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Work Module:

U#1 AOH MAJOR JOBS PLANNED

A BOILER MAINTENANCE

SN. JOB DESCRIPTION

BOILER MAIN:-

1 Boiler pressurization test and repair.

2 High Pressure Water Jet Cleaning.

3 30T PRDS R&M

4 Boiler all corners panel replacement

5 Other Areas Tubes/ Bends Repair/ Replacement Based on Physical Inspection and
De-metering.

6 Super heater Tubes/ Bends Replacement

7 Water Wall/ Steam Cooled Wall eroded Tubes/ Bends (Manhole) Replacement

8 Replacement of eroded Vents, Drains & Attemperator Lines & Bends

9 Eroded/ Damaged Cassettes & Shields Replacement

10 Boiler Drum Internal Cleaning & Inspection

11 Pent house & dog house cleaning

12 All Stub joints DP/ ( Drains & Vents)

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  RAPH:-

1 Seal setting and other repairs

2 Support and Guide brg inspection.

3 Basket inspection

VALVES:-

1 Feed line Valves servicing.

2 Boiler Safety Valves and Other Valves in Steam and Water Circuit Overhauling/
Servicing.

3 Bottom Header Drain Valves Overhauling/ Replacement.

4 Attemperator station, soot blower station, vents valves overhauling.

5 Defective HP valves replacement.

DUCTS:-
 1 Primary Air, Secondary Air and Flue Gas Ducts Cleaning, Inspection and Repair.

DAMPERS & IGV:-

1 All Dampers in Air and Flue Gas Path checking/overhauling.

2 IGV of ID Fan, FD Fan & PA Fan Overhauling.

  ESP:-

1 Both Pass Fields Cleaning and Repair.

2 Rapping Mechanism Inspection & Repair.

3 Collecting and Emitting electrode rectification/ replacement.

4 Mixing Chamber Flushing Nozzle repair.

5 Dust/ Air Leakage Point repair.

  BOTTOM ASH HOPPER:-

1 Seal Trough inspection & Repair.

2 Saddle plate inspection & repair.

3 Damaged Refractory replacement.

4 Jetting Nozzles Cleaning & Repair, and Associated Valves Overhauling.

  FANS:-

1 ID Fan Rotor Inspection & Repair.

2 ID Fan Bearings Inspection and Replacement (if required).

3 ID fan oil cooler cleaning & hydro test./ if reqd replacement.

4 FD fan bearings inspection & replacement if reqd.

5 FD fans Rotor, Suction Cone & Casing Inspection & Repair

6 PA fans Rotor & Casing Inspection & repair/ replacement.

7 PA Fan Oil Tank and Cooler Cleaning/ hydro test.

8 Scanner fan servicing.

COAL MILLS:-

1 Coal Mills internal inspection/ grinding element replacement if required.

2 Coal Mill Gearbox Chamber & Oil Cooler Cleaning/ hydro test.

3 Lube oil filter cleaning.

COAL & OIL BURNERS:-

1 Coal Burner housing repair & hard facing.

Burner sealing rope packing replacement.
 2 Coal nozzle & air nozzles inspection & repair.

3 Damaged stabilizers replacement/repair.

Oil Burner housing and Gun Inspection and Repair.

4 Damaged refractory replacement at burner area

5 Oil burner associated valves OH

INSULATION

1 Insulation in Boiler area.

B TURBINE MAINT

SN. JOB DESCRIPTION

1 TURBINE MAIN:

- Turbine Governing system overhauling,

- Main oil Cooler cleaning
- Seal Oil system overhauling, float checking.
- Gen cooler cleaning.

2 CONDENSER: - Tube cleaning (water jet),

- Flood & Dye test and attending leakages if any,

- Replacement of magnesium anode as per requirement.
- Eddy Current testing.
3 LPH 1: Checking of tube leakage if any.

LPH 2: Checking of tube leakage if any.

4 BFP 1A: Bearing checking, Lube oil tank cleaning, Mech seal cooler cleaning,
Suction Strainer checking and cleaning, Cooling water lines cleaning/ replacement as
per requirement. (Pump DE brg checking)

BFP 1B: Bearing checking, Lube oil tank cleaning, Mech seal cooler cleaning,
Suction Strainer checking and cleaning, Cooling water lines cleaning/ replacement as
per requirement. (pump Both brg to be checked.)

5 CEP 1 A: Bearing checking, Cooling coil hydro test, Suction strainer cleaning, NRV
checking. Suction v/v servicing

CEP 1 B: Bearing checking, Cooling coil hydro test, Suction strainer cleaning, NRV
checking. Suction v/v servicing

6 VALVES: - HP valves overhauling- MS-114,115, 116, FD-102,108 etc

 - Changing of high pressure drain valves as per requirement.

- Thickness measurement of flash tanks & drip line bends.

- Valves as per defect list

7 DEAERATOR AND FEED TANK: Cleaning and inspection.

8 COOLING TOWER: Hot basin cleaning, Sump Cleaning, Gear box checking, Oil
replacement, Blade angle checking, Deck valve servicing/ repair etc.

