50% found this document useful (2 votes)
2K views

Stack Design Calculation

This document provides design details for the main stack of a combined cycle power plant project. It includes calculations for dead loads, live loads, wind loads, seismic loads, and other design considerations. The stack is 60 meters tall with an inside diameter of 6.9 meters. Load calculations are provided in a table for the shell at different elevations, including weights from platforms, stiffeners, and other attachments. Design standards and references are also listed.

Uploaded by

lightsons
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
50% found this document useful (2 votes)
2K views

Stack Design Calculation

This document provides design details for the main stack of a combined cycle power plant project. It includes calculations for dead loads, live loads, wind loads, seismic loads, and other design considerations. The stack is 60 meters tall with an inside diameter of 6.9 meters. Load calculations are provided in a table for the shell at different elevations, including weights from platforms, stiffeners, and other attachments. Design standards and references are also listed.

Uploaded by

lightsons
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 35

Doosan Date: 2006.05.

18
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG Rev.: B
Project Code:T05157

CONTENTS

1. Design Overview of Main Stack

2. Calculation Dead Load and Live Load

3. Calculation Wind Load

3.1 Design Wind Force

3.2 Calculation the Natural Frequency

4. Wind Response

4.1 Vortex Shedding

4.2 Ovalling

5. Calculation Seismic Load

6. Stack Shell Strength Calculation

7. Ovalling Stiffener Design

8. Calculation Reinforcement for Breech Opening

9. Calculation Anchor Bolt and Base Ring

10. Stack Foundation Load

Page: 1 of 35
Doosan Date: 2006.05.18
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Project Code:T05157 Rev.: B

1. Design Overview of Main Stack


1.1 Introduction 1.4 Reference Documant
This design report is for the unlined bottom supported steel stack with constant diameter per ASME STS-1. 1) ASME STS-1 2000 for stack shell and stiffener design.

In case where vortex shedding may be problem, strakes or proper method shall be considered in the design. 2) ASME STS-1 2000 & RNV -1995 for wind load calculation.
The corroded shell plate will be used for stress calculation. 3) RPA 99 for seismic load calculation.
4) AISC ASD 9th for detail design.
1.2 Stack Geometry Data 5) Tubular Steel Structure- Theory and Design
. Stack Height, Ht = 60m(=196.85ft) from top of concrete support is +0.0 from ground. 6) Structural Engineering Handbook (Third Edition)
. Stack Inside Diameter, Di= 6.90 m(=22.6378ft) Section 30 - Chimneys (by Gaylord & Gaylord)
. Stack shell min.thickness, tmin.= 6 mm(Including corrosion allowance).
. Stack shell will be designed considering 0 mm corrosion allowance.

1.3 Load Case


1.2.1 Dead Load
Stack shell weight will be calculated from specific weight of steel 7850 kg/m3
Additional weight such as platform, ladder and stiffeners will be included.

1.2.2 Live load


The platform live load 100 lbs/ft2 (=500kg/m2) will be considered.

1.2.3 Wind load


Basic wind speed is based on site condition as 63 km/h(28 m/s).
Load distribution and detailed calculation will be done by ASME STS-1 2000 & RNV

1.2.4 Seismic Load


Seismic load will be considered in accordance with RPA99.

1.2.5 Thermal influences


Thermal and temperature influences will be considered as below conditions.
. Ambient air temperature = max.20℃
. Design gas temperature = max.203℃ (=397.40℉)

Material A36 steel for stack shell


. Yield strength, Fy = 213.23MPa(at 397.4℉)
. E = 191,092MPa(at 397.4℉)

1.2.6 Operating gas pressure


Internal gas pressure influence will be considered as below conditions.
. Max. design pressure = +25mBar/ -15mBar
. Acting Wind only
. Acting Wind + Negative Pressure(-)
. Acting Positive Pressure(+) only

Page:2 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

2. Calculation Dead Load and Live Load

Top of concrete elevation, H0= 0.00 m Corrosion Allow.= 0.0000 m


Stack Height, Ht= 60.00 m
Stack ID, Di= 6.90 m
Specific gravity for stack shell= 7,850 kg/m3
Shell Misc. Weight
Shell Data Weights Platform Ring Stiffener Strake, Base pl Breech Duct Damper Silencer
Elev.(ft) Thickness I.D O.D By Section Cumulative Ring girder
From To mm m m m kN kN kN kN kN kN kN kN
1 55.20 60.00 8 0.008 6.900 6.916 64.18 64.18 52.11 8.29
2 50.40 55.20 8 0.008 6.900 6.916 64.18 128.35 71.84 8.29
3 45.60 50.40 8 0.008 6.900 6.916 64.18 192.53 13.03 8.29
4 40.80 45.60 8 0.008 6.900 6.916 64.18 256.70 13.03 8.29
5 36.00 40.80 8 0.008 6.900 6.916 64.18 320.88 0.00 8.29 196.20
6 29.60 36.00 8 0.008 6.900 6.916 85.57 406.45 13.03 11.05
7 26.40 29.60 10 0.010 6.900 6.920 53.50 459.94 71.84 5.53 147.15
* 8 21.60 26.40 10 0.010 6.900 6.920 80.24 540.19 0.00 8.29 34.72 50.31
9 16.80 21.60 12 0.012 6.900 6.924 96.32 636.51 0.00 8.29 91.24
10 14.40 16.80 12 0.012 6.900 6.924 48.16 684.67 0.00 4.14 34.72 45.62
11 12.00 14.40 12 0.012 6.900 6.924 48.16 732.83 0.00 4.14 45.62
12 9.60 12.00 14 0.014 6.900 6.928 56.20 789.03 0.00 4.14 45.62
13 7.20 9.60 14 0.014 6.900 6.928 56.20 845.23 0.00 4.14 45.62
14 4.80 7.20 14 0.014 6.900 6.928 56.20 901.43 0.00 3.73 45.62
* 15 2.40 4.80 14 0.014 6.900 6.928 56.20 957.64 0.00 34.72 -4.52
16 0.00 2.40 16 0.016 6.900 6.932 64.25 1021.89 0.00 65.69

Sum Weight(kN) 1021.89 1021.89 234.87 94.92 169.85 365.12 147.15 196.20
Sum Weight(Ton) 104.17 104.17 23.94 9.68 17.31 37.22 15.00 20.00

Platform Data Ovalling Ring Stiffener Data


Platform Dead W't= 3590.00 N/m2 at 1200mm Width Platform Weights Live Load Applied Ovalling type(plate or angle)
@Elevation Platform Width Area Unit W't By Each @5 kN/m2 @ Section angle
(mm) (m) No. (mm) (m) (m2) N/m2 kN kN Plate ring: (@Above breech duct)
A 58032 58.03 360 ˚ 1200 1.20 14.51 3590.00 52.11 72.57 1 Q'ty= 0
B 50932 50.93 360 ˚ 1400 1.40 17.15 4188.33 71.84 85.77 2 Thich.= 0.0140 m
C 46266 46.27 90 ˚ 1200 1.20 3.63 3590.00 13.03 18.14 3 Width= 0.2000 m
D 41600 41.60 90 ˚ 1200 1.20 3.63 3590.00 13.03 18.14 4 W't= 0.0 kN
E 34000 34.00 90 ˚ 1200 1.20 3.63 3590.00 13.03 18.14 6
F 28182 28.18 360 ˚ 1400 1.40 17.15 4188.33 71.84 85.77 7 Angle ring: (@Above breech duct)
* Q'ty= 14
Sum Dead Load(kips) 234.87 298.53 Size= L130x130x12
W't= 94.9 kN
Base Plate & Ring Data
Q'ty thick.(m) width(m) length(m) W't(kN) Ring Girder for Breech
Top Ring 1 0.035 0.400 23.03 24.83 Q'ty= 6
Lower Ring 1 0.040 0.400 23.03 28.38 Thich.= 0.0180 m
Stiffener 60 0.015 0.400 0.450 12.48 Width= 0.4500 m
65.69 W't= 104.2 kN

Page: 3 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

Total
Insu. & Liner Dead Load Live Load
@0.0 kg/m3 By Section Cumulative By Section Cumulative
kN kN kN kN kN
0.00 124.57 124.57 72.57 72.57
0.00 144.31 268.88 85.77 158.34
0.00 85.49 354.37 18.14 176.48
0.00 85.49 439.86 18.14 194.62
0.00 268.67 708.53 0.00 194.62
0.00 109.65 818.17 18.14 212.76
0.00 278.01 1096.19 85.77 298.53
0.00 173.56 1269.75 0.00 298.53
0.00 195.85 1465.60 0.00 298.53
0.00 132.64 1598.24 0.00 298.53
0.00 97.92 1696.17 0.00 298.53
0.00 105.97 1802.13 0.00 298.53
0.00 105.97 1908.10 0.00 298.53
0.00 105.56 2013.65 0.00 298.53
0.00 86.40 2100.05 0.00 298.53
0.00 129.94 2229.99 0.00 298.53

0.00 2229.99 2229.99 298.53 298.53


0.00 227.32 227.32 30.43 30.43

Breech Duct Data


Plate Thickness= 0.006 m
Bottom Elevation= 5.038 m
Top Elevation= 24.247 m
Breech Width= 8.380 m
Breech Height= 19.209 m
Total W't= 147154.112 N
Reinforcing Material= BH425X425
Unit W't= 2836.80 N/m
Length= 19.21 m
Q'ty= 4
Total W't= 217968.2 N

Insulation & Liner Data


Insulation(yes,no)= yes
Insulation density= 0.0 kg/m3
Liner density= 0.0 kg/m3
Insulation Thickness= 0.000 m
Liner Thickness= 0.000 m

Page: 4 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

3. Calculation Wind Load [TCVN 2737-1995]

3.1 Design Wind Force (1/2)

The design load distribution is given by:

Wt = W + Wp ( N/m2 ) (TCVN Para. 6.2)

where:
Wt : Total wind pressure (N/㎡)
W : Static wind pressure (N/㎡)
Wp: Dynamic wind pressure (N/㎡)

1) Static Wind Pressure, W


W = Wo x k x c ( N/m2 ) (TCVN Para. 6.3)

where:
V : Basic wind speed(m/s) 28 m/s
Wo: Velocity pressure evaluated at height Z.(daN/㎡) = 0.0613 x V 48.0592 daN/m2 (TCVN Table 6.4.4.(6))
k : The pressure coefficient for exposure A (TCVN Table 5 or below following load calculation Table)
c: External Pressure coefficient. 0.61 (See below following load calculation Table)

2) Dynamic Wind Pressure, W


f1 : Natural Frequency(Hz) 1.576 Hz (See clause 3.2 Calculation the Natural Frequency)
fL: Own Swing Frequency(Hz) 4.1 Hz (TCVN Table 9)
when f1 < fL, following formula shall be considered.

Wp = W x ζ x ξ x υ ( N/m2 ) (TCVN 6.13.2 Eq.9)

where:
W: Static wind pressure evaluated at height Z.(N/m2)
ζ : Dynamic pressure coefficient (TCVN Table 8)
ξ : Motive force coefficient 1.3 (TCVN Figure-2)
υ : Moving pressure correlate space coefficient 0.755 (TCVN 6.15)
ε = SQRT(ν x Wo) / (940 x f1) 0.004 (TCVN 6.13.2 Eq.10)
ν : Reliability Factor 0.91 (TCVN Table 12)

Page: 5 of 35
Doosan Date: 2006.05.18
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG Rev.: B
Project Code:T05157
3. Calculation Wind Load [TCVN 2737-1995]

3.1 Design Wind Force (2/2)

Top of concrete elevation, H0= 0.0000 m Exposure Catagory = C [=TCVN Exposure A] ξ= 1.3
Stack Height, Ht= 60.00 m V (m/s) = 28.0 62.63 mph υ= 0.755
Stack ID, Di= 6.90 m ν= 0.91 ε= 0.004
Specific gravity for stack shell= 7,850 kg/m3 Cf (shell)= 0.61 Wo= 480.6 N/m2

Shell Data Static Wind Load(W) Dynamic Wind Load

Moving
velocity Moment @ Moment @
Dynamic pressure Total wind Shear load @ bott. Of Shear load @ bott. Of
Velocity pressure Static wind Motive force Dynamic wind height of bott. Of bott. Of
force coeff. Pressure correlate load(Wt)=( section section
pressure exposure load coefficient load section section section
Coeff. space W+Wp) (for Stack Shell) (Stack Shell + Breech)
coeff. (shell only) (plus breech)
coefficient

