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Mototech Case Solution

This document presents data and calculations for statistical process control of thickness measurements. It includes the sample means, ranges, and control limits for both an X-bar chart and R chart with n=3. The X-bar and R charts graph the sample means and ranges, respectively, and compare them to the calculated control limits to detect non-random variation in the process.

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Abhinaba Ray
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284 views

Mototech Case Solution

This document presents data and calculations for statistical process control of thickness measurements. It includes the sample means, ranges, and control limits for both an X-bar chart and R chart with n=3. The X-bar and R charts graph the sample means and ranges, respectively, and compare them to the calculated control limits to detect non-random variation in the process.

Uploaded by

Abhinaba Ray
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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For n=3 A2 1.

023 X-Bar R-Bar


D3 0 UCL X-DblBar+A2*R-Bar UCL D4*R-Bar
D4 2.575 LCL X-DblBar-A2*R-Bar LCL D3*R-Bar

Data and Initial Computations X-Bar Chart


Thickness (in thousands of Angstroms) X- Bar Chart R Chart 4.0000
3.5000
Sample No. 1 2 3 Sample Mean Sample Range LCL CL UCL LCL CL UCL
3.0000
1 3.265 3.097 3.201 3.1877 0.1680 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
2 3.273 3.244 3.125 3.2140 0.1480 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 2.5000
3 3.197 3.174 3.186 3.1857 0.0230 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 2.0000
4 3.215 3.158 3.122 3.1650 0.0930 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 1.5000
5 3.321 3.200 3.320 3.2803 0.1210 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
1.0000
6 3.253 3.254 3.177 3.2280 0.0770 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
7 3.186 3.172 3.138 3.1653 0.0480 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.5000
8 3.255 2.927 3.173 3.1183 0.3280 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.0000
9 3.195 3.145 3.125 3.1550 0.0700 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
10 3.205 3.160 3.131 3.1653 0.0740 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
11 3.008 3.098 3.094 3.0667 0.0900 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 Sample Mean LCL CL UCL
12 3.191 3.122 3.151 3.1547 0.0690 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
13 3.108 3.103 3.105 3.1053 0.0050 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
14 3.005 3.301 3.010 3.1053 0.2960 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
15 3.228 3.007 3.000 3.0783 0.2280 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
16 3.080 3.069 3.063 3.0707 0.0170 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
17 3.152 3.029 3.202 3.1277 0.1730 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
18 3.144 3.133 2.993 3.0900 0.1510 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 R-Bar Chart
19 3.244 3.308 3.202 3.2513 0.1060 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.7000
20 3.062 3.100 3.091 3.0843 0.0380 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.6000
21 3.141 3.025 3.113 3.0930 0.1160 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
22 3.179 3.037 3.207 3.1410 0.1700 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.5000
23 3.180 3.137 3.171 3.1627 0.0430 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.4000
24 3.195 3.098 3.173 3.1553 0.0970 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
25 2.960 3.051 3.046 3.0190 0.0910 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.3000
26 3.175 3.215 3.096 3.1620 0.1190 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.2000
27 3.286 3.212 3.265 3.2543 0.0740 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
28 3.005 3.123 3.138 3.0887 0.1330 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.1000
29 3.065 3.062 3.030 3.0523 0.0350 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 0.0000
30 3.173 3.177 3.075 3.1417 0.1020 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
31 3.068 3.090 3.064 3.0740 0.0260 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
32 2.919 2.970 2.979 2.9560 0.0600 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174 Sample Range LCL CL UCL
33 3.001 3.021 2.930 2.9840 0.0910 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
34 3.250 3.127 3.230 3.2023 0.1230 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
35 3.179 3.104 3.194 3.1590 0.0900 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
36 3.109 3.100 3.227 3.1453 0.1270 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
37 2.996 3.042 3.063 3.0337 0.0670 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
38 3.170 3.171 3.229 3.1900 0.0590 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
39 3.067 3.146 3.178 3.1303 0.1110 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
40 3.819 3.898 3.309 3.6753 0.5890 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
41 3.216 3.253 3.310 3.2597 0.0940 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
42 3.156 3.200 3.067 3.1410 0.1330 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
43 3.141 3.019 3.162 3.1073 0.1430 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
44 3.226 3.236 3.250 3.2373 0.0240 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
45 3.247 3.250 3.233 3.2433 0.0170 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
46 3.164 3.051 3.136 3.1170 0.1130 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
47 3.012 3.260 3.202 3.1580 0.2480 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
48 3.209 3.002 3.174 3.1283 0.2070 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
49 3.125 3.132 3.134 3.1303 0.0090 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
50 3.111 3.023 3.177 3.1037 0.1540 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
51 3.306 3.119 3.133 3.1860 0.1870 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
52 3.170 3.203 3.210 3.1943 0.0400 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
53 3.011 3.197 3.076 3.0947 0.1860 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
54 3.137 3.031 3.039 3.0690 0.1060 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
55 3.178 3.003 3.193 3.1247 0.1900 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
56 3.105 3.068 3.249 3.1407 0.1810 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
57 3.044 3.005 3.010 3.0197 0.0390 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
58 3.164 3.058 3.197 3.1397 0.1390 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
59 3.008 3.025 3.053 3.0287 0.0450 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
60 3.236 3.091 3.271 3.1993 0.1800 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
61 3.011 2.982 2.959 2.9840 0.0520 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
62 3.170 3.176 3.098 3.1480 0.0780 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
63 3.304 3.243 3.064 3.2037 0.2400 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
64 3.037 2.968 2.959 2.9880 0.0780 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
65 3.075 3.174 3.027 3.0920 0.1470 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
66 3.255 3.245 3.241 3.2470 0.0140 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
67 3.273 3.067 3.000 3.1133 0.2730 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
68 3.108 3.132 2.904 3.0480 0.2280 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
69 3.001 2.987 3.064 3.0173 0.0770 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
70 2.978 2.890 2.952 2.9400 0.0880 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
71 3.116 3.110 3.115 3.1137 0.0060 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174
72 3.022 3.007 2.997 3.0087 0.0250 3.01340878 3.1326 3.25173937 0 0.1165 0.29995174

