CS Structured Cabling
CS Structured Cabling
Structured Cabling
Supplement
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The learning objectives for Structured Cabling Systems and Codes
are as follows:
2.1 Telecommunications Industry Association (TIA) and Electronic
Industries Association (EIA)
2.2 European Committee for Electrotechnical Standardization
(CENELEC)
2.3 International Organization for Standardization (ISO)
2.4 Codes for the United States
2.5 Evolution of Standards
The Tools of the Trade section discusses how various tools can help
turn a difficult job with ordinary results into a simple job with
outstanding results. This module gives students hands-on experience
using several of the tools that telecommunications cabling installers
rely on for professional results.
The learning objectives for Tools of the Trade are as follows:
4.1 Stripping and Cutting Tools
4.2 Termination Tools
4.3 Diagnostic Tools
4.4 Installation Support Tools
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The learning objectives for Installation Process are as follows:
5.1 Rough-In Phase
5.2 Vertical Backbone and Horizontal Cable Installation
5.3 Fire-Stops
5.4 Terminating Copper Media
5.5 The Trim Out Phase
The Finish Phase section discusses the point at which installers test
and sometimes certify their work. Testing ensures that all the wires
route to their appointed destination. Certification ensures that the
quality of the wiring and connection meet industry standards.
The learning objectives for Finish Phase are as follows:
6.1 Cable Testing
6.2 Time Domain Reflectometer (TDR)
6.3 Cable Certification and Documentation
6.4 Cutting Over
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1 Structured Cabling Systems
1.1 Rules of Structured Cabling for LANs
Structured cabling is a systematic approach to cabling. It is a method
for creating an organized cabling system that can be easily
understood by installers, network administrators, and any other
technicians that deal with cables.
There are three rules that will help ensure the effectiveness and
efficiency of structured cabling design projects.
The first rule is to look for a complete connectivity solution. An
optimal solution for network connectivity includes all the systems
that are designed to connect, route, manage, and identify cables in
structured cabling systems. A standards-based implementation is
designed to support both current and future technologies. Following
the standards will help ensure the long-term performance and
reliability of the project.
The second rule is to plan for future growth. The number of cables
installed should also meet future requirements. Category 5e, Category
6, and fiber-optic solutions should be considered to ensure that future
needs will be met. The physical layer installation plan should be
capable of functioning for ten or more years.
The final rule is to maintain freedom of choice in vendors. Even
though a closed and proprietary system may be less expensive
initially, this could end up being much more costly over the long
term. A non-standard system from a single vendor may make it more
difficult to make moves, adds, or changes at a later time.
Web Link:
http://www.panduitncg.com/NCG_SYSSOL/ncg_syssol_pm/ncg_sys
sol_pm_markets/Finance/rules.asp
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1.2 Subsystems of Structured Cabling
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These subsystems make structured cabling a distributed architecture
with management capabilities that are limited to the active
equipment, such as PCs, switches, hubs, and so forth. Designing a
structured cabling infrastructure that properly routes, protects,
identifies, and terminates the copper or fiber media is absolutely
critical for network performance and future upgrades.
1.3 Scalability
A LAN that can accommodate future growth is referred to as a
scalable network. It is important to plan ahead when estimating the
number of cable runs and cable drops in a work area. It is better to
install extra cables than to not have enough.
In addition to pulling extra cables in the backbone area for future
growth, an extra cable is generally pulled to each workstation or
desktop. This gives protection against pairs that may fail on voice
cables during installation, and it also provides for expansion. It is also
a good idea to provide a pull string when installing the cables to make
it easier for adding cables in the future. Whenever new cables are
added, a new pull string should also be added
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1.3.2 Work area scalability
Each work area needs one cable for voice and one for data. However,
other devices may need a connection to either the voice or the data
system. Network printers, FAX machines, laptops, and other users in
the work area may all require their own network cable drops.
After the cables are in place, use multiport wall plates over the jacks.
There are many possible configurations for modular furniture or
partition walls. Color-coded jacks can be used to simplify the
identification of circuit types, as shown in Figure 1. Administration
standards require that every circuit should be clearly labeled to assist
in connections and troubleshooting.
A new technology that is becoming popular is Voice over Internet
Protocol (VoIP). This technology allows special telephones to use
data networks when placing telephone calls. A significant advantage
of this technology is the avoidance of costly long distance charges
when VoIP is used over existing network connections. Other devices
like printers or computers can be plugged into the IP phone. The IP
phone then becomes a hub or switch for the work area. Even if these
types of connections are planned, enough cables should be installed to
allow for growth. Especially consider that IP telephony and IP video
traffic may share the network cables in the future.
To accommodate the changing needs of users in offices, it is
recommended to provide at least one spare cable to the work area
outlet. Offices may change from single user to multiuser spaces. This
can result in an inefficient work area if only one set of
communication cables was pulled. Assume that every work area will
accommodate multiple users in the future.
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1.4 Demarcation Point
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The following are general guidelines for setting up a demarcation
point space:
• Allow 1 square meter (10.8 sq feet) of plywood wall mount
for each 20-square meter (215.3-sq feet) area of floor space
• Cover the surfaces where the distribution hardware is
mounted with fire-rated plywood or plywood that is painted
with two coats of fire retardant paint
• Either the plywood or the covers for the termination
equipment should be colored orange to indicate the point of
demarcation.
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Figure 2 Panduit Distribution Rack
After the cable enters the building through the demarc, it travels to
the entrance facility (EF), which is usually in the equipment room
(ER). The equipment room is the center of the voice and data
network. An equipment room is essentially a large
telecommunications room that may house the main distribution
frame, network servers, routers, switches, the telephone PBX,
secondary voltage protection, satellite receivers, modulators, high
speed Internet equipment, and so on. The design aspects of the
equipment room are specified in the TIA/EIA-569-A standard.
In larger facilities, the equipment room may feed one or more
telecommunications rooms (TR) that are distributed throughout the
building. The TRs contains the telecommunications cabling system
equipment for a particular area of the LAN such as a floor or part of a
floor, as shown in Figure 1. This includes the mechanical
terminations and cross-connect devices for the horizontal and
backbone cabling system. Departmental or workgroup switches, hubs,
and routers are commonly located in the TR.
A wiring hub and patch panel in a TR may be mounted to a wall with
a hinged wall bracket, a full equipment cabinet, or a distribution rack
as shown in Figure 1.
A hinged wall bracket must be attached to the plywood panel that it
covers the underlying wall surface. The hinge allows the assembly to
swing out so that technicians can easily access the backside of the
wall. It is important to allow 48 cm (19 inches) for the panel to swing
out from the wall.
A distribution rack must have a minimum of 1 meter (3 feet) of
workspace clearance in the front and rear of the rack. A 55.9-cm (22-
inch) floor plate is used to mount the distribution rack. The floor plate
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will provide stability and determine the minimum distance for the
final position of the distribution rack. A distribution rack is shown in
Figure 2.
A full equipment cabinet requires at least 76.2 cm (30 inches) of
clearance in front for the door to swing open. Equipment cabinets are
generally 1.8-m (5.9-feet) high, 0.74-m (2.4-feet) wide, and 0.66-m
(2.16-feet) deep.
When placing equipment into equipment racks, consider whether or
not the equipment uses electricity. Other considerations include cable
routing, cable management, and ease of use. For example, a patch
panel should not be placed high on a rack if a significant number of
changes will occur after the installation. Heavier equipment such as
switches and servers should be placed near the bottom of the rack for
stability.
Scalability that allows for future growth is another consideration in an
equipment layout. The initial layout should include extra rack space
for future patch panels or extra floor space for future rack
installations.
Proper installation of equipment racks and patch panels in the TR will
allow for easy modifications to the cabling installation in the future.
