Mini Eolo 24 3E: Instruction and Warning Book IE
Mini Eolo 24 3E: Instruction and Warning Book IE
warning book
IE MINI EOLO
24 3E
*1.038773ENG*
Dear Client,
Our compliments for having chosen a top-quality Immergas product, able to assure well-being and safety for a long period of time. As an Immergas customer
you can also count on a qualified after-sales service, prepared and updated to guarantee constant efficiency of your boiler. Read the following pages carefully: you
will be able to draw useful suggestions regarding the correct use of the appliance, the respect of which, will confirm your satisfaction for the Immergas product.
For assistance and scheduled maintenance contact Authorised Immergas After-Sales centres: they have original spare parts and are specifically trained directly
by the manufacturer.
General recommendations
Immergas S.p.A. declines all liability due to printing or transcription errors, reserving the right to make any modifications to its technical and commercial
documents without forewarning.
INDEX
INSTALLER page USER page MAINTENANCE TECHNICIAN page
1 Installation boiler....................................... 5 2 Instructions for use and maintenance...19 3 Commissioning the boiler
1.1 Installation recommendations.................. 5 2.1 Cleaning and maintenance.....................19 (initial check)............................................22
1.2 Main dimensions........................................ 6 2.2 General warnings.....................................19 3.1 Hydraulic Diagram..................................22
1.3 Anti-freeze protection............................... 6 2.3 Control panel............................................19 3.2 Wiring diagram........................................23
1.4 Connections................................................ 7 2.4 Using the boiler........................................20 3.3 Troubleshooting.......................................23
1.5 Remote controls and room chrono- 2.5 Fault and anomaly signals.......................20 3.4 Information Menu...................................24
thermostats (Optional).............................. 8 2.6 Boiler shutdown.......................................21 3.5 Programming the P.C.B...........................24
1.6 External probe (Optional)........................ 8 2.7 Restore heating system pressure............21 3.6 Converting the boiler to other
1.7 Immergas flue systems............................... 9 2.8 Draining the system.................................21 types of gas................................................25
1.8 Tables of Resistance Factors and 2.9 Anti-freeze protection.............................21 3.7 Checks following conversion to another
Equivalent Lengths..................................10 2.10 Case cleaning............................................21 type of gas..................................................25
1.9 Outdoor installation in partially 2.11 Decommissioning....................................21 3.8 Possible adjustments................................26
protected area...........................................11 3.9 Automatic slow ignition function with
1.10 Concentric horizontal kit installation...12 timed ramp delivery.................................26
1.11 Concentric vertical kit installation........13 3.10 “Chimney sweep function”......................26
1.12 Separator kit installation.........................14 3.11 Pump anti-block function.......................26
1.13 Configuration type B, open chamber and 3.12 three-way anti-block system...................26
forced draught for indoors......................16 3.13 Radiators anti-freeze function................26
1.14 Flue exhaust to flue/chimney..................16 3.14 P.C.B. periodical self-check.....................26
1.15 Ducting of flues or technical slots..........16 3.15 Solar panels coupling function...............26
1.16 Flues, chimneys and chimney caps........16 3.16 Casing removal.........................................27
1.17 System filling.............................................16 3.17 Yearly appliance check and
1.18 Gas system start-up..................................16 maintenance..............................................29
1.19 Boiler start up (ignition).........................16 3.18 Variable heat output
1.20 Circulation pump.....................................17 Fan power: 30W.......................................29
1.21 Kits available on request..........................17 3.19 Combustion parameters.
1.22 Boiler components...................................18 Fan power: 30W.......................................29
3.20 Technical data.
Fan power: 30W.......................................30
3.21 Variable heat output.
Fan power: 33W / 39W...........................31
3.22 Combustion parameters.
Fan power: 33W / 39W...........................31
3.23 Technical data.
Fan power: 33W / 39W...........................31
3.24 Data plate key............................................32
1 INSTALLATION
BOILER
least 3 cm between the boiler casing and the
vertical sides of the cabinet. Leave adequate
space above the boiler for possible water and flue
1.1 INSTALLATION removal connections.
RECOMMENDATIONS. Keep all flammable objects away from the
The Mini Eolo 24 3E boiler has been designed appliance (paper, rags, plastic, polystyrene, etc.).
INSTALLER
for wall mounted installation only; for heating Do not place household appliances underneath
environments and production of domestic hot the boiler as they could be damaged if the safety
water for domestic use and similar purposes. valve intervenes with obstructed conveying
The place of installation of the appliance and system (the safety valve must be conveyed away
relative Immergas accessories must have suitable by a draining funnel), or if there are leaks from
features (technical and structural) such to allow the hydraulic connections; on the contrary, the
(always in safety, efficiency and easy conditions): manufacturer cannot be held responsible for any
- installation (according to the provisions of damage caused to the household appliances. For
technical legislation and technical regulations); the aforementioned reasons, we recommend not
- maintenance operations (including scheduled, placing furnishes, furniture, etc.under the boiler.
periodic, routine, special); In the event of malfunctions, faults or incorrect
operation, turn the appliance off immediately
- removal (to outdoors in the place for
and contact a qualified technician (e.g. the
loading and transporting the appliances
Immergas Technical After-Sales Centre, which
and components) as well as the eventual
has specifically trained staff and original spare
replacement of those with appliances and/or
parts) Do not attempt to modify or repair the
equivalent components.
appliance alone. Failure to comply with the above
The wall surface must be smooth, without any implies personal responsibility and invalidates
protrusions or recesses enabling access to the the warranty.
rear part. They are NOT designed to be installed
• Installation Standards:
on plinths or floors (Fig. 1-1).
USER
By var ying the type of installation the - This boiler can be installed outdoors in a
classification of the boiler also varies, precisely: partially protected area. A partially protected
- Boiler type B22, if installed without the 2 area is one in which the appliance is not
intake caps and with the top cover kit. exposed to the direct action of the weather
(rain, snow, hail, etc..).
- Boiler type C, if installed using concentric
pipes or other types of pipes envisioned for N.B.: a partially protected location is one in
the sealed chamber boiler for intake of air and which the appliance is not exposed to the direct
expulsion of fumes. action of the weather (rain, snow, hail, etc..).
Only professionally enabled heating/plumbing - Installation in places with a fire risk is
technicians are authorised to install Immergas prohibited (for example: garages, closed
gas appliances. Installation must be carried parking stalls), gas appliances and relative flue
MAINTENANCE TECHNICIAN
out according to regulation standards, current ducts, flue exhaust pipes and combustion air
legislation and in compliance with local intake pipes.
technical regulations and the required technical - Installation is prohibited on the vertical
procedures. Installation of the Mini Eolo 24 3E projection of the cooking surface.
boiler when powered by LPG must comply with
- Installation is also prohibited in places/
the rules regarding gases with a greater density
environments that constitute common parts
than air (remember, as an example, that it is
of office condominiums such as stairs, cellars,
prohibited to install plants powered with the
entrance halls, attics, lofts, escape routes,
above-mentioned gas in rooms where the floor
etc. if they are not located inside technical
is at a lower quota than the average external
compartments under the responsibility of
country one). Before installing the appliance,
each individual building and only accessible
ensure that it is delivered in perfect condition;
to the user (for the features of the technical
if in doubt, contact the supplier immediately.
rooms, see the regulation in force.
Packing materials (staples, nails, plastic bags,
polystyrene foam, etc.) constitute a hazard and Attention: wall mounting of the boiler must
must be kept out of the reach of children. If the guarantee stable and efficient support for the
appliance is installed inside or between cabinets, generator.
ensure sufficient space for normal servicing; The plugs (standard supply) are to be used only in
therefore it is advisable to leave clearance of at conjunction with the mounting brackets or fixing
template to fix the appliance to the wall; they only
ensure adequate support if inserted correctly
(according to technical standards) in walls made
of solid or semi-hollow brick or block. In the
case of walls made from hollow brick or block,
partitions with limited static properties, or in any
case walls other than those indicated, a static test
must be carried out to ensure adequate support.
N.B.: the hex head screws supplied in the blister
pack are to be used exclusively to fix the relative
mounting bracket to the wall.
These boilers are used to heat water to below
boiling temperature in atmospheric pressure.
They must be attached to a heating system
suitable for their capacity and voltage.
YES NO
1-1
5
1.2 MAIN DIMENSIONS.
1-2
Key:
G - Gas supply
AC - Domestic hot water outlet
INSTALLER
1.3 ANTI-FREEZE PROTECTION. The materials used for the central heating circuit
Minimum temperature -5°C. Minimum of Immergas boilers resist ethylene and propylene
temperature -5°C. The boiler is supplied with glycol based antifreeze liquids (if the mixtures are
an anti/freeze function as standard that activates prepared perfectly).
the pump and burner when the system water For life and possible disposal, follow the
temperature in the boiler falls below 4°C. supplier's instructions.
