. To prevent the air
compressor
Fan descent rate 1000
In operation, the frequency decreases too much,
causing the fan speed to decline too fast.

Set the rated power of the fan to calculate the

actual operation of the fan when the fan is
working with frequency conversion
Fan rating 2HP Power (this parameter only works when the model
is set to fan frequency conversion or main fan
frequency conversion)
Calculate the actual speed of the motor. (this
parameter is only set to fan frequency conversion
Rated fan speed 1500 RPM in the model
Or when the main fan is frequency converted)

When the exhaust temperature is higher than the

set value, the variable frequency fan starts
Frequency conversion fan (℉) 158℉
Function when the model is set to fan frequency
conversion or main fan frequency conversion)

When the exhaust temperature is lower than the

Frequency conversion fan stop set value, the frequency conversion fan will stop
(℉) 149℉
Works when the model is set to fan frequency
conversion or main fan frequency conversion)

When the detection temperature < (set the

frequency conversion operating temperature -
integral range), the integral is set as follows
Fixed value operation;
Initial fan integral 0020
When detecting temperature > (set frequency
conversion operating temperature + integral
range), the integral is as follows

46
 Set value operation.

(set frequency conversion operating temperature

-- integral range) < detection temperature < (set
frequency conversion
Operating temperature + integral range) integral
gain takes effect.Outside of this range, the
Integral range of fan (℉) 41℉ product
Initial values count.

Fast and slow operating temperature tracking

setting, fast tracking with large value, easy to
oscillate;Small value, slow tracking,
Fan proportional gain 0100
The slow adjustment.

Track and set the working temperature fast and

slow and determine the steady-state error
Fan integral gain 0020
Poor little; Small value, slow tracking, and large
steady-state error.

Fan differential gain 0000 Usually not, set it to "0000".

During the adjustment process, when the
temperature exceeds the frequency conversion
working temperature, the maximum allowable
output work
Upper fan frequency (HZ) 60HZ The frequency.
During the adjustment process, the temperature is
lower than the minimum allowable output when
setting the frequency conversion working
temperature
Minimum fan frequency (HZ) 10HZ Working frequency

Variable frequency fan power Calculate the power coefficient of variable

coefficient 0.900 frequency fan
Fan frequency converter station Set the corresponding fan frequency converter
number 2 communication station number.
001.5 The time set by the controller interval is used to
Fan PID period (second) seconds conduct a PID operation and adjust the fan speed.

Fan frequency converter model ATV31 Select the built-in frequency converter protocol.
Communic
ation
Fan inverter start mode on/off / Set the fan and frequency converter start mode
Terminal
start-stop

Variable frequency fan electricity

(HP.h) 000000.00 Variable frequency fan power

47
4.18 date and time

Used to view and set the internal time of the controller.

4.19 operation authority and password management

4.19.1 the controller provides multiple passwords and authority management, providing
different levels of operation authority according to different levels of passwords, as follows:
Permissions: allows modification of all user parameters.

4.19.2 manufacturer parameter password: fixed as:

Permissions: allows modification of all user parameters.

It is allowed to modify the basic parameters, host frequency conversion parameters and
fan frequency conversion parameters in the manufacturer's parameters.

4.19.3 calibration password: fixed as:

Permission: allows modification of all Settings in calibration parameters.

4.19.4 linkage parameter password:

Permission: allows modification of all linkage parameters.

4.19.5 hardware setting password: fixed as:

Permissions: allows you to modify all Settings within the hardware Settings
parameters.
4.19.6 consumable parameter password:

Permission: allows to modify all Settings in all consumables parameters

4.19.7 frequency converter preset password:

Permission: allow to modify all Settings in the preset parameters of frequency

converter.

4.19.8 screen calibration password permission:

Enter the screen calibration interface to calibrate the click accuracy
4.19.9 password authority of timing pressure:
Allows modification of all timing pressure parameters
4.19.10 timing start-stop password
Permissions: allows to modify all timing start and stop parameters

4.19.11 host frequency conversion password: fixed as:

Permission: allow to modify all Settings in host inverter.

4.19.12 fan frequency conversion password: fixed as:

Permission: allow to modify all Settings in fan and converter.

5. Controller functions and technical

parameters

5.1 working environment: -4℉ ~ +160℉;Relative humidity: ≤98%;

48
5.2 switch quantity: 8 channels of switch quantity input (function optional), 10 channels of
relay switch quantity output

5.3 simulation quantity: 3-way PT100 temperature input, 2-way 4-20 ma pressure input,
and 2 groups of three-phase current input (supporting CT).

5.4 phase sequence input voltage: three-phase 460V/230V.

5.5 air compressor operating voltage is too low and too high protection (optional).