9 CST- Tank cleaning.

10 S/D related jobs. - BFP warm up line pipe replacement( near condenser),

ACW pipe replacement near main oil cooler , Duplex oil filter vent line repair

C ELECTRICAL MAINT

SNO
. JOB DESCRIPTION

  GENERATOR # 2 & AUX :-

1 CO2 and H2 purging

2 Checking of Interlocks & Annunciations of Generator & seal oil system

3 Cleaning of 11.5KV bus duct.

4 DAVR checking & servicing.

5 Hydrogen Dryer-1 replacement.

6 Slip Ring Dia Measurement, Shaft earthing brush replacement

  GT, UAT :-

1 GT #1 cleaning, leakage arresting, oil filtration, Checking of protections &

Annunciations

2 UAT # 1 Cleaning, leakage arresting, Checking of protections & Annunciations

4 GT #1 , UAT#1 Emulsifier system testing.

5 GT-1 &, UAT-1 Testing by M/s ERDA, Vadodara

  132KV SWITCHYARD :-

1 GT#1, MSDS-3 Feeder-1 & 2, MSDS-5 Feeder-1 & 2, Bus Coupler & Bus Transfer
 bay CTs testing by M/s ERDA, Vadodara

2 132KV GT#1, MSDS-3 Feeder-1 & 2, Bus Coupler Bay & Bus-1 equipments
maintenance, hot spots attending & clamps tightness.

BATTERY BANK # 1 & CHARGER

1 Charger checking, Battery bank-1 capacity testing.

  HT/LT MOTOR :-

1 HT motor OH/replacement - ID FAN-1B, FD FAN-1B & PAFAN-1C

2 BFP # 1A & 1B motor coolers cleaning & MTB, Star Point checking

3 Overhauling of LT Motors (AC Seal Oil Pump, Bearing Chamber Exhaust Blower-1
& 2, Thyristor Cooling Fans, CM LOPs, PA FAN LOPs, Scanner Fan-1 & 2, Front &
Rear Clinker Grinder, Oil Vapour Extractor Fans, BFP-1A & 1B LOP-1 & 2, SAB-1C,
RAPH-1A & 1B Normal & Emergency Motors, GSEF-1 & 2)

4 HT/LT Motors PM- (PAFANs, Coal Mills, CEPs, FD FAN-1A, ID FAN-1A, ACWs, DC
SOP, JOP, EOP-AC & DC, Rapper Motors)

  RELAYS TESTING :-

1 GEN # 2 & GT # 2 Protection relays (5 Nos)

2 6.6KV BUS # 1 & 2 Relays (25 Nos)

3 415V Unit Service Bus A & B relays (10 Nos)

4 TG MCC, BMCC relays (6 Nos)

  ESP ELECTRICAL MAINT :-

1 Insulator heaters, Top & Bottom hopper heaters checking.

2 Top & Rotating Insulators, cleaning & Transformer duct cleaning.

3 Panels cleaning & Maintenance.

  HT/LT SWITCHGEARS :-

1 6.6KV BUS # 1 & 2 Maintenance (Unit bus)

2 Maintenance of 415V Unit Service Bus A & B

3 Maintenance of 415V BMCC( U# 1), BVMCC(U#1), TGMCC(U#1), TGVMCC(U#1),

ACW MCC SECTION # 1, CT PCC Section#1, CT1 MCC ,AHP MCC-1 Section-1 &
2, Emergency DB-1, 415V Station Bus-1, ESP MCC-1 & 2 (U#1).

4 LT transformer UST # 1A & 1B , SST-A, ESP-1 & 2 cleaning & maintenance.

5 Cleaning & Maintenance of FBT, CDB Panels, Local Panels of Scanner Fan-1 & 2,
Coal Feeders, Seal oil panel, LAVT, Excitation Transformer, Generator Reactor,
Neutral Grounding Transformer of Generator & UAT
   ACTUATORS :-

1 Overhauling of actuators

OTHER JOBS:-

1 Cable Laying, Termination, testing of actuators of 30Ton PRDS valves.

2 132KV Bus Bar Protection checking & putting in service.

3 BFP-1A & 1B LOPs (4 Nos) PJB provision
4 Cooling Tower-1 Control Junction Box Replacement.

D C&I MAINT
SN. JOB DESCRIPTION
Boiler Area:-
1 OH of Burner instruments.
2 OH of Coal Feeder Instruments.
3 Cleaning of piezo rings of Primary & secondary air flow, transmitter impulse lines of
air , flue gas, Furnace draft & DP signals.
4 Cleaning & calibration of Flue gas Oxygen analyser.
5 Checking & cleaning of CM zero speed switches.
6 Checking & cleaning of RAPH zero speed.
7 Checking & calibration of pent house thermocouples.
8 Checking the interlocks & protections of boiler & boiler auxiliaries
9 30T PRDS R&M JOB(Cable laying, impulse pipe laying, JB mounting, Cable
termination, logic modification, signal integration with DCS etc.)

Turbine area:-
1 Overhauling of EHTC.
2 OH of BFP, CEP C&I instruments.
3 Checking of Turbine speed signal ( both control & protection ckt)
4 OH of Turbo supervisory instruments.
5 Calibration checking of Governing control valve.
6. Calibration & checking of HOTWELL LEVEL & LPH/HPH LEVEL TRANSMITTERS.
7 Checking the interlocks & protections of Turbine & turbine auxiliaries

Common area:-
1 Calibration of Pressure transmitters & local gauges.
2 Cleaning & tightness checking of LIE/LIRs and local JBs.
3 OH of 24V DC charger & battery bank.
4 Cleaning & tightness checking of DCS panels in CER & UCR.
5 Cleaning & functional checking of pneumatic actuators of Blr & Turbine area.
6 OH of UPS.
7 Cleaning & functional checking of motorised actuators of Blr & Turbine area.
8 OH of LVS System.
9 OH of OWS & EWS .
10 Checking & calibration of Temperature signals of Boiler & Turbine
Jobs for other department

1 Boiler steam temp. Thermowell to be replaced ( Co-ordination job with BMD).

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