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Sikatop®-122 Plus: Product Data Sheet

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0% found this document useful (0 votes)
706 views5 pages

Sikatop®-122 Plus: Product Data Sheet

Uploaded by

Jerome Li
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRODUCT DATA SHEET

SikaTop®-122 Plus
Two-component, polymer-modified, cementitious, trowel-grade mortar plus Sika FerroGard® 901
penetrating corrosion inhibitor

PRODUCT DESCRIPTION CHARACTERISTICS / ADVANTAGES


SikaTop®-122 Plus is a two-component, polymer- ▪ Extremely low shrinkage proven by four industry
modified, portland cement based, fast-setting, trowel- standard test methods
grade mortar. It is a high-performance repair mortar for ▪ High compressive and flexural strengths
horizontal and vertical surfaces and offers the additional ▪ High abrasion resistance
benefit of Sika FerroGard® 901, a penetrating corrosion ▪ Increased freeze/thaw durability and resistance to
inhibitor. deicing salts
▪ Compatible with coefficient of thermal expansion of
USES concrete - Passes ASTM C-884
▪ Increased density - improved carbon dioxide resistance
▪ On grade, above and below grade on concrete and (carbonation) without adversely affecting water vapor
mortar. transmission (not a vapor barrier)
▪ On horizontal surfaces. ▪ Sika FerroGard® 901, a penetrating corrosion inhibitor -
▪ As a structural repair material for parking structures, reduces corrosion even in the adjacent concrete
industrial plants, walkways, bridges, tunnels, dams,
ramps, floods, etc. APPROVALS / STANDARDS
▪ To level concrete surfaces.
▪ As an overlay system for topping/resurfacing concrete. ▪ USDA certifiable for the food industry
▪ ANSI/NSF Standard 61 potable water compliant
▪ Tested per ICRI guideline for inorganic repair material
data sheet protocol guideline n°320.3R

PRODUCT INFORMATION
Packaging Component A Component B
1 gal (3.78 L) jug 61.5 lb (28.9 kg) bag
4/carton

Appearance / Color Concrete gray when mixed


Shelf Life 12 months from date of production if stored properly in original, unopened
and undamaged sealed packaging
Storage Conditions Store dry at 40–95 °F (4–35 °C)
Protect Component A from freezing. If frozen, discard.

Product Data Sheet


SikaTop®-122 Plus
November 2020, Version 01.04
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Protect Component B from moisture. If damp, discard.
Density 136 lbs/ft3 (2.18 kg/L) (ASTM C-138)

TECHNICAL INFORMATION
Compressive Strength 1 day 2,500 psi (17.2 MPa) (ASTM C-109)
7 days 5,300 psi (36.5 MPa) 73 °F (23 °C)
28 days 7,000 psi (48.3 MPa) 50 % R.H.

Modulus of Elasticity in Compression 28 days 3.0x106 psi (ASTM C-469)


73 °F (23 °C)
50 % R.H.

Flexural Strength 28 days 1,500 psi (10.3 MPa) (ASTM C-293)


73 °F (23 °C)
50 % R.H.

Splitting tensile strength 28 days 500 psi (3.4 MPa) (ASTM C-496)
73 °F (23 °C)
50 % R.H.

Tensile Strength 28 days 2,000 psi (13.8 MPa) (ASTM C-882


modified)*
* Mortar scrubbed into substrate at 73 °F (23 °C) and 50 % R.H.

Pull-Out Resistance 7 days >300 psi (2.1 MPa) (ASTM C-1583)


28 days 400 psi (2.8 MPa) 73 °F (23 °C)
50 % R.H.

Shrinkage 28 days 1’’x1’’x11-1/4’’ < 0.05 % (ASTM C-157


specimen modified
3’’x3’’x11-1/4’’ < 0.021 % (mod. ICRI 320.3R))
73 °F (23 °C)
specimen
50 % R.H.

Ring test Duration >70 days (ASTM C-1581)


Average Max Strain -9 μstrain 73 °F (23 °C)
Average Stress Strain 0.49 psi/day 50 % R.H.
Potential for Cracking Low

Baenziger block 90 days No cracking

Freeze-Thaw Stability 300 cycles 98 % (ASTM C-666)

Rapid Chloride Permeability 28 days < 500 C (ASTM C-1202


AASHOT T-277)

APPLICATION INFORMATION
Mixing Ratio Plant-proportioned kit, mix entire unit.
Fresh mortar density 136 lbs/ft3 (2.18 kg/l) (ASTM C-138)

