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Basic Metal Works Modules

This document provides information on an outcome-based curriculum for Basic Metal Works Level I developed by Arba Minch Polytechnic College teachers based on an occupational standard. The curriculum aims to equip learners with the competencies required for the occupation as defined in the standard. It has 15 units of competence and will be delivered through a cooperative training model combining lectures, simulations and hands-on practice in industry. Upon completion, learners will receive a certificate for the level completed.

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Eahbm Kadu
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100% found this document useful (1 vote)
321 views

Basic Metal Works Modules

This document provides information on an outcome-based curriculum for Basic Metal Works Level I developed by Arba Minch Polytechnic College teachers based on an occupational standard. The curriculum aims to equip learners with the competencies required for the occupation as defined in the standard. It has 15 units of competence and will be delivered through a cooperative training model combining lectures, simulations and hands-on practice in industry. Upon completion, learners will receive a certificate for the level completed.

Uploaded by

Eahbm Kadu
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 64

Outcome based Curriculum

BASIC METAL WORKS


LEVEL I

Based on
Occupational Standard (OS)

Arba Minch
May 05, 2012
Ethiopian TVET System
Outcome based Curriculum

Preface

The reformed TVET-System is an outcome-based system. It utilizes the needs of the


labor market and occupational requirements from the world of work as the
benchmark and standard for TVET delivery. The requirements from the world of work
are analyzed and documented – taking into account international benchmarking – as
occupational standards (OS).

In the reformed TVET-System, curricula and curriculum development play an


important role with regard to quality driven TVET-Delivery. Curricula help to facilitate
the learning process in a way, that trainees acquire the set of occupational
competences (skills, knowledge and attitude) required at the working place and
defined in the occupational standards (OS). Responsibility for Curriculum
Development will be given to the Arba Minch Polytechnic College teachers.

This curriculum has been developed by a group of experts from Arba Minch
Polytechnic College teachers based on the occupational standard for Basic Metal
Works. It has the character of a model curriculum and is an example on how to
transform the occupational requirements as defined in the respective occupational
standard into an adequate curriculum.

The curriculum development process has been actively supported and facilitated by
Arba Minch Polytechnic College teachers in line with one of its mandates to provide
technical support to the regions and by the TVET-Reform Component of the SNNPR.

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Outcome based Curriculum

TVET-Program Design
1.1. TVET-Program Title: Basic Metal Works Level I
1.2. TVET-Program Description
The Program is designed to develop the necessary knowledge, skills and attitude of
the learners to the standard required by the occupation. The contents of this program
are in line with the occupational standard. Learners who successfully completed the
Program will be qualified to work as a Basic Metal Worker with competencies
elaborated in the respective OS. Graduates of the program will have the required
qualification to work in the Metal manufacturing sector in the field of manufacturing

The prime objective of this training program is to equip the learners with the
identified competences specified in the OS. Graduates are therefore expected to
Interpret Working Drawings and Sketches , Cut and Join Sheet Metal, Use
Workshop Machines for Basic Operations , Perform Bench work ,Hand Forging ,
Cutting Using Oxyacetylene Process , Routine Metal Arc Welding and Soldering and
Brazing, Assist in Material Testing ,Terminate and Connect Electrical Wiring ,Apply
Quality Standards, Receive and Respond to Workplace
Communication ,Demonstrate Work Values and Develop Understanding of
Entrepreneurship ,in accordance with the performance criteria described in the OS.

1.3. TVET-Program Learning Outcomes


The expected outputs of this program are the acquisition and implementation of
the following units of competence –

MNF BMW1 01 0311Interpret Working Drawings and Sketches


MNF BMW1 02 0311Perform Bench work
MNF BMW1 03 0311 Cut and Join Sheet Metal
MNF BMW1 04 0311 Use Workshop Machines for Basic Operations
MNF BMW1 05 0311 Perform Hand Forging
MNF BMW1 06 0311 Perform Cutting Using Oxyacetylene Process
MNF BMW1 07 0311 Perform Routine Metal Arc Welding
MNF BMW1 08 0311 Perform Soldering and Brazing
MNF BMW1 09 0311 Assist in Material Testing
MNF BMW1 10 0311 Terminate and Connect Electrical Wiring
MNF BMW1 11 0311 Apply Quality Standards
MNF BMW1 12 0311 Work with Others
MNF BMW1 13 0311 Receive and Respond to Workplace Communication
MNF BMW1 14 0311 Demonstrate Work Values
MNF BMW1 15 0311 Develop Understanding of Entrepreneurship

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1.4. Duration of the TVET-Program


The Program will have duration of xxx hours including the on-the-job practice or
cooperative training time and Civic Education et al.

1.5. Qualification Level and Certification


Based on the descriptors elaborated on the Ethiopian National TVET Qualification
Framework (NTQF) the qualification of this specific TVET Program is “Level I”.
The learner can exit after successfully completing the Modules in one level and will
be awarded the equivalent institutional certificate on the level completed. The learner
can also exit after completing any one learning module. However, only certificate of
attainment or attendance (this is institutional discretion) will be awarded.

1.6. Target Groups


Any citizen who meets the entry requirements under items 1.7 and capable of
participating in the learning activities is entitled to take part in the Program.

1.7 Entry Requirements


The prospective participants of this program are required to possess the
requirements or directive of the Ministry of Education.

1.8 Mode of Delivery


This TVET-Program is characterized as a formal Program on middle level technical
skills. The mode of delivery is co-operative training. The TVET-institution and
identified companies have forged an agreement to co-operate with regard to
implementation of this program. The time spent by the trainees in the industry will
give them enough exposure to the actual world of work and enable them to get
hands-on experience.

The co-operative approach will be supported with lecture-discussion, simulation and


actual practice. These modalities will be utilized before the trainees are exposed to
the industry environment.

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1.7. TVET-Program Structure


Unit of Competence Module Code & Title Learning Outcomes Duration
(In Hours)
MNF BMW1 Interpret Working MNF BMW1 Interpreting Working  Identify technical drawing 70
01 0311 Drawings and Sketches M01 0512 Drawings and  . Identify views, standard
Sketches symbols and lines
 . Interpret technical drawing
MNF BMW1 MNF BMW1 02 0311 Perform MNF BMW1 M02 0512 Performing Bench work  Lay-
02 0311 Bench out
work and
mar
k
dim
ensi
ons/
feat
ures
on
wor
kpie
ce
 Cut,
chip
and
file
flat
rect
ang
ular
and

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Outcome based Curriculum

/ or
roun
d
bloc
ks
 Drill,
rea
m
and
lap
hole
s
 Cut
thre
ads
usin
g
tap,
stoc
k
and
die
 Off-
han
d
grin
d
cutti
ng
tool
s
 Scra
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Outcome based Curriculum

pe
and
hon
e
hole
s
80MNF MNF BMW1 03 0311 Cut and MNF BMW1 M03 0512 Cutting and Joining Sheet Metal  Pre
BMW1 03 Join pare
0311 Sheet for
Metal wor
k
 Iden
tify
joini
ng
requ
irem
ents
 Cut
and
join
she
et
met
al
 Clea
n up

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50MNF Use Workshop Machines MNF BMW1 Using Workshop  Determine job requirements 70
BMW1 04 for Basic Operations M04 0512 Machines for Basic  Set-up machine
0311 Operations  Operate machine
 Check finish component

MNF BMW1 Perform Hand Forging MNF BMW1 Performing Hand  Use hand tools and formers 40
05 0311 M05 0512 Forging  Apply hand forging
techniques
 Operate heating equipment

MNF BMW1 Perform Cutting Using MNF BMW1 Performing Cutting  Select cutting outfit 30
06 0311 Oxyacetylene Process M06 0512 Using Oxyacetylene equipment
Process  Cut materials
 Set up oxyacetylene cutting
outfit
 Prepare cutting materials and
equipment
MNF BMW1 Perform Routine Metal MNF BMW1 Performing Routine  Prepare materials for welding 50
07 0311 Arc Welding M07 0512 Metal Arc Welding  Prepare equipment for
welding
 Clean up
 Perform routine welding
MNF BMW1 Perform Soldering and MNF BMW1 Performing Soldering  Prepare materials and 30
08 0311 Brazing M08 0512 and Brazing equipment
 Braze and/or solder
 Clean up
 Inspect joints