The anti-freeze function is only guaranteed if: - Protect the condensate drain trap and circuit
- the boiler is correctly connected to gas and board against freezing by using an accessory
MAINTENANCE TECHNICIAN
6
1.4 CONNECTIONS. Attention: to preserve the duration of appliance
Gas connection efficiency features, in the presence of water whose
(Appliance category II2H3+). features can lead to the deposit of lime scale,
Our boilers are designed to operate with methane installation of the “polyphosphate dispenser” kit
gas (G20) or LPG. Supply pipes must be the same is recommended.
as or larger than the 3/4”G boiler fitting. Before
Electrical connection. The "Mini Eolo 24 3E"
INSTALLER
connecting the gas line, carefully clean inside
boiler has an IPX5D protection rating for the
all the fuel feed system pipes to remove any
entire appliance. Electrical safety of the appliance
residue that could impair boiler efficiency. Also
is reached only when it is correctly connected
make sure the gas corresponds to that for which
to an efficient earthing system as specified by
the boiler is prepared (see boiler data-plate).
current safety standards.
If different, the appliance must be converted
for operation with the other type of gas (see Attention: Immergas S.p.A. declines any
converting appliance for other gas types). The responsibility for damage or physical injury
dynamic gas supply (methane or LPG) pressure caused by failure to connect the boiler to an
must also be checked according to the type used efficient earth system or failure to comply with
in the boiler, which must be in compliance, as the reference standards.
insufficient levels can reduce generator output Also ensure that the electrical installation
and cause malfunctions. corresponds to maximum absorbed power
Ensure correct gas cock connection. The gas specifications as shown on the boiler data-plate.
supply pipe must be suitably dimensioned Boilers are supplied complete with a special “X”
according to current regulations in order to type power cable without plug. The power supply
guarantee correct gas flow to the burner even cable must be connected to a 230V ±10% / 50Hz
in conditions of maximum generator output mains supply respecting L-N polarity and earth
and to guarantee appliance efficiency (technical
connection ; this network must also have a
specifications). The coupling system must
multi-pole circuit breaker with class III over-
conform to standards.
USER
voltage category. When replacing the power
Fuel gas quality. The appliance has been supply cable, contact a qualified technician (e.g.
designed to operate with gas free of impurities; the Immergas After-Sales Technical Assistance
otherwise it is advisable to fit special filters Service). The power cable must be laid as shown
upstream from the appliance to restore the (Fig. 1-3).
purity of the gas. In the event of mains fuses replacement on the
Storage tanks (in case of supply from LPG connection board, use a 3.15A quick-blow fuses.
depot). For the main power supply to the appliance,
- New LPG storage tanks may contain residual never use adapters, multiple sockets or extension
inert gases (nitrogen) that degrade the mixture leads.
delivered to the appliance casing functioning
anomalies.
MAINTENANCE TECHNICIAN
- Due to the composition of the LPG mixture,
layering of the mixture components may occur
during the period of storage in the tanks. This
can cause a variation in the heating power of
the mixture delivered to the appliance, with
subsequent change in its performance.
Hydraulic connection.
Attention: In order not to void the warranty
before making the boiler connections, carefully
clean the heating system (pipes, radiators, etc.))
with special pickling or de-scaling products to
remove any deposits that could compromise
correct boiler operation.
A chemical treatment of the thermal system
water is required, in compliance with the
technical standards in force, in order to protect
the system and the appliance from deposits (e.g.,
lime scale), slurry or other hazardous deposits.
Water connections must be made in a rational
way using the couplings on the boiler template.
The boiler safety valve outlet must be connected
to a draining funnel. Otherwise, the manufacturer
declines any responsibility in case of flooding if
the drain valve cuts in.
POWER CABLE
CAVO ALIMENTAZIONE
1-3
7
1.5 REMOTE CONTROLS AND running costs. The chrono-thermostat is fed 1.6 EXTERNAL PROBE (OPTIONAL).
ROOM CHRONO-THERMOSTATS directly by the boiler by means of the same 2 The boiler is designed for the application of the
(OPTIONAL). wires used for the transmission of data between Room Thermostat (Fig. 1-5) which is available as
The boiler is prepared for the application of room boiler and chrono-thermostat. an optional kit. Refer to the relative instruction
chrono-thermostats or remote controls, which Comando Amico Remoto Remote ControlV2 sheet for positioning of the external probe.
are available as optional kits (Fig. 1-4). or On/Off chrono-thermostat electrical The probe can be connected directly to the boiler
INSTALLER
All Immergas chrono-thermostats are connected connections (Optional). The operations electrical system and allows the max. system
with 2 wires only. Carefully read the user and described below must be performed after having flow temperature to be automatically decreased
assembly instructions contained in the accessory removed the voltage from the appliance. Any when the external temperature increases, in
kit. thermostat or On/Off environment chrono- order to adjust the heat supplied to the system
thermostat must be connected to clamps 40 and according to the change in outdoor temperature.
• On/Off digital chrono-thermostat. The chrono-
41 eliminating jumper X40 (Fig. 3-2). Make sure The external probe always acts when connected
thermostat allows:
that the On/Off thermostat contact is “dry”, i.e. independently from the presence or type of room
- set two room temperature value: one for day
independent of the mains supply, otherwise the thermostat used. The correlation between system
(comfort temperature) and one for night
P.C.B. would be damaged. Any Comando Amico flow temperature and outdoor temperature
(lower temperature);
Remoto remote controlV2 must be connected to is determined by the position of the selector
- set a weekly programme with four daily switch on the boiler control panel according to
clamps 40 and 41 eliminating jumper X40 on the
switch on and switch off times; the curves shown in the diagram (Fig. 1-6). The
circuit board, paying attention not to invert the
- selecting the required function mode from connections (Fig. 3-2). electric connection of the external probe must be
the various possible alternatives: made on clamps 38 and 39 on the boiler P.C.B.
Important: if the Remote Friend Control, remote (Fig. 3-2).
- manual mode (with adjustable temperature). controlV2 or any other On/Off chrono-thermostat
- automatic mode (with set programme). is used arrange two separate lines in compliance
- forced automatic mode (momentarily with current regulations regarding electrical
changing the temperature of the automatic systems. No boiler pipes must ever be used to
programme). earth the electric system or telephone lines.
Ensure elimination of this risk before making
USER
1-4
31
1-5 1-6
8
1.7 IMMERGAS FLUE SYSTEMS. Diaphragm installation. FAN POWER:
Immergas supplies various solutions separately Attention: based on the boiler model (checking 33W / 39W (Fig. 1-9).
from the boilers regarding the installation of air which type of fan is installed), use appropriate
intake terminals and flue extraction, which are diaphragms. Diaphragm Pipe extension in metres Ø
fundamental for boiler operation. (fig. 1-9) 60/100 horizontal
For correct functioning of the boiler it is
Ø 40 From 0 to 0.5
Attention: the boiler must only be installed necessary to install a diaphragm on the outlet
INSTALLER
together with an original Immergas air intake of the sealed chamber and before the intake Ø 41.5 From 0.5 to 1.5
and flue gas exhaust system, in compliance and exhaust pipe. The appropriate diaphragm is WITHOUT Over 1.5
with the standards in force. This system can be chosen based on type of pipe and its maximum
identified by an identification mark and special extension: this calculation can be made using Diaphragm Pipe extension in metres Ø
distinctive marking bearing the note " not for the tables below: (fig. 1-9) 60/100 vertical
condensing boilers". Ø 40 From 0 to 2.2
N.B.: the diaphragms are supplied together with
The flue exhaust pipes must not be in contact with the boiler. Ø 41.5 From 2.2 to 3.2
or be near to flammable materials. Moreover, WITHOUT Over 3.2
they must not pass through buildings or walls
made of flammable material. *Extension in metres
Diaphragm
See following paragraphs for the detailed horizontal pipe Ø 80 with
(fig. 1-9)
description of the kits available. two bends
Positioning of double lip seals. For correct FAN POWER: 30W (Fig. 1-8). Ø 40 From 0 to 17
positioning of lip seals on elbows and extensions, Ø 41.5 From 17 to 24
follow the direction of assembly given in figure Diaphragm Pipe extension in metres Ø WITHOUT Over 24
(Fig. 1-7). (ref. 1 fig. 1-8) 60/100 horizontal
Ø 85 From 0 to 0.5 *Extension in metres
• Resistance factors and equivalent lengths. Diaphragm
Each flue component has a Resistance Factor Ø 83 From 0.5 to 1.5 vertical pipe Ø 80
(fig. 1-9)
WITHOUT Exceeding 1.5 without bends
USER
based on experimental tests and specified
in the table below. The Resistance Factor for Ø 40 From 0 to 22
individual components is independent from Diaphragm Pipe extension in metres Ø Ø 41.5 From 22 to 29
the type of boiler on which it is installed (ref. 1 fig. 1-8) 60/100 vertical
WITHOUT Over 29
and has a dimensionless size. It is however, Ø 85 From 0 to 2.2
conditioned by the temperature of the fluids Ø 83 From 2.2 to 3.7 Diaphragm Pipe extension in metres Ø
that pass through the pipe and therefore,
WITHOUT Exceeding 3.7 (fig. 1-9) 80/125 horizontal
varies according to applications for air intake
or flue exhaust. Each single component has a Ø 40 From 0 to 0.5
Diaphragm Pipe extension in metres Ø Ø 41.5 From 0.5 to 3.3
resistance corresponding to a certain length
(ref. 1 fig. 1-8) 80/125 horizontal
in metres of pipe of the same diameter; the WITHOUT Over 3.3
so-called equivalent length, obtained from Ø 85 From 0 to 0.5
MAINTENANCE TECHNICIAN
the ration between the relative Resistance Ø 83 From 0.5 to 4.6 Diaphragm Pipe extension in metres Ø
Factors. All boilers have an experimentally WITHOUT Exceeding 4.6 (fig. 1-9) 80/125 vertical
obtainable maximum Resistance Factor equal to Ø 40 From 0 to 5.4
100. The maximum Resistance Factor allowed Diaphragm Pipe extension in metres Ø
corresponds to the resistance encountered with Ø 41.5 From 5.4 to 8.1
(ref. 1 fig. 1-8) 80/125 vertical
the maximum allowed pipe length for each WITHOUT Over 8.1
Ø 85 From 0 to 5.4
type of Terminal Kit. This information allows * The values for maximum length are considered
calculations to be made to verify the possibility Ø 83 From 5.4 to 9.5
with 1 metre of exhaust pipe and the remaining
of setting up various flue configurations. WITHOUT Exceeding 9.5 on intake.
