Longitudinal Vehicle Dynamics Modeling and Parameter Estimation For Plug-In Hybrid Electric Vehicle
Longitudinal Vehicle Dynamics Modeling and Parameter Estimation For Plug-In Hybrid Electric Vehicle
Published 03/28/2017
Copyright © 2017 SAE International
doi:10.4271/2017-01-1574
ABSTRACT
System identification is an important aspect in model-based control design which is proven to be a cost-effective and time saving
approach to improve the performance of hybrid electric vehicles (HEVs). This study focuses on modeling and parameter estimation of
the longitudinal vehicle dynamics for Toyota Prius Plug-in Hybrid (PHEV) with power-split architecture. This model is needed to
develop and evaluate various controllers, such as energy management system, adaptive cruise control, traction and driveline oscillation
control. Particular emphasis is given to the driveline oscillations caused due to low damping present in PHEVs by incorporating
flexibility in the half shaft and time lag in the tire model. Accurate and reliable vehicle dynamics parameters that control the vehicle
motion are estimated by acquiring experimental data from longitudinal maneuvers of the PHEV equipped with a vehicle measurement
system (VMS), global positioning system (GPS) and inertial measurement unit (IMU). The simulated model with estimated parameters
is analyzed for longitudinal dynamics by comparing with experimental data from on-road testing.
CITATION: Buggaveeti, S., Batra, M., McPhee, J., and Azad, N., "Longitudinal Vehicle Dynamics Modeling and Parameter Estimation for
Plug-in Hybrid Electric Vehicle," SAE Int. J. Veh. Dyn., Stab., and NVH 1(2):2017, doi:10.4271/2017-01-1574.
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TEST VEHICLE
The test vehicle chosen is the Toyota Prius Plug-in Hybrid with front
engine, two axles and front wheel drive (FWD) layout. Detailed tests
were conducted on the Prius at Toyota Motor Manufacturing Canada
(TMMC) test tracks. Data was recorded by integrating the
measurements from a system of sensors using VMS manufactured by
AnD, GPS and IMU. Fig. 1 shows each of the four wheels fitted with
sensing equipment. The sensor set mounted on each of the wheels
collates required data to measure vehicle parameters from a group of
five sensors listed in Table 1.
While the GPS was used to record vehicle speed and acceleration, the
triggers for acceleration and braking are recorded in order to evaluate
the vehicle response during longitudinal maneuvers. The data Figure 2. System architecture for data collection
recorded by VMS, GPS and IMU was integrated with the help of an
integration device from ‘Vector Informatik GmbH’ so as to have a
common time stamp for the collected data. Few sets of measurements
Longitudinal Vehicle Dynamics Model
from VMS, GPS and IMU are compared to cross validate the Forces acting on the vehicle during longitudinal motion are shown in
correctness of data. The system architecture for integrating the three Fig. 3. The dynamic equation for the longitudinal motion of the
devices using the Vector is shown in Fig. 2. vehicle is:
(1)
where Fxf and Fxr are the longitudinal traction/braking forces acting
on the front and rear wheels, Frf and Frr are rolling resistance forces
on the front and rear wheels and Fd is the aerodynamic drag on the
vehicle acting at center of pressure (CP) located at a height of hd from
ground. Also Fzf is the sum of normal forces on the front left and right
wheels and Fzr is the sum of normal forces on the rear left and right
wheels. The location of CG from the front and rear wheels is lf and lr
Figure 1. Prius fitted with VMS respectively, the height of the CG is indicated by h, and mass of the
vehicle is represented by M.
Table 1. List of sensors in vehicle measurement system (VMS)
MapleSim Model
The vehicle dynamics model of Toyota Prius PHEV is developed in
Coast down tests, acceleration and braking tests that excite the
MapleSim due to its symbolic calculation and optimized code
vehicle in longitudinal direction, and speed bump tests that excite the
generation capability which makes the model very suitable for HIL
vehicle in vertical direction were done for the parameter estimation of
and model-in-the-loop (MIL) tests. The model consists of 18 degrees
the vehicle dynamics model.
of freedom (DOF) with chassis modeled as 6DOF rigid body, 4DOF
from suspensions, 4DOF from wheels and another 4DOF from
torsional deformation of the half shaft. Fig. 4 shows the three
dimensional representation of longitudinal vehicle dynamics model in
MapleSim.
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PARAMETER ESTIMATION
MapleSim model should be supplied with accurate parameters for
vehicle dynamic simulation. A few parameters such as wheelbase,
front and rear track widths can be measured directly. However, these
are insufficient to describe the vehicle longitudinal motion. More
calculations are necessary to compute the vehicle parameters such as:
Frontal area
Rolling resistance coefficient
Figure 4. Chassis model of Prius PHEV in MapleSim
Center of gravity location
Table 2. Few parameters of MapleSim model: Prius PHEV Suspension stiffness and damping
Wheel inertia
Tire model coefficients
Half shaft stiffness
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Estimation of Coefficient of Drag and Rolling Coefficient of drag of Prius PHEV 2015 was chosen to be 0.25[9].
Resistance The non-linear differential equation (3) is solved simultaneously
The aerodynamic force acting on a vehicle is given as: using Matlab’s ODE 45 routine as well as optimized for frr through
least squares minimization of velocity errors. Fig. 7 shows the curve
fit of simulated and experimental velocities in a particular run. It can
be seen from Fig. 8 that the average coefficient of rolling resistance
(2) (frr) is estimated as 0.014.