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MNF BMW1 Assist in Material Testing MNF BMW1 Assisting in Material  Identify common engineering 30
09 0311 M09 0512 Testing materials
 Identify classes of materials
based on properties
 Identify and use sources of
information on engineering
materials
 Prepare materials and
equipment use for testing
 Record and report results of
material tests
MNF BMW1 Terminate and Connect MNF BMW1 Terminating and  Notify completion of work 40
10 0311 Electrical Wiring M10 0512 Connecting Electrical  Connect electrical wiring
Wiring
 Prepare for work
MNF BMW1 Apply Quality Standards MNF BMW1 Applying Quality  Assess own work 20
11 0311 M11 0512 Standards  Assess quality of received
materials
 Record information
 Complete documentation
 Study causes of quality
deviations

MNF BMW1 Work with Others MNF BMW1 Working with Others  Develop effective workplace 20
12 0311 M12 0512 relationship
 Contribute to work group
activities

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MNF BMW1 Receive and Respond to MNF BMW1 Receiving and  Follow routine spoken 20
13 0311 Workplace M13 0512 Responding to messages
Communication Workplace  Perform workplace duties
Communication following written notices

MNF BMW1 Demonstrate Work MNF BMW1 Demonstrating Work  Define the purpose of work 20
14 0311 Values M14 0512 Values  Apply work values/ethics
 Deal with ethical problems
 Maintain integrity of conduct
in the workplace
MNF BMW1 Develop Understanding MNF BMW1 Developing Describe and explain the principles, 60
15 0311 of Entrepreneurship M15 0512 Understanding of concept and scope of
Entrepreneurship entrepreneurship
Discuss how to become
entrepreneur
Discuss how to organize an
enterprise
Discuss how to operate an
enterprise
Develop one’s own business plan

*The time duration (Hours) indicated for the module should include all activities in and out of the TVET institution.

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1.10 Institutional Assessment


Two types of evaluation will be used in determining the extent to which learning
outcomes are achieved. The specific learning outcomes are stated in the modules.
In assessing them, verifiable and observable indicators and standards shall be used.

The formative assessment is incorporated in the learning modules and form part of
the learning process. Formative evaluation provides the trainee with feedback
regarding success or failure in attaining learning outcomes. It identifies the specific
learning errors that need to be corrected, and provides reinforcement for successful
performance as well. For the trainer, formative evaluation provides information for
making instruction and remedial work more effective.

Summative Evaluation the other form of evaluation is given when all the modules in
the program have been accomplished. It determines the extent to which competence
have been achieved. And, the result of this assessment decision shall be expressed
in the term ‘competent or not yet competent’.

Techniques or tools for obtaining information about trainees’ achievement include


oral or written test, demonstration and on-site observation.

1.11 TVET Trainers Profile


The trainers conducting this particular TVET Program are C Level and have
satisfactory practical experiences or equivalent qualifications.

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LEARNING MODULE 01 Arbaminch Poly


TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Interpreting Working Drawings and Sketches
MODULE CODE: MNF BMW M01 0512
NOMINAL DURATION:70 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required to read and interpret drawings and
sketches. It requires interpretations of standard drawings by using symbols,
dimensional tolerances and notations.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1: Identify technical drawing
LO2: Identify views, standard symbols and lines
LO3: Interpret technical drawing

MODULE CONTENTS:

LO1. Identify technical drawing


1.1. Definition of terms
1.1.1. Title Block understanding
1.1.2. Scale definition and interpretation
1.1.3. Drawing revision numbers and validations
1.2. Types and uses of Tools
1.2.1. Drawing instruments
1.2.2. Paper
1.2.3. Pencil

LO2. Identify views, standard symbols and lines


2.1. Types and Application of Drawing lines
2.2. Drawing Views
2.2.1. Orthographic view
2.2.2. Isometric View
2.3. Projection types
2.4. Hidden view technique
2.5. Drawing Standards
2.5.1 Codes and Symbols
2.5.2 Drawing specifications

LO3. Interpret technical drawing


3.1. Drawing type
3.1.1. Component Drawing
3.1.2. Assembly Drawing
3.1.3. Section views

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3.1.4. Exploded view

3.2. Understand of Specifications and requirements


3.2.1. Units of Measurement
3.2.2. Dimensional tolerance
3.2.3. Types and selection of Work piece materials

3.3. Interpret job requirement and instruction


3.3.1. Numerical operation, geometry formulae/ calculations
L Operational Sequence
LEARNING METHODS:
 Lecture discussion
 Practical Demonstration
 Practical exercise
ASSESSMENT METHODS:
 Interview /oral /Written exam
 Observation /Demonstration

ASSESSMENT CRITERIA:

LO1. Identify technical drawing


 Check and validate Drawing requirements
 Check and validate Drawing version
 Confirm and follow Instructions

LO2. Identify views, standard symbols and lines


 Identify Orthographic and isometric drawing
 Explain Orthographic and isometric views
 Identify Alphabet of lines and uses
 correctly identify Codes and symbols according to drawing standards

LO3. Interpret technical drawing


 Recognize Component, assembly or object as required
 Interpret Drawing symbols and codes appropriately
 Identify, understood and follow as required Dimensions and material
requirements
 Interpret specifications according to Dimensional tolerances, notations

(i)

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Annex: Resource Requirements

MNF BMW M010 512Interpreting Working Drawings and Sketches

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
TEACHER
GUIDE,learning
guide&assessme
1. TTLM 25 1:1
nt package
prepared by
taecher
Technical
2. Textbooks 8 1:3
Drawing
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 sq. m
Common for the
2. Library Perschool
school
3. Drawing Room Training Model
3. (etc.)
C. Consumable Materials
1. Paper A4, A3 125,125 5:1
2. Masking tape 3 1:8
Lead
3

D. Tools and Equipment


1. Drawing table 80x100cm 25 1:1
2. Set Squares Medium Size 25 1:1
3 French curves
4 T-square 80cm
5 Board clips

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Acknowledgement

The soddo poly technical college wishes to extend thanks and appreciation to the
many representatives of business, industry, academe and government agencies who
donated their time and expertise to the development of this Model Curriculum for the
TVET ProgramBasic Metal Works Level 1 .

The trainers (who developed the curriculum)


Lemma
Asnakech
Ashenafi
Mualalem
Mohammed

The (School name represented by the trainer)

soddo

We would like also to express our appreciation to the following Staff and Officers of
soddo TVET-teachers and TVET-Providers SNNPR. who facilitated the development
of this curriculum –

This model curriculum was developed on the __may 02/05/12 ____________ at

04pm______________.