• Coupling of extension pipes. To install any
push-fit extensions with other flue extraction Diaphragm Pipe extension in metres Ø
elements, it is necessary to do the following: (ref. 2 fig. 1-8) 80 divided
install the concentric pipe or elbow with the intake exhaust
male side (smooth) on the female section Ø 20.5 From 0.5 to 15 1 DIAPHRAGM
(with lip seal) to the end stop on the previously Ø 15 From 15 to 35 1
installed element. This will ensure the sealing
and joining of the elements correctly. Diaphragm Pipe extension in metres Ø
Attention: if the exhaust terminal and/or (ref. 2 fig. 1-8) 80 divided
extension concentric pipe needs shortening, intake exhaust
consider that the internal duct must always
Ø 20.5 1 From 0.5 to 8
protrude by 5 mm with respect to the external
duct. Ø 15 1 From 8 to 16
WITHOUT 1 Exceeding 16 1-9
1-7 1-8
1
Key:
2 1 - Concentric
flue extraction
diaphragm
2 - Divided flue
extraction
diaphragm
9
1.8 TABLES OF RESISTANCE FACTORS AND EQUIVALENT LENGTHS.
Equivalent length Equivalent length Equivalent length
Resistance in m of concentric pipe in m of concentric pipe in m of pipe
TYPE OF DUCT Factor Ø 60/100 Ø 80/125 Ø 80
(R)
INSTALLER
Exhaust 33
Exhaust m 11.0
Intake-exhaust terminal
vertical concentric Ø 80/125 Intake m 11.5
Intake and
m 1.6 m 4.4
Exhaust 26.5
Exhaust m 8.8
Terminal complete with intake-exhaust
horizontal concentric Ø 80/125 Intake m 16.9
Intake and
m 2.3 m 6.5
Exhaust 39
Exhaust m 13
Intake-exhaust terminal
horizontal concentric Ø 80/125 Intake m 14.8
Intake and
m 2.0 m 5.6
Exhaust 34
Exhaust m 11.3
Concentric adapter from Ø 60/100 Intake m 5.6
Intake and
to Ø 80/125 with condensate trap m 0.8 m 2.2
Exhaust 13 Exhaust m 4.3
Concentric adapter from Intake m 0.8
Intake and
Ø 60/100 to Ø 80/125 m 0.1 m 0.3
Exhaust 2 Exhaust m 0.6
Pipe Ø 80 m 1 (with and without insulation) Intake 2.3 m 0.1 m 0.4 Intake m 1.0
Exhaust 3 m 0.2 m 0.5 Exhaust m 1.0
Complete intake terminal Ø 80, 1 m
(with or without insulation)
Intake 5 m 0.3 m 0.8 Intake m 2.2
10
1.9 OUTDOOR INSTALLATION IN Max. length of exhaust duct. The flue pipe
PARTIALLY PROTECTED AREA. (vertical or horizontal) can be extended to a max.
N.B.: a partially protected location is one in which length of 12 linear metres, using insulated pipes
the appliance is not exposed to the direct action of (Fig. 1-28) and limit the length of the Ø 80 normal
the weather (rain, snow, hail, etc..). flue pipe (not insulated) to just 5 metres.
• Configuration type B, open chamber and Example of installation with direct vertical
INSTALLER
forced draught. terminal in partially protected location. When
The relevant terminal must be used for this the vertical terminal for direct discharge of com-
configuration (present in the intake kit for the bustion fumes is used, a minimum gap of 300 mm
installation in question), which must be placed must be left between the terminal and the balcony
on the central hole of the boiler (Fig. 1-12). Air above. The height X+Y+Z+W evaluated with
intake takes place directly from the room where respect to the balcony above, must be equal to
the boiler is installed and flue exhaust in an in- or more than 2000 mm. (Fig. 1-11). The term W
dividual flue or directly to the outside. must only be considered if the balcony above has
Boiler with this type of configuration are classi- closed balustrade (W=0 if the balustrade is open).
fied as type B22. • Configuration without cover kit
With this configuration: (boiler type C).
- air intake takes place directly from the envi-
By leaving the side plugs fitted, it is possible to
ronment in which the appliance is installed
install the appliance externally, in partially co-
(external);
vered places, without the cover kit. Installation
- the flue exhaust must be connected to its own takes place using the Ø60/100 and Ø80/125
individual flue or channelled directly into the concentric horizontal intake/ exhaust kits. Refer
external atmosphere. to the paragraph relative to indoor installation. In
Accordingly, technical standards in force must this configuration the upper cover kit guarantees
be observed. additional protection for the boiler. It is recom-
mended but not compulsory.
USER
1-10
• Fitting the cover kit. To assemble and confi-
gure the cover kit correctly, please refer to the
relative instructions sheet.
MAINTENANCE TECHNICIAN
1-11 1-12
11
1.10 CONCENTRIC HORIZONTAL KIT • Application with rear outlet (Fig. 1-14). The Horizontal intake - exhaust kit Ø80/125. Kit
INSTALLATION. 970 mm pipe length enables routing through assembly (Fig. 1-18): install the bend with flange
Type C configuration, sealed chamber and a maximum thickness of 770 mm. Normally (2) onto the central hole of the boiler inserting
fan assisted. the terminal must be shortened. Calculate the gasket (1) and tighten using the screws
Installation of this terminal is governed by the measurement by the sum of these values: included in the kit. Fit the male end (smooth) of
standards contained in local building regulations, Wall thickness + indoor extension + outdoor the adapter (3) up to the end stop on the female
INSTALLER
as amended. extension. The minimum indispensable side of the bend (2) (with lip seal). Fit the Ø
N.B.: in addition to the traditional “Ø60/100 projection values are given in the figure. 80/125 (4) concentric terminal pipe with the male
horizontal kit” there is also a specific “Ø60/100 • Application with side outlet (Fig. 1-15). Using end (smooth) to the female end of the adapter (3)
Star” version, with the same measurements and the horizontal intake-exhaust kit, without the (with lip gasket) up to the stop; making sure that
equivalent head loss. special extensions, enables routing through the internal and external wall sealing plates have
a wall thickness of 725 mm with the left side been fitted; this will ensure sealing and joining
This terminal is connected directly to the outside of the elements making up the kit.
outlet and 645 with the right side outlet.
of the building for air intake and flue exhaust. The
horizontal kit Ø 60/100 can be installed with the • Extensions for horizontal kit. The Ø 60/100 Normally the horizontal intake/exhaust kit Ø
rear, right side, left side or front outlet. horizontal intake-exhaust kit can be extended 80/125 is used if particularly long extensions
up to a max. horizontal length of 3000 mm, are required.
• External grid. N.B.: for safety purposes, do not including the terminal with grille and excluding
obstruct the boiler intake-exhaust terminal, • Extensions for horizontal kit. The Ø 80/125
the concentric bend leaving the boiler. This horizontal intake-exhaust kit can be extended
even temporarily. configuration corresponds to a resistance factor up to a max. horizontal distance of 7,300 mm
Horizontal intake - exhaust kit Ø60/100. of 100. In these cases the special extensions including the terminal with grid and excluding
Kit assembly (Fig. 1-13): install the bend with must be requested. the concentric bend leaving the boiler and the
flange (2) onto the central hole of the boiler Connection with 1 extension (Fig. 1-16). adapter Ø 60/100 in Ø 80/125 (Fig. 1-19). This
inserting the gasket (1) and tighten using the Max. distance between vertical boiler axis and configuration corresponds to a resistance factor
screws included in the kit. Couple the terminal external wall is 1855mm. of 100. In these cases the special extensions
pipe (3) with the male end (smooth) into the must be requested.
female end of the bend (with lip seals) up to the Connection with 2 extensions (Fig. 1-17).