Elev.(m) Thickness I.D O.D Cf Wo k W ζ ξ υ Wp Wt Sec_Ht By Section Cumulative By Section Cumulative Cumulative Cumulative
From To m inch m m N/m2 N/m N/m N/m m kN kN kN kN kN-m kN-m
1 55.20 60.00 0.008 0.3150 6.90 6.916 0.61 480.6 1.08 2187.22 0.532 1.3 0.755 1142.07 3329.29 4.80 15.98 15.98 15.98 15.98 38.35 38.35
2 50.40 55.20 0.008 0.3150 6.90 6.916 0.61 480.6 1.06 2138.62 0.539 1.3 0.755 1132.31 3270.93 4.80 15.70 31.68 15.70 31.68 152.74 152.74
3 45.60 50.40 0.008 0.3150 6.90 6.916 0.61 480.6 1.03 2090.01 0.547 1.3 0.755 1121.84 3211.85 4.80 15.42 47.10 15.42 47.10 341.81 341.81
4 40.80 45.60 0.008 0.3150 6.90 6.916 0.61 480.6 1.00 2032.49 0.554 1.3 0.755 1105.81 3138.30 4.80 15.06 62.16 15.06 62.16 604.03 604.03
5 36.00 40.80 0.008 0.3150 6.90 6.916 0.61 480.6 0.97 1974.17 0.562 1.3 0.755 1088.49 3062.66 4.80 14.70 76.86 14.70 76.86 937.69 937.69
6 31.20 36.00 0.008 0.3150 6.90 6.916 0.61 480.6 0.94 1899.64 0.575 1.3 0.755 1071.34 2970.98 4.80 14.26 91.12 14.26 91.12 1340.86 1340.86
7 26.40 31.20 0.010 0.3937 6.90 6.920 0.61 480.6 0.90 1822.93 0.589 1.3 0.755 1052.98 2875.91 4.80 13.80 104.93 13.80 104.93 1811.38 1811.38
8 21.60 26.40 0.010 0.3937 6.90 6.920 0.61 480.6 0.86 1737.82 0.602 1.3 0.755 1027.56 2765.38 4.80 13.27 118.20 17.13 122.05 2346.89 2356.14
9 16.80 21.60 0.012 0.4724 6.90 6.924 0.61 480.6 0.81 1651.23 0.616 1.3 0.755 998.93 2650.16 4.80 12.72 130.92 17.25 139.30 2944.79 2983.40
10 14.40 16.80 0.012 0.4724 6.90 6.924 0.61 480.6 0.76 1544.18 0.641 1.3 0.755 971.75 2515.93 2.40 6.04 136.96 8.30 147.61 3266.25 3327.69
11 12.00 14.40 0.012 0.4724 6.90 6.924 0.61 480.6 0.72 1463.08 0.656 1.3 0.755 942.43 2405.50 2.40 5.77 142.73 8.04 155.65 3601.88 3691.60
12 9.60 12.00 0.014 0.5512 6.90 6.928 0.61 480.6 0.69 1395.76 0.671 1.3 0.755 919.78 2315.53 2.40 5.56 148.29 7.82 163.47 3951.11 4074.53
13 7.20 9.60 0.014 0.5512 6.90 6.928 0.61 480.6 0.65 1319.48 0.690 1.3 0.755 893.08 2212.56 2.40 5.31 153.60 7.58 171.04 4313.38 4475.95
14 4.80 7.20 0.014 0.5512 6.90 6.928 0.61 480.6 0.59 1202.62 0.723 1.3 0.755 853.65 2056.27 2.40 4.94 158.54 7.20 178.24 4687.95 4895.09
15 2.40 4.80 0.014 0.5512 6.90 6.928 0.61 480.6 0.53 1081.31 0.754 1.3 0.755 800.22 1881.53 2.40 4.52 163.05 5.85 184.10 5073.85 5329.90
16 0.00 2.40 0.016 0.6299 6.90 6.932 0.61 480.6 0.47 954.05 0.754 1.3 0.755 706.04 1660.09 2.40 3.98 167.04 3.98 188.08 5469.96 5776.51
*
Sum 167.04 167.04 188.08 188.08 5469.96 5776.51

k & ζ value calculation @Section Top


Coefficient k Dynamic pressureCoefficient ζ Bottom Elevation= 3.38 m
Ht (m) Cat. lower x1 upper x2 lower y1 upper y2 Kz lower y1 upper y2 υ Top Elevation= 25.68 m
to 60.00 4 60 80 1.08 1.18 1.08 0.532 0.511 0.532 Gas Pas Width= 8.38 m
to 55.20 4 50 60 1.03 1.08 1.06 0.5475 0.532 0.539 Gas Pas Height= 22.30 m
to 50.40 4 50 60 1.03 1.08 1.03 0.5475 0.532 0.547 Width of Breech Duct= 1.80 m
to 45.60 4 40 50 0.97 1.03 1.00 0.563 0.5475 0.554 Exposured Area, Af= 40.14 m2
to 40.80 4 40 50 0.97 1.03 0.97 0.563 0.5475 0.562 Height/Width/2, λc= 6.19
to 36.00 4 30 40 0.89 0.97 0.94 0.592 0.563 0.575
to 31.20 4 30 40 0.89 0.97 0.90 0.592 0.563 0.589 Additional wind load for Breech F = (W + Wp)*A
to 26.40 4 20 30 0.8 0.89 0.86 0.621 0.592 0.602 Wo= 480.59 N/m2
to 21.60 4 20 30 0.8 0.89 0.81 0.621 0.592 0.616 Wp= 194.82
to 16.80 4 15 20 0.74 0.8 0.76 0.6525 0.621 0.641 Cf= 0.98 (See TCVN Table 6)
to 14.40 4 10 20 0.66 0.8 0.72 0.684 0.621 0.656 k= 0.70 (avreage value at breech)
to 12.00 4 10 20 0.66 0.8 0.69 0.684 0.621 0.671 W=Wo*k*C1= 329.5 N
to 9.60 4 5 10 0.54 0.66 0.65 0.754 0.684 0.690 F= 21.05 kN
to 7.20 4 5 10 0.54 0.66 0.59 0.754 0.684 0.723
to 4.80 4 3 5 0.47 0.54 0.53 0.754 0.754 0.754
to 2.40 4 0 3 0.47 0.47 0.47 0.754 0.754 0.754

Table 5 [TCVN 2737-1995] : Coefficient k Table 8 [TCVN 2737-1995] : Dynamic pressure coeff. ζ Table I-5 [ASME STS-1-2000] : Force Coeff. Cf
Ht (m) Terrains Ht (m) Moving pressure coeff. υ h= 60.00 m qz= Wo= 480.6 N/m2
Cat. A B C Kz A B C DO.D= 6.916 m = 10.04 lbf/ft2
0 1.00 0.80 0.47 0 0.318 0.517 0.754 h/D= 8.68 Cf for h/D
3 1.00 0.80 0.47 3 0.318 0.517 0.754 1 7 25 Cf
5 1.07 0.88 0.54 5 0.318 0.517 0.754 Square (wind normal) 1.3 1.4 2 1.46
10 1.18 1.00 0.66 10 0.303 0.486 0.684 Round Smooth 0.5 0.6 0.7 0.61
15 1.24 1.08 0.74 15 0.296 0.472 0.653 D*(qz)0.5>5.3 Rough (D'/D=0.02) 0.7 0.8 0.9 0.81
20 1.29 1.13 0.80 20 0.289 0.457 0.621 Very Rough (D'/D=0.08) 0.8 1.0 1.2 1.02
30 1.37 1.22 0.89 30 0.282 0.443 0.592 D*(qz)0.5<5.3 All 0.7 0.8 1.2 0.84
40 1.43 1.28 0.97 40 0.275 0.429 0.563 (smooth<0.02<rough<0.08<ver rough)
50 1.47 1.34 1.03 50 0.271 0.422 0.548 Cf (shell)= 0.61
60 1.51 1.38 1.08 60 0.267 0.414 0.532 Cf (strake)= n.a
80 1.57 1.45 1.18 80 0.262 0.403 0.511 D'/D (strakes)= 0.000 (D'=depth of protruding element)
100 1.62 1.51 1.25 100 0.258 0.395 0.496 D*(qz)0.5= 151.62 > 5.3

Page: 6 of 35
Doosan
Date: 2006.02.28
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: A
Project Code:T05157

3. Calculation Wind Load [ASME STS-1 2000]

3.1 Design Wind Force (1/2)

The design load distribution is given by:

w(z)=w̄(z)+w D (z) [ASME STS-1 2000 Eq. 4.1. Pg 15]

where:
C f⋅q z⋅K zt⋅K z⋅D [ASME STS-1 2000 Eq. 4.2, Pg 15] (D is in "in")
w̄( z )=
12 ( 1+6 . 8⋅I z̄ )
and
3⋅Z⋅M o
w D ( z)=
h3
[ G f⋅(1+6.8⋅I z̄ )−1 ] [ASME STS-1 2000 Eq. 4.3, Pg 15]

The velocity pressure, qz, shall be calculated by:


2
q z =0 . 00256⋅V ⋅I factor [ASME STS-1 2000 Eq. 4.4, Pg 15]

Moment at the base of the stack due to wind w(z)bar loading, lbf-ft

M o =∑ w̄( z)⋅sec_ Ht ( z )⋅L z


z

580950763.xls(Wind Load(3.1)) Page: 7 of 35


Doosan Date: 2006.02.28
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG Rev.: A
Project Code:T05157
3. Calculation Wind Load [ASME STS-1 2000]

3.1 Design Wind Force (2/2)

Top of concrete elevation, H0= 0.0000 ft Exposure Catagory = D [=TCVN Exposure A] Kzt= 1 (assumed) Izbar = 0.121 See clause 3.3
Stack Height, Ht= 196.85 ft V (mph) = 89.5 [=40m/s] kz= See clause 3.4 Table I-4
Stack ID, Di= 271.65 inch Ifactor= 1.00 Gf= 0.89 See clause 3.3
Specific gravity for stack shell= 490 lbs/ft3 Cf (shell)= 0.81 (See Clause 3.4) qz= 20.50 lbf/ft2 See clause 3.4
Cf (strake)= n.a (See Clause 3.4)

Shell Data Wind Design Parameters Wind Load and Moment

velocity length from moment of Moment @ Moment @


fluctating Shear load @ bott. Of Shear load @ bott. Of
Velocity pressure gust efect mean along height of base to base due to w(z)bar+ bott. Of bott. Of
force coeff. along wind section section
pressure exposure factor wind load section center of w(z)bar wind wD(z) section section
load (for Stack Shell) (Stack Shell + Breech)
coeff. section(z) load (shell only) (plus breech)

Elev.(ft) Thickness I.D O.D Cf qz Kz Gf w(z)bar Sec_Ht Lz Mo wD(z) w(z) By Section Cumulative By Section Cumulative Cumulative Cumulative
From To mm inch inch inch lbf/ft2 lbf/ft ft ft ft-lbf lbf/ft lbf/ft kips kips kips kips kips-ft kips-ft
1 181.10 196.85 8 0.3150 271.65 272.28 0.81 20.50 1.61 0.89 331.46 15.75 188.98 986424.9 288.33 619.79 9.76 9.76 9.76 9.76 76.85 76.85
2 165.35 181.10 8 0.3150 271.65 272.28 0.81 20.50 1.58 0.89 326.58 15.75 173.23 1877341.9 265.26 591.84 9.32 19.08 9.32 19.08 303.95 303.95
3 149.61 165.35 8 0.3150 271.65 272.28 0.81 20.50 1.56 0.89 321.70 15.75 157.48 2675170.1 242.20 563.90 8.88 27.96 8.88 27.96 674.36 674.36
4 133.86 149.61 8 0.3150 271.65 272.28 0.81 20.50 1.53 0.89 316.83 15.75 141.73 3382328.9 219.13 535.96 8.44 36.40 8.44 36.40 1181.15 1181.15
5 118.11 133.86 8 0.3150 271.65 272.28 0.81 20.50 1.51 0.89 311.32 15.75 125.98 3999979.5 196.06 507.38 7.99 44.39 7.99 44.39 1817.32 1817.32
6 97.11 118.11 8 0.3150 271.65 272.28 0.81 20.50 1.48 0.89 304.62 21.00 107.61 4688279.4 173.00 477.61 10.03 54.42 10.03 54.42 2854.71 2854.71
7 86.61 97.11 10 0.3937 271.65 272.44 0.81 20.50 1.42 0.89 293.65 10.50 91.86 4971488.6 142.24 435.89 4.58 59.00 4.58 59.00 3450.08 3450.08
8 70.87 86.61 10 0.3937 271.65 272.44 0.81 20.50 1.39 0.89 287.84 15.75 78.74 5328413.3 126.86 414.71 6.53 65.53 8.43 67.42 4430.58 4445.52
9 55.12 70.87 12 0.4724 271.65 272.60 0.81 20.50 1.34 0.89 277.72 15.75 62.99 5603913.2 103.80 381.52 6.01 71.54 9.45 76.87 5509.82 5581.74
10 47.24 55.12 12 0.4724 271.65 272.60 0.81 20.50 1.29 0.89 266.77 7.87 51.18 5711420.3 80.73 347.50 2.74 74.27 4.46 81.33 6083.86 6204.59
11 39.37 47.24 12 0.4724 271.65 272.60 0.81 20.50 1.26 0.89 259.69 7.87 43.31 5799973.5 69.20 328.89 2.59 76.86 4.31 85.64 6678.88 6861.96
12 31.50 39.37 14 0.5512 271.65 272.76 0.81 20.50 1.22 0.89 251.56 7.87 35.43 5870159.5 57.67 309.23 2.43 79.30 4.16 89.80 7293.67 7552.66
13 23.62 31.50 14 0.5512 271.65 272.76 0.81 20.50 1.17 0.89 241.79 7.87 27.56 5922628.2 46.13 287.92 2.27 81.56 3.99 93.78 7926.98 8275.41
14 15.75 23.62 14 0.5512 271.65 272.76 0.81 20.50 1.11 0.89 229.38 7.87 19.69 5958182.2 34.60 263.98 2.08 83.64 3.80 97.58 8577.39 9028.83
15 7.87 15.75 14 0.5512 271.65 272.76 0.81 20.50 1.04 0.89 214.59 7.87 11.81 5978139.3 23.07 237.66 1.87 85.51 1.70 99.28 9243.36 9803.89
16 0.00 7.87 16 0.6299 271.65 272.91 0.81 20.50 1.03 0.89 213.17 7.87 3.94 5984747.5 11.53 224.70 1.77 87.28 1.77 101.05 9923.66 10592.62
*
Sum 5984747.5 87.28 87.28 101.05 101.05 9923.66 10592.62

Kz value calculation @Section Top


Ht (ft) Cat. lower x1 upper x2 lower y1 upper y2 Kz Bottom Elevation= 16.53 ft Additional wind load for Breech F = qz·Gf·Cf·Af (lb)
to 196.85 5 180 200 1.58 1.61 1.61 Top Elevation= 79.55 ft qz= 20.50 lbf/ft2
to 181.10 5 180 200 1.58 1.61 1.58 Gas Pas Width= 27.49 ft G f= 0.89
to 165.35 5 160 180 1.55 1.58 1.56 Gas Pas Height= 63.02 ft C f= 1.46 (See clause 3.3)
to 149.61 5 140 160 1.52 1.55 1.53 Distance bet. Exp.joint and stack center= 17.22 ft Kz= 1.39 (at breech top)
to 133.86 5 120 140 1.48 1.52 1.51 Exposured Area, Af= 372.18 ft2
to 118.11 5 100 120 1.43 1.48 1.48 F= 13.77 Kip
to 97.11 5 90 100 1.4 1.43 1.42
to 86.61 5 80 90 1.38 1.4 1.39
to 70.87 5 70 80 1.34 1.38 1.34
to 55.12 5 50 60 1.27 1.31 1.29
to 47.24 5 40 50 1.22 1.27 1.26
to 39.37 5 30 40 1.16 1.22 1.22
to 31.50 5 30 40 1.16 1.22 1.17
to 23.62 5 20 25 1.08 1.12 1.11
to 15.75 5 15 20 1.03 1.08 1.04
to 7.87 5 0 0 1.03 1.03 1.03

580950763.xls(Wind Load(3.1) (2)) Page: 8 of 35


Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

3. Calculation Wind Load [ASME STS-1 2000]

3.2 Calculation the Natural Frequency

Natural frequency(n1) is computed by GT-Strudl.

