Concrete Hinges in Bridge Engineering
Concrete Hinges in Bridge Engineering
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Concrete hinges were developed over 120 years ago and have since been used successfully in many bridges. Despite
this long tradition, many engineers do not know about these sustainable and cheap hinge constructions. The different
types of concrete hinges can be distinguished according to their appearance or their way of transferring stresses. This
paper presents a classification of existing concrete hinge connections and describes the principles of their load-
bearing behaviour. A significant amount of experimental and theoretical research work was carried out in the 1960s
to understand how these hinges functioned. Different models for hinge design and construction were developed in
different countries. Experimental investigations confirmed the high structural capacity of concrete hinges and their
great potential for use in bridge construction. To this day, all correctly executed existing concrete hinges are in good
condition, and no damage has been observed. Many existing bridges were built with concrete hinges, which were
designed according to existing design rules. To demonstrate the range of possible applications of concrete hinges,
existing bridges and the details of the hinges used are presented. Recommendations are given for the design and
construction of concrete hinges.
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Engineering History and Heritage Concrete hinges in bridge
Volume 168 Issue EH2 engineering
Schacht and Marx
c g
b 0
Saddle Lead Freyssinet Mesnager Considère
bearing sheets hinge hinge hinge
d
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Schacht and Marx
altered by plasticity under the very high pressures reached in the rotation, Leonhardt developed a simple model assuming a linear
compressed side’, and that general design recommendations are stress distribution in the hinge throat, which showed good
sufficient for adequate design of the hinges (Guyon, 1957). Since agreement with the experimental results. Leonhardt finally
1964 the design of Freyssinet hinges has been regulated by a formulated rules for the design and construction of Freyssinet
French standard, which states that for the ultimate limit state hinges. These rules were simplified by Mönnig and Netzel (1969)
the average stress in the hinge throat should be restricted to three and transferred to current Eurocode standards by Marx and
times the characteristic compressive strength of the concrete, Schacht (2010a). These rules are currently used for the design
and rotations should be limited to 1/20 for the serviceability limit of Freyssinet concrete hinges in Germany as well as other
state (Règles BAEL, 2000). countries.
The first experimental investigations of unreinforced concrete 2.2 Mesnager concrete hinges
hinges were carried out by Riessauw and Passelecq at the
The spring hinge designed by Mesnager is a typical example
University of Gent in the 1940s. They confirmed the multiaxial
of the transfer of common construction principles to a new
state of stress in the hinge throat and concluded that it is almost
construction method. In 1907, Augustin Mesnager applied his
impossible for failure to occur in the throat. In their experiments
hinge concept, which he had originally developed for steel
failure always occurred in the adjacent members, because the
structures, to reinforced concrete. In 1896 he published a report
tensile reinforcement was not strong enough to resist the tensile
about his new construction method for the member connections
splitting forces (Riessauw and Passelecq, 1948).
of riveted frameworks. The forces from the connecting members
all intersect at one point, and the connection also allows a certain
Extensive research on the topic was carried out by G. D. Base
degree of rotation (Figure 3(a)). Mesnager suggested using this
in the 1950s and 1960s. He investigated the load-bearing
principle in reinforced concrete construction, but it was 10 years
behaviour of Freyssinet hinges without any or with little
later when he finally put his idea into practice (Mesnager, 1896).
reinforcement in the throat under various loading combina-
Because of their rotational restraint, Mesnager’s spring hinges
tions of normal force, rotation and shear force. The experi-
are also called imperfect hinges or semi-articulation (Schacht
mental results showed that the safety margins for the design
et al., 2013).
load and the design rotation were sufficiently large and that
even fatigue loading did not cause any deterioration in the
At the beginning of the twentieth century it became necessary
hinges. The shear capacities of the hinges were large even for
very large rotations. The presence of throat reinforcement did to span the Canal Saint Martin in Paris. Mesnager and the
not increase the shear resistance but resulted in slightly more engineer Simon Boussiron designed an arched bridge construc-
ductile failure. Excessive reinforcement in the throat caused tion with a span length of 28 m. Because of the poor quality of
shrinkage cracks in the hinge throat before testing and should the existing subsoil and the need to keep the channel navigable,
therefore be avoided. Base also proved that a multiaxial state a statically determined three-hinged arch with Mesnager hinges
of pressure stresses exists in the hinge throat (see Figure 2) at the crown and the base of the arch was chosen. Prototypes
(Base, 1959, 1962, 1965). He investigated the influence of
concrete creep on the deformation behaviour of the hinge and
found that sustained loads lead to an increase in rotation and Concept of Mesnager hinges: Failure of Mesnager hinges:
Using the flexibility of the reinforcing Concrete spalling and buckling of
a reduction of the stresses of up to 50%. Based on these bars to create a spring hinge the bars crossing the hinge throat
experimental results, Sims and Bridle developed empirical rules
for the design of Freyssinet hinges, which were used for the C
design of the bridges in the Aston–Sheffield–Leeds section of
the M1 motorway (Sims and Bridle, 1964). In the 1970s, the
Highways Agency published a technical memorandum for the 0 B
design and use of Freyssinet hinges in bridge engineering that is A
still in use today (BE 5/75, see Highways Agency (1975)). B′
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Engineering History and Heritage Concrete hinges in bridge
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Schacht and Marx
were built and tested to investigate their load-bearing and and that the optimum crossing angle is between 30˚ and 45 ˚.