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Logo of TVET
LEARNING MODULE 02
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Performing Bench work
MODULE CODE: MNF BMW 02 0311
NOMINAL DURATION:80 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required to determine job requirements,
perform basic bench work operations (i.e. layout; cutting with hacksaw and chisel;
filing; drilling; tapping etc.) and check the components for conformance to
specifications.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Lay-out and mark dimensions/ features on work piece
LO2. Cut, chip and file flat rectangular and / or round blocks
LO3. Drill, ream and lap holes
LO4. Cut threads using tap, stock and die
LO5. Off-hand grind cutting tools
LO6. Scrape and hone holes
MODULE CONTENTS:

LO1. Lay-out and mark dimensions/ features on work piece


1.1. Laying out and marking techniques
1.2. Bench work tools and equipment
1.2.1. Types and Applications
1.2.2. Safety procedures and use of protective devices
LO2. Cut, chip and file flat rectangular and / or round blocks
1.1. Types of work holding devices
1.2. Cutting filling and chipping
2.2.1. Cutting, chipping and filing equipment
2.2.2. Changing of worn-out working equipment
2.2.3. Cutting, Chipping and filling procedures
1.3. Bench work operations

LO3. Drill, ream and lap holes


3.1. Drilling
3.1.1. Drilling Instruments
3.1.2. Drilling operation
3.2. Reaming
3.2.1. Reaming instruments

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3.2.2. Reaming operation


3.3. Lapping
3.3.1. Lapping Instruments
3.3.2. Lapping operation
3.4. Recommended Drilling Reaming and lapping sequence

LO4. Cut threads using tap, stock and die


4.1. Definition/Explanation of terms
4.1.1. Thread
4.1.2. Fit gage/mate screw
4.1.3. Tap
4.1.4. Stock
4.1.5. Die
4.2. Tapping operation
4.3.1. Tapping instrument
4.3.2. Recommended Tapping sequence

LO5. Off-hand grind cutting tools


5.1. Honing of cut edges
5.2. Selection of cutter
5.3. Selection of cooling agent

LO6. Scrape and hone holes


6.1. Scraper selection
6.2. Selection of honing flushing agent
6.3. Honing procedure

LEARNING METHODS:
 Lecture discussion
 Practical Demonstration
ASSESSMENT METHODS:
 Interview /oral /Written exam
 Observation /Demonstration

ASSESSMENT CRITERIA:
LO1. Lay-out and mark dimensions/ features on workpiece
 Materials are selected according to the requirements specified in the
drawing.
 Dimensions/features are laid out and marked in accordance with drawing
specifications using bench work tools and equipment.
 Lay outing and marking are performed applying safety procedures and using
personal protective devices.

LO2. Cut, chip and file flat rectangular and / or round blocks
 Work pieces are clamped in work holding devices to avoid damage and
accidents.

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 Work pieces are cut, chipped or filed to within tolerance specified in the
drawing.
 Broken or dull hacksaw blades are replaced according to requirements
 Bench work operations are performed applying safety procedures and using
personal protective devices.

LO3. Drill, ream and lap holes


 Hole is drilled, reamed, spot-faced and lapped to drawing specification.
 Drilling, reaming or lapping holes are performed according to recommended
sequence.
 Operations are performed applying safety procedures and using personal
protective devices.
LO4. Cut threads using tap, stock and die
 Thread is cut to fit gage or mating screw, within tolerance given in drawing.
 Thread is cut in accordance with the recommended tapping sequence.
 Thread cutting operations are performed applying safety procedures and
using personal protective devices.
LO5. Off-hand grind cutting tools
 Cut edges are honed and free of burrs.
 Cutter is sharpened to conform to specifications.
 Cutters are ground using appropriate cooling agents.
 Cutting tool grinding is performed applying safety procedures and using
personal protective devices.
LO6. Scraping and honing holes
 Scrapers are selected according to requirements of operation.
 Honing flushing agent is selected and applied according requirements of
operation.
 Work pieces are scraped and honed according to drawing specifications

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Logo of TVET
LEARNING MODULE 03
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Cutting and Joining Sheet Metal
MODULE CODE: MNF BMW M03 0512
NOMINAL DURATION: .50 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes in applying cutting and joining sheet metal
using variety of techniques, and tools and equipment.

LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Prepare for work
LO2. Identify joining requirements
LO3. Cut and join sheet metal
LO4. Cleaning up
MODULE CONTENTS:
LO1. Prepare for work
1.1. Plans/specification
1.2. Cutting and joining of sheet metal
1.1.1. Occupational health and safely (OHS)
1.1.2. Quality assurance requirements
1.1.3. Planning and sequencing of tasks
1.1.4. Tools and equipments
 Selection criteria and procedures
 Inspection of serviceability
1.1.5. Preparation of work area
LO2.Identify joining requirements
2.1. Sheet metal selection
2.2. Joining materials selection
2.3. Compatibility between sealant, fixing material and sheet metal
LO3. Cut and join sheet metal
3.1. Marking sheet metals
3.2. Pattern making of sheet metal using cutting tool
3.3. Measuring and shaping of laps

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3.4. Preparation and cleaning of surfaces


3.5. Joining of sheet metal
3.6. Cleaning and inspection of joints
LO4. Clean up
4.1 How to clean work area
4.2 How to dispose and recycle materials
4.3 Tools and equipment
4.3.1. Cleaning and checking
4.3.2. Maintenance and storage
4.4 Preparation of Documents

LEARNING METHODS:
 Lecture-Discussions
 Practical/Demonstration
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Practical/Internship/Apparent ship programs
ASSESSMENT CRITERIA:

LO1. Prepare for work


 Plans/specifications are obtained from supervisor for planned work activity
 OHS requirements associated with cutting and joining sheet metal, and the
workplace environment, are adhered to throughout the work
 Quality assurance requirements are identified and adhered to in accordance
with workplace requirements
 Tasks are planned and sequenced in conjunction with others involved or
affected by the work
 Tools and equipment, including personal safety equipment, are selected and
checked for serviceability
 Work area is prepared to support the efficient cutting and joining of sheet metal

LO2.Identify joining requirements


 Selected sheet metal is checked for compliance with plans/specifications
 Joining materials are selected to comply with plans/specifications
 Sealants, fixing materials and sheet metal materials are checked for
compatibility and are appropriate for the job

LO3. Cut and join sheet metal


 Sheet metal is marked out in accordance with plans/specifications
 Sheet metal is cut to pattern using appropriate cutting tool
 Laps are measured and shaped for joining using appropriate tools and
equipment in accordance with plans/ specifications

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 Surface is prepared and cleaned of grease and other contaminants


 Sheet metal is joined to comply with plans/specifications, avoiding damage
to all surrounding surfaces
 Joins are cleaned and visually inspected ensuring materials are correctly
aligned, joined and sealed

LO4. Clean up
 Work area is cleared and materials disposed of or recycled in accordance
with legislation and workplace procedures
 Tools and equipment are cleaned, checked, maintained and stored in
accordance with manufacturers’ recommendations and workplace
procedures
 Documentation is completed in accordance with workplace requirements

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Logo of TVET
LEARNING MODULE 04
Provider
TVET-PROGRAMME TITLE: Basic Metal Engineering Works Level I
MODULE TITLE: Using Workshop Machine for Basic Operations
MODULE CODE: MNF BMW1 M04 0512
NOMINAL DURATION:70 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the knowledge, skills and
right attitudes required in using workshop machines in fabrication and assembly of
metals.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Determine job requirements
LO2. Set up machine
LO3. Operate machine
LO4. Check finish component
MODULE CONTENTS:
LO1. Determine job requirements
1.1. Identifying job requirement
1.2. Sequence of operation
1.3. Machine
1.1.1. Types and specifications
1.1.2. Parts and functions
1.1.3. Accessories and clamping devices
1.1.4. Selection
LO2. Set up machine
2.1. Tool
2.1.1. Selection
2.1.2. Preparation and mounting
2.2. Machine setup
LO3. Operate machine
3.1. Speed and feed calculation
3.2. Work piece (Material) mounting
3.3. Safety equipments and procedures
3.4. Machine operation
LO4. Check finish component
4.1 Component check
4.1.1. Techniques and measuring tools
4.1.2. Appropriate Deviation handling
4.2 Routine Machine maintenance and adjustment
LEARNING METHODS:
 Lecture-discussion
 Practical/Demonstration
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Practical/Internship/Apparent ship programs

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ASSESSMENT CRITERIA:
LO1. Determine job requirements
 Job requirements are culled and interpreted from work instructions and
drawings/diagrams
 Appropriate machine is selected to meet job requirements
 Sequence of operations is determined for maximum efficiency and to meet
job requirements and specifications

LO2. Set up machine


 Appropriate tools for the job are selected to meet work specifications
 Cutting tools are selected and sharpened according to the requirements of
the operation
 Tools are mounted and positioned correctly.
 Guards are set and adjusted as required
 Setup operations are performed following correct/standard procedures and
applying safety measures.
LO3. Operate machine
 Speeds and feeds are calculated using appropriate mathematical techniques
and reference material.
 Accessories used are appropriate to the requirements of the operation.
 Material to be machined is mounted and secured using clamping device
appropriate to the work requirements
 Machine is operated correctly to suit work and material requirements.
 Operations are performed applying safety procedures and using personal
protective devices.
LO4. Check finish component
 Component is checked for conformance to specifications and predetermined
finish in accordance with organizational standards.
 Appropriate techniques, measuring tools and equipment are used in
checking conformance.
 Deviations are handled appropriately in accordance with organization
procedures and standard.
 Routine maintenance and adjustments of machine are carried out as
required.