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The maximum distance for a cable from the termination point in the
TR to the termination at the work area outlet must not exceed 90
meters (295 feet). This 90 meter maximum horizontal cabling
distance is referred to as the permanent link. Each work area must
have at least two cables. One for data and the other for voice. As
previously discussed, accommodations for other services and future
expansion must also be considered.
Because most cables cannot be strung across the floor, cables are
usually contained in wire management devices such as trays, baskets,
ladders, and raceways. Many of these devices will route the paths of
the wires in the plenum areas above suspended ceilings. The ceiling
height must then be multiplied by two and subtracted from the
maximum work area radius to allow for wiring to and from the wire
management device.
ANSI/TIA/EIA-568-B specifies that there can be 5 m (16.4 feet) of
patch cord to interconnect equipment patch panels, and 5 m (16.4
feet) of cable from the cable termination point on the wall to the
telephone or computer. This additional maximum of 10 meters (33
feet) of patch cords added to the permanent link is referred to as the
horizontal channel. The maximum distance for a channel is 100
meters (328 feet), the 90-meter (295 feet) maximum permanent link
plus 10 meters (33 feet) maximum of patch cords.
Other factors may decrease the work area radius. For example, the
cable routes may not lead straight to the destination. The location of
heating, ventilation, and air conditioning equipment, power
transformers and lighting equipment may dictate paths that add
length. After everything is taken into account, a maximum radius of
100 m (328 feet) may be closer to 60 m (197 feet). A work area
radius of 50 m (164 feet) is commonly used for design purposes.
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Patching is helpful when connectivity changes occur frequently. It is
much easier to patch a cable from the work area outlet to a new
position in the TR than it is to remove terminated wires from
connected hardware and reterminate them to another circuit. Patch
cords are also used to connect networking equipment to the cross-
connects in a TR. Patch cords are limited by the TIA/EIA-568-B.1
standard to 5 m (16.4 feet).
A uniform wiring scheme must be used throughout a patch panel
system. For example, if the T568-A wiring plan is used for
information outlets or jacks, T568-A patch panels should be used.
The same is true for the T568-B wiring plan.
Patch panels can be used for Unshielded Twisted Pair (UTP),
Shielded Twisted Pair (STP), or, if mounted in enclosures, fiber-optic
connections. The most common patch panels are for UTP. These
patch panels use RJ-45 jacks. Patch cords, usually made with
stranded cable to increase flexibility, connect to these plugs.
In most facilities, there is no provision to keep authorized
maintenance personnel from installing unauthorized patches or
installing an unauthorized hub into a circuit. There is an emerging
family of automated patch panels which can provide extensive
network monitoring in addition to simplifying the provisioning of
moves, adds, and changes. These patch panels normally provide an
indicator lamp over any patch cord that needs to be removed, and
then once the cord is released, provides a second light over the jack to
which they should be reaffixed. In this way the system can
automatically guide a relatively unskilled employee through moves,
adds, and changes.
The same mechanism that detects when the operator has moved a
given jack will also detect when a jack has been pulled. An
unauthorized resetting of a patch can trigger an event in the system
log, and if need be trigger an alarm. For instance, if a half-dozen
wires to the work area suddenly show up as being open at 2:30 in the
morning, this is an event worth looking into, as theft may be
occurring.
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1.6.2 Types of patch cables
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1.6.3 Cable management
Cable management devices are used to route cables along a neat and
orderly path and to assure minimum bend radius is maintained. Cable
management also simplifies cable additions and modification to the
wiring system.
There are many options for cable management in a TR. Cable baskets
can be used for easy, lightweight installations. Ladder racks are often
used to support heavy loads of bundled cable. Different types of
conduits can be used to run cable inside walls, ceilings, floors, or to
shield them from external conditions. Cable management systems are
used vertically and horizontally on telecommunications racks to
distribute cable neatly, as shown in Figure 1.
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1.7 MC, IC, and HC
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1.7.1 Main cross-connect (MC)
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story building, the MC is usually located on one of the middle floors,
even if the demarc is located in an entrance facility on the first floor
or in the basement.
The backbone cabling runs from the MC to each of the ICs. The red
lines in Figure 1 represent the backbone cabling. The ICs are located
in each of the campus buildings, and the HCs serve work areas. The
black lines represent horizontal cabling from the HCs to the work
areas.
For campus networks in multiple buildings, the MC is usually located
in one building. Each building typically has its own version of the
MC called the intermediate cross-connect (IC). The IC connects all
the HCs within the building. It also enables the extension of backbone
cabling from the MC to each HC because this interconnection point
does not degrade the communications signals.
As shown in Figure 2, there may only be one MC for the entire
structured cabling installation. The MC feeds the ICs. Each IC feeds
multiple HCs. There can only be one IC between the MC and any
HC.
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building infrastructure. A building with 1,000 workstations may
contain a horizontal cable system with 2,000 to 3,000 cable runs.
Horizontal cabling includes the copper or optical fiber networking
media that is used from the wiring closet to a workstation, as shown
in Figure 1. Horizontal cabling also includes the networking media
that runs along a horizontal pathway that leads to the
telecommunications outlet, and the patch cords, or jumpers in the HC.
Any cabling between the MC and another TR is backbone cabling.
The difference between horizontal and backbone cabling is defined in
the standards.
Lab 2: Terminating a Category 5e Cable on a Category 5e Patch
Panel
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1.7.4 Fiber-optic backbone
The use of fiber optics is an effective way to move backbone traffic
for three reasons:
• Optical fibers are impervious to electrical noise and radio
frequency interference.
• Fiber does not conduct currents that can cause ground loops.
• Fiber-optic systems have high bandwidth and can work at
high speeds.
A fiber-optic backbone can also be upgraded to provide even greater
performance when the terminal equipment is developed and becomes
available. This can make fiber optics very cost effective.
An additional advantage is that fiber can travel much farther than
copper when used as a backbone media. Multimode optical fiber can
cover lengths of up to 2000 meters (6561.7 feet). Single-mode fiber-
optic cables can cover up to 3000 meters (9842.5 feet). Optical fiber,
especially single mode fiber, can carry signals much farther.
Distances of 96.6 to 112.7 km (60 to 70 miles) are possible,
depending on terminal equipment. However, these longer distances
are beyond the scope of the LAN standards.
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Figure 2 Typical Consolidation Point Installation
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Consolidation points (CPs) provide limited area connection access.
Permanent flush wall-mounted, ceiling-mounted, or support column-
mounted panels are generally used in modular furniture work areas.
These panels must be unobstructed and fully accessible without
moving fixtures, equipment, or heavy furniture. Workstations and
other work area equipment do not plug into the CP like they do with
the MUTOA, as shown in Figure 2. Workstations plug into an outlet,
which is then connected to the CP.
The TIA/EIA-569 standard includes the following guidelines for CPs:
• At least one CP is needed for each furniture cluster
• Each CP can serve a maximum of 12 work areas
• The maximum patch cord length is 5 m (16.4 feet)
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2 Structured Cabling Standards and
Codes
Standards are sets of rules or procedures that are either widely used,
or officially specified to provide a model of excellence. A single
vendor specifies some standards. Industry standards support multi-
vendor interoperability in the following ways:
• Standardized media and layout descriptions for both
backbone and horizontal cabling
• Standard connection interfaces for the physical connection of
equipment
• Consistent and uniform design that follows a system plan and
basic design principles
Numerous organizations regulate and specify different types of
cables. Local, state, county, and national government agencies also
issue codes, specifications, and requirements.
A network that is built to standards should work well, or interoperate,
with other standard network devices. The long term performance and
investment value of many network cabling systems has been
diminished by installers who do not comply with mandatory and
voluntary standards.
These standards are constantly reviewed and periodically updated to
reflect new technologies and the increasing requirements of voice and
data networks. As new technologies are added to the standards, others
are phased out. A network may include technologies that are no
longer a part of the current standard or will soon be eliminated. These
technologies do not usually require an immediate changeover. They
are eventually replaced by newer and faster technologies.
