SWITCHBOARD - IMCC1

415V Brd SWR3

RUNNING STAND BY
POWER
OPERATION RATED LOAD CONSUMED
SL. NO EQUIPMENT NO. DESCRIPTION QTY. WORKING STAND BY EFFICIENCY FACTOR TAN ø
MODE R/S POWER (KW) FACTOR POWER ( KW ) KW kVAr KW kVAr
COS ø

1 PU-1 1st EFFECT CIRCULATION PUMP 1 R 75 1 0 0.84 63.0 0.95 0.9 0.48 66.32 32.12

2 PU-2 3rd EFFECT CIRCULATION PUMP 1 R 75 1 0 0.84 63.0 0.95 0.9 0.48 66.32 32.12

3 PU-3 5th EFFECT CIRCULATION PUMP 1 R 90 1 0 0.82 73.8 0.95 0.9 0.48 77.68 37.62

4 PU-4 2nd EFFECT TRANSFER PUMP 1 R 45 1 0 0.73 32.9 0.94 0.89 0.51 34.95 17.90

5 PU-5 4th EFFECT TRANSFER PUMP 1 R 45 1 0 0.7 31.5 0.94 0.89 0.51 33.51 17.17

6 PU-6 ACID RETURN PUMP 1 R 18.5 1 0 0.65 12.0 0.92 0.85 0.62 13.07 8.10

7 PU-7 LIVE STEAM CONDENSATE PUMP 1 R 15 1 0 0.72 10.8 0.92 0.85 0.62 11.74 7.28

LIVE STEAM CONDENSATE PUMP

8 PU-8 1 S 15 0 1 0.72 10.8 0.92 0.85 0.62 11.74 7.28
( STAND BY )

9 PU-9 FEED TANK AGITATOR 1 R 37 1 0 0.73 27.0 0.94 0.89 0.51 28.73 14.72

10 PU-10 SUMP TANK AGITATOR 1 R 5.5 1 0 0.73 4.0 0.94 0.87 0.57 4.27 2.42

11 AC LOAD FOR SUBSTATION 1 R 200 1 0 1 200.0 1.00 0.9 0.48 200.00 96.86

12 EOT CRANE 1 R 22 1 0 0.73 16.1 0.94 0.89 0.51 17.09 8.75

643.0 544.9 553.7 275.1 11.7 7.3

SWITCHBOARD - IMCC2

RUNNING STAND BY
POWER
OPERATION RATED LOAD CONSUMED
SL. NO EQUIPMENT NO. DESCRIPTION QTY. WORKI
WORKING
NG STAND
STAND BY EFFICIENCY FACTOR TAN ø
MODE R/S POWER (KW) FACTOR POWER ( KW ) KW kVAr KW kVAr
COS ø

1 PU-11 2nd EFFECT CIRCULATION PUMP 1 R 75 1 0 0.84 63.0 0.95 0.9 0.48 66.32 32.12

2 PU-12 4th EFFECT CIRCULATION PUMP 1 R 75 1 0 0.80 60.0 0.95 0.9 0.48 63.16 30.59

3 PU-13 6th EFFECT CIRCULATION PUMP 1 R 110 1 0 0.83 91.3 0.95 0.92 0.43 96.11 40.94

4 PU-14 3rd EFFECT TRANSFER PUMP 1 R 45 1 0 0.76 34.2 0.94 0.89 0.51 36.38 18.64

5 PU-15 5th EFFECT TRANSFER PUMP 1 R 18.5 1 0 0.58 10.7 0.92 0.85 0.62 11.66 7.23

6 PU-16 6th EFFECT TRANSFER PUMP 1 R 15 1 0 0.46 6.9 0.92 0.85 0.62 7.50 4.65

SUMP PUMP (VERTICLE

7 PU-17 1 R 75 1 0 0.72 54.0 0.95 0.9 0.48 56.84 27.53
SUBMERSIBLE)

8 PU-18 SUMP TANK AGITATOR 1 R 5.5 1 0 0.73 4.0 0.94 0.87 0.57 4.27 2.42

9 PU-19 PROCESS CONDENSATE PUMP 1 R 45 1 0 0.84 37.8 0.94 0.94 0.36 40.21 14.60

PROCESS CONDENSATE
10 PU-20 1 S 45 0 1 0.84 37.8 0.94 0.94 0.36 40.21 14.60
PUMP(STAND BY)

11 MISC ELECTRICAL HOIST 1 R 4 1 0 0.73 2.9 0.94 0.87 0.57 3.11 1.76

12 MISC MOV DB 1 R 25 1 0 1 25.0 0.90 0.8 0.75 27.78 20.83

538.0 427.7 413.3 201.3 40.2 14.6

 SWITCHBOARD - PCC1

RUNNING STAND BY
POWER
OPERATION RATED LOAD CONSUMED
SL. NO EQUIPMENT NO. DESCRIPTION QTY. WORKING STAND BY EFFICIENCY FACTOR TAN ø
MODE R/S POWER (KW) FACTOR POWER ( KW ) KW kVAr KW kVAr
COS ø

1 PU-21 HIGH PRESSURE PUMP 1 R 200 1 0 0.78 156.0 0.96 0.89 0.51 162.50 83.25

2 PU-22 PRODUCT EXTRACTION PUMP 1 R 160 1 0 0.80 128.0 0.96 0.89 0.51 133.33 68.31

3 PU-23 SPENT LIQUOR FEED PUMP 1 R 200 1 0 0.78 156.0 0.96 0.89 0.51 162.50 83.25

4 DB AUXILIARY SWITCH BOARD 1 R 75 1 0 1.00 75 0.90 0.8 0.75 83.33 62.5

5 MISC BATTERY & CAHRGER 1 R 15 1 0 1 15.0 0.90 0.80 0.75 16.67 12.50

6 IMCC1 1 643.0 544.9 553.67 275.07 11.74 7.28

7 IMCC2 1 538.0 427.7 413.34 201.30 40.21 14.60

1831.0 1502.5 1525.3 786.2 52.0 21.9

∑ Pc ∑ Qc ∑ Ps ∑ Qs
REQUIRED TRANSFORMER RATING IN KVA

Total Active Power (Continuous) ∑ Pc = 1525.3 kW R: Running

Total Active Power (Standby ) ∑ Ps = 52.0 kW S: Stand By
Total Reactive Power (Continuous) ∑ Qc = 786.2 KVAr
Total Reactive Power (Standby ) ∑ Qs = 21.9 KVAr

Maximum Demand Active Power = x * ∑ Pc + y * ∑ Ps

Where x = = 1.00
Where y = = 0.10
Maximum Demand Active Power = 1530.54 kW

Maximum Demand Reactive Power = x * ∑ Qc + y * ∑ Qs

Where x = = 1.00
Where y = = 0.10
Maximum Demand Reactive Power = 788.37 KVAr

Max Demand in KVA = √ ( Kw)² + ( kVAr)²

= 1721.6 KVA
Considering 15% design margin = 258 KVA
Total KVA Required = 1979.9 KVA
Transformer rating (selected) = 2000 KVA

Two transformers of 2 MVA shall be considered ( one from each 6.6 KV feeder)

The PCC shall be designed for 3200 A rating

PCC shall have two incomers of 3200 Amp Breaker s with Bus C and Bus D ( one from each transformer ) and coupled with a Bus Coupler

PCC shall further split into two IMCCs ( each with 1600 Amp rating)