deformation behaviours. In the design, Mesnager considered Kluge investigated Mesnager hinges for use in girder bridges.
only the reinforcement bars to contribute to the load transfer; His experiments showed that hinges with concrete in the hinge
the concrete was merely used as corrosion protection and to throat were able to carry twice as much load as hinges without
protect the bars from buckling (Mesnager, 1910). As a result, concrete in the hinge throat (Kluge, 1940).
the throat height of Mesnager hinges is quite large. From the
results of his experiments Mesnager concluded that strong In the 1930s, Jesinghaus presented a first overview of the
confinement of the adjacent members is essential and that the different options for arranging the hinge throat reinforcement
anchorage length of the crossing reinforcement bars should be (Jesinghaus and Bieligk, 1930). In his experiments he reduced
at least 45 times the bar diameter. the height of the hinge throat significantly and demonstrated
the importance of strong confinement of the adjacent
First experimental investigations of Mesnager hinges were members. In the 1950s Jeske and Kammüller investigated the
carried out in 1935 by Parsons and Stang in the USA. Their cyclic behaviour of these hinges. The hinges were shown to be
investigation focused on the influence of the concrete in the capable of carrying extreme loads and rotations. Kammüller
hinge throat on the load-bearing behaviour. In the hinges and Jeske (1957) developed a simple design equation for the
without concrete in the throat, failure occurred by buckling of hinges, which includes a factor of safety of 3?29 with respect to
the crossing reinforcing bars, whereas failure in the hinges with the experimental failure loads. They recommend an inclination
concrete in the throat occurred by tensile splitting in the of the reinforcement bars of 2:1 to prevent buckling of the bars.
adjacent members. The concrete in the hinge throat increased
the bending stiffness of the hinges significantly. Based on their In the course of the construction of the Hardturm viaduct in
experimental results, Parsons and Stang (1935) derived simple Zurich, Switzerland, scale Mesnager hinges were investigated
design rules only for Mesnager hinges without concrete in the at the Swiss Federal Laboratories for Materials Science and
hinge throat. Moreell developed diagrams for the optimum Technology (EMPA) with respect to their dynamic behaviour.
crossing angle of the bars for different loading conditions The first two hinges were subjected to 24 and 37 million load
(Moreell, 1935). cycles, respectively, with rotations of ¡10% and ¡24%,
respectively, and subjected to the maximum possible rotation
Ernst verified the results of the previous experimental investiga- without causing failure (see Figure 4). The third hinge failed at
tions by performing 62 additional experiments (Ernst, 1937). His a load 3?5 times the design load by tensile splitting in the
results showed good agreement with those given by Parsons and adjacent members. The dynamic loading had no influence on
Stang (1935). Ernst also showed that the hinges have sufficient the condition or the bearing behaviour of the hinges (Fessler,
capacity for high shear-to-normal force ratios up to V/N 5 1 1967).
(a) (b)
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Schacht and Marx
16
40
50 . 2
35
Concrete hinge
(a) (b)
Figure 5. (a) Bridge over the Marne in Luzancy; (b) detail of the
Freyssinet concrete hinge at the abutment (measurements in cm)
3. Application of concrete hinges in bridge again to build five more bridges over the Marne (Schacht and
engineering Marx, 2010).
(a) (b)
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Engineering History and Heritage Concrete hinges in bridge
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Schacht and Marx
Freyssinet
Concrete
Hinge
44.23 m
(a) (b)
block on the left-hand side of the river Seine is supported 3.1.5 Maintal Bridge (Germany)
by a concrete hinge to absorb the tensile forces in the cables The Maintal Bridge (Figure 9) was the first German railway
(Figure 7). To ensure permanent compression of the hinge bridge built with Freyssinet concrete hinges. The hinges are
throat, the concrete hinge was prestressed (Tourasse, 1961). designed without any reinforcement crossing the hinge throat
at the feet of the triangle piers. The high normal forces of
3.1.4 Pont du Bonhomme (France) 121 MN result in an average stress in the hinge throat of
The struts of the 283 m long frame bridge are supported by 47 MN/m2. To reduce the impact of the shear force the hinges
Freyssinet concrete hinges. To centre the resulting force of the were installed at an angle (Leonhardt, 1986).
