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CHEMCAD - Process Simulation

The document discusses Chemstations' process simulation software CHEMCAD. CHEMCAD allows users to draw flowsheets, choose chemical components and thermodynamic models, specify feed streams and unit operations, run simulations, size equipment, and analyze results. It can be used for a variety of applications like distillation, reactions, electrolytic processes, and property calculations. CHEMCAD has a graphical interface and users can customize reports and process flow diagrams. Over 400 chemical companies use CHEMCAD as their primary simulation tool.

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100% found this document useful (1 vote)
597 views

CHEMCAD - Process Simulation

The document discusses Chemstations' process simulation software CHEMCAD. CHEMCAD allows users to draw flowsheets, choose chemical components and thermodynamic models, specify feed streams and unit operations, run simulations, size equipment, and analyze results. It can be used for a variety of applications like distillation, reactions, electrolytic processes, and property calculations. CHEMCAD has a graphical interface and users can customize reports and process flow diagrams. Over 400 chemical companies use CHEMCAD as their primary simulation tool.

Uploaded by

joseyale
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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The chemical

engineering software
extension of your
thought process.
Process Simulation Software
What can you do with Why should you consider
CHEMCAD? Chemstations?
• Increase Productivity by Performing • Chemstations’ mission is to provide
Everyday Chemical Engineering the chemical processing industry
Calculations increased profitability, productivity,
• Maximize Profitability by Designing and safety via powerful, easy to use
More Efficient New Processes and engineering software.
Equipment
• Chemstations’ development team is
• Reduce Costs and Capital
dedicated to creating the best
Expeditures by Optimizing/De-
available products through
Bottlenecking Existing Processes
continuous improvement.
and Equipment How do you actually use
• Comply with Regulatory Agencies by • Chemstations’ technical support
Assessing the Environmental Impact
CHEMCAD? team is willing to stand behind our
of New or Existing Processes • Draw your flowsheet products and help you achieve your
• Leverage Corporate Information by • Choose your chemical components goals.
Maintaining a Central Database of • Choose your thermodynamic model • Chemstations’ global sales and
Proprietary and Laboratory Data marketing team is positioned to
• Specify your feed streams develop long term partnerships by
• Specify your unit operations creating opportunities through
• Run your flowsheet process solutions.
• Size your equipment • Over 400 leading chemical
companies have selected
• Investigate cost estimate alternatives CHEMCAD as their primary process
• Assess environmental impact simulation software tool, with
• Analyze your results/Optimize and approximately 90 percent of
repeat as necessary Chemstations' customers renewing
their maintenance agreement year
• Produce Process Flow Diagrams/
after year.
Reports

What are some common


applications of CHEMCAD?
• Distillations/Extractions (Batch &
Continuous)
• Reactions (Batch & Continuous)
• Electrolytic Processes
• Thermo-Physical Property
Calculations
• Vapor/Liquid/Liquid Equilibrium
Calculations
• Equipment Sizing
• Heat Exchanger Networks
• Environmental Calculations
• Safety Analyses
• Cost Estimations
• Flare Header Systems Visit our website at:
• Utility Networks www.chemstations.net
Process Simulation Software
GENERAL FEATURES ENGINEERING DATA REACTIVE DISTILLATION
• Graphical user interface • Physical properties databank for pure • Reactions may be specified as equilbrium or kinetic
• Customized reports and PFDs components equations
• • Flexible rate form
• Interactive operation BIP database for activity coefficient equations
• • Purity and temperature specifications
• Composite heat curve pinch analysis Electrolytes database

• Hydrate prediction • Vapor phase association databank Up to 20 reactions

• CO2 prediction • Interface to corporate databases


DYNAMIC UNIT OPERATIONS
• Distillation curve assay analysis • Batch distillation *
ELECTROLYTES
• Interfaces to Lotus 1-2-3, Excel, and AutoCAD, (or • Batch reactors **
• The Pitzer and MNRTL methods for strong and
compatible)
weak electrolytes are available. These methods • PID controller **
• Users may add their own unit operations, have been modified to include temperature • Control valve **
thermodynamics, components and/or graphics
symbols
dependent interaction parameters. • Dynamic vessel **
• Binary and ternary interaction parameters for •
• In-line “C” language interpreter these methods are stored in a database.
Discrete event manager **
• • Time delay module **
Users may add their own DDLs • Electrolyte reaction equilibrium data are stored in
• Steady-state, Unsteady-state, Batch and Dynamic the databank of the most common industrial
Process Stimulation systems. Equilibrium is calculated using Gibbs OTHER UNIT OPERATIONS
free energy when data is absent. • Heat exchanger
THERMODYNAMICS’ • Expert system assistance in setting up the • Expander/ Turbine
GENERAL FEATURES electrolyte chemistry. • Compressor
• Pump
• Vapor phase association
SOLIDS HANDLING • Mixer
• Different K-Values and/or enthalpies for different