Many international organizations attempt to develop universal
standards. Organizations such as the IEEE, ISO, and IEC are
examples of international standards bodies. These organizations
include members from many nations, which all have their own
process for creating standards.
In many countries, the national codes become the model for state and
provincial agencies as well as municipalities and other governmental
units to incorporate into their laws and ordinances. The enforcement
then moves to a local authority. Always check with local authorities
to determine what codes are enforced. Most local codes take
precedence over national codes, which take precedence over
international codes.
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2.1 Telecommunications Industry Association (TIA)
and Electronic Industries Alliance (EIA)
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Both TIA and EIA are accredited by the American National
Standards Institute (ANSI) to develop voluntary telecommunication
industry standards. Many standards are labeled ANSI/TIA/EIA. The
various committees and subcommittees of TIA/EIA develop
standards for fiber optics, user premise equipment, network
equipment, wireless communications, and satellite communications.
TIA/EIA standards
While there are many standards and supplements, the following are
used most frequently by cable installers and are listed in Figure 2:
• TIA/EIA-568-A – This former Commercial Building
Standard for Telecommunications Wiring specified
minimum requirements for telecommunications cabling,
recommended topology and distance limits, media and
connecting hardware performance specifications, and
connector and pin assignments.
• TIA/EIA-568-B – The current Cabling Standard specifies
the component and transmission requirements for
telecommunications media. The TIA/EIA-568-B standard is
divided into three separate sections: 568-B.1, 568-B.2, and
568-B.3.
TIA/EIA-568-B.1 specifies a generic
telecommunications cabling system for commercial
buildings that will support a multiproduct,
multivendor environment.
TIA/EIA-568-B.1.1 is an addendum that applies to
4-pair UTP and 4-pair screened twisted-pair (ScTP)
patch cable bend radius.
TIA/EIA-568-B.2 specifies cabling components,
transmission, system models, and the measurement
procedures needed for verification of twisted pair
cabling.
TIA/EIA-568-B.2.1 is an addendum that specifies
the requirements for Category 6 cabling.
TIA/EIA-568-B.3 specifies the component and
transmission requirements for an optical fiber
cabling system.
• TIA/EIA-569-A – The Commercial Building Standard for
Telecommunications Pathways and Spaces specifies design
and construction practices within and between buildings that
support telecommunications media and equipment.
• TIA/EIA-606-A – The Administration Standard for the
Telecommunications Infrastructure of Commercial Buildings
includes standards for labeling cables. This standard
specifies that each hardware termination unit should have a
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unique identifier. It also outlines the requirements for record
keeping and maintaining documentation for administering
the network.
• TIA/EIA-607-A – The standard for Commercial Building
Grounding and Bonding Requirements for
Telecommunications supports a multivendor, multiproduct
environment, as well as the grounding practices for various
systems that may be installed on customer premises. The
standard specifies the exact interface points between the
building grounding systems and the telecommunications
equipment grounding configuration. The standard also
specifies the building grounding and bonding configurations
needed to support this equipment.
Web Link:
http://www.tiaonline.org/
http://www.eia.org/
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Web Link:
http://www.cenelec.org/
http://www.iec.ch/
Note: The Americans with Disabilities Act (ADA) has led to several
important changes in construction, alteration, and renovation guidelines
in regards to networking and telecommunications. These requirements
depend on the use of the facility and fines can be assessed for failure to
comply.
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those outside the city are covered by county agencies. Fire codes may
be enforced by county building permit departments in some
communities but by local fire departments in others. Violating these
codes can result in expensive penalties and delayed project costs.
Local entities inspect and enforce most codes, but the organizations
that make the standards will usually write them. The National
Electrical Code (NEC) is written to sound like a legal ordinance. This
allows local governments to adopt the code by vote. This may not
happen regularly, so it is important to know which version of the
NEC is used in the area where the cabling is installed.
Note that most countries have similar systems of codes. Knowledge
of these local codes is important for planning a project that crosses
national boundaries.
Web Link:
http://www.icbo.org/
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installations, and has been moved from the body of the standard to the
appendix. Category 5e or greater is now the recommended cable for
100-ohm twisted pair.
The Category 6 standard specifies performance parameters that will
ensure that products meeting the standard will be component
compliant, backward compatible, and interoperable between vendors.
When terminating Category 5e and higher cables, the pairs should not
be untwisted more than 13 mm (0.5 inch) from the point of
termination. The minimum bend radius for UTP horizontal cabling
remains four times the cable diameter. The minimum bend radius for
UTP patch cable is now equal to the cable diameter. UTP patch cable
contains stranded wires. Therefore, it is more flexible than the solid
core copper cables used in horizontal cabling.
The acceptable length of patch cords in the telecommunications room
has changed from a maximum length of 6 m (19.7 feet) to 5 m (16.4
feet). The maximum acceptable length of a jumper cable in the work
area has changed from 3 m (9.8 feet) to 5 m (16.4 feet). The
maximum horizontal segment distance is still 90 m (295 feet). If a
MUTOA is used, the work area jumper length can be increased if the
horizontal length is decreased for a maximum total link segment
length of 100 m (328 feet). These standards are shown in Figure 1.
The use of a MUTOA or Consolidation Point also mandates a
separation of at least 15 meters (49 ft) between the TR and the
MUTOA or Consolidation Point in order to limit problems with
crosstalk and return loss.
In the past, all patch cords and cross-connect jumpers had to use
stranded cable for the flexibility needed to survive repeated
connection and reconnection. This standard now says that stranded
conductors should be used. This allows for solid conductor cord
designs.
Patch cords are critical elements in a network system. The onsite
manufacturing of patch cords and jumpers is still permitted. However,
network designers are strongly encouraged to purchase cables that are
premade and tested.
Category 6 and the emerging Category 7 are the newest copper cables
available. As Category 6 cable is used more frequently, it is important
for cable installers to understand its benefits.
The main difference between Category 5e and Category 6 is the way
that spacing between the pairs inside the cables is maintained. Some
Category 6 cables use a physical divider down the center of the cable.
Others have a unique sheath that locks the pairs into position.
Another type of Category 6 cable, which is often referred to as ScTP,
uses a foil screen that over wraps the pairs in the cable.
To achieve even greater performance than Category 6 and the
proposed Category 7, cables use a fully-shielded construction, which
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limits crosstalk between all pairs. Each pair is enveloped within a foil
wrap and an overall braided sheath surrounds the four foil-wrapped
pairs. A drain wire may be provided in future cables to facilitate
grounding.
Standards for the structured cabling will continue to evolve. The
focus will be on supporting the new technologies that are converging
on the data network, such as the following:
■ IP telephony and Wireless utilizing a power signal in the
transmission to provide power to the IP Phones or Access Points.
■ Storage Area Networking (SAN) utilizing 10GB Ethernet
transmission
■ Metro Ethernet “last mile” solutions that require optimizing
bandwidth and distance requirements
The standard for Power over Ethernet (PoE) is under development
and will be available in the near future. PoE embeds a power signal
on cables used for Ethernet transmissions. This power signal is used
to free IP phones and wireless access points from the need for
connection to AC power outlets, simplifying deployment and
reducing costs.
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3 Safety
3.1 Safety Codes and Standards for the United
States
Most nations have rules designed to protect workers against
hazardous conditions. In the United States, the organization in charge
of worker safety and health is the Occupational Safety and Health
Administration (OSHA). Since the agency was created in 1971,
workplace fatalities have been cut in half and occupational injury and
illness rates have declined 40 percent. At the same time, U.S.
employment has nearly doubled from 56 million workers at 3.5
million worksites to 105 million workers at nearly 6.9 million sites.
OSHA is responsible for enforcing U.S. labor laws to protect
workers. OSHA is not a building code or building permit related
agency. However, OSHA inspectors can impose heavy fines or shut
down a jobsite if they find serious safety violations. Anyone who
works on, or is responsible for, a construction site or business facility
must be familiar with OSHA regulations. The organization offers
safety information, statistics, and publications on its website.