Coverage Neat 0.51 ft3 (0.02 m3) per unit


Extended with 42 lb (19 kg) of 3/8" 0.75 ft3 (0.03 m3) per unit
(9.5 mm) gravel
(Coverage figures do not include allowance for surface profile and porosity or material waste)

Product Data Sheet


SikaTop®-122 Plus
November 2020, Version 01.04
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2/5
Layer Thickness Min. Max. in one lift
Neat 1/8" (3.2 mm) 1" (25 mm)
Extended 1" (25.4 mm) 4" (101.6 mm)

Product Temperature 65–75 °F (18–24 °C)


Ambient Air Temperature > 45 °F (7 °C)
Substrate Temperature > 45 °F (7 °C)
Set Time 35–70 minutes (ASTM C-266)

Final set time > 90 minutes (ASTM C 266)


73o F (23o C),
50% R.H.
Finishing time 50–120 minutes
Note: All times start after adding Component ‘B’ to Component ‘A’ and are highly affected by temperature,
relative humidity, substrate temperature, wind, sun and other job site conditions.

BASIS OF PRODUCT DATA SURFACE PREPARATION


▪ Concrete, mortar, and masonry products must be clean
Results may differ based upon statistical variations and sound.
depending upon mixing methods and equipment, ▪ Remove all deteriorated concrete, dirt, oil, grease, and
temperature, application methods, test methods, actual other bond-inhibiting materials from the area to be
site conditions and curing conditions. repaired.
▪ Be sure repair area is not less than 1/8” (3.2mm) in
ENVIRONMENTAL, HEALTH AND SAFETY depth.
▪ Preparation work should be done by high pressure
For further information and advice regarding water blast, scabbler or other appropriate mechanical
transportation, handling, storage and disposal of means to obtain an exposed aggregate surface profile
chemical products, user should refer to the actual Safety of ±1/16"-1/8" (1.6-3.2 mm) (CSP-5-6).
Data Sheets containing physical, environmental, ▪ To ensure optimum repair results, the effectiveness of
toxicological and other safety related data. User must decontamination and preparation should be assessed
read the current actual Safety Data Sheets before using by a pull-off test.
any products. In case of an emergency, call CHEMTREC ▪ Saw cutting of edges is preferred and a dovetail is
at 1-800-424-9300, International 703-527-3887. recommended.
▪ Substrate should be Saturated Surface Dry (SSD) with
LIMITATIONS clean water prior to application. No standing water
should remain during application.
▪ Do not use solvent-based curing compound.
▪ Size, shape and depth of repair must be carefully PRIMING
considered and consistent with practices
recommended by ACI or ICRI. For additional ▪ Reinforcing steel: Steel reinforcement should be
information, contact Technical Service. thoroughly prepared by mechanical cleaning to remove
▪ For additional information on substrate preparation, all traces of rust. Where corrosion has occurred due to
refer to ICRI Guideline No.310.2R Coatings, Polymer the presence of chlorides, the steel should be high
Overlays, and Concrete Repair. pressure washed with clean water after mechanical
▪ If aggressive means of substrate preparation is cleaning. For priming of reinforcing steel use Sika®
employed, substrate strength should be tested in Armatec® 110 EpoCem (consult PDS).
accordance with ACI 503 Appendix A prior to the repair
application. ▪ Concrete Substrate: Prime the prepared substrate with
▪ As with all cement based materials, avoid contact with a brush or sprayed applied coat of Sika® Armatec® 110
aluminum to prevent adverse chemical reaction and EpoCem (consult PDS). Alternately, a scrub coat of
possible product failure. Insulate potential areas of SikaTop®-122 Plus can be applied prior to placement of
contact by coating aluminum bars, rails, posts etc. with the mortar. The repair mortar has to be applied into
an appropriate epoxy such as Sikadur 32 Hi-Mod. the wet scrub coat before it dries.
▪ Refer to Sika® Antisol®-250 W product data sheet for
use.

APPLICATION INSTRUCTIONS

Product Data Sheet


SikaTop®-122 Plus
November 2020, Version 01.04
020302040070000021

3/5
MIXING ▪ Moist cure with wet burlap and polyethylene, a fine
mist of water or a water Sika® Antisol®-250 W*
▪ Pour approximately 7/8 of Component ‘A’ into the compatible curing compound meeting ASTM C-309.
mixing container. ▪ Curing compounds adversely affect the adhesion of
▪ Add Component ‘B’ (powder) while mixing following lifts of mortar, leveling mortar or protective
continuously. coatings.
▪ Mix mechanically with a low-speed drill (400–600 rpm) ▪ Moist curing should commence immediately after
and mixing paddle or mortar mixer. finishing.
▪ Add remaining Component ‘A’ (liquid) to mix if a more ▪ Protect freshly applied mortar from direct sunlight,
loose consistency is desired. wind, rain and frost.
▪ Mix to a uniform consistency, maximum 3 minutes. ▪ To prevent from freezing, cover with insulating
▪ Thorough mixing and proper proportioning of the two material.
components is necessary. * Pretesting of curing compound is recommended.
▪ Refer to ACI 306 Guidelines when there is a need to
place this product in cold & hot temperatures. Thinner OTHER RESTRICTIONS
application will be more sensitive to the temperature
See Legal Disclaimer.
EXTENSION WITH AGGREGATES