USER
stop; making sure that the internal wall sealing Max. distance between vertical boiler axis and N.B.: when installing the pipes, a section clamp
plate and external wall sealing plate have been external wall is 2805mm. with pin must be installed every 3 metres.
fitted, this will ensure sealing and joining of the
elements making up the kit.
MAINTENANCE TECHNICIAN
C12 C12
2 3
4 5
1
C12 C12
1-16
C12
1-15 1-17
12
C12 C12
2 3
4 5 6
1
INSTALLER
The kit includes:
N°1 - Gasket (1)
N°1 - Concentric bend Ø 60/100 (2)
N°1 - Adapter Ø 60/100 for
Ø 80/125 (3)
N°1 - Concentric terminal
int./exh. Ø 80/125 (4)
N°1 - Internal wall sealing plate (5)
1-18 N°1 - External wall sealing plate (6) 1-19
1.11 CONCENTRIC VERTICAL KIT making sure that the wall sealing plate (4) has
INSTALLATION. been fitted, this will ensure sealing and joining
Type C configuration, sealed chamber and of the elements making up the kit.
fan assisted.
The vertical kit with this configuration can be
Concentric vertical intake and exhaust kit. This
extended to a max. straight vertical length of
vertical terminal is connected directly to the
12200 mm including the terminal (Fig. 1-21).
outside of the building for air intake and flue
USER
This configuration corresponds to a resistance
exhaust.
factor of 100. In this case the special extensions
N.B.: the vertical kit with aluminium tile must be requested.
enables installation on terraces and roofs with
The terminal Ø 60/100 can also be used for
a maximum slope of 45% (approx 25°) and the
vertical exhaust, in conjunction with concentric
height between the terminal cap and half-shell
flange code 3.011141 (sold separately).
(374 mm) must always be observed.
The vertical kit with this configuration can be
Vertical kit with aluminium tile Ø 80/125. Kit extended to a max. straight vertical length of 4700
assembly (Fig. 1-20): install the concentric flange mm including the terminal (Fig. 1-21).
(2) on the central hole of the boiler inserting the
gasket (1) and tighten using the screws in the
kit. Fit the male end (smooth) of the adapter (3)
MAINTENANCE TECHNICIAN
into the female end of the concentric flange (2).
Imitation aluminium tile installation. Replace the
tile with the aluminium sheet (5), shaping it to
ensure that rainwater runs off. Position the fixed
half-shell (7) and insert the intake-exhaust pipe
(6). Fit the Ø 80/125 concentric terminal pipe
with the male end (6) (smooth) to the female end
of the adapter (3) (with lip gasket) up to the stop;
C32 C32
MAXIMUM LENGTH 12200 mm
8
MAXIMUM LENGTH 4700 mm
1-20 1-21
13
1.12 SEPARATOR KIT INSTALLATION. • Separator kit Ø 80/80. Kit assembly (Fig. 1-22): (smooth) to the female end of the bend (5) up
Type C configuration, sealed chamber and install the flange (4) on the central hole of the to the stop; making sure that the internal wall
fan assisted. boiler, interposing the gasket (1) and tighten sealing plate has been fitted, this will ensure
with the flat-tipped hex screws included in the sealing and joining of the elements making up
This kit allows air to come in from outside
kit. Remove the flat flange present in the lateral the kit.
the building and the exhaust to exit from the
hole with respect to the central one (according • Installation clearances. Figure 1-23 gives the
chimney or flue through divided flue exhaust
INSTALLER
to needs) and replace it with the flange (3), min. installation space dimensions of the
and air intake pipes. Combustion products are
positioning the gasket (2) already present in Ø 80/80 separator terminal kit in limited
expelled from pipe (S). The required amount of
the boiler and tighten using the supplied self- conditions.
air is taken in through pipe (A) for combustion.
threading screws. Fit the male end (smooth) to
The intake pipe (A) can be installed either on the • Figure 1-24 shows the configuration with
the bends (5) in the female end of the flanges
right or left hand side of the central exhaust pipe vertical exhaust and horizontal intake.
(3 and 4). Fit the intake terminal (6) with the
(S). Both ducts can be routed in any direction.
male section (smooth) in the female section of • Extensions for separator kit Ø 80/80. The max.
the bend (5) up to the stop, ensuring that the vertical linear length (without bends) usable
internal and external wall sealing plates are for Ø 80 intake and exhaust pipes is 41 metres
fitted. Fit the exhaust pipe (9) with the male end of which 40 intake and 1 exhaust. This total
C82 C42
9 5
6
5 7 The kit includes:
8
N°1 - Exhaust gasket (1)
S N°1 - Female intake flange (3)
A N°1 - Flange gasket (2)
7 N°1 - Female exhaust flange (4)
4 3
N°2 - 90° bend Ø 80 (5)
1 2 N°1 - Intake terminal Ø 80 (6)
N°2 - Internal wall sealing plates (7)
USER
1-22
C52
1-23
C82
MAINTENANCE TECHNICIAN
1-24 1-25
Attention: the boiler is designed to evacuate installation requests a development of the flue inside the pipe and Immergas insulated “Blue
the combustion products up to a maximum to the discharge that exceeds the recommended Series” flue kits must be used.
extension of 27 linear metres from the exhaust, 12 m, due consideration must be given to the
with 1 m plus 90° bend at the intake. If the formation of condensate that could take place
14
length corresponds to a resistance factor of (10) with the male side (smooth) in the female cooled by air entering from the outside. The
100. The total usable length obtained by the side of the bend (11) to the end stop, ensuring entire exhaust pipe, except the elbow leaving
sum of the Ø 80 intake and exhaust pipe lengths that the wall sealing plate (8) is already inserted the splitter is insulated to reduce heat loss from
can reach, as a maximum, the values provided for correct installation between the pipe and the pipe, thus preventing the formation of fume
in the following table. If mixed accessories or flue. condensate.
components are used, the maximum extension • Insulation of separator terminal kit. Whenever N.B.: when installing the insulated pipes, a
INSTALLER
can be calculated by using a resistance factor there are flue gas condensate problems in the section clamp with pin must be installed every
for each component or its equivalent length. exhaust pipes or on the external surface of the 2 metres.
The sum of these resistance factors must not intake pipes, on request Immergas supplies
exceed 100. insulated intake-exhaust pipes. Insulation
• Temperature loss in flue ducts. To prevent my be necessary on the exhaust pipe, due to
problems of flue gas condensate in the exhaust excessive loss of temperature of the flue gas on
pipe Ø 80, due to fume cooling through the their route. Insulation may be necessary on
wall, the length of the pipe must be limited to the intake pipe as the air entering (if very cold)
just 5 m. Fig. 1-25). If longer distances must be may cause the outside of the pipe to fall below
covered, use Ø 80 pipes with insulation (see the dew point of the environmental air. The
insulated separator kit Ø 80/80 chapter). figures (Fig. 1-27 and 1-28) illustrate different
N.B.: when installing the Ø 80 ducts, a dividing applications of insulated pipes.
strip with gusset must be installed every 3 metres. Insulated pipes are formed of a Ø 80 internal
concentric pipe and a Ø 125 external pipe with
• Insulated separator kit Ø 80/80. Kit assembly
static air space. It is not technically possible
(Fig. 1-26): install the flange (4) on the central
to start with both Ø 80 elbows insulated, as
hole of the boiler, interposing the gasket (1)
clearances will not allow it. However starting
and tighten with the flat-tipped hex screws
with an insulated elbow is possible by choosing
included in the kit. Remove the flat flange
either the intake or exhaust pipe. When starting
present in the lateral hole with respect to the
with the insulated intake bend it must be
central one (according to needs) and replace it
USER
engaged on its flange until it is taken up to stop
with the flange (3), positioning the gasket (2)
on the flue gas exhaust flange, a situation that
already present in the boiler and tighten using
takes the two intake flue gas exhaust outlets to
the supplied self-threading screws. Insert and
the same height.
slide cap (6) onto bend (5) from the male side
(smooth), and join bends (5) with the male • Temperature loss in insulated flue ducting.
side (smooth) in the female side of flange (3). To prevent problems of flue gas condensate in
Fit bend (11) with the male side (smooth) into the exhaust pipe Ø 80, due to flue gas cooling
the female side of flange (4). Fit the male end through the wall, the length of the pipe must be
(smooth) of the intake terminal (7) up to the limited to 12 m. The figure (Fig. 1-28) illustrates
stop on the female end of the bend (5), making a typical insulation application in which the
sure you have already inserted the wall sealing intake pipe is short and the exhaust pipe is
very long (over 5 m). The entire intake pipe is
MAINTENANCE TECHNICIAN
plates (8 and 9) that ensure correct installation
between pipe and wall, then fix the closing cap insulated to prevent moist air in the place where
(6) on the terminal (7). Join the exhaust pipe the boiler is installed, in contact with the pipe
C82 C82
5 6
8 7
8
10 9
11
S
3 A
4 2
1-26 1-28
15
1.13 CONFIGURATION TYPE B, 1.16 FLUES, CHIMNEYS AND CHIMNEY 1.19 BOILER START UP (IGNITION).
OPEN CHAMBER AND FORCED CAPS. For issue of the Declaration of Conformity
DRAUGHT FOR INDOORS. The flues, chimneys and chimney caps for provided for by Italian Law, the following must
The appliance can be installed inside buildings the evacuation of combustion products must be performed for boiler start-up:
in B mode; in this case, all technical rules, and be in compliance with applicable standards. - check that the internal system is properly sealed
national and local regulations in force, must be Chimneys and roof-installed exhaust terminals according to specifications;
INSTALLER
complied with. must comply with the outlet height and with the - ensure that the type of gas used corresponds to
- Type B open chamber boilers must not be distance from technical volumes set forth by the boiler settings;
installed in places where commercial, artisan technical standards in force.