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Logo of TVET
LEARNING MODULE 05
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Performing Hand Forging
MODULE CODE: MNF BMW1 M05 0512
NOMINAL DURATION: 40 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes in using hand tools and formers, applying
hand forging techniques and operating heat treatment equipment.

LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Use hand tools and formers
LO2. Apply hand forging techniques
LO3. Operate heating equipment
MODULE CONTENTS:
LO1. Use hand tools and formers
1.1. Hand tools and formers
1.1.1. Types
1.1.2. Correct applications
LO2. Apply hand forging techniques
2.1. Hand Forging Techniques
2.1.1.Types and applications
2.1.2. Forging method Selection
2.1.3. Forging Temperature and heat specification
2.2. Allowance of material shrinkage and oxidation
LO3. Operate heating equipment
3.1. Heating Equipments
3.1.1. Types and application
3.1.2. Operation

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3.1.3. Heat control


3.2. OHS measures and procedures
LEARNING METHODS:
 Lecture-discussion
 Practical/Demonstration
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Practical/Internship/Apparent ship programs

ASSESSMENT CRITERIA:
LO1. Use hand tools and formers
 Hand tools and formers are correctly selected for specific forging techniques.
 Hand tools and formers used correctly and in accordance with safety
procedures.
LO2. Apply hand forging techniques
 Knowledge of drawing, swaging, bending, upsetting, spreading, punching
and drifting techniques is applied to produce articles to specification.
 Forging temperatures and heat specifications are adhered to for various
materials.
 Allowance is made for material shrinkage and oxidization
 Appropriate forging technique is selected and applied
LO3. Operate heating equipment
 Heating equipment is set up and operated correctly.
 Equipment is operated in a manner that minimizes oxidization.
 Heat is controlled to specified areas
 OHS measures and procedures are observed throughout the process

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Logo of TVET
LEARNING MODULE 06
Provider
TVET-PROGRAMME TITLE: Basic Metal Engineering Works Level I
MODULE TITLE: Performing Cutting Using Oxyacetylene Process
MODULE CODE: MNF BMW1 M06 0512
NOMINAL DURATION: 30 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes in performing oxyacetylene cutting, carried out
using a range of materials for general fabrication. It focuses on perform cutting
using oxyacetylene outfit in fabrication and assembly of metals.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Select cutting outfit equipment
LO2. Prepare cutting materials and equipment
LO3. Set up oxyacetylene cutting outfit
LO4. Cut materials
MODULE CONTENTS:
LO1. Select cutting outfit equipment
1.1. Cutting outfit
1.2. Cutting procedures

LO2. Prepare cutting materials and equipment

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2.1. Cutting equipment


2.2. Task identification
2.3. Assembly of cutting equipment
2.4. Material (work piece) preparation

LO3. Set up oxyacetylene cutting outfit


3.1. Set up of cutting equipment

LO4. Cut materials


4.1. Material cutting

LEARNING METHODS:
 Lecture-discussion
 Practical/Demonstration
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Practical/Internship/Apparent ship programs

ASSESSMENT CRITERIA:

LO1. Selecting cutting outfit equipment


 Correct cutting outfit equipment is selected including its accessories
 Cutting procedures are followed according to specification

LO2. Preparing cutting materials and equipment


 Cutting equipment and consumables are prepared according to job
requirements.
 Cutting equipment appropriate to the task is assembled and adjusted
correctly and safely.
 Materials are prepared to achieve required cutting specification.

LO3. Setting up oxyacetylene cutting outfit


 Cutting equipment including cylinders, regulators, hoses, torches and tips is
assembled safely in accordance with standard operating procedures.
 Cutting equipment including cylinders, regulators, hoses, torches and tips is
set up safely in accordance with standard operating procedures.

LO4. Cutting materials


 Materials are cut to standard in all positions.
 Instructions, symbols, specifications are interpreted correctly including bead
size, bead placement, reinforcement etc. and in accordance with cutting
procedure sheet, if available, and standard operating procedures.

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Logo of TVET
LEARNING MODULE 07
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Performing Routine Metal Arc Welding
MODULE CODE: MNF BMW1 M07 0512
NOMINAL DURATION: 65 Hours

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MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required in preparing the materials and
carrying out routine manual metal arc welding (MMAW).

LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Prepare materials for welding
LO2. Prepare equipment for welding
LO3. Perform routine welding
LO4. Clean up
MODULE CONTENTS:
LO1. Prepare materials for welding
1.1. Procedure for Preparation of Materials for Weld
1.2. Location of Welds
1.3. Identification of Materials for Welding
1.4. Properties and characteristics of Materials
1.5. Cleaning and Preparation of Materials
LO2. Prepare equipment for welding
2.1 Welding Equipments
2.2 Welding characteristics
2.3 Setting Welding Equipments
2.4 Selection of Electrodes
2.5 Operational Health Safety Measures
LO3. Perform routine welding
3.1. Safe Welding Practices
3.2. Processes and Properties Manual Metal Arc Welding(MMAW)
3.3. Application of Personal Protective Equipments
3.4. Procedures on Weld Cleaning
LO4. Clean up
4.1 Cleaning and maintaining of Welding Equipments
4.2 Excess Material Storage
4.3 Cleaning of Weld Area
LEARNING METHODS:
 Lecture-Discussions
 Practical Demonstration
 Internship
ASSESSMENT METHODS:
 Written exam/interview
 Observation/Demonstration

ASSESSMENT CRITERIA:
LO1. Prepare materials for welding
 Weld requirements are identified from job instructions
 Location of weld is determined/identified in accordance with standards
operating procedures and job specifications
 Materials are identified and acquired based on standard procedures
 Materials are cleaned and prepared ready for welding
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LO2. Prepare equipment for welding


 Welding equipment is set up correctly
 Correct electrodes are selected to suit application and settings
 OHS measures are followed and work area ensured safe for
working/welding activities

LO3. Perform routine welding


 Safe welding practices are applied
 Materials are welded to job requirements
 Weld are cleaned in accordance with standard operating procedures

LO4. Clean up
 Welding equipment is cleaned and maintained after welding activity
 Excess materials are stored/kept in appropriate place
 Work area is cleaned and made ready for the next activity

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Logo of TVET
LEARNING MODULE 08
Provider
TVET-PROGRAMME TITLE:
MODULE TITLE : Performing Soldering and Brazing
MODULE CODE : MNF BMW1 M08 0512
NOMINAL DURATION : 65 Hours
MODULE DESCRIPTION : This module aims to provide the trainees with the
knowledge, skills and right attitudes required in performing brazing and soldering
including the preparation of materials and equipment and the inspection of the
completed work.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Preparing materials and equipment
LO2. Brazing and/or solder
LO3. Inspecting joints
LO4. Cleaning up
MODULE CONTENTS:
LO1. Prepare materials and equipment
1.1. Determination of Job Requirements
1.1.1 specification
1.1.2 Job Sheets
1.1.3 Instructions
1.2. Preparation of Materials using Tools and Techniques
1.3. Assembling of Materials
1.4. Distortion prevention measures
1.5. Heating Equipment
1.5.1 Types and Definition/Explanation
1.5.2 Procedure for setting up and Assembling
1.6. Selection and Preparation of Consumables
1.7. How to Perform Test run
LO2. Braze and/or solder
2.1 Explanation of Braze and/or Solder
2.2 Selection of correct process
2.3 Material preheating
2.4 Reasons for selecting consumables
2.5 Jointing Materials and their Quantities
2.6 Annealing of Material Temperature
LO3. Inspect joints
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3.1. Techniques for Excess Jointing Material removal


3.2. Inspection of Joints
3.3. Recording and Reporting of Inspection
LO4. Clean up
4.1 Cleaning and Maintaining of Welding Equipment
4.2 Excess Material Storage
4.3 Cleaning of Work Area

LEARNING METHODS:
 Lecture-Discussions
 Practical Demonstration
 Internship
ASSESSMENT METHODS:
 Written exam/interview
 Observation/Demonstration
 Taking Apparent ship
ASSESSMENT CRITERIA:
LO1. Prepare materials and equipment
 Job requirements are determined and correctly understood from
specifications, job sheet and/or instructions
 Materials are correctly prepared using appropriate tools and techniques.
 Materials are correctly assembled / aligned to meet specifications as
required.
 Distortion prevention measures are identified and appropriate action is taken
as required.
 Heating equipment is assembled and set up safely and correctly in
accordance with standard operating procedures.
 Correct and appropriate consumables are selected and prepared.
 Test run is undertaken and verified as required.