****************************
* GT/LANCZOS SOLUTION DATA *
****************************

NUMBER OF DYNAMIC DEGREES-OF-FREEDOM = 300


NUMBER OF MODES REQUESTED = 1
EIGENVALUE TOLERANCE = 1.00000E-06
NUMBER OF TERMS IN SKYLINE = 2364
AVERAGE COLUMN HEIGHT OF SKYLINE = 8
RANK OF MASS MATRIX = 300
IN-CORE EQUATION SOLVER USED
NUMBER OF LANCZOS VECTORS COMPUTED = 7

***********************************
* END OF GT/LANCZOS SOLUTION DATA *
***********************************

TIME TO SOLVE EIGENPROBLEM 0.02 SECONDS


TIME TO TRANSFORM EIGENVECTORS TO JOINTS 0.00 SECONDS

*************************
* EIGEN-SOLUTION CHECKS *
*************************

**** STRUDL MESSAGE - STURM SEQUENCE CHECK WAS SUCCESSFUL - THERE ARE NO MISSING MODES

MODE------EIGENVALUE-------FREQUENCY-------FREQUENCY--------PERIOD--------ESTIMATED---/
((RAD/SEC)**2) (RAD/SEC) (CYC/SEC) (SEC/CYC) ACCURACY

1 9.810278D+01 9.904685D+00 1.576379D+00 6.343650D-01 4.505774D-10


2 9.810278D+01 9.904685D+00 1.576379D+00 6.343650D-01 8.244505D-09
Therefore,

n1= 1.5764 Hz

Page: 9 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

4. Wind Response [ASME STS-1 2000]

4.1 Vortex Shedding

The mean hourly wind speed at 5/6 height above ground,


Vzcr shall be used for evaluating the critical votex shedding velocity

( )
ᾱ
Z 22
V z =b̄⋅ cr ¿ ⋅V R (Eq. 5.3 Pg.23)
cr 33 15
5
Z cr = 6 h

n1⋅D̄
V c= (Eq. 5.4 Pg.23)
S

S=0. 16+
1 A
300 D (A
−3 ⇒ For ≤15
D ) (Eq. 5.8 Pg.24)

A
S=0. 20 ⇒ For >15
D

Stack Height h 196.85 ft = 60 m


VR 62.6 mph = 28 m/s
Importance Factor I 1
Exposure Category D
# Of Stacks = 1
Distance Between Stacks A 0.00 ft = 0 m
D 22.69 ft = 6.916 m
n1 1.5764 Hz (See clause 3.2)
Strouhal Number S 0.200
Critical Wind Speed Vc 178.8 ft/sec = 54.5 m/s
bbar 0.8 Table I-1
αbar 0.111 Table I-1
Zcr 164.0 ft = 50.0 m Table I-1
Mean Hourly Wind Speed at Zcr VZcr 87.8 ft/sec = 26.8 m/s

Vc(=178.8) < Vzcr(=87.8) ? NO


Vzcr(=87.8) < Vc(=178.8) < 1.2Vzcr(=105.4) ? NO
Vc(=178.8 > 1.2*Vzcr(=105.4) ? Yes - Ignore Vortex Shedding

Page: 10 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157
4. Wind Response [ASME STS-1 2000]

4.2 Ovalling (Detailed calculation see clause 7)

The intermediate application of vortex forces on the stack could cause ovalling resonance.
For unlined steel stack, the ovalling natural frequency is calculated as follows:

Ovalling natural frequency = fo =680·t / D2 (Eq. 5.3 Pg.23)

Vco = Critical Wind Velocity for Ovalling = fo·D / 2·S (Eq. 5.4 Pg.23)

Required Section Modulus = Ss = (2.52 x 10-3)·(vco)2·D2·Ls/sa (Eq. 5.8 Pg.24)

If vco is less than Vbarzbar , ring stiffeners are required.

fo= 0.416 Hz
where:
t= 0.3150 in = 0.008 m (minimum shell thickness)
D= 22.69 ft = 6.916 m (stack diameter)

Vco= 23.60 ft/sec = 7.2 m/s


where:
Strouhal Number S= 0.200 (See clause 4.1)

VbarZbar= 84.665 ft/sec = 25.8 m/s

where;
VbarZbar= bbar *(44/30)* V * (zbar/33)αbar
V= 62.6342 mph = 28 m/s
zbar= 0.6*H
= 118.11 ft = 36.0 m
αbar= 0.111 (See clause 4.1)
bbar= 0.8 (See clause 4.1)

Ovalling Rings are Required

Page: 11 of 35
Doosan Date: 2006.05.18
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG Rev.: B
Project Code:T05157
5. Calculation Seismic Load

5.1 Seismic Base Shear UBC-1997) 5.3 Comparison with Wind and Seismic

Seismic Total Base Shear, F 0.070 W Wind Shear Force= 188.08 kN (See Clause 3.1)
Seismic Shear Force= 160.52 kN (See Clause 5.2)
V = Cv*I/(R*T)W = 0.070 W
where : Wind Moment= 5776.51 kN-m (See Clause 3.1)
W : the total dead load and applicable portions of other loads + 25% of live load Seismic Moment= 6004.00 kN-m (See Clause 5.2)
Ta=0.0488*(height)0.75= 1.05 sec/cycle
Tb=computed= 0.63 sec/cycle
R : seismic factor = 2.90 (for self-supporting structure)
I : importance factor = 1.25 Earthquake loads causes smaller stresses than wind loads.
Cv : seismic coefficient = 0.17 (stiff soil profile = Sd) Further earthquake and wind don’t need to be considered to act simultaneously.
Therefor Earthquake don’t need to be considered for the stack design.
MAX. : V = 2.5*Ca*I/R*W = 0.140 W
where :
Ca : seismic coefficient = 0.13 (stiff soil profile = Sd)

MIN. : V = 0.11*Ca*I*W = 0.018 W

Z : seismic zone factor = 0.05

5.2 Seismic Loads Distribution


Fx = (V-Ft)*wx*hx/(Σwi*hi)
where :
wi and wx : the portion of the total gravity load of the building (W) located or assigned to Level i or x
hi and hx : the height from the base to Level i or x
Ft=0 :when T is 0.7 second or less

Ft= 0.07*T*V = 0.0000 V ≤ 0.25V

length from base


height of
to center of Seismic Mass, Wi Vertical Distribution of Force Force distribution, F(x) Moment, Ms
section
section(z)

f(x)=(V-
25% of
Sec_Ht Lz Dead Weight Total Mass Ft=0.07*T*V V-Ft Wx*Hx Ft)Wx*Hx/
Live Load
Elev.(m) ∑Wi*Hi By Section Cumulative Cumulative
From To m m kN kN kN kN-m kN kN kN-m
1 55.20 60.00 4.80 57.60 124.57 18.14 142.71 0.0000 0.070 8220.3 0.0092 21.26 21.26 51.04
2 50.40 55.20 4.80 52.80 144.31 21.44 165.75 0.0000 0.070 8751.6 0.0098 22.64 43.90 207.44
3 45.60 50.40 4.80 48.00 85.49 4.54 90.03 0.0000 0.070 4321.3 0.0049 11.18 55.08 445.01
4 40.80 45.60 4.80 43.20 85.49 4.54 90.03 0.0000 0.070 3889.2 0.0044 10.06 65.14 733.55
5 36.00 40.80 4.80 38.40 268.67 0.00 268.67 0.0000 0.070 10316.7 0.0116 26.69 91.83 1110.29
6 29.60 36.00 4.80 32.80 109.65 4.54 114.18 0.0000 0.070 3745.2 0.0042 9.69 101.52 1574.34
7 26.40 29.60 4.80 28.00 278.01 21.44 299.46 0.0000 0.070 8384.8 0.0094 21.69 123.21 2113.69
8 21.60 26.40 4.80 24.00 173.56 0.00 173.56 0.0000 0.070 4165.6 0.0047 10.78 133.99 2730.96
9 16.80 21.60 4.80 19.20 195.85 0.00 195.85 0.0000 0.070 3760.3 0.0042 9.73 143.71 3397.44
10 14.40 16.80 2.40 15.60 132.64 0.00 132.64 0.0000 0.070 2069.2 0.0023 5.35 149.07 3748.78
11 12.00 14.40 2.40 13.20 97.92 0.00 97.92 0.0000 0.070 1292.6 0.0015 3.34 152.41 4110.55
12 9.60 12.00 2.40 10.80 105.97 0.00 105.97 0.0000 0.070 1144.4 0.0013 2.96 155.37 4479.89
13 7.20 9.60 2.40 8.40 105.97 0.00 105.97 0.0000 0.070 890.1 0.0010 2.30 157.67 4855.54
14 4.80 7.20 2.40 6.00 105.56 0.00 105.56 0.0000 0.070 633.3 0.0007 1.64 159.31 5235.92
15 2.40 4.80 2.40 3.60 86.40 0.00 86.40 0.0000 0.070 311.0 0.0003 0.80 160.12 5619.23
16 0.00 2.40 2.40 1.20 129.94 0.00 129.94 0.0000 0.070 155.9 0.0002 0.40 160.52 6004.00
*
Sum(kips, kips-ft) 2229.99 74.63 2304.62 0.0000 0.070 62051.5 0.0697 160.52 160.52 6004.00

Page: 12 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157
6. Stack Shell Strength Calculation

6.1 Stack Shell Property

Stack ID= 6.9000 m


Corrosion Allow.= 0 m

Matl [A36=1; A242, Type 1 (corten) =2] = 1


Temp= 397.4 deg F = 203 deg C
Fy= 30.93 ksi = 213.23 Mpa ASME Section II
E= 27.716 x10^3 ksi 191.09 x10^3 Mpa

Original Properties Corroded Properties


Thk ID OD Area Isection Sx r Thk ID OD Area Isection Sx r
m m m m2 m4 m3 m m m m m2 m4 m3 m
1 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
2 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
3 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
4 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
5 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
6 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423 0.0080 6.9000 6.9160 0.1736 1.0356 0.2995 2.4423
7 0.0100 6.9000 6.9200 0.2171 1.2957 0.3745 2.4431 0.0100 6.9000 6.9200 0.2171 1.2957 0.3745 2.4431
8 0.0100 6.9000 6.9200 0.2171 1.2957 0.3745 2.4431 0.0100 6.9000 6.9200 0.2171 1.2957 0.3745 2.4431
9 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438
10 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438
11 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438 0.0120 6.9000 6.9240 0.2606 1.5562 0.4495 2.4438
12 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445
13 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445
14 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445
15 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445 0.0140 6.9000 6.9280 0.3041 1.8171 0.5246 2.4445
16 0.0160 6.9000 6.9320 0.3476 2.0785 0.5997 2.4452 0.0160 6.9000 6.9320 0.3476 2.0785 0.5997 2.4452
*
min 0.0080 0.0080

Page: 13 of 35
Doosan Date: 2006.05.18
HRSG Design Team Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG Rev.: B
Project Code:T05157
6. Stack Shell Strength Calculation

6.2 Stack Shell Strength Check

Stack ID= 6.90 m = 271.65 in E= 27715.60 ksi 2.8Fy/E= 0.0031


Corrosion Allow.= 0.0000 m = 0.0000 in = 191.09 x 10^3 Mpa 7.2Fy/E= 0.0080
Height (ft)= 60.00 m = 196.85 ft Fy= 30.93 ksi 10Fy/E= 0.0112
Le= 120.00 m = 4724.41 in = 213.23 Mpa
Stiffener spacing, Ls= 15.00 m = 49.21 ft (See clause 7)