struts and to minimise the ratio of shear force to normal force
the hinges are prestressed using six prestressing tendons and a 3.1.6 Wentbridge viaduct (Great Britain)
prestressing force of 2800 t. The total normal force in the Freyssinet concrete hinges were first used in Great Britain for
hinge is 3200 t and the shear force is 400 t, so that the ratio of the Wentbridge viaduct (Figure 10) as part of the Aston–
shear force to normal force is only 0?13 (Prade, 1990) (see Sheffield–Leeds section of M1 motorway. The hinges were
Figure 8). placed at the bottom end of the raking legs and carry loads of
(a) (b)
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Engineering History and Heritage Concrete hinges in bridge
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Engineering History and Heritage Concrete hinges in bridge
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(a) (b)
Figure 11. (a) Pont Neuf du Montauban and (b) detail of the hinge
(photographs: J. Mossot, www.wikimedia.fr)
throat section is generally able to resist the stresses until the shear force (V) to normal force (N) of 1, failure of the hinge
crack reaches the middle of the throat (Leonhardt and Reimann, did not occur; however, it is suggested that for the design of
1965). The design rules in different countries prescribe different hinges the ratio should be limited to a maximum of V/N 5
allowable normal forces and rotations in dependency of the 0?25. In cases of larger shear forces, additional pre-
throat width or the constriction ratio (Marx and Schacht, tensioning across the hinge throat to increase the normal
2010a). The load-bearing capacity strongly depends on the force or a change in the inclination of the hinge can reduce
tensile splitting reinforcement. Reinforcement in the throat is the V/N ratio. If pre-tensioning or changing the inclination
generally not necessary. Even for impact loading, it is sufficient of the hinge is not possible and the shear forces are larger
to provide small-diameter reinforcement bars at a distance of than 0?125N, the hinges can be reinforced vertically with
30 cm from each other, as suggested by Guyon (1957). Excessive small-diameter bars across the hinge throat.
amounts of reinforcement disturb the state of stress in the hinge
and can lead to shrinkage cracks, as shown by Base (1962). Figure 14 shows a summary of tested and constructed
Unreinforced concrete hinges are able to withstand smaller Freyssinet concrete hinges. The load and rotation at failure
shear forces, depending on the ratio of normal-to-shear force. are given for all tested hinges, and the design normal force and
Experiments conducted by Base showed that even with ratios of maximum rotation are shown for constructed hinges.
(a) (b)
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Engineering History and Heritage Concrete hinges in bridge
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Schacht and Marx
Arch
bridges
Strut frame
bridges
Continuous
bridges
Single span
bridges
Frame
bridges
4.2 Mesnager concrete hinges concrete to contribute to the load transfer, while the crossed
Traditional Mesnager concrete hinges are characterised by a bars are mainly used to carry the large shear force. This kind of
relatively large throat height. Mesnager did not consider the hinge could therefore be used in situations with V/N ratios
concrete in the throat to contribute to the load transfer and larger than 0?25 to ensure adequate shear capacity even under
dimensioned the reinforcement bars to carry the entire load. A severe impact loading. A concrete hinge should be reinforced
modification of this kind of hinge was developed by Robert with crossed reinforcement bars under the following conditions
Maillart, who combined the principle of the Freyssinet hinges,
the multiaxial state of compressive stresses in the hinge throat, & at high shear loads (design of the reinforcement bars to
with Mesnager’s idea of crossed bars. His hinges in the carry the full shear load and neglecting the concrete,
Salginatobel Bridge have small throat heights, causing the inclination of the crossed bars ,30 ˚)
& in case of danger of impact shear loading, catastrophic
accidental situations and sudden system failure
& for extreme rotations.
331 MN – Tancarville
120
100
5. Conclusions
Freyssinet and Mesnager concrete hinges have been used
70 successfully in bridge engineering for over 100 years and
Normal force, N : MN
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Existing concrete hinges can be assessed by applying the rules Steingewölben. Zeitschrift des Architekten- und Ingenieur
used for the design of new hinges, as given in BE 5/1975 Vereins zu Hannover S: 374–380. (in German)
(Highways Agency, 1975), Règles BAEL (2000) or Schacht and Leonhardt F (1986) Maintalbrücke Gemünden –
Marx (2010). The hinge throat and the adjacent members should Eisenbahnbrücke aus Spannbeton mit 135 m Spannweite.
be checked for cracks or other signs of distress. In most existing Beton- und Stahlbetonbau 81(6): 1–8. (in German)
bridges the hinges are uncracked and in good condition. Leonhardt F and Reimann H (1965) Betongelenke. Wilhelm Ernst
& Sohn, Berlin, Germany, Schriftenreihe des Deutschen
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