3.1.1 MSDS
A material safety data sheet (MSDS) is a document that contains
information about the use, storage, and handling of a hazardous
material. An MSDS provides detailed information about the potential
health effects of exposure and how to work safely with the material. It
includes the following information:
• What the hazards of the material are
• How to use the material safely
• What to expect if the recommendations are not
followed
• What to do if accidents occur
• How to recognize symptoms of overexposure
• What to do if such incidents occur
Web Link:
http://www.osha.gov
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IBM and TIA/EIA performance specifications, as well as NEC safety
specifications. The UL also established a program to mark shielded
and unshielded twisted-pair LAN cables. This should simplify the
process of ensuring that the materials used in an installation meet the
specifications.
UL initially tests and evaluates samples of cable. After granting a UL
listing, the organization conducts follow-up tests and inspections.
This testing process makes the UL mark a valuable symbol to buyers.
The UL LAN Certification Program addresses safety and
performance. Companies with cables that earn the UL markings
display them on the outer jacket. For example, Level I, LVL I, or
LEV I.
Web Link:
http://www.ul.com
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NEC type codes are listed in catalogs of cables and supplies. These
codes classify products for specific uses, as shown in Figure 1.
Interior network cables are generally listed in the CM category for
communications or MP for multipurpose. Some companies choose to
run their cables through the test process as remote control or power-
limited circuit cables class 2 (CL2) or class 3 (CL3) general tests
instead of through the CM or CP tests. However, the flame and
smoke criteria are generally the same for all tests. The differences
between these markings concern the amount of electrical power that
could run through the cable in the worst case. The MP cable is
subjected to tests that assume the most power-handling capability.
CM, CL3, and CL2 go through tests with decreasing levels of power
handling.
Web Link:
http://www.nfpa.org/Home/index.asp
3.2.1 High-voltage
Cable installers work with wiring designed for low-voltage systems.
Most people would not notice the voltage applied to a data cable.
However, the voltage of network devices that data cables plug into
can range from 100 to 240 volts in North America. If a circuit failure
made the voltage accessible, it could cause a dangerous or fatal shock
to the installer.
Low-voltage installers must also consider the hazards of high-voltage
wiring. Dangerous shocks may occur if insulation is inadvertently
removed from existing high-voltage wiring. After coming in contact
with high-voltage, installers may be unable to control their muscles or
pull away.
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The following precautions should be taken to avoid personal injury
and network damage from lightning and electrical shorts:
• All outside wiring must be equipped with properly grounded
and registered signal circuit protectors at the point where they
enter the building, or the entrance point. These protectors
must be installed in compliance with local telephone
company requirements and applicable codes. Telephone wire
pairs should not be used without authorization. If
authorization is obtained, do not remove or modify telephone
circuit protectors or grounding wires.
• Never run wiring between structures without proper
protection. In fact, protection from lighting effects is
probably one of the biggest advantages of using fiber optics
between buildings.
• Avoid installing wires in or near damp locations.
• Never install or connect copper wiring during electrical
storms. Improperly protected copper wiring can carry a fatal
lightning surge for many miles.
3.2.4 Grounding
Grounding provides a direct path to the earth for voltage. Equipment
designers isolate the circuits in equipment from the chassis. The
chassis is the box where the circuits are mounted. Any voltage that
leaks from the equipment to its chassis should not stay in the chassis.
Grounding equipment conducts any stray voltage to the earth without
harming the equipment. Without a proper path to ground, stray
voltage may use a different path, such as a human body.
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The grounding electrode is the metal rod that is buried in the ground
near the entrance point of the building. For years, cold water pipes
that entered the building from underground water mains were
considered good grounds. Large structural members, such as I-beams
and girders, were also acceptable. Although these may provide an
adequate path to ground, most local codes now require a dedicated
grounding system. Grounding conductors connect equipment to
grounding electrodes.
Be aware of the grounding system in the lab and on each job site.
Verify that the grounding system works. Grounding is often installed
incorrectly. Some installers take shortcuts to accomplish a technically
adequate ground in a nonstandard way. Changes to other parts of the
network or to the building may destroy or eliminate a nonstandard
ground system. This would leave the equipment and people at risk.
3.2.5 Bonding
Figure 1 Bonding
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Telecommunications bonds are typically used in the following:
• Entrance facilities
• Equipment rooms
• Telecommunications rooms
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3.3.1 Workplace safety
The following are guidelines for keeping a workplace safe:
• Before beginning work, learn the locations of all fire
extinguishers in the area. A small fire can get out of control if
unable locate an extinguisher quickly.
• Always determine the local codes in advance. Some building
codes may prohibit drilling or cutting holes in certain areas
such as firewalls or ceilings. The site administrator or facility
engineer will be able to help identify which areas are off
limits.
• When installing cable between floors, use a riser-rated cable.
Riser cable is covered with a flame retardant fluorinated
ethylene propylene (FEP) jacket to prevent flames from
reaching another floor through the cable.
• Outdoor cables typically have a polyethylene jacket.
Polyethylene burns readily and gives off dangerous gases.
NEC codes state that polyethylene building entrance cables
cannot be exposed more than 15 m (49.2 feet) into a building.
If greater distances are required, the cable must be in metallic
conduits.
• The building maintenance engineer should be consulted to
determine if there is asbestos, lead, or PCB in the work area.
If so, follow all government regulations in dealing with
hazardous materials. Do not risk personal health by working
unprotected in these areas.
• If cable must be routed through spaces where air is circulated,
be sure to use a fire-rated, or plenum-rated, cable. The most
common plenum cables are jacketed with Teflon or Halar.
Plenum grade cable does not give off poisonous gases when
it burns like regular cables, which have a polyvinyl chloride
(PVC) jacket.
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Inspect the ladder first. Any ladder can develop a problem that makes
it unsafe. Inspect ladders for loose or damaged rungs, steps, rails, or
braces. Make sure that the spreaders on stepladders can be locked in
place and that the ladder has safety feet. Safety feet provide extra
stability and reduce the chances of the ladder slipping while working.
Never use a defective ladder.
Stepladders should be fully opened with the hinges locked. Straight
ladders should be placed at a four-to-one ratio. This means the base of
the ladder should be 0.25 m (10 inches) away from the wall or other
vertical surface for every 1 m (3.3 feet) of height to the point of
support. Secure a straight ladder as close to the point of support as
possible to prevent shifting. Ladders should always be placed on a
solid, level surface.
Never climb higher than the second step from the top on a stepladder,
or the third from the top on a straight ladder.
Cordon off the work area with appropriate markers such as traffic
cones or caution tape. Post signs so that people are aware of the
ladder. Lock or block any nearby doors that may come in contact with
the ladder.
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3.3.4 Fire extinguisher use
Never attempt to fight a fire without knowing how to use a fire
extinguisher. Read the instructions and check the valve. In the United
States, fire extinguishers used in commercial buildings must be
checked at regular intervals. If they are not in good working order,
they must be replaced.
Note If someone catches on fire, remember the tip, Stop, Drop, and Roll.
Do not run. Fire spreads quickly if a burning person starts running. If
a burning person panics and runs down the hall, tackle that person.
Drop to the floor and roll on the floor to extinguish the flames.
Fire extinguishers have labels that identify the types of fires that they
are designed to fight. In the United States, these are called ratings.
Four different types of fires have been classified in the United States:
• Class A fires are ordinary materials like burning paper,
lumber, cardboard, and plastics.
• Class B fires involve flammable or combustible liquids such
as gasoline, kerosene, and common organic solvents used in
the laboratory.
• Class C fires involve energized electrical equipment such as
appliances, switches, panel boxes, power tools, hot plates,
and most other electronic devices. Water is a dangerous
extinguishing medium for class C fires because of the risk of
electrical shock.