or industrial activities take place, which use - switch the boiler on and ensure correct ignition;
Positioning the wall exhaust terminals. The
products that may develop volatile vapours - make sure that the gas flow rate and relevant
exhaust terminals must:
or substances (e.g. acid vapours, glues, paints, pressure values comply with those given in the
solvents, combustibles, etc.), as well as dusts - be installed on external perimeter walls of the manual (Par. 3.18 / 3.21);
(e.g. dust deriving from the working of building; - ensure that the safety device is engaged in the
wood, coal fines, cement, etc.), which may be - be positioned according to the minimum event of gas supply failure and check activation
damaging for the components of the appliance distances specified in current technical time;
and jeopardise functioning. standards. - check activation of the main switch located
- In configuration type B, the boilers must not be Combustion products exhaust of natural or upstream from the boiler;
installed in bedrooms, bathrooms or in bedsits. fan assisted appliances in open-top closed - check that the concentric intake-exhaust
- The installation of appliances in configuration environments. In spaces closed on all sides terminal (if fitted) is not blocked.
B is only recommended outdoors (in a partially with open tops (ventilation pits, courtyards etc.),
direct flue gas exhaust is allowed for natural or The boiler must not be started up even if only
protected place) or in places that are not lived
forced draught gas appliances with a heating one of the checks should be negative.
in and which are permanently ventilated.
power range from 4 to 35 kW, provided the N.B.: the preliminary boiler check must be carried
1.14 FLUE EXHAUST TO FLUE/CHIMNEY. conditions as per the current technical standards out by a qualified technician. The standard boiler
Flue exhaust does not necessarily have to be are respected. warranty is valid from the date of inspection.
USER
connected to a branched type traditional flue. The test certificate and warranty is issued to the
The flue exhaust can be connected to a special 1.17 SYSTEM FILLING. user.
LAS type multiple flue. Multiple and combined Once the boiler is connected, proceed with
flues must be specially designed according to system filling via the filling valve (Fig. 2-2).
the calculation method and requirements of the Filling is performed at low speed to ensure release
standards, by professionally qualified technical of air bubbles in the water via the boiler and
staff. Chimney or flue sections for connection heating system vents.
of the exhaust pipe must comply with requisites The boiler has a built-in automatic venting valve
of technical standards in force. on the circulator. Check if the cap is loose.
Open the radiator vent valves. Close radiator
1.15 DUCTING OF FLUES OR vent valves when only water escapes from them.
TECHNICAL SLOTS. Close the filling valve when the boiler manometer
MAINTENANCE TECHNICIAN
16
1.20 CIRCULATION PUMP. 1.21 KITS AVAILABLE ON REQUEST. • Anti freeze kit with resistance (on request).
The boilers are supplied with a built-in • System cut-off valves kit. The boiler is designed If the boiler is installed in a place where the
circulation pump with 3-position electric speed for installation of system interception cocks temperature drops below -5°C and if the gas
control. The boiler does not operate correctly to be placed on flow and return pipes of the supply fails, the appliance may freeze. To
with the circulation pump on first speed. To connection assembly. This kit is particularly prevent freezing of the domestic hot water
ensure optimal boiler operation, in the case useful for maintenance as it allows the boiler to system, an anti freeze kit with an electrical
INSTALLER
of new systems (single pipe and module) it is be drained separately without having to empty resistance can be fitted from the relative cable
recommended to use the pump at maximum the entire system. and from a control thermostat.
speed. The circulation pump is already fitted • Polyphosphate dispenser kit. The polyphosphate The above-mentioned kits are supplied complete
with a capacitor. dispenser reduces the formation of lime-scale with instructions for assembly and use.
Pump release. If, after a prolonged period of and preserves the original heat exchange and
inactivity, the circulation pump is blocked, domestic hot water production conditions.
unscrew the front cap and turn the motor shaft The boiler is prepared for application of the
using a screwdriver. Take great care during this polyphosphate dispenser kit.
operation to avoid damage to the motor. • Covering kit. If installed outdoors in a
By-pass Regulation (part. 25 Fig. 1-30). If partially sheltered place with direct air intake,
necessary, the by-pass can be regulated according it is compulsory to mount the appropriate top
to system requirements from a minimum (by- protection cover for the correct functioning of
pass excluded) to a maximum (by-pass inserted) the boiler and to protect it from adverse weather
represented by the graphics (Fig. 1-29). Make the conditions (Fig. 1-10); or, if installed indoors in
regulation using a flat head screwdriver, turn configuration type B, it is compulsory to mount
clockwise and insert the by-pass, anti-clockwise the appropriate top protection cover along with
it is excluded. the flue exhaust kit.
USER
MAINTENANCE TECHNICIAN
A
Head (kPa)
17
1.22 BOILER COMPONENTS.
1- 30
INSTALLER
USER
MAINTENANCE TECHNICIAN
18
2 INSTRUCTIONS FOR USE
AND MAINTENANCE
b) shut-off all electrical, water and gas supplies.
In the case of work or maintenance to structures
located in the vicinity of ducting or devices
2.1 CLEANING AND MAINTENANCE. for flue extraction and relative accessories,
Attention: the heating systems must undergo switch off the appliance and on completion of
periodical maintenance (regarding this, see operations ensure that a qualified technician
INSTALLER
the section dedicated to the technician, relative checks efficiency of the ducting or other devices.
to “yearly control and maintenance of the Never clean the appliance or connected parts
appliance”) and regular checks of energy with easily flammable substances.
efficiency in compliance with national, regional Never leave containers or flammable substances
or local provisions in force. This ensures that in the same environment as the appliance.
the optimal safety, performance and operation
characteristics of the boiler remain unchanged • Attention: the use of components involving use
over time. of electrical power requires some fundamental
rules to be observed:
2.2 GENERAL WARNINGS - do not touch the appliance with wet or moist
Never expose the wall-mounted boiler to direct parts of the body; do not touch when barefoot;
vapours from a cooking surface. - never pull electrical cables or leave the
Use of the boiler by unskilled persons or children appliance exposed to atmospheric agents (rain,
is strictly prohibited. sunlight, etc.);
Do not touch the flue gas exhaust terminal (if
present) due to the high temperatures it can - the appliance power cable must not be replaced
reach. by the user;
For safety purposes, check that the concentric - in the event of damage to the cable, switch off
air intake/flue exhaust terminal (if fitted), is the appliance and contact exclusively qualified
not blocked. staff for replacement;
If temporary shutdown of the boiler is required,
USER
- if the appliance is not to be used for a certain
proceed as follows: period, disconnect the main power switch.
a) drain the heating system if anti-freeze is not
used;
MAINTENANCE TECHNICIAN
2.3 CONTROL PANEL.
2-1
19
2.4 USING THE BOILER. N.B.: in these conditions the boiler is considered (e.g. Immergas After-Sales Technical Assistance
Before ignition make sure the heating system still live even if there are no functions active. Service).
is filled with water and that the manometer (7) • Display functioning. The display lights up Fan anomaly. This occurs if the fan is blocked
indicates a pressure of 1 ÷ 1.2 bar. during the use of the control panel, after 15 or if the intake or drain pipes are obstructed. If
- Open the gas cock upstream from the boiler. seconds inactivity, the brightness drops until normal conditions are restored the boiler restarts
- Press the button (2) until the display switches just the active symbols are displayed. The without having to be reset. If this anomaly
INSTALLER
on, after which press the button in sequence lighting mode can be varied via parameter P2 persists, contact a qualified technician for
(2) and take the boiler to the summer ( ) in the circuit board customisation menu. assistance (e.g. Immergas After-Sales Service).
or winter ( ) position.
Generic boiler P.C.B. anomaly. This happens
• Summer ( ): in this mode the boiler 2.5 FAULT AND ANOMALY SIGNALS. when a signal is incorrectly recognised by
functions only to produce the DHW, the The boiler signals out anomalies by flashing on the boiler P.C.B. microprocessor (code 04).
temperature is set via the buttons (3-4) and the the display and relative error codes, listed on the To eliminate “boiler P.C.B. generic anomaly
relative temperature is shown on the display via table, are displayed. block” the Reset button (1) must be pressed. If
the indicator (16). code this phenomenon occurs frequently, contact a
Anomaly signalled displayed qualified technician for assistance (e.g. Immergas
• Winter ( ): in this mode the boiler functions
(flashing) After-Sales Technical Assistance Service).
both for producing domestic hot water and
heating the environment. The temperature of No ignition block 01 Delivery probe anomaly. If the board detects
the DHW is always regulated via buttons (3-4), Safety thermostat block an anomaly on the delivery probe (code 05),
the heating temperature is regulated via buttons (overheating), flame control 02 the boiler will not start; contact a qualified
(5-6) and the relative temperature is shown on anomaly technician for assistance (e.g. Immergas After-
the display via the indicator (16). Sales Technical Assistance Service).