▪ For applications greater than 1" (25.4 mm) in depth,


add 3/8" (9.5 mm) coarse aggregate.
▪ Pour all of Component ‘A’ into mixing container.
▪ Add all of Component ‘B’ while mixing, then introduce
3/8" (9.5 mm) coarse aggregate at desired quantity.
▪ Mix to uniform consistency, maximum 3 minutes.
▪ The aggregate must be non-reactive (reference ASTM
C-1260, C-227 and C-289), clean, well graded,
Saturated Surface Dry (SSD), have low absorption and
high density, and comply with ASTM C-33 size number
8 per Table 2.
▪ Do not use limestone aggregate.
▪ Variances in the quality of the aggregate will affect the
physical properties of SikaTop®-122 Plus and may
result in different strengths.
▪ The addition rate is 42 lb (19 kg) of aggregate per bag.
It is approximately 3.0-4.5 gallons (11.3-17.0 L) by
loose volume of aggregate.
APPLICATION
▪ SikaTop®-122 Plus must be scrubbed into the
substrate, filling all pores and voids.
▪ Force material against edge of repair, working toward
center.
▪ After filling repair, consolidate, then screed.
▪ Allow mortar or concrete to set to desired stiffness,
then finish with wood or sponge float for a smooth
surface, or broom or burlap-drag for a rough finish.
CURING TREATMENT
▪ As per ACI recommendations for Portland cement
concrete, curing is required.

Product Data Sheet


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November 2020, Version 01.04
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LEGAL DISCLAIMER
• KEEP CONTAINER TIGHTLY CLOSED
• KEEP OUT OF REACH OF CHILDREN
• NOT FOR INTERNAL CONSUMPTION
• FOR INDUSTRIAL USE ONLY
• FOR PROFESSIONAL USE ONLY

Prior to each use of any product of Sika Corporation, its


subsidiaries or affiliates (“SIKA”), the user must always
read and follow the warnings and instructions on the
product’s most current product label, Product Data
Sheet and Safety Data Sheet which are available at
usa.sika.com or by calling SIKA’s Technical Service
Department at 1-800-933-7452. Nothing contained in
any SIKA literature or materials relieves the user of the
obligation to read and follow the warnings and
instructions for each SIKA product as set forth in the
current product label, Product Data Sheet and Safety
Data Sheet prior to use of the SIKA product.

SIKA warrants this product for one year from date of


installation to be free from manufacturing defects and
to meet the technical properties on the current Product
Data Sheet if used as directed within the product’s shelf
life. User determines suitability of product for intended
use and assumes all risks. User’s and/or buyer’s sole
remedy shall be limited to the purchase price or
replacement of this product exclusive of any labor costs.
NO OTHER WARRANTIES EXPRESS OR IMPLIED SHALL
APPLY INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. SIKA SHALL NOT BE LIABLE UNDER ANY LEGAL
THEORY FOR SPECIAL OR CONSEQUENTIAL DAMAGES.
SIKA SHALL NOT BE RESPONSIBLE FOR THE USE OF THIS
PRODUCT IN A MANNER TO INFRINGE ON ANY PATENT
OR ANY OTHER INTELLECTUAL PROPERTY RIGHTS HELD
BY OTHERS.

Sale of SIKA products are subject to the Terms and


Conditions of Sale which are available at
https://usa.sika.com/en/group/SikaCorp/termsandconditions.html
or by calling 1-800-933-7452.

Sika Corporation Sika Mexicana S.A. de C.V.


201 Polito Avenue Carretera Libre Celaya Km. 8.5
Lyndhurst, NJ 07071 Fracc. Industrial Balvanera
Phone: +1-800-933-7452 Corregidora, Queretaro
Fax: +1-201-933-6225 C.P. 76920
usa.sika.com Phone: 52 442 2385800
Fax: 52 442 2250537

SikaTop-122Plus-en-US-(11-2020)-1-4.pdf

Product Data Sheet


SikaTop®-122 Plus
November 2020, Version 01.04
020302040070000021

5/5

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