• Class D fires involve combustible metals such as magnesium,
titanium, potassium, and sodium. These materials burn at
high temperatures and will react violently with water, air, and
other chemicals.
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Wear sturdy, fully enclosed, and appropriate shoes for the job. They
should protect the soles of the feet from sharp objects on the floor.
Thick-soled shoes are best when working around nails, scrap metal,
and other materials. Steel-toed shoes can protect toes from falling
objects. Soles should also have traction to prevent slipping.
Eyes are much easier to protect than to repair. Safety glasses should
be worn when cutting, drilling, sawing, or working in a crawl space.
Two types of safety glasses are shown in Figure 1. When materials
are cut, prepped, and discarded during cable termination processes,
small particles may become airborne. When working with fiber
optics, the glass fibers, adhesives, and solvents can come in contact
with the eyes. Glasses also protect the eyes from contaminated hands.
Small particles or chemicals on fingers may be rubbed into the eyes.
Safety glasses should also be worn when working in a crawl space or
above a dropped ceiling to protect eyes from falling objects. Many
job sites require safety glasses at all times.
Eye protection should be worn in all labs. Before starting any lab
exercise, review the safety instructions and safety equipment needed.
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permission from the employer. OSHA does not allow stickers on hard
hats since they could hide cracks.
Periodically check the hard hat for cracks. A cracked hat may fail to
protect a head. For hardhats to provide effective protection, they must
be adjusted properly. Adjust the internal straps and ensure that the hat
fits snugly and comfortably. Hard hats are required when working on
top of a ladder and are often required when working in new
construction environments.
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4 Tools of the Trade
4.1 Stripping and Cutting Tools
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Stripping tools are used to cut cable jackets and wire insulation. The
Panduit UTP cable-stripping tool, which is shown in Figure 1, is used
to remove the outer jacket from four-pair cables. It can also be used
for most coaxial cable. The tool features an adjustable cutting blade
to accommodate cables with different jacket thickness. The cable is
inserted into the tool. Then the tool is twisted around the cable. The
blade cuts through the outer jacket only, allowing the installer to pull
the jacket off of the cable to expose the twisted pairs.
The electrician scissors and cable knife set, shown in Figure 2, can
also be used to remove cable jackets. The knife is used for large
cables such as those that enter the building from the telco or ISP. This
knife is very sharp so gloves should be worn when working with it.
The gloves should be able to protect the hand from injury if the knife
slips.
The scissors can be used to cut individual wires, remove the outer
jacket of smaller cables, and remove the insulation on individual
wires. The scissors have two different size notches on the back of the
blade that will strip insulation on 22-gauge to 26-gauge wires.
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Figure 2 Panduit Impact Tool
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4.3 Diagnostic Tools
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metal objects. This tool can usually scan through up to 15 cm (6
inches) of a nonmetallic surface like concrete, stucco, wood, or vinyl
siding. It identifies both the location and depth of piping or rebar with
an accuracy of plus or minus 30 cm (12 inches).
Another type of sensor is a stud sensor, which is shown in Figure 2.
This sensor locates wooden studs and joists behind walls. This tool
helps installers determine the best locations to drill or saw when
installing outlets or raceways. The stud and rebar sensor also detects
metal and can find rebar embedded in up to 100 cm (39.4 inches) of
concrete. All the modes detect AC wires to prevent installers from
drilling or nailing into a live electrical wire.
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4.4.1 Fish tape
Fish tapes are designed to simplify the retrieval of wires inside a wall.
A fish tape, which is shown in Figure 1, can be passed through walls
or conduits. First the fish tape is run to its intended destination or
some convenient partway point. Then the cable is secured to the end
of the fish tape. Pulling the fish tape, winding it onto its reel for
storage, retrieves the desired cable.
For cabling work, fiberglass fish tape is safer than steel fish tape.
Most cable installers pull a string with their cables. This provides a
convenient way to pull extra cables later on. The cable can be tied to
the pull string and pulled through the path rather than having to use
the fish tape once more.
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4.4.2 Cable tree
During the rough-in phase, cable trees, jacks, and rollers are used to
support cable reels. This simplifies the process of laying cables and
helps prevent injuries. A cable tree, which is shown in Figure 1,
supports several small reels of cable. This allows the cable installer to
pull multiple runs of cable simultaneously. Since all cables terminate
at the TR, a cable tree is set up in the staging area. After cable is
pulled to a jack location, the other end is cut from the reel and pulled
into the TR.
Cable jacks and reel rollers are designed for the large reels that hold
backbone cabling. Since many large reels are too heavy to lift, cable
jacks provide enough leverage to allow two people to raise them.
Once raised, the jacks allow the reel to rotate freely and safely during
the pulling process.
Reel rollers are also used to support large cable reels. Rollers come in
sets of two. Each roller is used to support one side of the reel. Rollers
mounted on bearings allow the reel to be turned easily. When pulling
from a reel roller, one installer is generally stationed at the reel to
assist with the turning.
4.4.3 Bullwheels
Bullwheels are normally used for the first or last turn in a path. They
can also be used for an offset or turn in the center of a run.
A bullwheel is a large pulley that is used in a mechanical cable
pulling process. Bullwheels are seldom used to pull a cable by hand.
A bullwheel is generally made of aluminum, is at least 30 cm (12
inches) in diameter, and is supported on a bearing on its frame.
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Unlike a pulley, a bullwheel often has two shackles for attachment to
fixed points. It can also be removed from its frame and put in a cable
run from the middle of the cable.
4.4.4 Pulleys
Pulleys are used on long, open cable runs to support cables and
prevent them from dragging on surfaces that could damage the cable
sheath. They are also used on surfaces that could be damaged by a
cable being pulled across it. Pulleys are used in straight cable runs to
support the weight of the cable and reduce pulling friction. Pulleys
can also assist with minor offsets in the cable run. A cable run using
pulleys is shown in Figure 1.
Pulleys are used when pulling by hand or when using a cable puller or
winch. When turns in the run exceed 45 degrees, bullwheels are used
instead.
Pulleys are used for multiple network cable runs and heavy backbone
cable runs. Lightweight pulleys can be used for network cable runs,
while heavy-duty pulleys should be used for backbone cables.
Backbone cable pulleys have a larger frame and the pulley wheel is a
larger diameter.
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4.4.5 Wire mesh or Kellem grips
Wire mesh or Kellem grips allow pulling ropes to be tied to the end
of a cable. The grip is slid over the end of the cable, and the last 15
cm (6 inches) are taped tightly with a good quality vinyl electrical
tape. As tension is placed on the cable, the grip draws tighter around
the sheath of the cable. These grips are generally designed for single
cable use and should not be used with a bundle of network
distribution cables. These grips come in various sizes to
accommodate different cable sizes. A Kellem grip is shown in Figure
1.
Kellem grips are also available in a split version, if the end of the
cable is not accessible. Split versions are used to pull additional slack
in the middle of a cable run. Split grips are also used to support large
backbone cables in riser installations, when cables are pulled between
floors. To attach split Kellem grips, the grip is opened and placed
around the cable. A special rod is then threaded through the wire
mesh.
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5 Installation Process
There are four phases that cover all aspects of a cabling project:
• Rough-In Phase – In the rough-in phase, all of the cables
are installed in the ceilings, walls, floor ducts, and risers.
• Trim Out Phase – The main tasks during the trim out phase
are cable management and the termination of wires.
• Finish Phase – The main tasks during the finish phase are
cable testing, troubleshooting, and certification.
• Customer Support Phase – In this phase, the customer
conducts a walk-through of the network and is presented
with formal test results and other documentation, like as-
built drawings. If satisfied, the customer will sign off on the
project. The cable installation company will provide ongoing
support to the customer if there are problems with the
cabling.
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5.1.1 Horizontal cable installation
Horizontal cable is cable that travels between the HC and the work
area outlet. The cable can travel either horizontally or vertically.