LO2. Braze and/or solder


 Correct process is selected to meet specifications.
 Materials are preheated as required.
 Consumables are applied using correct techniques.
 Jointing material is applied correctly and in appropriate quantities to meet
job/specifications.
 Material temperature is annealed using correct and appropriate techniques.

LO3. Inspect joints


 Excess jointing materials are removed using correct and appropriate
techniques.
 Inspection of joints is undertaken to standard operating procedures.

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 Inspection results are reported/recorded using standard operating


procedures as required.
LO4. Clean up
 Welding equipment is cleaned and maintained
 Excess materials are stored/kept in appropriate place
 Work area is cleaned and made ready for the next activity

Logo of TVET
LEARNING MODULE 09
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Assisting in Material Testing
MODULE CODE: MNF BMW1 M09 0512
NOMINAL DURATION: 60 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required in understanding the metallurgy of
common materials used in metal engineering works specifically in material testing.

LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Identifying common engineering materials
LO2. Identifying classes of materials based on properties
LO3. Identifying and using sources of information on engineering materials
LO4. Preparing materials and equipment use for testing
LO5. Recording and reporting results of material tests
MODULE CONTENTS:
LO1. Identify common engineering materials
1.1 Common Engineering Materials
1.2 General Metallurgical Principles of Materials
1.3 Classification of Materials
1.4 Principal Properties of Materials

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1.3.1 Ferrous and non-ferrous metals


1.3.2 Thermosetting and thermoplastic polymers
1.3.3 Ceramics and composite Materials
1.5 Types of bonding Materials and their effects
1.6 Effects of Mechanical and thermal process on Materials

LO2. Identify classes of materials based on properties


2.1 Classes of Materials based on Engineering applications
2.2 Relation between material properties and common production methods
2.3 Materials and components or Products
2.3.1. Common characteristics
2.3.2. Faults or flaws in Materials
2.3.3. Test Methods for Materials and their applications
2.4 Hazards and controlling Measures on Material selection

LO3. Identify and use sources of information on engineering materials


3.1. Identification of information on Materials and their properties
3.2. Identification of Appropriate Information
3.2.1 Materials tests
3.2.2 Test calibration and test certificates
3.2.3 Regulation and Standards
3.3. Explanation of Material Safety Data Sheets
3.4. Identification of Appropriate Information on Material Safety Data Sheets

LO4. Prepare materials and equipment use for testing


4.1 Selection of materials for tests
4.2 Classification of Materials for testing
4.3 Preparation of Materials for tests
4.4 Selection and Preparation of Equipments for testing
LO5. Record and report results of Material tests
5.1. Recording and Reporting of Material tests
5.2. Recording and Reporting of Materials Safety Data Sheets (MSDS)
5.3. Measures of OHS
LEARNING METHODS:
 Lecture-Discussions
 Practical demonstration
 Internship
ASSESSMENT METHODS:
 Written exam/interview
 Observation/Demonstration
ASSESSMENT CRITERIA:
LO1. Identify common engineering materials
 Common engineering materials are determined and discussed with
supervisor
 General metallurgical principles of materials are identified and understood
 The principal properties of ferrous and non-ferrous metals are identified and
understood
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 The principal properties of thermosetting and thermoplastic polymers are


identified and understood
 The principal properties of ceramics and composite materials are identified
and understood
 The effects of different types of bonding in materials are identified and
understood
 The effects of mechanical and thermal processes on the principal properties
of materials are identified and understood

LO2. Identify classes of materials based on properties


 Classes of materials, based on properties required for particular
mechanical and manufacturing engineering applications are identified and
comprehended
 Material properties are related to common production method and
processes
 Common characteristics, faults or flaws in materials and components or
product in particular engineering applications are identified and understood
 Test methods for materials and components or product in particular
engineering applications are identified
 Specific industrial standards/codes, calibration requirements, regulations
and authorities related to selection of materials and products for particular
engineering applications are identified and comprehended

LO3. Identify and using sources of information on engineering materials


 Appropriate sources of information on materials are identified and used
 Appropriate sources of information on properties of materials to ensure
suitability for a particular application are identified and used
 Appropriate sources of information on materials, materials tests, test
calibration, test certificates, regulations and standards are identified and
used
 Appropriate sources of information on Materials Safety Data Sheets
(MSDS) are identified and used

LO4. Prepare materials and equipment use for testing

 Materials are selected for use in given mechanical/ manufacturing


engineering applications based on relevant test information
 Identified materials for testing are classified based on relevant test
information
 Materials are prepared based on test to be conducted

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 Equipment to be used for testing are prepared base on specific purpose


/application

LO5. Record and report results of material tests

 Materials tests results are reported and recorded and appropriate


calibration and traceability ensured.
 Appropriate Materials Safety Data Sheets (MSDS) for applications are
reported and recorded in accordance with organizational procedures,
codes and regulations.
 OHS measures are observed through the process in this unit.

Annex: Resource Requirements

MNF BMW1 M09 1111 Assisting in Material Testing

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Engineering Materials
2.
D. Tools and Equipments
1. Hardness tester – Rockwell,

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brinell, shore shleroscope


Spark testing – grinder
2. ( portable, bench)

Tensile tester
3
Impact testing equipment
4
( charpy test)
5 Magnifier

Logo of TVET
LEARNING MODULE 10
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Terminating and Connecting Electrical Wiring
MODULE CODE: MNF BMW1 M10 0512
NOMINAL DURATION: 40 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required in terminating, disconnecting or
reconnecting electrical wirings and circuits.

LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Prepare for work
LO2. Connect electrical wiring
LO3. Notify completion of work
MODULE CONTENTS:
LO1. Prepare for work
1.1. Safety requirements and measures /precautions
1.2. Workplace procedures /Job description
1.3. Material specifications
1.4. Correct location and specification of work
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LO2. Connect electrical wiring


2.1. Termination /connections based on
2.1.1. Specifications
2.1.2. Manufactures’ requirement
2.1.3. Safety regulations and legislative requirements
2.2. Adjustment of brackets, clamps and holders etc.
2.3. Marking and labeling of electrical wiring
2.4. Inspection of completed wiring /connection
2.5. Documentation and reporting of work

LO3. Notify completion of work


3.1. Checking final requirement and instructions
3.2. Notification of completed work
3.3. Things to do upon completion of work
3.3.1. Return of surplus resource and materials
3.3.2. Cleaning of equipment and workplace
LEARNING METHODS:
 Lecture-Discussions
 Practical demonstration
ASSESSMENT METHODS:
 Written /oral exam
 Practical demonstration /observation
ASSESSMENT CRITERIA:
LO1. Prepare for work
 All work is undertaken safely and to workplace procedures and
regulations and legislative requirements.
 Materials are checked for correct specifications.
 Preparation of work is undertaken or checked/inspected for correct
location and specifications.