5.6 controller power supply: AC16-28v, 20VA

5.7 display range

5.7.1 exhaust temperature: -58~ 662℉, accuracy: ±33.8℉

5.7.2 running time: 0 ~ 999999 hours.

5.7.3 current display range: 0 ~ 999.9a.

5.7.4 pressure: 0 ~ 232 HP.Precision;1.5HP.

5.8 phase sequence protection: when the reverse phase sequence is detected in the
shutdown state of the air compressor, the operation time is ≤1 second.

5.9 motor protection: the controller has the functions of phase deficiency, imbalance and
overload protection for the main motor and overload protection for the fan.

5.9.1 phase-out protection: when any 1-phase current is phase-out, the action time
equals to the setting time; When the protection time is more than 20 seconds, the
protection will not work.
5.9.2 unbalanced protection: when the maximum current value minus the minimum
current value is greater than or equal to the setting value, multiply the minimum
current value and divide by 10,. Action time 5 seconds.
5.9.3 overload inverse time limit protection feature (time unit is seconds), see the
following table (table 2.9.3.1).Multiple = I real/I setting. When the motor running
current is greater than or equal to 1.2 to 3.0 times of the set current, press the
overload multiple and action time delay action in the following table.
I real/I
1.5 or 1.6 or 2.0 or 3.0 or
set
1.2 or higher 1.3 or higher higher higher higher higher
The time
parameter

Action time (S) 60 48 24 8 5 1

表 2.9.3.1 inverse time limit curve of motor protection

5.10 temperature protection: when the actual temperature detected is higher than the set
temperature, the operation time is ≤2s.

49
 5.11 output relay contact capacity: 250V, 5A; Contact life 500,000 times.

5.12 current display error is less than 1.0%.

5.13 two-channel RS485 communication interface.Channel 1 is used for connection

control or communication with computer. The other channel communicates with frequency
converter, controls its operation and reads its operating parameters.

5.14 remote start and stop air compressor: when the start and stop mode is set to remote,
the user can start or stop the air compressor through remote terminals.

6. Model and specification

6.1 model description

6.2 applicable motor power specification table

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 Current range Adapt to the main
parameter motor
(A) note instructions
specifications Power (HP)
MAM6090 (20) 8 ~ 20 Below the 15HP Wind current has
MAM6090 (40) 16 ~ 40 15-25HP 0.2 ~ 2.5 A file,
MAM6090 (100). 100 30-60HP 1 ~ 5 a, 4 ~ 10 a
File three
specifications
MAM6090 (200). 200 75-120HP root
According to the
MAM6090 (400). 400 150HP host current
Connect
MAM6090 (600/5) 600/5 270-335HP external CT set

Table 3.2.1 applicable motor power specification

table

7. Early warning function

7.1 air filter warning

(1) check air filter blockage.(among the hardware parameters, there is the function of switch
input terminal, which is set as the detection function of air filter).
When the differential pressure switch of the air filter is
detected to be closed, the text display prompts "air filter
blocking".(2) air filter use time warning
Air filter time out, the text display prompt "air filter time out".

7.2 oil filter warning

(1) detection of oil filter blockage (hardware parameters, there is a switch input terminal
function, set as oil filter detection function).

When the oil filter differential switch is detected closed, the text display reads "oil filter
blocking".(2) oil filter use time warning

Oil filter out of use, text display prompt "oil filter out of use".
7.3 oil separator warning

(1) detection of oil separator blockage (in the hardware parameters, there is a switch input
terminal function, set as oil detection function).

When the differential pressure switch of oil separator is detected to be closed, the text
display prompts "oil separator blocked".(2) oil separator use time warning

Oil separator use time, text display prompt "oil separator use time".

7.4 lubricating oil use time warning

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 Time of use of lubricating oil: "time of use of lubricating oil" is displayed on the text display.
7.5 use time warning of grease

7.6 when the exhaust temperature value detected by the second-level high temperature

warning system exceeds the "second-level warning temperature" value set in the manufacturer's
parameters, the "second-level high temperature" is indicated on the text display.

8. Safety protection
8.1 protection of motor
MAM6090 air compressor controller has overload protection, lack of phase, unbalance protection,
high voltage, low voltage protection for the main motor, overload protection function for the fan.

Electrical fault Fault display Cause the reason

Field failure display "main engine or fan Excessive load, bearing wear, other
overload current overload" mechanical failure

Field failure display "main engine missing Lack of phase in power supply,
Lack of phase phase * phase" contactor and motor

Poor contact of contactor, open loop

unbalanced Field failure shows "unbalanced host" inside motor

The voltage is too

high Field failure shows "too high voltage" High motor supply voltage
The voltage is
too low Field failure shows "too low voltage" Motor power supply low voltage
8.2 exhaust overtemperature protection
If the exhaust temperature is higher than the set temperature limit, the controller will
alarm and stop.