During the installation of horizontal cable, it is important to follow
these guidelines:
• Cables should always run parallel to walls.
• Cables should never be placed diagonally across a ceiling.
• The cabling path should be the most direct path with the
fewest number of turns.
• Cables should not be placed directly on top of ceiling tiles.
After the backbone cabling has been installed, the horizontal network
distribution cable must be installed. Network distribution cable
provides network connectivity from the backbone cabling. Network
distribution cable usually travels from workstations back to the TR,
where it is interconnected to the backbone cabling.
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specific conduits. The length of the run and the number of 90-degree
bends in the conduit must also be considered. Conduit runs should not
exceed 30 m (98 feet) without a pull box and should not have more
than two 90-degree bends. Large cable pulls require long-radius
conduits for the bends. The standard radius for a 10-cm (4-inch)
conduit is 60 cm (24 inches). A conduit with a radius of at least 90
cm (35 inches) should be used in larger pulls.
A specialized vacuum cleaner attachment, which can help with
conduit runs, is shown in Figure 1. A special foam rubber missile,
sometimes referred to as a mouse, can be inserted into the conduit
with a light pull string tied to the missile. When the missile is slightly
lubricated with liquid detergent, a high-powered vacuum cleaner can
draw the missile and the pull string through an entire conduit run.
Special attachments for the vacuum can also be used to blow the
missile through the conduit. For difficult runs, one vacuum can be
used to blow on one end while another vacuum pulls at the other end.
When the string reaches the other end of the conduit, it is used to pull
the cables through the conduit.
5.1.3 Raceways
Figure 1 Raceways
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cables. These are easier to install than metallic conduits and are
considered to be much more attractive.
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may be defined in the job specifications. If no spacing is specified,
fasteners should be placed at intervals that do not exceed 1.5 m (5
feet). If a cable tray or basket is installed in the ceiling, permanent
fasteners are not necessary.
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5.1.7 Mounting jacks in drywall
SAFETY RULES
When working in walls, ceilings, or attics, the first thing to do is turn
off power to all circuits that might pass through those work areas. If it
is not clear whether wires pass through the section of the building
being worked in, a good rule to follow is to shut off all power.
WARNING: Never, ever, touch power cables. Even if all power has
been cut to the area being worked in, there is no way to know if they
are "live".
Wear appropriate clothing. Long pants and sleeves help protect arms
and legs. Excessively loose or baggy clothing should not be worn as it
could catch on something.
Protect the eyes with safety glasses when cutting or sawing. It is also
a good idea to wear safety glasses when working in a crawl space or
above a dropped ceiling. If something falls from above, or in the dark,
the eyes will be protected.
Keep the work area orderly and neat. Do not leave tools lying in
places where someone might trip over them. Use caution with tools
that have long extension cords. Like tools, they are easy to trip over.
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CAUTION When working in walls, ceilings, or attics, it is extremely
important to remember to turn off the power to all circuits that
go to, or pass through, the work area. If it is unclear whether
there are wires that pass through the section of the building, a
good rule to follow is to shut off all power.
2. Determine the size of the opening needed for the box that will hold
the jack. This can be done by tracing an outline of the template
that was included with the box or bracket.
3. Before cutting into the wall, use a carpenter's level to make sure
the opening will be straight. Use a utility knife to cut the opening.
Push the knife through the drywall, inside the template outline,
until there is an opening large enough to accommodate the blade
of either a keyhole saw or a drywall saw.
4. Insert the saw into the hole, and cut along the edge of the penciled
outline. Continue cutting carefully along the line until the piece of
drywall can be pulled out. Make sure the box or bracket will fit the
opening.
5. If using a box to flush-mount the jack, do not secure the box until
after bringing the cable to the opening.
CAUTION Be careful when doing this step. If attempting to cut all the way
through one side before cutting into the other side, the saw will
cause the lath to vibrate when making the second cut. This can
cause the plaster around the opening to crack and separate
from the lath.
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6. Finish preparing the opening by removing the required portions of
the lath strips at the top and bottom. Do this by cutting vertically
along the sides of the hole. Make several small cuts on first on one
side and then on the other as before. Continue until the laths are
notched even with the top and bottom of the hole. Now cut a curve
in the bottom piece of lath from the top right corner to the bottom
left corner. Bottom out the curve so that it is flat just before it gets
to the corner. Remove the lath that should fall free when the cut
reaches the corner. Turn the saw around and cut flush along the
bottom of the hole until the opposite corner is reached. The
remaining lath should fall free. Repeat the process for the top
piece of lath.
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5.1.11 Pulling cable to the jacks
At the work area end of the cables, the cable must be pulled to the
jack or outlet location. If conduits are used to run behind the walls
from the ceiling to the outlet boxes, a fish tape can be inserted into
the outlet box at the end of the conduit and pushed up the conduit
until it comes out into the open ceiling. The cable can be attached
directly to the fish tape and then pulled down from the ceiling and out
through the outlet box as shown in Figure 1.
If there are no conduits in the walls, the cable can be pulled behind
the wall. First, a hole is cut into the drywall at the location of the jack.
Care must be taken to avoid making the hole too large. Another hole
is drilled into the top plate of the wall. This hole should be 1–2 cm
(0.4–0.8 inches) in diameter. A fish tape is pushed down through the
top hole, and the installer must try to find it at the lower hole. Some
installers use a weight and a string instead, which is dropped down
from the top hole and tied off so that it cannot accidentally drop down
through the hole. At the bottom hole, or outlet, the installer can use a
hook or a coat hanger to try to find the string.
Once the end of the fish tape is captured at the outlet location, a pull
string is tied to it. The fish tape is then pulled back up to the original
location where the cables are tied to the pull string. Finally, the pull
string is pulled down to the outlet location with the cables attached.
Some walls, like concrete or brick walls, will obviously not have the
cables run behind them. Surface mounted raceways are used for these
types of walls instead. Before cables are installed, the surface
mounted raceways should be secured to the wall following the
manufacturer's recommendations. After cable has been pulled through
to the outlets, the cable installers return to the telecommunications
room to finish pulling the cable at that end.
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5.1.12 Fishing cable from below a wall
When running horizontal cabling in a building that has a basement,
fish cable from there to the work areas on the first floor. Do this by
following these steps:
1. Drill a 3.2 mm (1/8-inch) hole, at an angle, through the floor, next
to a baseboard.
2. Push a coat hanger or stiff piece of wire into the hole to indicate
the spot when in the basement.
3. Go to the basement and locate the wire.
4. Use a tape measure to mark a spot under the areas of the wall. This
mark should be 57 mm (2 inches) from the hole.
5. Drill a new hole in this spot. This hole should be 19 mm (0.7
inches) in diameter. Unlike the first hole that was drilled at an
angle, drill this hole straight up through the subfloor and wall
plate.
6. Push the cable up through this second hole, to the wall opening
where the work area outlet is to be located.
7. Be sure to allow enough excess cable so that it can reach the floor
and extend another 60–90 cm (2–3 feet).
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Most vertical installations are installed in conduits, in conduit sleeves
through the floors, or in slots cut through the floor. A rectangular
opening in the floor is referred to as a slot or a pipe chase. Risers are
a series of holes in the floor, typically 10 cm (4 inches) in diameter,
possibly with conduit sleeves installed. A typical riser is shown in
Figure 1. The conduit sleeves may protrude up to 10 cm (4 inches)
above and below the floor. Not all risers are stacked directly above
one another. Therefore, riser alignment should be checked before the
rough-in phase.
Vertical cable installation takes place either from an upper floor to a
lower floor or from a lower floor to an upper floor. It is usually easier
to pull cables from an upper floor to a lower floor since gravity assists
in the effort Since it is not always possible to bring large reels of
cable to upper floors, there are times when vertical cables must be
pulled from a lower floor. When pulling upwards, mechanical aids
such as winches or cable pullers are generally not needed, but reel
brakes are required to prevent a cable free fall.