LO2. Connect electrical wiring

 Terminations/connections are made to specifications, manufacturers'


requirements and to safety regulations and legislative requirements.
 All brackets, clamps, holders etc. are adjusted and fixed to
specifications.
 All cables, wires, conductors and connections etc. are marked/tagged
and labeled to specification.
 All completed wiring and connections are tested for compliance with
specifications.
 All reports and documentation are completed correctly to required
specifications.

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LO3. Notify completion of work

 Final checks are made to ensure the work conforms with instructions
and requirements
 Supervisor is notified upon completion of work
 Tools, equipment and any surplus resources and materials are, where
appropriate, cleaned, checked and returned to storage in accordance
with established procedures
 Work area is cleaned and made safe

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Logo of TVET
LEARNING MODULE 11
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Applying Quality Standards
MODULE CODE: MNF BMW1 M11 0512
NOMINAL DURATION: 35 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required in applying quality standards in
manufacturing and fabrication works.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Assess own work
LO2. Assess quality of received materials
LO3. Record information
LO4. Study causes of quality deviations
LO5. Complete documentation
MODULE CONTENTS:
LO1. Assess own work
1.1.Explain Workplace standards, policies, specifications
1.2.Relation between sequence of work activities and appearance of final
product
1.3.Faulty work
1.3.1. How to Identify and isolate3
1.3.2. Causes and Solutions of faulty work
1.3.3. Recording and reporting of faulty work
LO2. Assess quality of received materials
2.1. How to check received materials against workplace standard
2.2. Material, articles or productions
2.2.1.Means and instruments of Measurement
2.2.2.Relation of received material with current operation
2.3. Faulty Material
2.3.1. How to Identify and isolate
2.3.2. Causes and Solutions of faulty materials
2.3.3. Recording and reporting of faulty materials
LO3. Record information
3.1. Quality performance
3.1.1.Definition /explanation
3.1.2.Recording of quality performance
3.2. Recording of Work quality
3.3.

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LO4. Study causes of quality deviations

4.1 Quality deviation in final production


4.1.1. Identification and reporting of causes
4.1.2. Preventive actions based on quality standards

LO5. Complete documentation


5.1 Indicators of quality performance
5.2 Recording of quality indicators and production processes
LEARNING METHODS:
 Lecture-Discussions
 Practical/Internship/Apparent ship
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Internship/Apparent ship
ASSESSMENT CRITERIA:

LO1. Assess own work


 Completed work is checked against workplace standards relevant to the
operations being undertaken
 An understanding is demonstrated on how the work activities and
completed work relate to the next process and to the final appearance of
the production works
 Faulty work or final production are identified and isolated in accordance
with company policies and procedures
 Faults and any identified causes are recorded and reported in accordance
with workplace procedures

LO2. Assess quality of received materials


 Received materials are checked against workplace standards and
specifications
 Materials, articles or productions are measured using the appropriate
measuring instruments in accordance with workplace procedures
 An understanding is demonstrated of how the received materials or
component/parts relate to the current operation and how they contribute to
the final appearance of the production works
 Faulty material or parts related to the work are identified and isolated
 Where required, the faults and any identified causes are recorded and/or
reported to the supervisor concerned in accordance with workplace
procedures
 Causes of any identified faults are identified and corrective actions are
taken in accordance with workplace procedures

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LO3. Record information


 Materials, component parts or productions are measured, as required,
using the appropriate measuring instruments in accordance with workplace
procedures
 Basic information on the quality performance is recorded in accordance
with workplace procedures
 Records of work quality are maintained according to the requirements of
the company

LO4. Study causes of quality deviations


 Causes of deviations from specified final production quality standards for
materials, component parts or final production are investigated and
reported, as required, using the appropriate measuring techniques in
accordance with workplace procedures
 Suitable preventive action is recommended based on workplace quality
standards and identified causes of deviation from specified quality
standards of materials or final production

LO5. Complete documentation


 Information on quality and other indicators of production performance is
recorded.
 All production processes and outcomes are recorded.

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MNF BMW1 M11 0512 Applying Quality Standards

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teachers Made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Paper
2. Pens and pencils
3 toner
D. Tools and Equipments
1.
2.

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Logo of TVET
LEARNING MODULE 12
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Working with Others
MODULE CODE: MNF BMW1 M12 0512
NOMINAL DURATION: 30 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required to develop workplace relationship
and contribute in workplace activities.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Develop effective workplace relationship
LO2. Contribute to work group activities
MODULE CONTENTS:
LO1. Develop effective workplace relationship
1.1. Duties and responsibilities
1.2. Workgroup
1.2.1. Assistance and discussions within a workgroup
1.2.2. Team members Feedback on performance
1.2.3. Differences in personal values and beliefs

LO2. Contribute to work group activities


2.1. Support and constructive contributions to team members
2.2. Organizational requirements
2.3. Sharing of relevant work information

LEARNING METHODS:
 Lecture-Discussions
 Practical/Internship/Apparent ship
ASSESSMENT METHODS:
 Written/Oral exam /Interview
 Evaluation of the students performance in Practical/Internship/Apparent ship
ASSESSMENT CRITERIA:

LO1. Develop effective workplace relationship


 Duties and responsibilities are done in a positive manner to promote
cooperation and good relationship
 Assistance is sought from workgroup when difficulties arise and addressed
through discussions
 Feedback provided by others in the team is encouraged, acknowledged
and acted upon
 Differences in personal values and beliefs are respected and
acknowledged in the development

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LO2. Contribute to work group activities


 Support is provided to team members to ensure workgroup goals are met
 Constructive contributions to workgroup goals and tasks are made
according to organizational requirements
 Information relevant to work is shared with team members to ensure
designated goals are met

Logo of TVET
LEARNING MODULE 13
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Receiving and Responding to Workplace Communication
MODULE CODE: MNF BMW1 M13 0512
NOMINAL DURATION: 30 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required to receive, respond and act on verbal
and written communication.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Follow routine spoken messages
LO2. Perform workplace duties following written notices
MODULE CONTENTS:

LO1. Follow routine spoken messages


1.1. Correct understanding/interpretation of verbal Information
1.2. Recording of instructions/information
1.3. How to act on an information

LO2. Perform workplace duties following written notices


2.1. Organizational guidelines
2.2. Correct understanding/interpretation of written notices and instructions
2.3. How to follow sequence of routine written instructions
2.4. How to give feedback to supervisor based on received

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Outcome based Curriculum

information/instruction
LEARNING METHODS:
 Lecture –discussion
 Practical/Internship/Apparent ship
ASSESSMENT METHODS:
 Written/oral exam
 Evaluation of the students performance in Practical/Internship/Apparent ship
ASSESSMENT CRITERIA:
LO1. Follow routine spoken messages
 Required information is gathered by listening attentively and correctly
interpreting or understanding information/instructions
 Instructions/information are properly recorded
 Instructions are acted upon immediately in accordance with information
received
 Clarification is sought from workplace supervisor on all occasions when any
instruction/information is not clear

LO2. Perform workplace duties following written notices


 Written notices and instructions are read and interpreted correctly in
accordance with organizational guidelines
 Routine written instruction are followed in sequence
 Feedback is given to workplace supervisor based on the
instructions/information received

Logo of TVET
LEARNING MODULE 14
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Demonstrating Work Values

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Page No.
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Outcome based Curriculum

MODULE CODE: MNF BMW1 M14 0512


NOMINAL DURATION: 30 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required in demonstrating proper work
values.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Define the purpose of work
LO2. Apply work values/ethics
LO3. Deal with ethical problems
LO4. Maintain integrity of conduct in the workplace
MODULE CONTENTS:
LO1. Define the purpose of work
1.1. Explanation of one’s sense of Purpose of work
1.2. Explanation of Companies value

LO2. Apply work values/ethics


2.1. Explanation and affirmation of Company ethical standards, policies and
guidelines
2.2. Demonstration of the following points In accordance with the transparent
company ethical standards, policies and guidelines
2.2.1. Classification of Work values /ethics/concepts
2.2.2. Work practices
2.2.3. Personal behavior and relationships with co-workers
2.2.4. Company resource