Allowable Stress of Stack Shell Design Stress


Criteria(Eq.4.6) Scl, Sbl 4.4.1 Scc 4.4.3 Longitudinal, Eq.4.7 and Eq.4.10 Pg.18 Circum.(wind) Circum.(-)Pressure Combined Combined
pl thin Scl= Sbl Stiffener Circum. Dead Load Comp. Moment Bending stress fc=qz*D/(288t) fc1=pr*D/(288t) stress ratio stress ratio
thk tuncor/D shell tcorr/D Le/rcorr Y Ks (4.4.1) ≤ 0.6Fy spacing Scc pl P P/A M M*D/(2*Isection) Eq.4.11 Pg.18 pr= 31.73 lbs/ft2 4.4.4 4.4.6 Pg.19
m in Mpa Mpa K Ls, ft Mpa kN Mpa kN-m Mpa Mpa Mpa Eq.4.13 Pg.18 F.S=1.5
1 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 124.57 0.72 38.35 0.13 0.21 0.657 0.052 0.11
2 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 268.88 1.55 152.74 0.51 0.21 0.657 0.074 0.14
3 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 354.37 2.04 341.81 1.14 0.21 0.657 0.094 0.17
4 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 439.86 2.53 604.03 2.02 0.21 0.657 0.119 0.21
5 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 708.53 4.08 937.69 3.13 0.21 0.657 0.167 0.28
6 0.0080 0.3150 0.001 yes 0.00116 49.13 1.00 1.55 55.26 55.26 1.00 49.21 4.51 818.17 4.71 1340.86 4.48 0.21 0.657 0.203 0.33
7 0.0100 0.3937 0.001 yes 0.00145 49.12 1.00 1.46 69.04 69.04 1.00 49.21 6.30 1096.19 5.05 1811.38 4.84 0.17 0.526 0.155 0.24
8 0.0100 0.3937 0.001 yes 0.00145 49.12 1.00 1.46 69.04 69.04 1.00 49.21 6.30 1269.75 5.85 2356.14 6.29 0.17 0.526 0.188 0.29
9 0.0120 0.4724 0.002 yes 0.00174 49.10 1.00 1.37 82.80 82.80 1.00 49.21 8.29 1465.60 5.62 2983.40 6.64 0.14 0.438 0.153 0.23
10 0.0120 0.4724 0.002 yes 0.00174 49.10 1.00 1.37 82.80 82.80 1.00 49.21 8.29 1598.24 6.13 3327.69 7.40 0.14 0.438 0.168 0.26
11 0.0120 0.4724 0.002 yes 0.00174 49.10 1.00 1.37 82.80 82.80 1.00 49.21 8.29 1696.17 6.51 3691.60 8.21 0.14 0.438 0.183 0.28
12 0.0140 0.5512 0.002 yes 0.00203 49.09 1.00 1.29 96.54 96.54 1.00 49.21 10.44 1802.13 5.93 4074.53 7.77 0.12 0.376 0.144 0.22
13 0.0140 0.5512 0.002 yes 0.00203 49.09 1.00 1.29 96.54 96.54 1.00 49.21 10.44 1908.10 6.27 4475.95 8.53 0.12 0.376 0.156 0.24
14 0.0140 0.5512 0.002 yes 0.00203 49.09 1.00 1.29 96.54 96.54 1.00 49.21 10.44 2013.65 6.62 4895.09 9.33 0.12 0.376 0.167 0.25
15 0.0140 0.5512 0.002 yes 0.00203 49.09 1.00 1.29 96.54 96.54 1.00 49.21 10.44 2100.05 6.91 5329.90 10.16 0.12 0.376 0.179 0.27
16 0.0160 0.6299 0.002 yes 0.00232 49.08 1.00 1.21 110.27 110.27 1.00 49.21 12.76 2229.99 6.41 5776.51 9.63 0.10 0.329 0.147 0.22
*
Sum 2229.99 5776.51 0.20 0.33

STS-1 2000 Section 4.4 Allowable stress STS-1 2000 Section 4.4.1 Design Longitudinal Compressive Stress

t 10⋅Fy
≤ (Eq.4.6 Pg. 17) P (Eq.4.7 Pg. 18)
D E ≤S cl
STS-1 2000 Section 4.4.1 & 4.4.2 Allowable Longitudinal Compression and Bending Stress
A
(Eq.4.8 Pg. 18)
E⋅t⋅Y t 2.8⋅Fy
S cl= ........when ; ≤ STS-1 2000 Section 4.4.2 Design Longitudinal Compressive and Bending Stress Stress
4⋅D⋅( F. S) D E

( )
2
or:
Fy(1−0.3 K s )Y 10 Fy t P M⋅D
S cl= ... .. .. .when ;
2. 8⋅Fy t 10⋅Fy
< ≤ − + ≤S (=S ) (Eq.4.10 Pg. 18)
( F .S) E D E E D A 2I SECTION bl cl
(Eq.4.9 Pg. 18) Ks=
and: 7 . 2Fy
Le STS-1 2000 Section 4.4.3 Design Circumferencial Stress
Y =1 . . .. when ; ≤60 . and . F y ≤50 ksi E
r
and:
Le
q z⋅D
Y=
21600
Le 2
. . .. when ;
r
>60 . and . F y≤ 50 ksi S cl=S bl f c=
288⋅t
(Eq.4.11 Pg. 18)
18000+( )
r
STS-1 2000 Section 4.4.3 Allowable Circumferential Stress

( Dt )
1. 5
1 . 3 E⋅K STS-1 2000 Section 4.4.4 Combined Longitudinal and Circumferential Compressive Stress
S cc =
( F . S )( )
Ls
D P M⋅D
+ (Eq.4.13 Pg. 18)
t 2.8⋅Fy
when ;0≤ ≤
D E
, K=1
A 2 I SECTION
Sbl
+
( )
fc 2
S cc
≤1 . 0

2.8⋅Fy t 10⋅Fy Fy 0.0232⋅E⋅t


when; < ≤ , K=1.68⋅ +0.465−
E D E D Fy⋅D

Page: 14 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

7. Ovalling Stiffener Design [ASME STS-1 2000]

Ovaling Rings are design per STS-1 2000 and AISC 9th.
Consideration should be given to checking the ring sizes based on ambient temperature at the ring (or angle) outer flange.
Stack pressure draft is considered as larger load from below load cases.
. Wind only
. Wind + Negative Pressure(-)
. Positive Pressure(+) only

This calculation procedure is limitted only stack portion above breech duct elevation.

7.1 Stiffener Property Calculation, if the plate ring is used.


Type 1
Minimum corroded wall thickness,tc = 0.3150 in
Emperial Unit Plate Ring
Ring Stiffener Data: 14.0mm thick. x200.0mm depth
element height width dist to cg Area A·y A·y2
stack plate 0.315 5.591 0.157 1.761 0.277 0.044
ring 0.551 7.874 4.252 4.340 18.454 78.464
6.101 18.731 78.508

Minimum corroded wall thickness,tc = 0.00800 m


SI Unit Plate Ring
Ring Stiffener Data: 0.4mm thick. x5.1mm depth
element height width dist to cg Area A·y A·y2
stack plate 0.0080 0.1420 0.0040 0.00114 0.00000 0.000000
ring 0.0140 0.2000 0.1080 0.00280 0.00030 0.000033
0.00394 0.00031 0.000033

7.2 Determine the maximum stiffener spacing for used size, if the plate ring is used.

For Type 1
a) Minimum a moment of inertia
Is+p ≥ qlsD3(F.S.)/(3456E)
ls≤ 3456*E*Is+p / (q*D3*F.S)
≤ 2754.1 in
where:
Is+p = 43.44 in4

Wind velocity pressure, qz = 10.04


(+)Draft Pressure, qd = 52.20
(-)Draft Pressure, qd = 31.73
Applied Design Pressure, q= max.(qz+(-)qd, (+)qd) =
E= 29000000
Fy= 36000
F.S= 1.5
Stack diameter, D= 272.28

b) Minimum stiffener area


As+p ≥ qlsD/(288Sccs)
ls≤ 288*Scc*As+p / (q*D)
≤ 1400.2 in

where:
Sccs = Allowable circumferential stress, stiffener/band of shell plate
Scc= (0.25EIs+p/R2)*(1/F.S.)
= 11327.4 psi
As+p = 6.10 in2

c) Minimum stiffener section modulus


Ss+p ≥ qz*ls*D2(F.S.)/(1830Fy)
ls≤ 1830Fy*Ss+p / (qz*D2*F.S)
≤ 500.8 in
where:
Ss+p = 8.49 in3 =

Maximum Spacing for Plate Ring Stiffener(14.0mm thick. x200.0mm depth)


ls≤ 500.8 in = 12721.4358187428 mm
= 12000 mm

Page: 15 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

7.3 Stiffener Property Calculation, if the angle ring is used.


Type 2
Minimum corroded wall thickness,tc = 0.3150 in
Emperial Unit Angle Ring
Ring Stiffener Data: 8L130x130x12
element height width dist to cg Area A·y A·y2
stack plate 0.315 5.512 0.157 1.736 0.273 0.043
ring 4.000 4.613 18.451 73.805
6.349 18.725 73.848

Minimum corroded wall thickness,tc = 0.00800 m


Emperial Unit Angle Ring
Ring Stiffener Data: 14
element height width dist to cg Area A·y A·y2
stack plate 0.008 0.140 0.004 0.001 0.000 0.0000000
ring 0.136 0.004 0.001 0.0000746
0.005 0.001 0.0000746

7.4 Determine the maximum stiffener spacing for used size, if the angle ring is used.
For Type 2
a) Minimum a moment of inertia
Is+p ≥ qlsD3(F.S.)/(3456E)
ls≤ 3456*E*Is+p / (q*D3*F.S)
≤ 1893.0 in = 48.1 m
where:
Is+p = 29.86 in4

Wind velocity pressure, qz = 10.04


(+)Draft Pressure, qd = 255.0
(-)Draft Pressure, qd = 155.0
Applied Design Pressure, q= max.(qz+(-)qd, (+)qd) =
E= 29000000
Fy= 36000
F.S= 1.5
Stack diameter, D= 272.3

b) Minimum stiffener area


As+p ≥ qlsD/(288Sccs)
ls≤ 288*Scc*As+p / (q*D)
≤ 1001.5 in

where:
Sccs = Allowable circumferential stress, stiffener/band of shell plate
Scc= (0.25EIs+p/R2)*(1/F.S.)
= 7786.0 psi
As+p = 6.35 in2 = 0.004096

c) Minimum stiffener section modulus


Ss+p ≥ qz*ls*D2(F.S.)/(1830Fy)
ls≤ 1830Fy*Ss+p / (qz*D2*F.S)
≤ 597.5 in
where:
Ss+p = 10.12 in3 = 0.000165894350520051

Maximum Spacing for Angle Ring Stiffener(8)


ls≤ 597.5 in = 15176.2 mm
= 15000 mm

Page: 16 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

thk = 0.551 in
depth = 7.874 in
Icg NA= 3.07 in
0.015 INA = 43.44 in4
22.423 outfb = 5.12 in
22.438 Sx-x = 8.49 in3

thk = 0.0140 m
depth = 0.2000 m
Icg NA= 0.0779837 m
0.0000000 INA = 0.0000181 m4
0.0000093 outfb = 0.1300163 m
0.0000093 Sx-x = 0.0001391 m3

SI Unit
(Eq.4.14 Pg.19)

ls≤ 70.0 m

Is+p = 0.000018 m4

lbf/ft2 qz = 480.6 N/m2


lbf/ft2 255.0 mmWG (+)qd = 2.50 kN/m2
lbf/ft2 155.0 mmWG (-)qd = 1.52 kN/m2
52.20 lbf/ft2 q= 2.50 kN/m2
psi (@ambient temp.) E= 199947.953 Mpa
psi (@ambient temp.) Fy= 248.211252 Mpa
F.S= 1.5
in D= 6.916 m

ls≤ 35.6 m

Scc=

As+p = 0.003936 m2

ls≤ 12.7 m

Ss+p = 0.00013906051 m3

(Round down)

Page: 17 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

Icg NA= 2.95 in


0.014 INA = 29.86 in4
11.220 outfb = 2.48 in
11.234 Sx-x = 10.12 in3

Icg NA= 0.1071803 m


0.0000000 INA = 0.0000269 m4
0.0000117 outfb = 0.0758197 m
0.0000117 Sx-x = 0.0002512 m3

SI Unit
(Eq.4.14 Pg.19)

ls≤ 48.1 m

Is+p = 0.000012 m4

lbf/ft2 480.592 N/m2 qz = 480.6 N/m2


mmWG = 52.20 lbf/ft2 (+)qd = 12.21 kN/m2
mmWG = 31.73 lbf/ft2 (-)qd = 7.42 kN/m2
52.20 lbf/ft2 q= 2.50 kN/m2
psi (@ambient temp.) E= 199947.953 Mpa
psi (@ambient temp.) Fy= 248.211252 Mpa
F.S= 1.5
in D= 6.916 m

ls≤ 25.4 m

Scc=

m2 As+p = 0.004096 m2

ls≤ 15.2 m

m3 Ss+p = 0.00016589435 m3

(Round down)

Page: 18 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B
8. Calculation Reinforcement for Breech Opening
Design Philosophy of Breech Opening
From a functional point of view, steel stacks have to resist the effects of wind and of their own weight. In case of steel stacks the effects of the wind predominate by a
comparison of the influence of their own weight.
The self supporting type acts as a column resisting its own weight, acting vertically, and the overturning effect of wind, the base only fixed. In other words, it is cantilever
subjected to a relatively large overturning moment and relatively small vertical load.

Near the base of stack a relatively wide breech opening or flue inlet is cut. As in the case of the breech opening, any opening of this nature should be adequately reinforced.

This breech opening weakens the wall of the stack considerably and some forms of compensation are required to take the loading and provide safely against local buckling.

In order to avoid eccentric loading and a change in the direction of the stress, it is necessary to keep the neutral axis throughout the compensated cross-section at breech
opening.