3.1326 0.1165
X- DBL BAR R- BAR
For n=3 A2 1.023 X-Bar R-Bar
D3 0 UCL X-DblBar+A2*R-Bar UCL D4*R-Bar
D4 2.575 LCL X-DblBar-A2*R-Bar LCL D3*R-Bar

Data and Initial Computations


Thickness (in thousands of Angstroms) X- Bar Chart R Chart X-Bar Chart
3.1500
Sample No. 1 2 3 Sample Mean Sample Range LCL CL UCL LCL CL UCL
1 3.039 3.011 3.095 3.0483 0.0840 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 3.1000
2 3.041 3.071 3.049 3.0537 0.0300 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
3 3.047 3.089 3.102 3.0793 0.0550 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 3.0500
4 3.074 3.047 3.019 3.0467 0.0550 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
5 3.081 3.109 3.010 3.0667 0.0990 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 3.0000
6 3.018 3.148 3.030 3.0653 0.1300 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
7 3.061 3.093 3.094 3.0827 0.0330 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 2.9500
8 3.075 3.080 3.074 3.0763 0.0060 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
9 3.042 3.067 3.019 3.0427 0.0480 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 2.9000
10 3.083 3.133 3.057 3.0910 0.0760 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
11 3.057 3.119 3.105 3.0937 0.0620 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
12 3.086 3.040 3.021 3.0490 0.0650 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 Sample Mean LCL CL UCL
13 3.084 3.040 3.087 3.0703 0.0470 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
14 3.122 3.056 3.033 3.0703 0.0890 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
15 3.132 2.987 3.048 3.0557 0.1450 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
16 3.096 3.044 3.126 3.0887 0.0820 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
17 3.048 3.103 3.057 3.0693 0.0550 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 R-Bar Chart
18 3.067 3.040 3.108 3.0717 0.0680 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.2000
19 3.014 3.004 3.062 3.0267 0.0580 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.1800
20 3.089 3.006 3.038 3.0443 0.0830 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.1600
21 3.094 3.066 3.005 3.0550 0.0890 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.1400
22 3.031 3.139 3.106 3.0920 0.1080 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.1200
23 3.051 3.086 3.058 3.0650 0.0350 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.1000
24 3.086 3.018 3.104 3.0693 0.0860 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.0800
25 3.045 3.026 3.036 3.0357 0.0190 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.0600
26 3.039 2.980 3.034 3.0177 0.0590 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.0400
27 3.047 3.030 3.099 3.0587 0.0690 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.0200
28 2.961 3.076 3.015 3.0173 0.1150 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 0.0000
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70
29 3.044 3.053 3.027 3.0413 0.0260 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
30 3.051 2.982 3.137 3.0567 0.1550 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
31 3.071 3.046 3.074 3.0637 0.0280 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059 Sample Range LCL CL UCL
32 3.101 3.093 3.007 3.0670 0.0940 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
33 3.073 2.998 3.103 3.0580 0.1050 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
34 3.096 3.071 3.040 3.0690 0.0560 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
35 3.075 3.085 3.049 3.0697 0.0360 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
36 3.046 3.098 3.046 3.0633 0.0520 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
37 3.079 3.030 3.135 3.0813 0.1050 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
38 3.032 3.105 3.111 3.0827 0.0790 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
39 3.157 3.079 3.014 3.0833 0.1430 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
40 3.073 3.049 3.056 3.0593 0.0240 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
41 3.068 3.041 3.042 3.0503 0.0270 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