Fan anomaly 03
From this moment the boiler functions Domestic hot water probe anomaly. If the board
automatically. With no demand for heat (heating Generic boiler P.C.B. anomaly 04 detects an anomaly on the domestic hot water
or domestic hot water production) the boiler NTC probe, the boiler signals the anomaly. In this
goes to “standby” function, equivalent to the Flow probe anomaly 05 case the boiler continues to produce domestic
USER
boiler being powered without presence of flame. hot water but not with optimal performance.
Each time the burner ignites, the relative flame Domestic hot water probe
06 Moreover, the DHW anti-freeze function is
present symbol is displayed (10) with relative anomaly
prevented and an authorised technician must
output scale. Maximum N° of reset 08 be called (e.g. Immergas After-Sales Service).
• Operation with Comando Amico Remoto V2
Maximum N° of reset. Number of allowed resets
Insufficient system pressure 10
(CARV2) (Optional). If the CARV2 is connected, that have already been used.
the ( ) symbol will appear on the display.
Flue pressure switch failure 11 Insufficient system pressure. Water pressure
The boiler regulation parameters can be set
via the CARV2 control panel and the reset inside the heating system (code 10), sufficient to
Configuration error 15 guarantee the correct functioning of the boiler,
button (1) remains active on the boiler control
panel, along with the switch-off button (2) is not detected. Check that the system pressure
Parasite flame 20 is between 1÷1.2 bar.
MAINTENANCE TECHNICIAN
20
Insufficient circulation. This occurs if the boiler 2.6 BOILER SHUTDOWN 2.10 CASE CLEANING.
overheats due to insufficient water circulating in For complete boiler switch-off, press the “off ” Use damp cloths and neutral detergent to clean
the primary circuit (code 27); the causes can be: button, disconnect the onmipolar switch outside the boiler casing. Never use abrasive or powder
of the boiler and close the gas cock upstream detergents.
- low system circulation; check that no shut-off
from the appliance. Never leave the boiler
devices are closed on the heating circuit and
switched on if left unused for prolonged periods. 2.11 DECOMMISSIONING.
that the system is free of air (deaerated);
INSTALLER
In the event of permanent shutdown of the boiler,
- circulating pump blocked; free the circulating 2.7 RESTORE HEATING SYSTEM contact professional staff for the procedures and
pump. PRESSURE ensure that the electrical, water and gas supply
If this phenomenon occurs frequently, contact a Periodically check the system water pressure. lines are shut off and disconnected.
qualified technician for assistance (e.g. Immergas The boiler manometer should read a pressure
After-Sales Technical Assistance Service). between 1 and 1.2 bar.
If the pressure is below 1 bar (with the circuit cool)
Loss of Remote Control communication.
restore normal pressure via the cock located in the
This occurs 1 minute after communication loss
lower part of the boiler (Fig. 2-2).
between the boiler and the remote control (code
31). To reset the error code, switch voltage to N.B.: close the cock after the operation.
the boiler off and then back on again. If this If pressure values reach around 3 bar the safety
phenomenon occurs frequently, contact a valve may be activated.
qualified technician for assistance (e.g. Immergas In this case contact a professional technician
After-Sales Technical Assistance Service). for assistance.
Low power supply voltage. This occurs when In the event of frequent pressure drops, contact
the power supply voltage is lower than the qualified staff for assistance to eliminate the
allowed limits for the correct functioning of possible system leakage.
the boiler. If normal conditions are restored,
the boiler re-starts without having to be reset. 2.8 DRAINING THE SYSTEM.
If this phenomenon occurs frequently, contact a To drain the boiler, use the special draining
USER
qualified technician for assistance (e.g. Immergas valve (Fig. 2-2).
After-Sales Technical Assistance Service). Before draining, ensure that the filling valve is
closed.
Loss of flame signal. This occurs when the
boiler is ignited correctly and the burner flame
2.9 ANTI-FREEZE PROTECTION.
switches off unexpectedly; a new attempt at
The boiler has an anti-freeze function that
ignition is performed and if normal conditions
switches on automatically when the temperature
are restored, the boiler does not have to be reset.
falls below 4°C (standard protection to minimum
If this phenomenon occurs frequently, contact a
temperature of -5°C). In order to guarantee
qualified technician for assistance (e.g. Immergas
the integrity of the appliance and the domestic
After-Sales Technical Assistance Service).
hot water heating system in zones where the
Block due to loss of continuous flame signal. temperature falls below zero, we recommend
MAINTENANCE TECHNICIAN
This occurs if the "Flame signal loss" error occurs the heating system is protected using anti-freeze
6 times consecutively in 8.5 minutes (38)”. To liquid and installation of the Immergas Anti-
eliminate the block, the Reset button (1) must be freeze Kit in the boiler (Par. 1.3). In the case
pressed. If this phenomenon occurs frequently, of prolonged inactivity (second case), we also
contact a qualified technician for assistance recommend that:
(e.g. Immergas After-Sales Technical Assistance - the electric power supply is disconnected;
Service). - the heating circuit and boiler domestic water
circuit must be drained. In systems that are
drained frequently, filling must be carried
out with suitably treated water to eliminate
hardness that can cause lime-scale.
Bottom view.
Key:
1 - Filling valve
2 - Draining valve
2-2
21
3 COMMISSIONING
THE BOILER
(INITIAL CHECK)
- make sure the gas maximum, medium and
minimum flow rate and pressure values
correspond to those given in the handbook
- ensure sealing efficiency of water circuits;
- check ventilation and/or aeration of the
installation room where provided.
(Paragraph 3.18 / 3.21);
If even only a single safety check offers a negative
To commission the boiler: - check activation of the safety device in the event result, do not commission the system.
- ensure that the type of gas used corresponds to of no gas, as well as the relative activation time;
INSTALLER
Key:
1 - Domestic hot water flow switch
2 - System filling valve
3 - Flow limiter
4 - Domestic hot water probe
5 - Gas valve
6 - System expansion vessel
MAINTENANCE TECHNICIAN
7 - Burner
8 - Primary heat exchanger
9 - Fan
10 - Sealed chamber
11 - Flue pressure switch
12 - Flow probe
13 - Safety thermostat
14 - Air vent valve
15 - Boiler pump
16 - System draining valve
17 - System pressure switch
18 - Plate heat exchanger
19 - 3-way valve (motorised)
20 - By-pass
21 - 3 bar safety valve
G - Gas supply
AC - Domestic hot water outlet
AF - Domestic hot water inlet
R - System return
M - System flow
3-1
22
3.2 WIRING DIAGRAM.
3
INSTALLER
9
8
4
12
10
11
10
11
13
10
10
12
13
7
7
7
5
4
7
7
4
5
5
4
4
5
USER
Y1 - Gas valve
2 Y2 - Gas valve modulator
1 - User interface
2 - N.B.: The user interface is on
the welding side of the boiler
Key: board
B1 - Flow probe M30 - Three-way valve 3 - 230 Vac 50Hz power supply
B2 - Domestic hot water probe S2 - Selector switch functioning 4 - Blue
B4 - External probe S3 - Reset block key 5 - Brown
CARV2 - Comando Amico Remoto remote control Version S4 - Domestic hot water flow switch 6 - Yellow/Green
2 (optional) S5 - System pressure switch 7 - Black
MAINTENANCE TECHNICIAN
DS1 - Display S6 - Flue pressure switch 8 - Domestic hot water
E3 - Ignition and detection electrodes S20 - Room thermostat (optional) 9 - Central heating
E4 - Safety thermostat S21 - Key to increase 10 - Grey
F1 - Phase fuse DHW temperature 11 - White
M1 - Boiler pump S22 - Key to decrease 12 - Red
M20 - Fan DHW temperature 13 - Green 3-2
The boiler is designed for application of a room 3) the diaphragm of the fume exhaust is - Ignition block see par. 2.5 and 1.4 (electric
thermostat (S20), an On/Off room chrono- adequate for the length of the intake-exhaust connection).
thermostat, a program timer or a Comando duct.
Amico Remoto remote control V2 (CARV2). 4) that the sealed chamber is kept in good
Connect to clamps 40 - 41 eliminating the jumper conditions.