8.1 Design Load Combination


Case 1: Down load for base plate design
Dead(Uncorroded) +Live load + Wind

DESIGN

8.2 Design of Stiffeners at Breech Opening(from: Tubular Steel Structures - Theory and Design)
1) Design Data
Bottom Elevation= 16.53 ft = 5.038 m Wind Mom. at Top of Breech = Mw = 1737.2 kip-ft 2356.1 kN-m
Top Elevation= 79.55 ft = 24.247 m Wind Mom. at Bot. of Breech = Mwb = 3929.7 kip-ft 5329.9 kN-m
Breech Width= 27.49 ft = 8.38 m Shell Thick. at Top of Breech,Thku= 0.394 in 0.0100 m(corroded)
Breech Height= 63.02 ft = 19.209 m Shell Thick. at Bottom of Breech,ThkL= 0.551 in 0.0140 m(corroded)
Dead + Live load above Breech Opening = 352.4 kip 1568.3 kN

SI Unit
Stiffener SizeBH425X425
= 98
Stiff wt = 12250.30 lb 54.49 kN
Area = 57.118 in² 0.0369 m2
depth = 16.73 in 0.4250 m
flg width = 16.73 in 0.4250 m
tf= 1.378 in 0.0350 m
tw= 0.787 in 0.0200 m
Ix = 2904.26 in4 0.00121 m4
Iy = 1076.46 in4 0.00045 m4
wt/ft = 194.38 lb/ft 2.837 kN/m
SI Unit
Built-up Beam Property y Aera A*y I=A*y2 Ig Ix= 5808.53 in4 Ix= 0.002418 m4
Beam1 0 57.12 0 0 2904.26 N/A= 0.0 N/A= 0.000 m
Beam1 0 57.12 0 0 2904.26 outfb= 8.37 in outfb= 0.213 m
114.24 0 5808.53 rx= 7.13 in rx= 0.181 m
Sx= 694.29 in3 Sx= 0.011377 m3

x Aera M=A*x I=A*x2 Ig Iy= 10148.51 in4 Iy= 0.004224 m4


Beam1 8.37 57.12 477.85 3997.79 1076.46 N/A= 0.0 N/A= 0.000 m
Beam1 -8.37 57.12 -477.85 3997.79 1076.46 outfb= 16.73 in outfb= 0.425 m
114.24 0.00 10148.51 ry= 9.43 in ry= 0.239 m
Sy= 606.52 in3 Sy= 0.009939 m3

Stack Opening Data

SI Unit
Stack ID= 271.65 in Stack ID= 6.900 m
Thku= 0.394 in Thku= 0.0100 m(corr.)
ThkL= 0.551 in ThkL= 0.0140 m(corr.)
R = 135.83 in R= 3.450 m
α1 = 0.73 radians α1 = 42.0 º
d = 88.58 in d= 2250 mm
d1 = 106.30 in d1 = 2700 mm

2) Stack Properties at Breech Opening


Breech Opening Angle from Center of Stack = 2·α1
α1 = 0.73304 radians = 42.00 º

Area Replacement - Vertical Stiffener Area ≥ Shell opening area


Dm=stack ID + ThkL= 272.20 in Dm= 6.914 m
Arem = π·Dm·ThkL·2·α1/360 = 109.98 in² Arem= 0.0709552 m2
Astiff = 228.47 in² --- O.K Astiff = 0.1474 m2

Moment of Inertia Replacement - Inew ≥ Iorig


Stack Moment of Inertia = Iorig = 4365590.2 in4 (at bottom of breech) Iorig = 1.817096 m4

Stack Moment of Inertia at Breech = Inem = Iorig - Irem + Istiff


Irem = R³·(α1 + sin(2α1)/2)·ThkL
= 1699265.4 in4 Irem = 0.707288 m4
Istiff = 2 *Asd²
= 1792782.7 in4 Istiff = 0.746213 m4
Inew = 4459107.5 in4 --- O.K Inew = 1.856021 m4

Page: 19 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B
Section Modulus Check - Snew ≥ Sorig
Stack Sect. Modulus = Sorig = 32011.0 in³ Sorig = 0.013324 m3

Stack Sect. Modulus at Breech = Snew =Inew/d3


Inew= 4459107.5 in4 Inew = 1.856021 m4
d1= 106.3 in d1= 2.7 m

Snew = 41948.6 in3 --- O.K Snew = 0.017460 m3

3) Vertical Stiffener Design at Breech Opening

Stiffener Loads
Dead Load on one Stiffener = G = α1º/360º × Dead Load Above Breech
G = 41.12 kips/each G= 182.90 kN

Wind Axial Load on one Stiffener


4⋅Mw
Pw= ⋅π⋅Dm⋅t⋅(α 1 /360 )
π⋅D 2⋅t
Pw = 35.71 kips (Mw at Top of breech) Pw = 158.8 kN
Pwb = 80.68 kips (Mwb at Bottom of breech) Pwb = 358.9 kN

Eccentric Moment on one Stiffener = Me = (G+Pw)·e - (Meb at Bottom)


e = ½ plate thk + ½ stiffener depth
e= 8.56 in e= 0.2175 m
eb = 8.64 in eb = 0.2195 m
Me = 657.86 kip-in Me = 74.3 kN-m
Meb = 1052.56 kip-in Meb = 118.9 kN-m

Design Loads
Axial Load = G + Pwb + Stiff wt = 134.1 kips Axial Load = 596.3 kN
Momentx-x = Meb = 1052.6 kip-in Meb = 118.9 kN-m

Stiffener & Plate Combined Properties - Tubular Steel Structures

Major Axis Minor Axis


Ix-x = 5808.5 in4 0.00242 m4 Iy-y = 10148.5 in4 0.00422 m4
rx-x = 7.1 in 0.18112 m ry-y = 9.4 in 0.23941 m
NA = 0.0 in 0.00000 m NA = 0.0 in 0.00000 m
Sx = 694.3 in³ 0.01138 m3 Sy = 606.5 in³ 0.00994 m3
Area= 114.2 in2 0.07370 m2 0.00000 m2

Stresses

Combined Axial Stress fa = 1.173 ksi fa = 8.1 Mpa


Bending Stress = fbx-x = 1.516 ksi fbx-x = 10.5 Mpa

Allowable Stresses
AISC Allowable Compression Stress (E-2)

# of ovaling rings= 0
Cc= 133.0 K=1
Major Axis Minor Axis
Lx= 756.3 in 19.2 m Ly= 756.3 in 19.2 m
KLx/rx = 106.1 KyLy/ryy= 80.2
Fa (E2-1)x= 11.09 ksi 76.5 Mpa Fa (E2-1)y= 13.56 ksi 93.5 Mpa
Fa (E2-2)x= 12.69 ksi 87.5 Mpa Fa (E2-2)y= 22.17 ksi 152.8 Mpa
Fax= 11.09 ksi 76.5 Mpa Fay= 13.56 ksi 93.5 Mpa

Allowable axial stress Fa = 11.09 ksi fa = 76.5 Mpa

AISC Allowable Bending Stress (F1)


Cb= 1.00 L/rt= 81.34
Unb. Len L = 756.3 in 19.209 m d/Af= 0.336
rt= [tf*bf^3/12/Af]0.5 Fb (F1-6,7)= 16.48 ksi 113.6 Mpa
= 9.30 in 0.236 m Fb (F1-8)= 18.56 ksi 127.9 Mpa

Allowable Bending Stress Fbx = 18.56 ksi Fbx = 127.9 Mpa

Stress Ratio Combined Stresses - AISC (H1)

H1-1 = 0.20 ---- O.K H1-1 = 0.20 ---- O.K


H1-2 = 0.14 ---- O.K H1-2 = 0.14 ---- O.K
H1-3 = 0.19 ---- O.K H1-3 = 0.19 ---- O.K
where; where;
Fex= 12.69 ksi Fex= 87.48 Mpa
Cmx = 1 Cmx = 1

Page: 20 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B
4) Ring Stiffener Design at Breech Opening
Ring Girder Loads
Dead + Live load above Breech Opening = 352.44 kip SI Unit
Gtot = 352.44 kips Gtot = 1567.7 kN

Uniform Load = w = w1 + w2 = Gtot/(2·π·R) + Mw/(π·R2)


Upper Ring Girder Load w1= 72.3 kN/m
w1 = 0.413 kip/in w2 = 0.360 kip/in w2= 63.0 kN/m
w= 0.773 kip/in w =w1+w2= 135.3 kN/m

Lower Ring Girder Load w1b= 72.3 kN/m


w1b = 0.413 kip/in w2b = 0.814 kip/in w2b= 142.5 kN/m
wb = 1.227 kip/in wb =w1b+w2b= 214.8 kN/m

Properties Based on Shell PlateThickness - corrosion allowance.


Allowable Stresses increased by 1/3 (per AISC A4.4 / ASME-STS-1 4.6)
Length of Opening = L = π·D x 2*α1/360+flange width = 216.87 in L= 5.509 m

4.1) Upper Ring Girder


Loads
Uniform Load = w = 0.773 kip/in w= 135.3 kN/m
Mu = w·L²/12 = 3028 kip-in Mu= 342.2 kN-m
Vu = w·L/2 = 83.8 kips Vu= 372.7 kN

Properties
Shell Pl Thku = 0.394 in Thku = 0.0100 m
Ruwidth= 17.717 in(upper ring plate width) Ruwidth= 0.4500 m
Ruthk= 0.709 in(upper ring plate thickness) Ruthk= 0.0180 m
Ruspcg = 15.748 in(spacing between stiffeners) Ruspcg = 0.4000 m
Su = 494.5 in³(Considering corrosion allowance) Su = 0.00810 m3

Bending Stresses
Fb(F1-8)= 18.56 ksi Fb(F1-8)= 127.94 Mpa
App B5.a Fb = .6·Fy·Qs= 14.85 ksi 0.6·Fy·Qs= 102.40 Mpa
4/3·Fb = 19.80 ksi(≤0.6Fy) 4/3·Fb = 136.53 Mpa
Bending Stress = fb = 6.12 ksi fb = 42.22 Mpa

where; AISC A-B5-2a (pg 5-98)


b/t= 25.0
Qs= 0.80
h/tw = 40.0
kc= 1.00

Stress ratio 0.31 ---- O.K Stress ratio= 0.31 ---- O.K

Shear Stresses
4/3·Fv = 16.49 ksi 4/3·Fv = 113.72 Mpa
fv = 6.47 ksi fv = 44.58 Mpa

where;
h/tw = 40.0
a/h= 13.77
kv= 5.36
Cv = 1.98

Stress ratio 0.39 ---- O.K Stress ratio= 0.39 ---- O.K

4.2) Lower Ring Girder


Loads
Uniform Load = w = 1.227 kip/in wb= 214.8 kN/m
ML = w·L²/12 = 4808 kip-in ML= 543.2 kN-m
VL = w·L/2 = 133.0 kips VL= 591.7 kN

Properties
Shell Pl ThkL = 0.551 in Thku = 0.0140 m
RLwidth= 17.717 in(upper ring plate width) Ruwidth= 0.4500 m
RLthk= 0.709 in(upper ring plate thickness) Ruthk= 0.0180 m
RLspcg= 17.717 in(spacing between stiffeners) Ruspcg = 0.4500 m
SL = 612.8 in³(Considering corrosion allowance) Su = 0.01004 m3

Allowable Bending Stresses


Fb(F1-8)= 18.56 ksi Fb(F1-8)= 127.94 Mpa
App B5.a Fb = .6·Fy·Qs= 14.85 ksi 0.6·Fy·Qs= 102.40 Mpa
4/3·Fb = 19.80 ksi(≤0.6Fy) 4/3·Fb = 136.53 Mpa
Bending Stress = fb = 7.84 ksi fb = 54.09 Mpa

where; AISC A-B5-2a (pg 5-98)


b/t= 25.0
Qs= 0.80
h/tw = 32.1
kc= 1.00

Stress ratio 0.40 ---- O.K Stress ratio= 0.40 ---- O.K

Page: 21 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B
Shear Stresses

4/3·Fv = 16.49 ksi 4/3·Fv = 113.72 Mpa


fv = 6.55 ksi fv = 45.15 Mpa

where;
h/tw= 32.1
a/h= 12.24
kv= 5.37
Cv = 2.46

Stress ratio 0.40 ---- O.K Stress ratio= 0.40 ---- O.K

4.3) Upper Ring Girder Property at opening


SI Unit
Rwid Thick. width y A M=A*y I Ig Ix-x= 7787.9 in4 Ix-x= 0.003242 m4
th 1 0.709 17.717 0.0 12.6 0.0 0.0 0.5 NA= 15.7 in NA= 0.400 m
2 0.709 17.717 15.7 12.6 197.7 3113.7 0.5 outfb = 15.7 in outfb = 0.400 m
3 0.709 17.717 31.5 12.6 395.4 12454.6 0.5 Sx-x= 494.5 in3 Sx-x= 0.008104 m3
4 0.394 36.220 15.7 14.3 224.6 3536.5 1559.0
Rspc Total 51.9 817.7 19104.8 1560.6
g

Rspc
g

4.4) Lower Ring Girder Property at opening


SI Unit
Rwid Thick. width y A M=A*y I Ig Ix-x= 10857.5 in4 Ix-x= 0.004519 m4
th 1 0.709 17.717 0.0 12.6 0.0 0.0 0.5 NA= 17.7 in NA= 0.450 m
2 0.709 17.717 17.7 12.6 222.4 3940.7 0.5 outfb = 17.7 in outfb = 0.450 m
3 0.709 17.717 35.4 12.6 444.9 15762.9 0.5 Sx-x= 612.8 in3 Sx-x= 0.010043 m3
4 0.551 40.157 17.7 22.1 392.1 6947.3 2974.5
Rspc Total 59.8 1059.4 26650.9 2976.1
g