units or trays • Crystallizer Divider
• • Component separator
• Different BIP’s for different units or trays Centrifugal filter
• Flash
• • Cyclone
Vapor-liquid and liquid-liquid equilibrium • Rigorous three-phase flash
• Physical properties estimation of undefined • Washer
• Fired heater
components • Venturi Scrubber • Valve
• Baghouse filter • LNG Heat exchanger with pinch analysis
K-VALUE OPTIONS • Screen • Controller
• Hydrocarbons: Peng-Robinson, Soave-Redlich- • Hydrocyclone • Stream reference
Kwong, API Soave, Grayson-Streed, Maxwell-
• Vacuum filter • Liquid-liquid extraction
Bonnell, BWRS, K-Charts, Regular Solution •
• • Electrostatic Precipitator
Line sizing
Chemicals: NRTL, UNIQUAC, Wilson, UNIFAC, • Calculator
Margules, Van Laar, Chien-Null, 4-parameter • Dryer
equation of state • Sedimentation separator EQUIPMENT SIZING
• Polymers: UNIFAC for polymers, Florry-Huggins • Crusher, grinder • Rigorous equipment sizing routines with spec sheets
• Special Systems: amines, sour water, methanol, are available for the following equipment:
ethane-ethylene, propane-propylene, partial REACTORS Trays (Sieve, Bubble cap, Valve)
pressure (lonic) • Stoichiometric Packing (Random and Structured)
• Others: Henry’s Gas Law, vapor pressure, User K • Equilibrium Pipes
tables • Kinetic (PFR or CSTR) Shell & Tube Heat Exchangers ***
• Polynomial K-values, user subroutine • Gibbs Pressure Vessels
• Equation of state for hydrogen-bonding compounds • Up to 100 simultaneous reactions Orifices
Control Valves
• Flexible rate form
ENTHALPIES • Water-gas shift data • Relief Valves (DIERS)

• Hydrocarbon and Petrochemical: BWRS, Peng- • Methanation data


Robinson, Soave-Redlich-Kwong, APIS, Redlich- EQUIPMENT COST ESTIMATION
Kwong, Lee-Kessler DISTILLATION • Calculation of the purchase and installed cost of
• Chemicals: Latent heat, integral heat of solution • Short cut and rigorous major pieces of plant equipment.
• Water: Steam tables • Simple to complex, multiple column arrangements
• Flexible specifications HARDWARE REQUIREMENTS
• Other: amines, polynomial, H tables, user

subroutine, mass balance only
• Choice of algorithms Windows 95, 98 and NT
• Rigorous three phase distillation • Network version available

REGRESSION
• Pure component physical properties regression
• Multiple component VLE and LLE regression
• Regression from UNIFAC * Requires a CC-Batch License
• Regression from infinite dilution data ** Requires a CC-ReACS License
• Regression of electrolyte data *** Requires a CC-Therm License
• Regression of reaction rate data **

2901 Wilcrest Drive, Suite 305 w Houston, Texas 77042 w USA w Telephone (713) 978-7700 w FAX (713) 978-7727
Chemstations-Europe
(Chemstations Deutschland GmbH) w Augustastrasse 12 w D-46483 Wesel w Germany w Telephone (49 281) 33991-0 w FAX (49 281) 33991-33
Chemstations-East Europe & Scandinavia
(Nor-Par A.S.) w Nordstrandsveien 76 w N-1164 Oslo w Norway w Telephone (47 22) 286-900 w FAX (47 22) 286-981
Chemstations-Japan
3-18-48 Komatsu w Tsuchiura-shi, I Ibaraki w Japan w Telephone (81 298) 23-4071 w FAX (81 298) 26-0789

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