X40, paying attention not to invert the polarity if
the CARV2 is installed. 5) the fan power supply voltage is not less than
196 V.
The connector X8 is used for the connection
- Irregular combustion (red or yellow flame).
of the Virgilio Palmtop in the microprocessor
Can be caused by: dirty burner, incorrect
software updating operation.
combustion parameters, intake - exhaust
terminal not correctly installed. Clean
3.3 TROUBLESHOOTING
the above components and ensure correct
N.B.: maintenance interventions must be carried installation of the terminal.
out by a qualified technician (e.g. Immergas
- Frequent activation of the temperature
After-Sales Technical Assistance Service).
overload thermostat. It can depend on reduced
- Smell of gas. Caused by leakage from gas circuit water pressure in the boiler, little circulation
pipelines. Check sealing efficiency of gas intake in the heating system, the blocked pump or
circuit. an anomaly of the boiler P.C.B. Check on the
- The fan works but ignition discharge does not manometer that the system pressure is within
occur on the burner ramp. The fan may start established limits. Check that radiator valves
but the safety air pressure switch does not are not all closed.
switch the contact over. Make sure: - Presence of air in the system. Check opening of
1) the intake-exhaust duct is not too long (over the special air vent valve cap (Fig. 1-30). Make
allowed length). sure the system pressure and expansion vessel
factory-set pressure values are within the set
2) the intake-exhaust pipe is not partially limits; the factory-set value for the expansion
blocked (on the exhaust or intake side). vessel must be 1.0 bar, and system pressure
between 1 and 1.2 bar.
23
3.4 INFORMATION MENU. - adjust the corresponding value consulting the Heating output. The boiler also has electronic
Pressing the buttons (3 and 4) for 5 seconds, the table using buttons (5) and (6); modulation that adapts the boiler potentiality
“Information menu” is activated, which allows - confirm the set value pressing the Reset to the effective heating demand of the house.
to display some boiler functioning parameters. button (1) for approximately 3 seconds; by Then the boiler works normally in a variable
To scroll through the various parameters, press pressing keys (3) + and (4) - at the same time gas pressure field between the minimum heating
(3 and 4), to exit from the menu press buttons exit the function without memorising the output and the maximum heating output
INSTALLER
(3 and 4) again for 5 seconds or press button (2) modifications made. depending on the system's heating load.
for 5 seconds or wait for 60 seconds.
N.B.: after a period of time, without touching N.B.: the boiler is produced and calibrated in
List of parameters. any keys, the operation cancels automatically. the central heating phase at nominal output.
N° Approximately 10 minutes are needed to reach
Boiler mode. It establishes whether the boiler
Description the nominal heat output, which can be changed
parameter functions in instant or storage mode.
using the parameter (P5).
d1 Displays the flame signal (uA)
Displays the primary exchanger Boiler mode (P1) N.B.: the selection of the “Minimum heating
d2 output instant heating flow output” and “Maximum heating output”
Range of values which can Standard parameters, in the presence of a heating request,
temperature
be set setting allows switch-on of the boiler and power supply
Displays the instant output
0 - instant boiler of the modulator with current equal to the value
d3 temperature from the DHW 0
1 - Boiler with storage tank of the respective set value.
exchanger
Displays the temperature set for
Minimum central heating output (P4)
d4 the central heating set (if remote Display lighting. Establishes the display lighting
control is present) mode: Range of values which can Standard
Displays the temperature set for be set setting
d5 the DHW set (if remote control Display lighting (P2) Set
is present) according
Range of values which can Standard 0 - 63 %
Displays the external to factory
USER
follows: DHW thermostat. With the “correlated” electronic timing, which prevents the burner
thermostat setting, boiler switch-off takes place from igniting too often in central heating mode.
- press keys (1) and (2) at the same time for on the basis of the temperature set. While with
approximately 8 seconds; the setting of the "fixed" DHW thermostat the
Central heating ignitions timer (P6)
- Using keys (3) and (4), select the parameter to switch-off temperature is fixed at the maximum
be changed indicated in the following table: value independently from the value set on the Range of values which can Standard
control panel. be set setting
List of
0 - 20 (0 - 10 minutes) 6
parame- Description
DHW thermostat (P3) (01 equals 30 seconds) (3’)
ters
Range of values which can Standard Central heating ramp timing. In the ignition
P1 Boiler mode (DO NOT USE)
be set setting phase, the boiler performs an ignition ramp in
0 - Fixed order to arrive at the set maximum output.
P2 Display lighting 1
1 - Correlated
P3 DHW thermostat Central heating ramp timer (P7)
Range of values which can
P4 Minimum CH output Parameter
be set
P5 Maximum CH output 0 - 28 (0 - 14 minutes) 28
(01 equals 30 seconds) (14’)
P6 Central heating ignitions timer
24
SIT 845 GAS Valve VK 4105 GAS valve
Key:
1 - Coil
2 - M i n i m u m o u t p u t
adjustment screws
1
INSTALLER
3 - M a x i m u m o u t p u t
adjustment nut
3 4 - Gas valve outlet pressu-
4 3 re point
4
2 5 - Gas valve inlet pressure
5 point
1 2 6 - Protection hood
5 6
3-3
Heating switch-on delay request from room Gas type selection. The setting of this function - adjust the "Ignition power" with the same value
thermostat and remote control. The boiler is is used to adjust the boiler so that it can operate as "Minimum heating output";
set to switch-on immediately after a request. In with the correct type of gas - seal the gas flow rate devices (if adjusted);
the case of particular systems (e.g. area systems
To access this regulation, once having entered the - after completing conversion, apply the sticker,
with motorised thermostatic valves etc.) it may
USER
programming mode, press the button (2) for 4 present in the conversion kit, near the data-
be necessary to delay ignition.
seconds. To exit, press button (2) again 4 seconds. plate. Using an indelible marker pen, cancel
Heating switch-on delay request from the data relative to the old type of gas.
room thermostat and remote control (P8) Gas type selection (G1) These adjustments must be made with reference
Range of values which can to the type of gas used, following that given in
Parameter Range of values which can Standard
be set the table (Par. 3.18 / 3.21).
be set setting
0 - 20 (0 - 10 minutes) 0 The same
(01 equals 30 seconds) (0’) nG - Methane 3.7 CHECKS FOLLOWING
as the CONVERSION TO ANOTHER TYPE
lG - LPG
type of gas OF GAS.
DHW ignition delay. The boiler is set to switch- Ci – China
being used After making sure that conversion was carried
on immediately after a request for DHW. In
out with a nozzle of suitable diameter for the
MAINTENANCE TECHNICIAN
the case of coupling with solar storage tanks
Ignition output (G2) type of gas used and the settings are made at the
positioned upstream from the boiler, it is possible
to compensate the distance of the storage tank correct pressure, check that:
Range of values which can Standard
in order to allow the hot water to reach the - there is no flame in the combustion chamber
be set setting
utility, setting the necessary time and therefore Set - the burner flame is not too high or low and that
verifying that the water is hot enough (see Par. according it is stable (does not detach from burner)
Solar panels coupling) 0 - 70 %
to factory - the pressure testers used for calibration are
inspection perfectly closed and there are no leaks from
Solar mode (P9) the gas circuit.
3.6 CONVERTING THE BOILER TO N.B.: all boiler adjustment operations must
Range of values which can Standard OTHER TYPES OF GAS.
be set setting be carried out by a qualified technician (e.g.
If the boiler has to be converted to a different gas Immergas After-Sales Technical Assistance).
0 - 20 seconds 0 type to that specified on the data plate, request Burner adjustment must be carried out using
the relative conversion kit for quick and easy a differential "U" or digital type pressure gauge
conversion. connected to the pressure socket located above
Boiler conversion must be carried out by a the sealed chamber (part. 9 Fig. 1-30) and the gas
qualified technician (e.g. Immergas After-Sales valve pressure outlet (part. 4 Fig. 3-3), keeping to
Technical Assistance Service). the pressure value given in the table (Par. 3.18 /
To convert to another type of gas the following 3.21) according to the type of gas for which the
operations are required: boiler is prepared.
- remove the voltage from the appliance;
- replace the main burner injectors, making sure
to insert the special seal rings supplied in the
kit, between the gas manifold and the injectors;
- apply voltage to the appliance;
- from the push button panel on the boiler, select
the type of gas (G1) and then select (Ng) if it
runs on Methane or (Lg) if it runs on LPG;
- adjust the boiler nominal heat output;
- adjust the boiler minimum heat output;
- adjust the boiler nominal heat output in heating
phase;
- adjust (eventually) the maximum heating
output;
25
3.8 POSSIBLE ADJUSTMENTS 3.9 AUTOMATIC SLOW IGNITION 3.15 SOLAR PANELS COUPLING
N.B.: to adjust the gas valve, remove the plastic FUNCTION WITH TIMED RAMP FUNCTION.
cap (6); after adjusting, refit the cap. DELIVERY. The boiler is set-up to receive pre-heated water
In ignition phase, the P.C.B. supplies constant from a system of solar panels up to a maximum
• Preliminary calibration operations.
gas with pressure proportional to the parameter temperature of 65°C. In all cases, it is always
- Set parameter P4 at 0 %. "G2" set. necessary to install a mixing vale on the hydraulic
INSTALLER
26
3.16 CASING REMOVAL. 3 Loosen the 2 front screws (b) that fix the casing
To facilitate boiler maintenance the casing can be on.
completely removed as follows: (Fig. 3-4 / 3-5): 4 Loosen the 2 lower screws (d) that fix the casing
1 Unhook the decorative frame (a) from the on.
relative lower retainers.