Rspc
g

Page: 22 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B
9. Calculation Anchor Bolt and Base Ring

9.1 Design Load Combination


Case 1: Up lift for anchor bolt design
Dead(Corroded) + Wind

Case 2: Down load for base plate design


Dead(Uncorroded) +Live load + Wind

F
B olt
Spcg th
k
DESIGN

9.2 Anchor Bolt Design tu e


1) Applied Load
Wind Moment at Base, Mb = 4259.0 kip-ft 5776.51 kN-m
Wind Shear at Base, Vb = 42.3 kip 188.081 kN
Shell Corroded Weight at Base, Wb = 501.1 kip 2229.99 kN S tiffener Spcg F
2) Anchor Bolt Selection

Anchor Bolt Material: A307 SI Unit


N = 60 (Bolt Q'ty)
# stiff.= 60
bolt spcg= 14.95 in bolt spcg= 0.380 m
e = 6.622 in e = 0.168 m
Thickness at Base = 0.6299 in Thickness at Base = 0.016 m
ID = 271.65 in (Stack Inside Diameter) ID = 6.900 m
Dc = 285.53 in (Bolt Circle Dia.) Dc = 7.252 m

F= 4*Mb/(N*Dc) - P/N (Tension Load per a bolt))


= 2.86 kips F= 12.7 kN

Ar = F/Ft (Required Bolt Area)


= 0.14 in² Ar = 0.00009 m2

Ft = 0.43·Fu-1.8·fv < 0.33·Fu (Allowable Tension Stress)


= 19.8 ksi Ft = 136.5 Mpa

Dr = √ 4⋅Ar/π
0.429 in
(Required Anchor Bolt Diameter)
Dr = 0.011 m

Used Dia. 1.654 in Ø (2.15 in²) Used Dia. 0.042 m Ø (0.0014 m²)
Ratio=0.260--- O.K Ratio=0.260--- O.K

3) Anchor Bolt Stress Check

Tensile Stress - ft = F/Bolt Area


Shear Stress - fv = Vw/(N·Bolt Area)
Bending Stress - fb = (Vw·(Grout Thk+½·Ring Thk))/(N·Bolt Section Modulus)

Bolt Loads
F= 2.9 kip (Tension Load per a bolt)) SI Unit F= 12.7 kN
Vw =Vb/N = 0.7 kip (Shear Load per a bolt)) Vw =Vb/N = 3.1 kN
Bolt Properties
Number of Bolts - N = 60
Bolt Diameter = 1.654 in Bolt Diameter = 0.042 m
Bolt Area = 2.15 in² Bolt Area = 0.00139 m2
Bolt Section Modulus - S = 0.444 in³ S= 0.0000073 m3
Anchor Bolt Material = A307 [Fu=60ksi]
Base Ring Data
Ring Thickness = 1.57 in Ring Thickness = 0.040 m
Grout Thickness = 1.97 in Grout Thickness = 0.050 m
Calculated Stresses
ft = 1.33 ksi ft = 9.2 Mpa
fv = 0.33 ksi fv = 2.3 Mpa
fb = 3.12 ksi fb = 21.5 Mpa
Allowable Stress Calculations
AISC Table J3.3
Ft = 0.43·Fu-1.8·fv < 0.33·Fu = 19.8 ksi Ft = 136.5 Mpa

AISC Section H2 AISC Section H2


ft/Ft + fb/Ft = 0.23 …OK ft/Ft + fb/Ft = 0.23 …OK

4) Anchor Bolt Embedded Length

Page: 23 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

SI Unit
bolt spcg, s = 14.95 in bolt spcg, s = 0.380 m
Embedded length, L= r = 12*D = 19.84252 in L= r = 0.504 m
But Used L= 29.76378 in ---- O.K But Used L= 0.756 m

√ (2)
2
c= 2∗ r 2 − s c= 0.934 m

= 36.8 in

b= r− √ 4⋅r2−c 2/2 b= 0.314 m


= 12.37 in

y= 2∗Cos−1
( s/2r ) y= 135.7 degree

= 135.7 degree

Area 1= 658.0 in2 Area 1= 0.424 m2


Effective Area, Ae= 579.0 in2 Effective Area, Ae= 0.374 m2

Beta (ß) = 0.65 Beta (ß) = 0.65


fc' = 3000 psi fc' = 20.7 Mpa
F= 2.9 kip F= 12.7 kN
Up = 4·ß·(f'c)^0.5·Ae = 82.4 kip Up = 366.74 kN
Up > F(=2.9kip) --- O.K Up > F(=12.7kN) --- O.K

9.3 Base Ring Design


1) Applied Load
Wind Moment at Base, Mb = 4259.0 kip-ft 5776.5 kN-m
Wind Shear at Base, Vb = 42.3 kip 188.1 kN
Shell Corroded Weight at Base, Wb = 501.1 kip 2230.0 kN (Corroded shell weight + platform w't + duct w't)
Shell uncorroded Weight at Base, Wd = 501.1 kip 2230.0 kN (Uncorroded shell weight + platform w't + duct w't+Live)

F
Bolt
Spcg th
k

tu e

Stiffener Spcg F

2) Base Ring subjected to Stack Overturning Moment - Tensile loads


Top Ring Check
Top Ring Bending Moment at Anchor Bolt Nut - M = F·Stiffener Spcg/8
(Concentrated Load with Fixed End over Stiffener)
SI Unit
Top ring thick., tu= 1.378 in Top ring thick., tu= 0.035 m
Top ring depth., du= 15.748 in Top ring depth., du= 0.400 m
Stiffener Q'ty per bolt = 1
Stiffener thick, ts= 0.591 in Stiffener thick, ts= 0.015 m
Stiffener depth, ds= 15.748 in Stiffener depth, ds= 0.400 m
Stiffener height, hs= 17.717 in Stiffener height, hs= 0.450 m

F= 2.86 kip F= 12.7 kN


e= 6.62 in e= 0.168 m
Stiffener Spcg,s = 14.95 in Stiffener Spcg,s = 0.380 m
M= 5.35 kip-in M= 0.6 kN-m
Sring = 4.98 in³ Sring = 0.000082 m3
fb =M/S = 1.07 ksi fb =M/S = 7.4 Mpa
Fy= 30.93 ksi Fy= 213.2 Mpa
Fb allow = 0.75·Fy = 23.19 ksi Fb = 0.75·Fy = 159.9 Mpa

Page: 24 of 35
Doosan Date: 2006.05.18
HRSG Design Team
Project Name:CAMAU CCPP HRSG
Doc. No.:CM1-L1-M-HNE.01-204100
Project Code:T05157 Rev.: B

fb/Fb= 0.046 ---- O.K fb/Fb= 0.046 ---- O.K

Stiffener Check( Acting as a column)


Fy= 36.0 ksi (@ambient temp.) Fy= 248.2 Mpa
E= 29000.0 ksi (@ambient temp.) E= 199948.0 Mpa
Load/stiffener , Pt = F/No. stiff. per bolt = 2.9 kip Pt = 12.7 kN
fa = Pt/Area = 0.31 ksi fa = 2.1 Mpa
r = (I/A)1/2 = 0.170 in r= 0.004 m
ℓ/r = hs/r = 92.4 ℓ/r = hs/r = 92.4
Cc = 126.1 Cc = 126.1
Fa = 13.9 ksi Fa = 96.0 Mpa
fa/Fa= 0.022 ---- O.K fa/Fa= 0.022 ---- O.K

Stiffener Check (Acting as Beam)


Moment acting on Stiffener , Ms = F·e/(No. of stiffener per bolt)
Ms = 19.0 kip-in Ms = 2.1 kN-m
Ss = 24.4095 in³ Ss = 0.000400 m3
--> Min. (stiff. thick. x stiff. depth^2)/6 , stiff. thick. x stiff. height^2)/6
fb = 0.78 ksi fb = 5.4 Mpa
d/t for compact section = 15.8 (=95/Fy^0.5 -- AISC ASD 9th Table B5.1) d/t for comp. sec. = 15.8
d/t = 26.67 d/t = 26.67
Fb = 21.6 ksi --- 0.60*Fy Fb = 148.9 Mpa
fb/Fb= 0.036 ---- O.K fb/Fb= 0.036 ---- O.K

3) Base Ring subjected to Stack Overturning Moment - Compressive loads

Lower ring thick., tb= 1.575 in Lower ring thick., tb= 0.040 m
Lower ring depth., db= 15.7 in db= 0.400 m
ID= 271.65 in (Stack Inside Diameter) ID= 6.900 m
Dm=ID-2"= 269.685 in Dm=ID-2"= 6.850 m

Average Bearing Pressure = fp=[4·Mb/(π·Dm²) + W/(π·Dm)]/Lower Ring Depth


fp = 94.4 psi fp = 0.65 Mpa

Allowable Bearing Strength=fcc=0.35*f'c


fcc= 1050.0 psi fcc= 7.24 Mpa
where; f'c= 3000 psi (Concrete Compressive Strength) where; f'c= 20.68 Mpa

ts

L owe r R in g

G rout
B earing W idth

Bearing Pressure under stiffener=fcs=fp*boltspacing/(Bearing Width*No. Stiff.)


Bearing Width = BW = ts + 2*Lwr Ring Thick + (2*weld=3/4")

BW = 4.490157 in BW = 0.114 m
Bolt Spcg = 14.95 in Bolt Spcg = 0.380 m

fcs = 235.7 psi fcc= 1.62 Mpa


fcs/fcc= 0.224 ---- O.K fcs/fcc= 0.224 ---- O.K

Stiffener Check( Acting as a column)


Load/stiffener=Pc=fp*Lower Ring Depth*BW/No.Stiff. Per Bolt
Pc = 6.67 kips Pc = 29.7 kN
fa=Pc/Area= 0.72 ksi fa=Pc/Area= 4.9 Mpa
Fa = 13.9 ksi…OK Fa = 96.0 Mpa
fa/Fa= 0.052 ---- O.K fa/Fa= 0.052 ---- O.K

Required Base Plate Thicknes using AISC criteria , t p = 2·(½·stiff. Spcg)·(fp/Fy)^0.5

tp(req)= 0.765 in tp(req)= 0.019 m


tb(used)= 1.575 in ---- O.K tb(used)= 0.040 m ---- O.K

Page: 25 of 35
Doosan
Date: 2006.05.18
HRSG Design Team
Doc. No.:CM1-L1-M-HNE.01-204100
Project Name:CAMAU CCPP HRSG
Rev.: B
Project Code:T05157

10. Stack Foundation Load

All loads are considered 10% safety margin for unexpected situation during construction.

Load Case SI unit English unit


Dead Load 2519.89 kn 566.29 kips
Live Load 343.31 kn 77.15 kips
Wind Load Shear Load 216.29 kn 48.61 kips
Moment 6931.82 kn-m 5105.64 kips-ft
Seismic Load Shear Load 184.60 kn 41.44 kips
Moment 7144.76 kn-m 5262.48 kips-ft

Page: 26 of 35
TRANSITION DUCT WEIGHT APPROXIMATION

Attached to Stack qty Piece Unit Wt height width/len weight


kg/m or kg/m2 m m kg
Side Walls
V-Beam connecting Plat 2 0.015 117.75 19.21 0.25 1131
Sloped Wall 2 0.006 47.10 19.21 3.20 5790
Straight piece 2 0.006 47.10 19.21 0.20 362
Wall Stiffeners 30 L100x7 10.70 3.40 1091
Exp Jt Channel 2 C200x80 24.60 19.21 945
9320
Top and Bottom
Plate 2 0.006 47.10 8.38 789
Wall 2 0.006 47.10 3.00 8.38 2368
Channel Stiffeners 28 C200x80 24.60 1.50 1033
Exp Jt Channel 2 C200x80 24.60 8.38 412
4603
Beam Struts
horizontal 2 H200x100 21.30 8.4 357
Vertical 2 H100x100 17.20 6.1 208
Diagonal 4 H100x100 17.20 7.5 513
1078
Total = 15000

Reinforcing Material
kg
[Channels]

Dimensions and Sectional Properties


KS D 3503, 3515/3502
Nominal Standard Sectional Sectional Unit Center of Moment of Radius of Modulus of

Size Dimension Area Weight Gravity Inertia Gyration Section

(mm) (mm) (cm²) (kg/m) (cm) ( cm⁴) (cm) (cm³)

H B t₁ t₂ r₁ r₂ A W Cx Cy Ix Iy ix iy Zx Zy

1 C75x40x5x7 75 40 5 7 8 4 8.818 6.92 0 1.28 75.3 12.2 2.92 1.17 20.1 4.47

2 C100x50x5x7.5 100 50 5 7.5 8 4 11.92 9.36 0 1.54 188 26 3.97 1.48 37.6 7.52 1.85 0.62 1.36
3 C125x65x6x8 125 65 6 8 8 4 17.11 13.4 0 1.9 424 61.8 4.98 1.9 67.8 13.4 2.65 1.48 1.81
4 C150x75x6.5x10 150 75 6.5 10 10 5 23.71 18.6 0 2.28 861 117 6.03 2.22 115 22.4 3.68 2.81 2.06
5 C200x80x7.5x11 200 80 7.5 11 12 6 31.33 24.6 0 2.21 1950 168 7.88 2.32 195 29.1