LO3. Deal with ethical problems


3.1 Assessment and application of prevention and reporting of unethical
conduct
3.2 How to report and resolve work incidents/situations
3.3 How to resolve or refer ethical problems and use them as learning
opportunities

LO4. Maintain integrity of conduct in the workplace


4.1. Demonstration of personal work practices and values
4.2. How to instruct co-workers based on ethical, lawful and reasonable
directives
4.3. Appropriate behavior and language in a company
4.4. Company values/practices
LEARNING METHODS:
 Lecture –discussions
 Practical/Internship/Apparent ship
ASSESSMENT METHODS:
 Written/oral exam
 Practical/Internship/Apparent ship
ASSESSMENT CRITERIA:
LO1. Define the purpose of work

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Outcome based Curriculum

 One’s unique sense of purpose for working and the ‘whys’ of work are
identified reflected on and clearly defined for one’s development as a person
and as a member of society.
 Personal mission is in harmony with company’s values

LO2. Apply work values/ethics


 Work values/ethics/concepts are classified and reaffirmed in accordance
with the transparent company ethical standards, policies and guidelines.
 Work practices are undertaken in compliance with industry work ethical
standards, organizational policy and guidelines
 Personal behavior and relationships with co-workers and/or clients are
conducted in accordance with ethical standards, policy and guidelines.
 Company resources are used in accordance with transparent company
ethical standard, policies and guidelines.

LO3. Deal with ethical problems


 Company ethical standards, organizational policy and guidelines on the
prevention and reporting of unethical conduct are accessed and applied in
accordance with transparent company ethical standard, policies and
guidelines.
 Work incidents/situations are reported and/or resolved in accordance with
company protocol/guidelines.
 Resolution and/or referral of ethical problems identified are used as learning
opportunities.

LO4. Maintain integrity of conduct in the workplace


 Personal work practices and values are demonstrated consistently with
acceptable ethical conduct and company’s core values.
 Instructions to co-workers are provided based on ethical, lawful and
reasonable directives.
 Company values/practices are shared with co-workers using appropriate
behavior and language.

-
Annex: Resource Requirements

MNF BMW1 M14 0512 Demonstrating Work Values

Item Category/Item Description/ Quantity Recommended Ratio


Version: 1
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Page No.
Ethiopian TVET System
Outcome based Curriculum

No. Specifications (Item: Learner)


A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the Common for the
2. Library 1
school school
3. (etc.)
C. Consumable Materials
1. Papers
2. Pens and pencils
3 Toners
4 Markers
D. Tools and Equipments
1. White board
2.

Logo of TVET
LEARNING MODULE 15
Provider
TVET-PROGRAMME TITLE: Basic Metal Works Level I
MODULE TITLE: Developing an Understanding of Entrepreneurship

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Page No.
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Outcome based Curriculum

MODULE CODE: MNF BMW1 M15 0512


NOMINAL DURATION: 60 Hours
MODULE DESCRIPTION: This module aims to provide the trainees with the
knowledge, skills and right attitudes required to understand the principles,
functions, strategies and methods of entrepreneurship. It also covers identifying
and developing the major entrepreneurial competences.
LEARNING OUTCOMES
At the end of the module the learner will be able to:
LO1. Describe and explain the principles, concept and scope of entrepreneurship
LO2. Discuss how to become entrepreneur
LO3. Discuss how to organize an enterprise
LO4. Discuss how to operate an enterprise
LO5. Develop one’s own business plan
MODULE CONTENTS:
LO1. Describe and explain the principles, concept and scope of entrepreneurship
1.1. Principles concepts and terminology of Entrepreneurship
1.1.1. Functions of entrepreneurship
1.1.2. How to improve business and economic environment
1.2. Community Enterprise identification and role understanding
1.2.1. Identification and role understanding of enterprises
1.2.2. Classification and category of enterprise
1.3. Identification of Terms and elements of enterprising
1.3.1.In the context of personal level
1.3.2. In the context of business enterprise
LO2. Discuss how to become entrepreneur
2.1. Self employment
2.1.1. Advantage of self employment
2.1.2. Disadvantage of self employment
2.1.3. Self potential assessment if qualified to become an entrepreneur
2.2. Entrepreneurial characteristics and traits
LO3. Discuss how to organize an enterprise
3.1. Importance and role of Business entrepreneurship
3.2. Small and Medium enterprises
3.2.1. Importance and role
3.2.2. Facts
3.2.3. Success factors
3.3. Business opportunities
3.3.1. Business idea generation tools techniques and steps
3.3.2. Identification and assessment
3.3.3. Major factors for business market
3.3.3.1. Economics (local economy)
3.3.3.2. Population
3.3.3.3. Competition
3.3.4. Types of Business ownership
3.3.5. Estimation of investment cost for starting an enterprise

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3.3.6.Advantages and disadvantages of using various sources of capital


to start an enterprise
LO4. Discuss how to operate an enterprise
4.1. Alternative means of becoming an entrepreneur
4.1.1. Buying an existing business
4.1.2. Starting a new business
4.1.3. Operating franchising business
4.2.Human resource management
4.3.Time management
4.4.Sales management
4.5. Factors and steps in supplier selection
4.6. Effect of new technologies in small and medium business enterprise
4.7.Characteristics and use of appropriate technology in small and medium
business enterprises
4.8.Business cost of an enterprise
4.7.1. Types
4.7.2. Factors and Procedure of determining cost
4.7.3. Management techniques
4.9.Importance of financial record keeping and simple financial statement
4.10. Self management and negotiation skills in business operation
4.11. Risk assessment and management in business enterprise

LO5. Develop one’s own business plan


5.1. Standard structure, format and Preparation of a business plan
5.2. Assessment and analysis of business plan findings
5.3. Feasibility study of business idea
5.4. Identification of Problems in starting a business
5.5. Information gathering techniques and procedures
LEARNING METHODS:
 Lecture/Discussion
 Seminars (inviting successful entrepreneurs)
ASSESSMENT METHODS:
 Interview / written test
 Individual / Group projects

ASSESSMENT CRITERIA:

LO1. Describe and explain the principles, concept and scope of


entrepreneurship
 The principles, concept and terminology of entrepreneurship are analyzed
and discussed
 The different / various forms of enterprises in the community are identified
and their roles understood
 The identified enterprises are categorized and classified
 The terms and elements involved in the concept of enterprising, both on a

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Outcome based Curriculum

personal level and in the context of being enterprising in business are


identified and interpreted.
 Functions of entrepreneurship in business and how the entrepreneurs
improved business and economic environment are explained

LO2. Discuss how to become entrepreneur


 Self-employment as an alternative option for an individual economic
independence and personal growth is discussed and analyzed
 Advantages and disadvantages of self-employment are discussed and
explained
 Entrepreneurial characteristics and traits are identified and discussed
 Self-potential is assessed to determine if qualified to become future
entrepreneur
 Major competences of successful entrepreneurship are identified and
explained

LO3. Discuss how to organize an enterprise


 The importance and role of business entrepreneurship in the society are
discussed and correlated to the operations of the economy
 Facts about small and medium enterprises are discussed, clarified and
understood
 Key success factor in setting up small and medium business are identified
and explained
 Business opportunities are identified and assessed
 Business ideas are generated using appropriate tools, techniques and steps
 Procedures for identifying suitable market for business are discussed and
understood
 Major factors to consider in selecting a location for a business are identified
and discussed
 Basic types of business ownership are identified and explained
 Amount of money needed to start an enterprise estimated and distinction
between pre operations and initial operation payments clarified
 Advantages and disadvantages of using various sources of capital to start
an enterprise are identified.