8.3 anti-reversal protection of air compressor

When the air compressor stops and the phase sequence error is detected, the field fault
displays "phase sequence error 1" and the air compressor is not allowed to start.At this
point, just exchange any two-phase power cord and watch the motor turn.

When the air compressor is shut down and the phase sequence power supply is detected
to be out of phase, the field fault displays "phase sequence error 2" and the air compressor
is not allowed to start.Check the three-phase incoming line of the controller.

8.5 secondary pressure overpressure protection when the secondary pressure is higher than the set
pressure high limit, the controller will alarm and stop, and the on-site failure will display

52
 "secondary pressure high".

8.6 sensor failure protection

When the pressure sensor or temperature sensor open, the controller alarm stop. The field failure
indicates "** sensor malfunction".

9. Dealing with common faults

Cause the reason Processing method

The fault

The exhaust Check ventilation, lubricating oil, etc

temperature Poor heat dissipation, little oil, etc

Temperature Check the wiring and PT100

sensor malfunction Broken wire, PT1OO bad, etc

Check the machine pressure condition and

Actual high pressure, sensor is not pressure sensor
Ultra high pressure accurate

Sensor line broken, sensor broken,

Pressure sensor transmission Check wiring and pressure transmitter
failure
The sensor is wired backwards

The power supply is out of phase, Check power supply and contactor
Lack of phase contactor contact is bad, etc

Low voltage, pipe blockage, bearing Check setting data, check voltage, bearing,
wear, piping
overload
Other mechanical failure and
wrong setting data And other mechanical problems

Unbalanced power supply, bad

contact of contactor, electricity Check power supply, contactor, motor
unbalanced
Internal loop opening, etc

Phase sequence Phase sequence reversed, broken Check the line

fault phase

Occurs during Host startup time is set to be less Reset the host startup time is greater than
startup than star angular delay (star Angle delay
Overload fault of When the time + 2) seconds

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main engine

The main contactor The emergency stop button is Check wiring; Whether the output coil has
is always moving loose; Controller interfered been connected with surge absorption
As a reset Device.

Communication parameters
between controller and frequency Check parameters, check communication
converter lines.
Inverter Wrong, communication line not
communication connected well, frequency
fault converter communication
Wrong parameter.

10. Linkage control and networking communication

10.1.1 joint control instructions:
MAM6090 controller can operate in linkage with MAM series air compressor controller with

communication function produced by our company. Up to 16 air compressors can be jointly

controlled. Linkage network can choose frequency conversion and frequency conversion

linkage, power frequency and power frequency, or frequency conversion and power frequency

linkage. The schematic diagram of control wiring is shown in the following figure. The 485

interface terminals for joint control are terminals 1 and 2.

Linkage network:

When the linkage parameters are preset and the linkage network is set to "frequency conversion

-- frequency conversion" or "power frequency -- power frequency", the host machine selects the

optimal line with short accumulative running time according to the accumulative running time of

each air compressor in the network, and the air compressor with long accumulative running time

has priority to stop.

When the linkage parameters are preset and the network is set as "frequency conversion -- power

frequency", the host machine will have priority in operation, and the other air compressors in the

network will be compared according to the accumulated operation time. The air compressors

with short accumulated operation time will have priority in stopping, while those with long

accumulated operation time will have priority in stopping.

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The air compressor whose communication address is 0001 in the network is the host, and the rest

of the air compressor is the slave. Any MAM series air compressor controller can be set as the

host or slave.

Linkage control setting: set machine no. 1:

In the main interface, enter menu options, select user parameters, and set the mailing address to

0001;According to user requirements, set "communication mode", "number of linkage motors",

"rotation time", "linkage loading pressure", "linkage unloading pressure", "linkage delay time" and

"linkage network" according to user conditions.After the successful setting of relevant

parameters, the controller needs to be powered off and restarted to make the setting take effect.

Setting slave machine: when MAM6090 controller is used as slave machine, only "communication

mode" needs to be set as linkage, and "communication address" can be set as 2-16, serial number

according to the number of air compressor machines.

10.1.2 start and stop joint control:

After confirming the correct connection of the linkage control communication line and the

correct setting of the parameters of the linkage control air compressor, start host 1, which

automatically controls the operation of the hollow air compressor in the network according to the

detected air supply pressure. After manually stopping the no. 1 main engine, the linkage control

will stop. No. 1 host will no longer issue control commands to networked air compressor.