6 C200x90x8x13.5 200 90 8 13.5 14 7 38.65 30.3 0 2.74 2490 277 8.02 2.68 249 44.2

7 C250x90x9x13 250 90 9 13 14 7 44.07 34.6 0 2.4 4180 294 9.74 2.58 334 44.5

8 C300x90x9x13 300 90 9 13 14 7 48.57 38.1 0 2.22 6440 309 11.5 2.52 429 45.7

9 C380x100x10.5x16 380 100 10.5 16 18 9 69.69 54.5 0 2.41 14500 535 14.5 2.78 763 70.5

10 C380x100x13x20 380 100 13 20 24 12 85.71 67.3 0 2.54 17600 655 14.3 2.76 926 87.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
[Channels]

Dimensions and Sectional Properties


KS D 3503, 3515/3502
Nominal Standard Sectional Sectional Unit Center of Moment of Radius of Modulus of

Size Dimension Area Weight Gravity Inertia Gyration Section

(mm) (mm) (cm²) (kg/m) (cm) ( cm⁴) (cm) (cm³)


in2 in4 in

H B t₁ t₂ r₁ r₂ A W Cx=Cy Ix=Iy ix=iy Zx=Zy A Ix=Iy Cx=Cy

1 L100x100x7 100 100 7 7 10 5 13.6 10.7 2.7 129.0 3.1 17.7 2.11 3.10 2.87 100×100

2 L100x100x8 100 100 8 8 10 8 15.4 12.1 2.8 144.0 3.1 19.9 2.38 3.46 2.85 100×100

3 L100x100x10 100 100 10 10 10 7 19.0 14.9 2.8 175.0 3.0 24.4 2.95 4.20 2.83 100×100

4 L100x100x13 100 100 13 13 10 7 24.3 19.1 2.9 220.0 3.0 31.1 3.77 5.29 2.78 100×100

5 L120x120x8 120 120 8 8 12 5 18.8 14.7 3.2 258.0 3.7 29.5 2.91 6.20 3.45 120×120

6 L130x130x9 130 130 9 9 12 6 22.7 17.9 3.5 366.0 4.0 38.7 3.52 8.79 3.73 130×130

7 L130x130x10 130 130 10 10 12 6 25.2 19.8 3.6 403.0 4.0 42.8 3.90 9.68 3.71 130×130

8 L130x130x12 130 130 12 12 12 8.5 29.8 23.4 3.6 467.0 4.0 49.9 4.61 11.22 3.69 130×130

9 L130x130x15 130 130 15 15 12 8.5 36.8 28.8 3.8 568.0 3.9 61.5 5.70 13.65 3.64 130×130

10 L150x150x10 150 150 10 10 14 7 29.2 22.9 4.1 627.0 4.6 57.3 4.53 15.06 4.31 150×150

11 L150x150x12 150 150 12 12 14 7 34.8 27.3 4.1 740.0 4.6 68.0 5.39 17.78 4.28 150×150

12 L150x150x15 150 150 15 15 14 10 42.7 33.6 4.2 888.0 4.6 82.6 6.62 21.33 4.24 150×150

13 L150x150x19 150 150 19 19 14 10 53.4 41.9 4.4 1,090.0 4.5 103.0 8.27 26.19 4.17 150×150

14 L175x175x12 175 175 12 12 15 11 40.5 31.8 4.7 1,170.0 5.4 91.8 6.28 28.11 5.03 175×175

15 L175x175x15 175 175 15 15 15 11 50.2 39.4 4.9 1,440.0 5.4 114.0 7.78 34.60 4.98 175×175

16 L200x200x15 200 200 15 15 17 12 57.8 45.3 5.5 2,180.0 6.1 150.0 8.95 52.37 5.72 200×200

17 L200x200x20 200 200 20 20 17 12 76.0 59.7 5.7 2,820.0 6.1 197.0 11.78 67.75 5.64 200×200

18 L200x200x25 200 200 25 25 17 12 93.8 73.6 5.9 3,420.0 6.0 242.0 14.53 82.17 5.57 200×200
19 L250x250x25 250 250 25 25 24 12 119.4 93.7 7.1 6,950.0 7.6 388.0 18.51 ### 7.05 250×250

20 L250x250x35 250 250 35 35 24 18 162.6 128.0 7.5 9,110.0 7.5 519.0 25.20 ### 6.91 250×250
Table(Beam)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Size Area depth web thk flg width flg thk T k k1 rt d/Af Ix Sx rx Iy Sy ry wt/ft
inch
H100X50 1.84 3.94 0.20 1.97 0.28 0.83 1.28 1.10 0.57 7.26 4.502303 2.28839 1.566929 0.353169 0.36004 0.440945 6.250665
H100X100 3.39 3.94 0.24 3.94 0.31 0.68 1.31 1.12 1.14 3.18 9.187197 4.668316 1.645669 3.212155 1.629334 0.972441 11.55116
H125X60 2.61 4.92 0.24 2.36 0.31 1.66 1.31 1.12 0.68 6.61 9.91756 4.027567 1.948819 0.69913 0.59193 0.519685 8.880756
H125X125 4.70 4.92 0.26 4.92 0.35 1.50 1.35 1.13 1.42 2.82 20.35166 8.268717 2.082677 7.048963 2.862014 1.224409 15.9902
H150X75 2.77 5.91 0.20 2.95 0.28 2.80 1.28 1.10 0.85 7.26 16.00071 5.418908 2.405512 1.18684 0.805513 0.653543 9.415644
H148X100 4.16 5.83 0.24 3.94 0.35 2.41 1.35 1.12 1.14 4.18 24.52482 8.415174 2.429134 3.615777 1.836815 0.933071 14.15706
H150X150 6.22 5.91 0.28 5.91 0.39 2.33 1.39 1.14 1.70 2.54 39.42278 13.352 2.515748 13.53093 4.582883 1.476378 21.1731
H175X90 3.57 6.89 0.20 3.54 0.31 3.63 1.31 1.10 1.02 6.17 29.16166 8.463993 2.858268 2.342447 1.324215 0.811024 12.15661
H175X175 7.94 6.89 0.30 6.89 0.43 3.16 1.43 1.15 1.99 2.31 69.26916 20.10732 2.952756 23.62868 6.859069 1.724409 27.01387
H198X99 3.59 7.80 0.18 3.90 0.28 4.69 1.28 1.09 1.13 7.26 37.98368 9.745492 3.251969 2.726848 1.397444 0.870079 12.22649
H200X100 4.21 7.87 0.22 3.94 0.31 4.61 1.31 1.11 1.14 6.35 44.29507 11.25278 3.244094 3.214558 1.635436 0.874016 14.3264
H194X150 6.05 7.64 0.24 5.91 0.35 4.22 1.35 1.12 1.70 3.65 64.59868 16.91578 3.267717 12.17832 4.125205 1.417323 20.57774
H200X200 9.85 7.87 0.31 7.87 0.47 3.98 1.47 1.16 2.27 2.12 113.2711 28.7727 3.389764 38.47139 9.769901 1.976378 33.51249
H200X204 11.09 7.87 0.47 8.03 0.47 3.98 1.47 1.24 2.32 2.08 119.6786 30.39593 3.287402 40.8763 10.17876 1.92126 37.73246
H208X202 12.97 8.19 0.39 7.95 0.63 3.67 1.63 1.20 2.30 1.63 156.8719 38.31071 3.476378 52.86002 13.29097 2.019685 44.14641
H248X124 5.07 9.76 0.20 4.88 0.31 6.50 1.31 1.10 1.41 6.35 84.95754 17.40397 4.094488 6.119192 2.508076 1.098425 17.2367
H250X125 5.84 9.84 0.24 4.92 0.35 6.43 1.35 1.12 1.42 5.64 97.32086 19.7778 4.082677 7.056171 2.868116 1.098425 19.86343
H244X175 8.72 9.61 0.28 6.89 0.43 5.87 1.43 1.14 1.99 3.22 147.0096 30.60951 4.106299 23.64069 6.865171 1.645669 29.66479
H244X252 12.72 9.61 0.43 9.92 0.43 5.87 1.43 1.22 2.86 2.24 211.0509 43.9371 4.074803 70.57852 14.23074 2.354331 43.28495
H248X249 13.13 9.76 0.31 9.80 0.51 5.72 1.51 1.16 2.83 1.95 238.5284 48.86171 4.26378 80.40719 16.40318 2.476378 44.67794
H250X250 14.29 9.84 0.35 9.84 0.55 5.64 1.55 1.18 2.84 1.81 260.2014 52.87097 4.267717 87.64836 17.81283 2.476378 48.62308
H250X255 16.23 9.84 0.55 10.04 0.55 5.64 1.55 1.28 2.90 1.78 275.8417 56.05031 4.122047 93.12127 18.55122 2.397638 55.21712
H298X149 6.32 11.73 0.22 5.87 0.31 8.47 1.31 1.11 1.69 6.35 151.7593 25.86797 4.897638 10.61429 3.618708 1.295276 21.52253
H300X150 7.25 11.81 0.26 5.91 0.35 8.39 1.35 1.13 1.70 5.64 173.1681 29.32191 4.885827 12.18793 4.125205 1.295276 24.67675
H294X200 11.22 11.57 0.31 7.87 0.47 7.69 1.47 1.16 2.27 3.11 272.3125 47.05541 4.925197 38.49781 9.776004 1.854331 38.18066
H298X201 12.92 11.73 0.35 7.91 0.55 7.53 1.55 1.18 2.28 2.69 319.7116 54.50031 4.972441 45.59723 11.52128 1.877953 43.97304
H294X302 16.69 11.57 0.47 11.89 0.47 7.69 1.47 1.24 3.43 2.06 405.0727 69.99423 4.925197 132.4912 22.28587 2.818898 56.79087
H298X299 17.17 11.73 0.35 11.77 0.55 7.53 1.55 1.18 3.40 1.81 452.7481 77.18283 5.133858 149.9238 25.47131 2.952756 58.44728
H300X300A 18.57 11.81 0.39 11.81 0.59 7.45 1.59 1.20 3.41 1.69 490.2657 83.0167 5.137795 162.2631 27.47899 2.956693 63.184
H304X301 20.90 11.97 0.43 11.85 0.67 7.29 1.67 1.22 3.42 1.51 561.6275 93.84842 5.185039 185.7548 31.3479 2.980315 71.11794
H300X305 20.89 11.81 0.59 12.01 0.59 7.45 1.59 1.30 3.47 1.67 517.294 87.59348 4.976378 170.6671 28.42486 2.858268 71.09644
H310X305 25.62 12.20 0.59 12.01 0.79 7.06 1.79 1.30 3.47 1.29 687.7232 112.6987 5.181102 227.472 37.88964 2.980315 87.18542
H310X310 28.02 12.20 0.79 12.20 0.79 7.06 1.79 1.39 3.52 1.27 717.5455 117.5867 5.059055 239.1194 39.18335 2.92126 95.36128
H346X174 8.17 13.62 0.24 6.85 0.35 10.20 1.35 1.12 1.98 5.61 266.496 39.12842 5.712598 19.00866 5.547058 1.527559 27.78999
H350X175 9.79 13.78 0.28 6.89 0.43 10.05 1.43 1.14 1.99 4.62 325.7058 47.27509 5.767717 23.64069 6.865171 1.555118 33.30754
H354X176 11.42 13.94 0.31 6.93 0.51 9.89 1.51 1.16 2.00 3.93 386.6815 55.48889 5.818898 28.4289 8.207694 1.57874 38.86742
H336X249 13.66 13.23 0.31 9.80 0.47 9.34 1.47 1.16 2.83 2.86 444.421 67.19324 5.704724 74.25436 15.14609 2.330709 46.501
H340X250 15.73 13.39 0.35 9.84 0.55 9.18 1.55 1.18 2.84 2.47 520.6358 77.78697 5.751969 87.68439 17.81893 2.362205 53.54795
H338X351 20.96 13.31 0.51 13.82 0.51 9.26 1.51 1.26 3.99 1.88 677.1305 101.7693 5.685039 225.3146 32.61109 3.279528 71.34574
H344X348 22.63 13.54 0.39 13.70 0.63 9.02 1.63 1.20 3.96 1.57 799.7714 118.1054 5.944882 270.1214 39.43354 3.456693 77.01112
H344X354 25.83 13.54 0.63 13.94 0.63 9.02 1.63 1.31 4.02 1.54 848.6721 125.3245 5.732283 284.5701 40.83709 3.318898 87.89838
H350X350 26.95 13.78 0.47 13.78 0.75 8.79 1.75 1.24 3.98 1.34 967.9495 140.4889 5.992126 326.3665 47.37273 3.480315 91.71786
H350X357 30.75 13.78 0.75 14.06 0.75 8.79 1.75 1.37 4.06 1.31 1028.036 149.2092 5.783465 346.7158 49.3377 3.358268 104.6412
H356X352 31.31 14.02 0.55 13.86 0.87 8.55 1.87 1.28 4.00 1.17 1143.191 163.1287 6.043307 384.4616 55.48279 3.503937 106.5509
H396X199 11.18 15.59 0.28 7.83 0.43 11.86 1.43 1.14 2.26 4.59 480.8671 61.6889 6.555118 34.7547 8.872852 1.76378 38.06307
H400X200 13.04 15.75 0.31 7.87 0.51 11.70 1.51 1.16 2.27 3.91 569.414 72.31314 6.610236 41.70276 10.59372 1.787402 44.37152
H404X201 14.90 15.91 0.35 7.91 0.59 11.54 1.59 1.18 2.28 3.40 660.2673 83.0228 6.65748 48.85503 12.3451 1.811024 50.72298
H386X299 18.61 15.20 0.35 11.77 0.55 10.99 1.55 1.18 3.40 2.34 808.9082 106.4559 6.590551 149.9646 25.47741 2.838583 63.3493
H390X300 21.07 15.35 0.39 11.81 0.63 10.83 1.63 1.20 3.41 2.06 928.9279 120.9979 6.637795 173.1224 29.31581 2.866142 71.71533
H388X402 27.66 15.28 0.59 15.83 0.59 10.91 1.59 1.30 4.57 1.63 1176.173 153.9934 6.519685 390.5568 49.356 3.755906 94.13426
H394X398 28.96 15.51 0.43 15.67 0.71 10.68 1.71 1.22 4.52 1.40 1348.675 173.8872 6.822835 454.5716 58.02138 3.96063 98.5444
H394X405 33.23 15.51 0.71 15.94 0.71 10.68 1.71 1.35 4.60 1.37 1434.394 184.9447 6.570866 479.3679 60.1267 3.799213 113.0926
H400X400 33.90 15.75 0.51 15.75 0.83 10.44 1.83 1.26 4.55 1.21 1600.365 203.2457 6.870079 538.4168 68.37711 3.984252 115.3604
H400X408 38.86 15.75 0.83 16.06 0.83 10.44 1.83 1.41 4.64 1.19 1702.872 216.262 6.61811 571.9583 71.21471 3.834646 132.2403
H406X403 39.50 15.98 0.63 15.87 0.94 10.20 1.94 1.31 4.58 1.07 1874.678 234.5631 6.889764 629.4071 79.33697 3.992126 134.4457
H414X405 45.79 16.30 0.71 15.94 1.10 9.89 2.10 1.35 4.60 0.93 2228.616 273.4657 6.976378 745.3666 93.49448 4.035433 155.8198
H428X407 55.90 16.85 0.79 16.02 1.38 9.34 2.38 1.39 4.63 0.76 2863.669 339.8962 7.15748 945.6062 118.026 4.114173 190.2441
H458X417 81.93 18.03 1.18 16.42 1.97 8.16 2.97 1.59 4.74 0.56 4495.787 498.6616 7.409449 1454.023 177.1336 4.212598 278.8104
H498X432 119.36 19.61 1.77 17.01 2.76 6.58 3.76 1.89 4.91 0.42 7157.088 730.082 7.744094 2266.965 266.5761 4.358268 406.2012
H446X199 13.07 17.56 0.31 7.83 0.47 13.67 1.47 1.16 2.26 4.74 689.316 78.51315 7.26378 37.94043 9.684468 1.704724 44.46829
H450X200 15.00 17.72 0.35 7.87 0.55 13.51 1.55 1.18 2.27 4.08 803.5169 90.70569 7.318898 44.94375 11.41754 1.732283 51.0415
H434X299 20.93 17.09 0.39 11.77 0.59 12.72 1.59 1.20 3.40 2.46 1123.911 131.555 7.326772 160.7231 27.30813 2.771654 71.23554
H440X300 24.39 17.32 0.43 11.81 0.71 12.49 1.71 1.22 3.41 2.07 1346.744 155.4885 7.429134 194.8123 32.98944 2.826772 83.01988
H496X199 15.70 19.53 0.35 7.83 0.55 15.32 1.55 1.18 2.26 4.52 1005.695 103.002 8.003937 44.29267 11.3077 1.681102 53.42162
H500X200 17.71 19.69 0.39 7.87 0.63 15.17 1.63 1.20 2.27 3.97 1149.293 116.7689 8.055118 51.40169 13.05298 1.704724 60.25757
H506X201 20.35 19.92 0.43 7.91 0.75 14.93 1.75 1.22 2.28 3.37 1357.589 136.2965 8.169291 61.96553 15.65869 1.744094 69.25659
H482X300 22.56 18.98 0.43 11.81 0.59 14.61 1.59 1.22 3.41 2.72 1449.859 152.8096 8.015748 162.4169 27.5034 2.685039 76.76249
H488X300 25.35 19.21 0.43 11.81 0.71 14.38 1.71 1.22 3.41 2.30 1704.172 177.4021 8.200787 194.8507 32.99554 2.771654 86.25743
H502X465 47.45 19.76 0.59 18.31 0.98 13.83 1.98 1.30 5.28 1.10 3524.753 356.6899 8.61811 1006.988 110.0136 4.606299 161.4683
H522X470 65.91 20.55 0.79 18.50 1.38 13.04 2.38 1.39 5.34 0.81 5131.619 499.4 8.822835 1456.039 157.3741 4.700787 224.2928
H532X475 77.31 20.94 0.98 18.70 1.57 12.65 2.57 1.49 5.40 0.71 6066.382 579.274 8.858268 1718.337 183.773 4.712598 263.1166
H552X480 96.32 21.73 1.18 18.90 1.97 11.86 2.97 1.59 5.46 0.58 7911.149 728.056 9.062992 2217.098 234.6424 4.799213 327.7876
H552X485 100.60 21.73 1.38 19.09 1.97 11.86 2.97 1.69 5.51 0.58 8079.522 743.5499 8.96063 2288.592 239.7135 4.771654 342.3465
H572X490 120.06 22.52 1.57 19.29 2.36 11.07 3.36 1.79 5.57 0.49 10107.2 897.6349 9.173228 2833.123 293.7195 4.858268 408.6001
H572X495 124.50 22.52 1.77 19.49 2.36 11.07 3.36 1.89 5.63 0.49 10294.54 914.2699 9.094488 2923.167 299.9927 4.846457 423.6865
H572X500 128.93 22.52 1.97 19.69 2.36 11.07 3.36 1.98 5.68 0.48 10481.89 930.9111 9.015748 3015.62 306.388 4.834646 438.7729
H546X199 16.51 21.50 0.35 7.83 0.55 17.29 1.55 1.18 2.26 4.98 1262 117.4158 8.744094 44.31429 11.3138 1.637795 56.17535
H550X200 18.59 21.65 0.39 7.87 0.63 17.13 1.63 1.20 2.27 4.37 1438.889 132.9036 8.795276 51.42812 13.06518 1.661417 63.27538
H554X201 20.69 21.81 0.43 7.91 0.71 16.98 1.71 1.22 2.28 3.89 1619.344 148.4891 8.846457 58.74616 14.84708 1.685039 70.41775
H560X202 23.43 22.05 0.47 7.95 0.83 16.74 1.83 1.24 2.30 3.35 1879.236 170.4759 8.956693 69.57668 17.49551 1.724409 79.73327
H564X203 25.55 22.20 0.51 7.99 0.91 16.58 1.91 1.26 2.31 3.07 2068.438 186.3055 8.996063 77.36802 19.36283 1.740157 86.97106
H596X199 18.67 23.46 0.39 7.83 0.59 19.10 1.59 1.20 2.26 5.07 1650.563 140.6841 9.401575 47.51684 12.13152 1.594488 63.53947
H600X200 20.83 23.62 0.43 7.87 0.67 18.94 1.67 1.22 2.27 4.48 1864.78 157.8867 9.46063 54.68592 13.889 1.622047 70.90359
H606X201 23.63 23.86 0.47 7.91 0.79 18.71 1.79 1.24 2.28 3.83 2171.41 182.0277 9.586614 65.31703 16.50692 1.661417 80.43011
H612X202 26.45 24.09 0.51 7.95 0.91 18.47 1.91 1.26 2.30 3.35 2485.954 206.3518 9.692913 76.25566 19.17976 1.69685 90.01979
H582X300 27.05 22.91 0.47 11.81 0.67 18.24 1.67 1.24 3.41 2.90 2466.926 215.3284 9.551181 184.1524 31.18313 2.610236 92.04309
H588X300 29.84 23.15 0.47 11.81 0.79 18.00 1.79 1.24 3.41 2.49 2836.919 245.0958 9.751969 216.5862 36.67527 2.692913 101.538
H594X302 34.47 23.39 0.55 11.89 0.91 17.76 1.91 1.28 3.43 2.17 3298.463 282.0884 9.783465 254.1735 42.75324 2.716535 117.2991
H692X300 32.78 27.24 0.51 11.81 0.79 22.09 1.79 1.26 3.41 2.93 4141.689 304.0447 11.24016 216.7016 36.69358 2.570866 111.5605