LO4. Discuss how to operate an enterprise


 Disadvantages and advantages of three alternative means of becoming an
entrepreneur are identified and understood
 Process of hiring and managing people is discussed and explained
 The importance and techniques of managing time are discussed and
understood
 The techniques and procedures of managing sales are discussed and
explained
 Factors to consider in selecting suppliers and the steps to follow when doing
business with them are identified and discussed
 Awareness of how new technologies can affect small and medium business
are developed
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Outcome based Curriculum

 Characteristics of appropriate technology for use in small and medium


business are identified and explained
 Different types of cost that occur in a business and how to manage them are
discussed and understood
 Factors and procedures in knowing the cost of the enterprise are discussed
and understood
 Importance of financial record keeping and preparing simple financial
statement are explained and understood
 The application of self-management skills and negotiation skills are
discussed in operating a business
 Risk assessment and management of business enterprise are performed.

LO5. Develop one’s own business plan


 Process of preparing/ writing a business plan is discussed and applied
 Standard structure and format are applied in preparing business plan
 Findings of the business plan are interpreted, assessed and analyzed
 Feasibility of the business idea is made clear and understandable
 Problems that may arise or encounter when starting a business are
identified and understand
 Techniques and procedures in obtaining and sourcing information are
discussed and understood

Annex: Resource Requirements

MNF BMW1 M15 0512 Developing an Understanding of Entrepreneurship

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the Common for the
2. Library 1
school school
3.
4.

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Page No.
Ethiopian TVET System
Outcome based Curriculum

C. Consumable Materials
1. Paper
2. Tonner
Black ,blue, red,
3. Markers
green
4. Pen/pencil
D. Tools and Equipment
1. Projector
2. Photocopy Machine
3 Printer
4 White Board
5 Laptop etc.

Annex: Resource Requirements

MNF BMW M010 512Interpreting Working Drawings and Sketches

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher Prepared
1. TTLM 25 1:1
Handouts
Technical
2. Textbooks 8 1:3
Drawing
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 sq. m 1sq m: 1
Common for the Common for the
2. Library
school school
Training Model Common for the
3. Drawing Room
school
3. (etc.)
C. Consumable Materials
1. Paper A4, A3 125,125 5:1
2. Masking tape 3 1:8
3 Lead
D. Tools and Equipment
1. Drawing table 25 1:1
2. Set Squares Medium Size 25 1:1
3 French curves
4 T-square
5 Board clips

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

MNF BMW M02 0512 Performing Bench work

Item Recommended Ratio


Category/Item Description/ Specifications Quantity
No. (Item: Learner)
A. Learning Materials
Teacher Prepared
1. TTLM 25 1:1
Handouts
2. Textbooks Technical Drawing 8 1:3
3. Reference Books 5 1:5
Journals/Publication/
4.
Magazines
Learning Facilities &
B.
Infrastructure
1. Lecture Room 30 sq. m 1sq m: 1
Common for the school Common for the
2. Library
school
3. Workshop
C. Consumable Materials
1. Work piece Ferrous, Non Ferrous 25 1:1
2. Drawings/sketches/blueprint 25 1:1
D. Tools and Equipment
1. Drill press
2. Pedestal Grinder
Layout and marking
3.
tools
4. Cutting tools
5. Drills, reamers, laps
6. Thread cutting tools
Templates, Vernier
Inspecting and
7. caliper, micrometer,
measuring tools
straight edge, gages
8. Chisels Flat cold chisel, cape
chisel, diamond-point
chisel, round nose

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Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

chisel
9. Work Holding devices Clamps, vises
For flat and curve
10. Scraper
surfaces

MNF BMW M03 1111 Cutting and Joining Sheet Metal

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. Workshop
C. Consumable Materials
Ferrous and Non
1. Work piece Ferrous, 25 1:1
galvanized sheet
2.
D. Tools and Equipments
1. Sheet metal Cutter
2. Measuring tools
3 Vernier caliper
4 Steel ruler

MNF BMW1 M04 0512 Using Workshop Machine for Basic Operations

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3

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Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

3. Reference Books 5 1:5


4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. Workshop
C. Consumable Materials
Ferrous and non
1. Work piece
ferrous materials
2.
D. Tools and Equipments
1. Lathe machine
2. Radial arm Drill
3. Mills
4. Planers
5. shapers
6 Slotters
7 Steel ruler
8 Vernier caliper
9 Milling cutters etc.

MNF BMW1 M05 0512 Performing Hand Forging

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. Workshop
C. Consumable Materials
Low to medium
1. Work piece carbon and alloy
steels
2. Low to medium carbon steel

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Page No.
Ethiopian TVET System
Outcome based Curriculum

3 Alloy steel
Diesel, coke fires and gaseous
4
oxygen/fuel
D. Tools and Equipments
1. Flatters
2. Set hammers
3 Swages
4 Measuring tools
5 hooks
6 Heating Equipments

MNF BMW1 M06 0512 Performing Cutting Using Oxyacetylene Process

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
Fuel gases(oxyacetylene, LPG,
1.
hydrogen ) etc.
2. Low Carbon Steel
D. Tools and Equipments
1. Hand and power tools
2. Measuring equipment
3 Cylinders
4 Cutting torches
5 tips

MNF BMW1 M07 0512 Performing Routine Metal Arc Welding

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Low Carbon Steel
2 Mild Carbon Steel
3 Welding leads etc
D. Tools and Equipments
1. Welding Machine
2. Electrode holders
3 Files and grinders
4 Safety clothes and protectors etc

MNF BMW1 M08 0512 Performing Soldering and Brazing

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1 Oxy acetylene and fuel gas
2 Fluxes (resin or powder)
all types of solder and brazing
3
grades
4 soldering irons

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Page No.
Ethiopian TVET System
Outcome based Curriculum

5 Filler rods
6 Soldering lead
D. Tools and Equipments
1.Soldering Machine
Complete set of cylinders and
2.
torches etc.
3 Grinders and files etc.

MNF BMW1 M09 0512 Assisting in Material Testing

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Engineering Materials
2.
D. Tools and Equipments
Hardness tester – Rockwell,
1.
brinell, shore shleroscope
Spark testing – grinder
2. ( portable, bench)

Tensile tester
3
Impact testing equipment
4
( charpy test)
5 Magnifier

MNF BMW1 M10 0512 Terminating and Connecting Electrical Wiring

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
Common for the Common for the
3. Fully equipped Electrical Workshop
school school
C. Consumable Materials
1. Electrical Wires
2. Insulating Materials
D. Tools and Equipments
1. Altimeter 13 1:2
2. Voltmeter 13 1:2
3. Switch board
4. Plugs and sockets
5.

MNF BMW1 M11 0512 Applying Quality Standards

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teachers Made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Paper
2. Pens and pencils

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

3 toner
D. Tools and Equipments
1.
2.

Working with Others MNF BMW1 M12 0512

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure
1. Lecture Room 30 1sq m: 1
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Paper
2. Pens and pencils

MNF BMW1 M13 0512 Receiving and Responding to Workplace


Communication

Item Description/ Recommended Ratio


Category/Item Quantity
No. Specifications (Item: Learner)
A. Learning Materials
Teacher made
1. TTLM 25 1:1
handout
2. Textbooks 8 1:3
3. Reference Books 5 1:5
4. Journals/Publication/Magazines
B. Learning Facilities & Infrastructure

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

30 sq
1. Lecture Room 1sq m: 1
m
Common for the
2. Library 1
school
3. (etc.)
C. Consumable Materials
1. Papers
2. Pens and pencils

Acknowledgement

The soddo poly technical college wishes to extend thanks and appreciation to the
many representatives of business, industry, academe and government agencies who
donated their time and expertise to the development of this Model Curriculum for the
TVET Program Level .

The trainers (who developed the curriculum)

The (School name represented by the trainer)

We would like also to express our appreciation to the following Staff and Officers of
Ministry of Education and Engineering Capacity Building Program (ecbp) who
facilitated the development of this curriculum –

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.
Ethiopian TVET System
Outcome based Curriculum

This model curriculum was developed on the ______________ at ______________.

Version: 1
Basic Metal Works Level Arba Minch Polytechnic College
Page No.

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