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Figure 2 Split Kellem Grip Secured with a Through Bolt
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5.2.3 Cable installation tips
The following guidelines should be used for pulling cable:
• The staging area should be close to the first 90-degree bend.
It is easier to pull cable around a bend when it first comes out
of the box or off of the reel than it is near the end of the pull.
The installer will be pulling the weight of all the cable pulled
up to that point.
• Pulling lubricant should be used for long or difficult pulls to
prevent damage to cables.
• The reel should be adjusted so that cable comes off of the top
of the reel rather than from beneath it.
• If a fish tape becomes stuck in a conduit bend, rotate it a few
turns while pushing.
• An additional piece of pull string should be pulled with the
cable. This can be used as a pull string if additional cables are
needed later. An additional pull string will eliminate the need
to use another fish tape through this space.
• If cable must be coiled on the floor for a secondary pull, coil
the cable in a figure 8 configuration to eliminate tangles
when uncoiling. Use two safety cones or buckets as guides
for coiling the cable.
• Supporting cables vertically through multiple floors can be a
challenge. Run a steel strand or messenger between the
floors, and anchor it at both ends. Vertical cable runs can be
secured to this steel strand for vertical support.
5.3 Fire-Stops
The choice of cabling materials and how they are installed can greatly
affect how a fire moves through a building, the type of smoke and
gasses emitted, and the speed at which the smoke and flames spread.
Using plenum rated cables where required, minimizing penetrations
through firewalls, and using proper fire-stopping when penetration is
unavoidable can reduce and slow the spread of smoke and flames. It
is usually smoke that is lethal, not flames.
5.3.1 Firewall
A firewall is constructed out of special materials and techniques that
will resist the movement of smoke and gasses from one area to
another. Fire-rated walls also limit the spread of flames from the area
where a fire originates to surrounding areas. This can protect building
occupants and fire fighters from exposure to toxic smoke. Firewalls
can also give the occupants extra time to evacuate the building.
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5.3.2 Firewall penetrations
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5.4 Terminating Copper Media
Communications cables are color-coded to identify individual pairs.
The color-coding is the same for all telecommunications cables in
North America. The use of color codes ensures uniformity in
identifying individual cable pairs. Each colored cable pair is
associated with a specific number.
For most voice and data cabling, UTP cables are used. These cables
have four pairs of twisted wires in each cable. The four-pair color
code is as follows:
■ Pair 1 - White/Blue
■ Pair 2 - White/Orange
■ Pair 3 - White/Green
■ Pair 4 - White/Brown
Pair 1 is always positioned on pins 4 and 5 in an eight-pin jack or
plug. Pair 4 always appears on pins 7 and 8 on an eight-pin jack or
plug. The other pairs have different appearances depending on the
standard used for the wiring plan. The different wiring schemes are
shown in Figure 1.
Either T568A or T568B should always be used for this wiring
scheme. A new wiring scheme should never be created since each
wire has a specific purpose. If the wiring is not correct, the devices on
both ends will not be able to communicate or they will experience
severely degraded performance.
If the installation is in a new building, whether to use T568A or
T568B is likely to be dictated by contract. If the choice is left to the
installers, use whatever scheme is most popular in the area. If there is
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existing wiring in the building that is either T568A or T568B, follow
the existing scheme. Remember that every installer on the team must
use the same wiring scheme.
Occasionally there is some confusion over pair numbers and pin
numbers. A pin is a specific location on a plug or a jack. The colored
pairs are always the same. For example, pair 2 is always the
white/orange pair. On an RJ-45 jack, however, pair 2 may connect to
pins 3 and 6, or to pins 1 and 2, depending on whether T568A or
T568B is used.
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5.4.3 110-block
Figure 1 A 110-Block
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5.5 The Trim Out Phase
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workstation terminations, wires in the jack will commonly lose
contact with the pins. This occurs because the patch cord to the work
area is often pulled, kicked, or stretched by the workstation users.
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5.5.2 Wire management
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for proposals and specifications require computer-generated labels.
These labels are permanent, legible, and more professional looking.
Use labels that will be easy to read for many years. Many network
administrators include room numbers in the label information and
assign letters to each cable that leads to a room. Many labeling
systems for large networks also use color-coding.
To ensure that the labels are not rubbed off or cut off in the future,
mark the cable several times at the free end, approximately 60 cm (24
inches) apart. After the cable is run, repeat the procedure at the box or
spool end. Use electrical tape to keep all the cables tied securely
together. Bind the cable ends and the end of a pull string together by
tying some half-hitch knots around the cables with the pull string
before taping the ends. Use a good amount of tape. If the string or
cables pull out in the future, it could be expensive and time-
consuming.
After pulling the cable along the selected route, bring it into the TR.
Pull enough cable for the ends to reach each jack location, plus some
excess cable to reach the floor and extend another 60 to 90 cm (24 to
36 inches).
Return to the spools of cable at the central point or TR. Use the labels
on each spool as a reference. Then mark each cable with the
appropriate room number and letter. Do not cut the cables unless they
have a label. After following these steps, the networking media used
for the horizontal cabling run will be labeled at both ends.
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6 Finish Phase
Diagnostic tools are used to identify existing and potential problems
in a network cabling installation.
Cable testers are used to discover opens, shorts, split pairs, and other
wiring problems. After an installer has terminated a cable, the cable
should be plugged into a cable tester to verify that the termination
was done correctly. If a wire is mapped to an incorrect pin, the cable
tester will indicate the wiring mistake. A cable tester should be
included in every cable installer toolbox. After the cables have been
tested for continuity, they can be certified by using certification
meters.
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• Wire-mapping errors – Occurs when wires in a multipair
cable do not terminate at the appropriate points in the
connector at the far end
Simple functional testing for opens, shorts, split pairs, and wire-
mapping errors are usually performed from only one end of the cable.
Figure 1 Short
A short is formed when two wires in a pair touch each other and
create an undesired shortcut in the signal flow, as shown in Figure 1.
This shortcut completes the circuit before the voltage reaches the
intended target.
To determine if there is a short, measure the continuity or resistance
between the wires. No continuity should be discovered, and there
should be an infinite amount of resistance between them. Use an
ohmmeter with a low-resistance scale to make these measurements.
When a high-resistance scale is used, it may measure the body
resistance of the installer when the wires are held to the probes. Some
installers will create a small test fixture to avoid this problem. Many
test probes can be fitted with slip-on alligator clips. These clips can
hold one of the wires so that both leads are not touched at the same
time.
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6.1.2 Testing for reversals
Figure 1 Reversal
A reversal occurs when the tip side of a pair is terminated on the ring
position at the opposite end of the wire, as shown in Figure 1.
To repair a reversed pair in a cable, the RJ-45 connector must be
removed and the cable end with the pair reversal must be terminated
again.
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Split pairs occur when wires are mixed among pairs, as shown in
Figure 1. An ohmmeter can be used to test for splits. First, test the
pairs for shorts. If none are found, place a short across each pair. The
ohmmeter should detect a short. If an open is found, something is
wrong. The pair is either split or open. A tone generator can then be
used to determine whether it is split or open. High-end testers detect
split pairs by measuring crosstalk between pairs.
A simple cable tester can also be used to check for split pairs. This
type of tester uses LEDs that immediately notify the installer if there
is a problem with polarity or continuity.
To repair a split, one or both of the connectors must be removed and
the cable end must be terminated again.
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downloaded to a computer. A test report is then generated and given
to the customer. In addition to certification, these meters include
diagnostic features that will identify problems and show how far
these problems are from the end of the cable being tested.
Performance testing usually occurs at a designated test frequency.