10.2 network communication MAM6090 controller supports MODBUS RTU protocol, which can

be used as slave to communicate with other devices, and supports MODBUS commands 03 and

06.Communication baud rate: 9600BPS, 1 start bit, 8 data bits, 1 stop bit, even check. MODBUS

register address table is shown in MODBUS communication manual.

11. Control the operation of frequency converter

485 communication control mode

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The controller is reserved with a 1-channel 485 interface for communication with frequency

converter. Users can send RS485 commands to control the frequency converter to start and stop,

send the output frequency obtained by PID operation to the frequency converter through the

485 interface, adjust the frequency converter output, and realize constant pressure and constant

temperature control. 485 communication control inverter running, the controller communication

baud is fixed at 9600BPS, different frequency converter data format, can be set in the

manufacturer's parameters inverter attribute Settings. It is recommended that the host inverter

be set to 0001 and the fan inverter to 0002.

In order to be compatible with various frequency converters of different brands, the controller

can set the current address, voltage address, frequency address, power address, operating state

address, fault information address, frequency address and fault reset address of the converter.

According to different frequency converters, current, voltage, frequency, power and other

communication transmission, amplification multiple is different, to write a formula for each

parameter, used for frequency converters, current, voltage, frequency, power adjustment to a

decimal data display. Relevant parameters are introduced as follows, taking schneider 61 and 71

frequency converters as examples:

Set the
initial
The menu value Functional description

Of the inverter

Frequency converter start command corresponding to the

Starting address 1: 2135 address 1
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001
Communication section.)
Frequency converter start command corresponding to
Starting address 2: 2135 address 2
This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001
Communication section.)
Frequency converter stop command corresponding
Stop address: 2135 address
Send data: 0001 This set value is the starting value of the frequency

56
 converter.(please refer to the frequency converter manual
for different frequency converters.

Communication section.)

Reset address: 2135 Inverter reset command corresponding address

This set value is the starting value of the frequency
converter.(please refer to the frequency converter manual
for different frequency converters.
Send data: 0001
Communication section.)
Write frequency A frequency converter communicates a register address at
address: 2136 a given frequency
Calculate frequency formula of frequency converter. The
Meter val
calculate ue controller converts the read frequency to one decimal place

000 * 0001
members
Frequency = present Bits of data.
1
Operating address: 2135 Read the converter running state address.
Run receive Used to determine whether the frequency converter has
value been running formula.(please refer to the inverter manual
for details.
Running state = The AND
Communication section.)
0001 = 0001
Set the data format when the controller communicates
with the frequency converter. This setting is required with
frequency converter
Consistent communication format.
8n1-n: one starting bit, 8 data bits, 1 stop bit, no check bit;
8n1-e: one starting bit, eight data bits, one stop bit, even
Data format: 8 n1 - N check bit;
8n1-o: one starting bit, eight data bits, one stop bit, odd
check bit;
8N2-N: one starting bit, 8 data bits, 2 stop bits, no check
bits;
Note: when communicating with frequency converter, the
baud rate is fixed as 9600
Read frequency address of frequency converter (refer to
Frequency address 0 c82 frequency converter manual for details)
Calculate frequency formula of frequency converter.
Receive * The controller converts the read frequency to one
Frequency display = 0001 decimal place

57
 Present 0001 Bits of data.

Voltage address 0 c88 Read frequency converter voltage address

Receive * Calculate inverter voltage formula. The controller
0001 converts the read voltage to one decimal place
Voltage display =
Present 0001 Bits of data.

The current address 0 c84 Read current address of converter.

Calculate frequency converter current formula. The
Receive * controller converts the read current to one decimal
0001 place
Current display =
Present 0001 Bits of data.

Power address 0 c8b Read converter power address.

Fault
reception
value
Whether the frequency converter reports failure
Fault state = The AND formula.
0000
indicates
0000
Frequency converter urgent stop command
Scram address 2135 corresponding address
This set value is the frequency converter free stop
data.(please refer to the frequency converter for
different frequency converters
To send data 0001 Open book, communication section.

Controller by starting frequency converter, the first to send "run address corresponding to

register" 0, delay after a period of time, to send 1 "address 1" boot corresponding register, delay

for a period of time after reading "running status register, and according to the set formula to

determine whether a frequency converter has been run, according to the test pressure and

setting comparison, calculate the output frequency value, after transformation formula, and send

to" address "write frequency corresponding to the address.Schneider inverter parameter Settings:

1, CON | AD2 -
| AD1 - |
ADD : 1.
| EBr : 96
| EFO 8 n1:
| EEO : 15
CTL - | Fr1: NDB
| RLN
| PST
| CHCF : IO
| which CD1 : NDB
PLT - | PTC -

58
| rST - | rSF : C107

59
12. Electrical wiring diagram
Power frequency:

Frequency conversion/permanent magnet frequency conversion

60
61