5 Pull the case towards yourself (c).
2 Remove the decorative frame (a) from the
INSTALLER
casing (c). 6 Push the case (c) upwards at the same time to
release it from the upper hooks.
USER
MAINTENANCE TECHNICIAN
3
2
b
3
c
3-4
27
MAINTENANCE TECHNICIAN USER INSTALLER
4
d
6
28
5
d
4
6
3-5
3.17 YEARLY APPLIANCE CHECK AND - Visually check for water leaks or oxidation N.B.: when performing periodical maintenance
MAINTENANCE. from/on connections. of the appliance it is appropriate also to check and
The following checks and maintenance should - Visually check that the water safety drain valve perform maintenance on the heating system, in
be performed at least once a year. is not blocked. compliance with that indicated by the regulations
- Clean the flue side of the heat exchanger. in force.
- Check that, after discharging system pressure
- Clean the main burner. and bringing it to zero (read on boiler
INSTALLER
3.18 VARIABLE HEAT OUTPUT.
- Visually check the flue hood for deterioration manometer), the expansion vessel charge is at Attention: based on the boiler model (checking
or corrosion. 1.0 bar. which type of fan is installed), use appropriate
- Check correct lighting and operation. - Check that the system static pressure (with data.
- Ensure correct calibration of the burner in system cold and after refilling the system by
N.B.: the pressures indicated in the table
domestic water and heating phases. means of the filling valve) is between 1 and 1.2
represent the difference in existing pressures
bar.
- Check correct operation of control and between the gas valve outlet and the combustion
adjustment devices and in particular: - Check visually that the safety and control chamber. The adjustments should therefore,be
devices have not been tampered with and/or carried out using a differential manometer
- intervention of main electrical switch shorted, in particular:
positioned outside of the boiler; (small "U"-shaped column or digital manometer)
- temperature safety thermostat; with the probes inserted in the pressure test gas
- system control thermostat intervention; valve outlet and on the sealed chamber positive
- water pressure switch,
- domestic hot water control thermostat pressure test. The power data in the table has been
intervention. - air pressure switch obtained with intake-exhaust pipe measuring 0.5
- Check sealing efficiency of gas circuit and the - Check the condition and integrity of the m in length. Gas flow rates refer to heating power
internal system. electrical system and in particular: below a temperature of 15°C and at a pressure of
- electrical power cables must be inside the 1013 mbar. Burner pressure values refer to use
- Check the intervention of the device against no
fairleads; of gas at 15°C.
gas ionisation flame control. Intervention time
must be less than 10 seconds. - there must be no traces of blackening or
burning.
USER
FAN POWER: 30W
METHANE (G20) BUTANE (G30) PROPANE (G31)
MAINTENANCE TECHNICIAN
22.5 19353 2.55 10.00 102.0 1.90 24.15 246.3 1.87 32.10 327.4
21.0 18060 2.39 8.88 90.6 1.78 20.82 212.3 1.75 28.47 290.3
20.0 17200 2.28 8.17 83.3 1.70 18.76 191.3 1.67 26.18 267.0
19.0 16340 CH 2.17 7.48 76.3 1.62 16.82 171.6 1.59 23.98 244.6
18.0 15480 + 2.06 6.83 69.6 1.54 15.01 153.1 1.52 21.88 223.1
D.H.W.
17.0 14620 1.96 6.20 63.2 1.46 13.32 135.8 1.44 19.86 202.5
16.0 13760 1.85 5.59 57.0 1.38 11.74 119.7 1.36 17.93 182.8
15.0 12900 1.74 5.01 51.1 1.30 10.29 104.9 1.28 16.09 164.1
14.0 12040 1.63 4.46 45.5 1.22 8.94 91.2 1.20 14.33 146.1
13.0 11180 1.52 3.93 40.1 1.14 7.72 78.7 1.12 12.66 129.1
12.0 10320 1.41 3.42 34.9 1.06 6.62 67.5 1.04 11.07 112.9
11.0 9460 1.30 2.94 30.0 0.97 5.63 57.4 0.96 9.57 97.6
10.0 8600 1.19 2.49 25.4 0.89 4.76 48.6 0.88 8.15 83.1
9.3 7998 1.11 2.18 22.3 0.83 4.23 43.1 0.82 7.20 73.4
8.0 6880 0.97 1.65 16.8 0.72 3.40 34.7 0.71 5.56 56.7
D.H.W.
7.2 6192 0.88 1.34 13.7 0.65 3.00 30.6 0.64 4.63 47.2
29
3.20 TECHNICAL DATA.
FAN POWER: 30W
Nominal heat input kW (kcal/h) 25.6 (22051)
DHW minimum heat input kW (kcal/h) 8.3 (7117)
CH minimum heat input kW (kcal/h) 10.5 (9057)
INSTALLER
Min. operating pressure (dynamic) domestic hot water circuit bar 0.3
Max. operating pressure of the DHW circuit bar 10
Minimum D.H.W. flow rate l/min 1.5
Specific flow rate (∆T 30°C) l/min 11.5
Flow rate capacity in continuous duty (∆T 30°C) l/min 11.8
Weight of full boiler kg 34.5
Weight of empty boiler kg 32.0
Electrical connection V/Hz 230/50
Nominal absorption A 0.66
Installed electric output W 130
MAINTENANCE TECHNICIAN
30
3.21 VARIABLE HEAT OUTPUT.
FAN POWER: 33W / 39W
INSTALLER
BURNER BURNER BURNER
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
24.0 20640 2.71 12.51 127.6 2.03 29.01 295.8 1.99 36.80 375.3
23.0 19780 2.60 11.53 117.6 1.94 26.65 271.7 1.91 34.07 347.4
22.5 19353 2.55 11.06 112.8 1.90 25.52 260.2 1.87 32.76 334.0
21.0 18060 2.39 9.70 99.0 1.78 22.29 227.3 1.75 28.95 295.2
20.0 17200 2.28 8.86 90.3 1.70 20.28 206.8 1.67 26.55 270.8
19.0 16340 CH 2.17 8.06 82.2 1.62 18.38 187.5 1.59 24.26 247.4
18.0 15480 + 2.06 7.30 74.4 1.54 16.60 169.2 1.52 22.06 225.0
D.H.W.
17.0 14620 1.96 6.58 67.1 1.46 14.92 152.1 1.44 19.97 203.7
16.0 13760 1.85 5.91 60.2 1.38 13.34 136.0 1.36 17.98 183.3
15.0 12900 1.74 5.27 53.7 1.30 11.87 121.1 1.28 16.08 163.9
14.0 12040 1.63 4.68 47.7 1.22 10.51 107.1 1.20 14.27 145.5
13.0 11180 1.52 4.12 42.0 1.14 9.24 94.3 1.12 12.56 128.1
12.0 10320 1.41 3.61 36.8 1.06 8.09 82.5 1.04 10.94 111.6
11.0 9460 1.30 3.13 31.9 0.97 7.03 71.7 0.96 9.42 96.0
USER
10.0 8600 1.19 2.70 27.5 0.89 6.09 62.1 0.88 7.99 81.5
9.3 7998 1.11 2.42 24.7 0.83 5.49 56.0 0.82 7.05 71.8
8.0 6880 0.97 1.96 20.0 0.72 4.52 46.1 0.71 5.42 55.3
D.H.W.
7.2 6192 0.88 1.71 17.4 0.65 4.02 41.0 0.64 4.50 45.9
MAINTENANCE TECHNICIAN
Supply pressure mbar (mm H2O) 20 (204) 29 (296) 37 (377)
Flue flow rate at nominal heat output kg/h 55 55 56
Flue flow rate at min heat output kg/h 45 43 42
CO2 at Nom Q./Min. % 6.65 / 2.50 7.70 / 3.00 7.50 / 3.10
CO with 0% O2 at Nom Q /Min. ppm 92 / 80 137 / 95 90 / 80
NOX with 0% O2 at Nom Q /Min. mg/kWh 180 / 140 260 / 160 240 / 160
Flue temperature at nominal output °C 101 103 101
Flue temperature at minimum output °C 94 96 99
31
3.24 DATA PLATE KEY.
Md Cod. Md
Sr N° CHK Cod. PIN
Type
Qnw/Qn min. Qnw/Qn max. Pn min. Pn max.
PMS PMW D TM
NOx Class
Note: the technical data are shown on the boiler data plate
IE
Md Model
Cod. Md Model code
Sr N° Serial Number
CHK Check
Cod. PIN PIN code
Type Type of installation
Qnw min. Minimum heating capacity (domestic)
Qn min. Minimum heating capacity (heating)
Qnw max. Maximum heating capacity (domestic)
Qn max. Maximum heating capacity (heating)
Pn min. Minimum heat output
Pn max. Maximum heat output
PMS Maximum pressure (system)
PMW Maximum pressure (domestic)
D Specific flow rate
TM Maximum working temperature
NOx Class Nox Class
32
Cod. 1.038773ENG - rev. ST.002116/002 - 12/16
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