Where:
(4) (5)
(6)
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Where, H is the height at which GPS is mounted from the ground. reason behind this assumption is that it best fits when front/rear load
Substituting equation (6) into (5), we obtain: transfer is taken into consideration, i.e. during acceleration or braking
situations. Also, suspension is assumed to be symmetric at the front
and rear. Thus, the stiffness and damping coefficients of suspension
are identified through vertical dynamic analysis of a four degree of
freedom half-car model as shown in Fig. 9. This model is represented
by unsprung masses of front and rear wheels mtf and mtr respectively
(7) and sprung mass of the vehicle body Ms. Is is the pitch inertia of
sprung mass. Suspension elements are characterized by stiffness
Where, pitch acceleration is obtained by taking the derivative of
coefficients Kf and Kr and damping coefficients Cf and Cr. Elasticity
pitch rate measured by GPS. Also, load on the front wheels (Fzf) is
in the tire is described by spring with stiffness coefficient Kt.
measured by WFS sensors (VMS system). Parameters h, Lr and I are
estimated by the non-linear least squares minimization of the
difference between experimental and simulated values of Fzf from
equation (7).
(8)
(9)
Figure 8. Plot of normal force on front wheels to estimate CG height (h)
Fig. 8 shows the experimental and simulated data for Fzf while
accelerating the car from 0 to 100 km/hr and braking from 100 to 0 (10)
km/hr. Table 3 shows the estimated values of center of gravity height
for different acceleration and braking maneuvers. Road grade angle
(θ) is neglected during estimation as the tests are done on a flat road.
Hence, the height and longitudinal location of center of gravity are (11)
taken as 0.61 m and 1.45 m for the simulation of MapleSim model.
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Df,r is the distance recorded by LGS sensors at the front and rear Table 4. Estimated values of suspension parameters
wheels before encountering the speed bump of height A and width λ.
Normal load on the front and rear tires is given by:
(14)
(15)
(16)
(21)
Figure 10. Plot of normal force on front wheels in a speed bump test
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From equations (19), (20) and (21) we get: ω is the angular velocity of the wheel, rw is the effective radius of the
wheel and vx is the vehicle speed.
E: Curvature factor
Figure 12. Non-linear least squares fit to estimate the rotary wheel inertia
(25)
A simple pendulum test has been conducted to verify the estimated
wheel inertia. For this, Prius tire was suspended from a pivot point by
a rope passing through the tire center. The tire was given small initial
angular displacement about the pivot point and natural frequency of
the tire was calculated by recording the time period of oscillation. A
shift in the axis from pivot point to center of gravity of tire was
accounted for in the final calculation of wheel inertia using parallel
axis theorem. Wheel inertia was obtained as 1.25 kgm2 by taking the
average of multiple readings.
(23)
(24)
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(26)
Where: Figure 15. (a) Torque input measured experimentally. (b) Vehicle speed
measured experimentally vs simulated by model in response to the applied
G is the modulus of rigidity torque.
Jhs is the polar moment of inertia The simulation results show that vehicle speed of MapleSim model is
slightly higher than experimentally determined speed which may be
L is the length of shaft due to inaccuracies in the estimation of wheel inertia. Also,
aerodynamic resistance force acting on the vehicle during testing is
considered to be higher due to the presence of sensors and cables on
the exterior surface which could alter the drag coefficient of the
vehicle. Whereas, the simulated model is given a drag coefficient of
0.25 as the primary interest of this research is to have a validated
model without the effects of sensors. Further work will be conducted
to improve the estimation methods.
CONCLUSIONS
In this paper, a longitudinal vehicle dynamics model of Prius PHEV
Figure 14. Front right and left half shafts of Prius was developed as part of the model based development of various
controllers that aim at minimizing the fuel consumption and driveline
Front left half shaft was modeled as a stepped shaft. Equivalent oscillations. The developed model needs to be specified with accurate
stiffness and polar moment of inertia were calculated by measuring parameters. Compared to the previous methods of estimation that
dimensions across different sections. Torsional stiffness (khs) of right required standardized test facilities and extensive filtering, this paper
and left shafts were obtained as 16576 and 29292 Nm/rad indicates how parameter identification of vehicles can be effectively
respectively. undertaken using the GPS and a set of measurement sensors from
VMS. Simulation results show that the proposed estimation methods
MODEL VALIDATION can provide a sufficient precision of parameters.
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6. Pacejka, H., “Tire and Vehicle Dynamics.” Elsevier, 2005. CONTACT INFORMATION
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2.8), Aug. 2016, http://www.mathworks.com/help/sldo/parameter- Sindhura Buggaveeti
estimation.html. Motion Research Group
8. Emam, M., “A New Empirical Formula for Calculating Vehicles Frontal
Area.” SAE Technical Paper 2011-01-0763, 2011, doi:1010.4271/2011-
University of Waterloo
01-0763. Ontario, Canada
9. Automobile Drag Coefficient, https://en.wikipedia.org/w/index. N2L 3G1
php?title=Automobile_drag_coefficient&oldid=759634980, Date of
Access: Jan.13, 2017. ACKNOWLEDGMENTS
10. Pacejka, H. B., and Bakker, E., 1992. “The Magic Formula
Tyre Model”. Vehicle System Dynamics, 21(s1):1–18, We would like to thank Toyota and Automotive Partnership Canada
doi:10.1080/00423119208969994. as sponsors of this research. A special thanks to our research engineer,
Chris Shum, to enable synchronous recording of signals from the
VMS, GPS and IMU. We are also grateful to Toyota Motor
Manufacturing Canada (TMMC) engineers, Matthew Van Gennip and
Bijan Sakhdari for their support during track testing.
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