Page 32
Table(Beam)

H700X300 36.50 27.56 0.51 11.81 0.94 21.78 1.94 1.26 3.41 2.47 4839.985 351.2466 11.51575 259.9467 44.01643 2.669291 124.2204
H708X302 42.42 27.87 0.59 11.89 1.10 21.46 2.10 1.30 3.43 2.13 5696.533 408.737 11.59055 309.4769 52.05936 2.700787 144.3492
H792X300 37.73 31.18 0.55 11.81 0.87 25.72 1.87 1.28 3.41 3.05 6092.781 390.8022 12.70866 238.4659 40.37941 2.515748 128.4188
H800X300 41.45 31.50 0.55 11.81 1.02 25.40 2.02 1.28 3.41 2.61 7006.148 444.8875 13 281.7111 47.70226 2.606299 141.0788
H808X302 47.68 31.81 0.63 11.89 1.18 25.09 2.18 1.31 3.43 2.27 8149.195 512.3493 13.0748 331.7265 55.80011 2.637795 162.2633
H890X299 41.98 35.04 0.59 11.77 0.91 29.42 1.91 1.30 3.40 3.29 8295.164 473.4771 14.05512 246.978 41.95993 2.425197 142.883
H900X300 48.01 35.43 0.63 11.81 1.10 29.02 2.10 1.31 3.41 2.72 9879.674 557.6533 14.34646 303.6532 51.41861 2.515748 163.4023
H912X302 56.42 35.91 0.71 11.89 1.34 28.55 2.34 1.35 3.43 2.26 11958.3 666.0986 14.55906 376.257 63.29383 2.582677 192.0141
BH425X425 57.12 16.73 0.79 16.73 1.38 9.22 2.38 1.39 4.83 0.73 2904.263 347.1448 7.130713 1076.459 128.6685 4.34124 194.3824
BH900X300B 46.97 35.43 0.63 11.81 1.10 29.02 2.10 1.31 3.41 2.72 9601.212 541.9336 14.29528 303.4081 51.37589 2.543307 159.8523
BH900X300C 51.34 35.43 0.71 11.81 1.18 28.71 2.18 1.35 3.41 2.54 10322.28 582.6364 14.1811 325.319 55.08613 2.515748 174.7068
BH1000X300A 54.13 39.37 0.71 11.81 1.18 32.65 2.18 1.35 3.41 2.82 13168.82 668.9789 15.59843 325.4367 55.10444 2.452756 184.2018
BH1000X300B 61.38 39.37 0.79 11.81 1.38 31.86 2.38 1.39 3.41 2.42 14971.65 760.5572 15.61811 379.8848 64.32513 2.488189 208.8886
BH1000X300C 49.45 39.37 0.63 11.81 1.10 32.96 2.10 1.31 3.41 3.02 12230.78 621.3255 15.72835 303.4898 51.38809 2.476378 168.2922
BH1000X300D 45.93 39.37 0.63 11.81 0.94 33.59 1.94 1.31 3.41 3.53 11004.38 559.0202 15.48031 260.2519 44.07135 2.38189 156.3076
H1000X400X16X24 53.50 39.37 0.63 15.75 0.94 33.59 1.94 1.31 4.55 2.65 13797.45 700.9126 16.05906 615.8425 78.21413 3.393701 182.0804
H1000X400X18X30 63.56 39.37 0.71 15.75 1.18 32.65 2.18 1.35 4.55 2.12 16605.75 843.5723 16.16368 769.9235 97.78029 3.480444 216.3044
H1000X400X20X35 72.36 39.37 0.79 15.75 1.38 31.86 2.38 1.39 4.55 1.81 18932.71 961.7818 16.17512 898.4539 114.1036 3.52362 246.2661
H1000X400X20X40 78.25 39.37 0.79 15.75 1.57 31.07 2.57 1.39 4.55 1.59 20884.65 1060.94 16.33663 1026.572 130.3746 3.621959 266.311
H900X400X18X30 60.77 35.43 0.71 15.75 1.18 28.71 2.18 1.35 4.55 1.91 13087 738.6881 14.67501 769.8068 97.76546 3.559174 206.8094
H900X400X25X45 87.32 35.43 0.98 15.75 1.77 26.35 2.77 1.49 4.55 1.27 18514.64 1045.049 14.56126 1155.779 146.784 3.638135 297.1696
H700X400X18X30 55.06 27.56 0.71 15.75 1.18 20.83 2.18 1.35 4.55 1.48 7419.949 538.4735 11.61024 769.5503 97.73563 3.740157 187.3667

Page 33
Platform Frame Platform Grating & Handrail
lbs area(ft2) lbs/ft2 lbs area(ft2)
3170.2148 3.4517 918.4582 7457.5004 3.4517
3486.5749 4.2469 820.9771 8611.3881 4.2469
3170.2148 3.4517 918.4582 7457.5004 3.4517
3170.2148 3.4517 918.4582 7457.5004 3.4517
3170.2148 3.4517 918.4582 7457.5004 3.4517
3170.2148 4.2469 746.4844 7457.5004 4.2469

Strake
dia.= 0.6 ft
length= 1.8 ft
pitch= 2.9 ft
a= 57.858 Deg
strake H_t= 20.0 ft
strake Length 23.6 ft 7199.4 mm
width= 0.7 in 17.5 mm
Assumed thick.= 0.5511811 in 14.0 mm
U. W't = 0.0306 kip
Total. W't = 0.0917026 kip
Total
lbs/ft2 lbs/ft2
2160.5483 3079.0065 15033.672
2027.7070 2848.6841
2160.5483 3079.0065
2160.5483 3079.0065
2160.5483 3079.0065
1756.0033 2502.4877

You might also like