42 3.059 3.024 2.970 3.0177 0.0890 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
43 3.057 3.109 3.068 3.0780 0.0520 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
44 3.003 3.032 3.046 3.0270 0.0430 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
45 3.025 3.051 3.066 3.0473 0.0410 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
46 3.046 3.105 3.074 3.0750 0.0590 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
47 3.060 3.133 3.121 3.1047 0.0730 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
48 3.108 3.007 3.108 3.0743 0.1010 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
49 3.068 3.105 3.007 3.0600 0.0980 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
50 3.037 3.060 3.074 3.0570 0.0370 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
51 3.047 3.056 3.067 3.0567 0.0200 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
52 3.008 3.052 3.004 3.0213 0.0480 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
53 3.058 3.059 3.095 3.0707 0.0370 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
54 3.075 3.017 3.043 3.0450 0.0580 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
55 3.042 3.133 3.111 3.0953 0.0910 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
56 3.042 3.048 3.041 3.0437 0.0070 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
57 3.072 3.020 3.034 3.0420 0.0520 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
58 3.031 2.981 3.053 3.0217 0.0720 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
59 3.023 3.105 3.075 3.0677 0.0820 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
60 3.043 3.077 3.085 3.0683 0.0420 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
61 3.032 3.073 3.060 3.0550 0.0410 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
62 3.094 2.991 3.080 3.0550 0.1030 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
63 3.017 3.046 3.044 3.0357 0.0290 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
64 3.070 3.099 2.970 3.0463 0.1290 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
65 3.063 2.970 3.057 3.0300 0.0930 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
66 3.073 3.120 3.086 3.0930 0.0470 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
67 3.078 3.075 3.109 3.0873 0.0340 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
68 3.062 3.129 3.002 3.0643 0.1270 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
69 3.078 3.113 3.051 3.0807 0.0620 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
70 3.046 3.069 3.079 3.0647 0.0330 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
71 3.152 3.073 3.053 3.0927 0.0990 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059
72 3.035 3.094 3.127 3.0853 0.0920 2.99206899 3.0613 3.13048657 0 0.0677 0.1742059

3.0613 0.0677
X- DBL BAR R- BAR
Ans D
The temperature in the diffusion chamber should be kept at 60 degrees Fahrenheit to reduce fluctuations.

Ans E
Mean 3061.3
0.0382470849369313
38.2470849369313
Cumulative probabailty q (x=3000) 0.054496417991156

x=2900 1.23614323130118E-05
x=3100 0.844193154407158

0.844180792974845

Cpk Min((xbar-lcl)/3*sigma,(ucl-xbar)/3*sigma)

0.603357529200451
0.603008918754571
Cpk 0.603008918754571

Ans F
MM should advise John to lease the new equipment based on the facts of the case. With
Semicon as a key customer, leasing new equipment will reduce MM's responsibility, as
purchasing new equipment might result in a significant loss, especially with so many
updates hitting the market recently.

Some of the recommendations are:

1. It is suggested that MM determines the underlying cause of the changes and takes
appropriate action, excluding any temperature influences that may be present in the bay.
2. Reduce attrition by implementing Lean Six Sigma techniques to eliminate waste and
variance.
3. Preventive maintenance of the machinery is recommended to ensure maximum
capacity utilisation and efficiency.
4. At this level, MM should focus on capacity utilisation rather than optimization
because it can serve as a good indicator of the industry's economic growth with more
stringent inventory planning and control.
heit to reduce fluctuations.

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