The frequency is selected to exercise the cable at a speed that will be
part of its intended operation. For example, Category 5e cable is
tested at 100 MHz and Category 6 is tested at 250 MHz. Performance
testing is described in TIA/EIA-568-B. Modern testing hardware and
software can provide both text and graphic output. This allows for
easy comparisons and quick analysis.
The cable certification process forms a baseline measurement for the
cabling system. When the contract is established, a certification
standard is usually included as part of the contract. The installation
must meet or exceed the specifications for the wire grade that is used.
Detailed documentation is used to show the customer that the cabling
has reached these standards. These documents are submitted to the
customer.
The certification procedure is an important step in the completion of a
cabling job. It demonstrates that the cables performed to certain
specifications. Any future change in cable performance will need to
be attributed to a specific cause. It will be easier to figure out what
that cause is if there is documented evidence about the condition of
the cables at an earlier point. Different grades of cable require
different acceptable test results. Higher cable categories generally
have higher manufacturing standards and better performance.
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data. The amount of NEXT a cable must be able to tolerate is
specified for each grade.
• Power Sum NEXT – When cables use all the conductors,
the signals on one cable interfere with several pairs. To
calculate the effect of these disturbances, the interactions of
all pairs in the cable must be considered. The power sum
NEXT equation measurement does this.
• Attenuation-to-Crosstalk Ratio (ACR) – This ratio
indicates how much stronger the received signal is when
compared to the NEXT or noise on the same cable. This
measurement is also referred to as the signal-to-noise ratio
(SNR), which also accounts for external interference.
• Power Sum ACR – When all of the pairs in a cable are
used, the interaction between the pairs becomes more
complicated. There are more wires are involved so there are
more mutual interactions. The power sum equations help
take this greater mutual disturbance into account.
• Equal-Level Far End Crosstalk (ELFEXT) – This is a
calculated measurement of the amount of crosstalk occurring
at the far end of the wire. If this characteristic is very high,
the cable is not carrying the signals well and the ACR ratio
is not well controlled.
• Power-sum ELFEXT – As with the other power sum
measurements, interaction between multiple pairs in the
same cable increase the complexity of ELFEXT
characteristics. The power sum version of the measurements
considers this.
• Return Loss – Some of the signal that travels down a wire
bounces off imperfections such as impedance mismatches. It
can be reflected back toward the sender and form a source of
interference. This is referred to as return loss.
• Propagation Delay – The electrical properties of the cable
can affect the speed of a signal. The value of this delay is
used to perform certain measurements, such as time domain
reflectometry. Propagation delay for a cable is usually
specified as a maximum allowable amount of delay, in
nanoseconds.
• Delay Skew – Each pair in a cable has a different number of
twists. Signals that enter the cable at the same time will
probably be slightly out-of-sync when they get to the far end.
This is referred to as delay skew. Sloppy termination can
magnify this problem if the cables are asymmetric with
respect to the connector pins. A difference in propagation
delay between the wires in a cable pair can also cause delay
skew.
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6.3.3 Link and channel testing
The two methods used when testing are the channel test and the link
test. The channel test goes end-to-end from the workstation or
telephone to the device in the TR. The channel test measures all of
the cable and patch cords, including the line cord from the jack to the
user equipment and the patch cord from the patch panel to the
communications equipment. The link test only tests the cable from
the wall back to the patch panel in the TR. There are two types of link
tests. The basic link test measurement starts at the field tester and
ends at the field tester remote unit at the other end of the link. The
permanent pink test excludes the cable portions of the field test units,
but includes the mated connection where the cable is connected to the
adapter cable at each end, as shown in Figure 1. The permanent link
test also allows for a consolidation point. This is desirable for open
office cabling installations and is therefore more practical.
The only accepted test is the permanent link test. The channel test has
been officially eliminated by TIA/EIA-568-B.1.
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6.3.5 Professional certification documentation
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6.4 Cutting over
Cutting over is the term used for the transfer of existing services to a
new cable system. It is also used for the installation of new equipment
on a newly installed cable system.
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7 The Cabling Business
As with most jobs, the appearance and demeanor of cable installers
can affect how customers, bosses, and fellow employees perceive
them. The choices a cable installer makes on the job may result in
promotions or terminations. As an employee, the cable installer
becomes a representative of a company. Therefore, a professional
appearance and demeanor should always be maintained.
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• Are there special labor issues to be considered?
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7.1.2 Installation icons and symbols
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sections begin with the letter A and all plumbing begins with a P.
Telephone and data are usually grouped together and are represented
on the T drawings, as shown in Figure 1. Additional drawings, such
as furniture plans, will either be found in the A drawings or in a
miscellaneous category.
The estimator will need the following drawings:
• Site plan for an overview of the project
• Floor plans
• T drawings for telephone placement
• E drawings for electrical reference
• Furniture plans to help determine outlet placement
• A drawings to discover architectural features and available
pathways
Design documents include a narrative about the project. This
narrative may describe the functionality of the cabling system. For
example, it may indicate that the system must support 1000BASE-T
or gigabit Ethernet on twisted pair.
Most design documents include trade jargon and acronyms unique to
an industry or the system being installed. The estimator should
understand all terms in the design document. Glossaries of terms and
acronyms are available on the Building Industry Consultants Service
International (BICSI) website.
Design documents also specify the requirements of the system and
the types of materials that will be used. Information about the number
of cables required per information outlet or jack will also be supplied.
Design documents will also describe testing specifications, labeling
specifications, and formats.
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7.2.1 Unions
Some projects may require the use of union labor. Unions are
organizations that represent workers. The use of union labor is more
common for, but not limited to new construction projects. The use of
union labor may be part of a contract. If a customer clearly states that
union labor must be used, the contractor must use union labor.
Other labor situations may dictate the job classification and the work
that is allowed. In a union environment, supervisors are normally not
allowed to perform any installation work and cable installers may not
be allowed to install raceway. Sometimes, cable installers can install
raceway up to a certain size or a certain length and electricians must
install anything beyond that. These rules are defined by a union
agreement, which may be determined by unions of different trades.
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started by verbal instructions only. Change orders that result in extra
work should include the cost of the extra labor and materials. If this is
not possible, the change order should state that the customer agrees to
pay for extra work.
7.4.1 Suppliers
The estimator will normally select suppliers based on cost, delivery,
and service. The estimator will use the following questions to
determine the total cost of material:
• Does the price include shipping?
• Does the supplier have a history of delivering goods on time?
• What is the policy for returned goods?
• Can the supplier provide cut sheets and engineering drawings
in a timely manner?
• Can the supplier provide technical advice and support?
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days. The supervisor or lead contractor must make sure that there are
no unapproved substitutions, in an effort to reduce costs.
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encountered. Typical changes include adding or deleting cable runs or
outlets, or routing cables by a different path.
As-built drawings are not created until all cables are placed, all jacks
are installed, and all cables are terminated. The drawing can begin
during the final testing phase. However, any changes or additional
work must be accurately reflected in the drawings.
Floor plans, furniture plans, or T drawings are usually used as the
basis for as-built drawings. The contractor is not required to redraw
building plans for as-built drawings. The contractor draws all cable
runs, terminations, and outlets and supplies all labeling information.
The punch list is the checklist that the customer provides the
contractor with when the contractor considers the project complete, as
shown in Figure 2. The punch list includes the following items:
• Uncompleted items, such as missing outlets or cable runs
• Unsatisfactory items, such as cables that are not fastened to
ladder racks or outlets that do not work
• Clean up items, such as debris left in the corridor
These items must be corrected prior to final approval and acceptance
of the project. After the items on the punch list are completed,
payment is expected.
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Lab 1: Examination of Termination Types
Objectives
• Review wiring standards T568A, T568B, and RJ-45 USOC.
• Terminate the ends of a Category 5e cable.
Background/Preparation
Bell Telephone established the technique for terminating twisted-pair
cabling. This technique, called the Bell Telephone Universal Service
Order Code (USOC), logically organizes the wires into a modular
plug. Basically, the first pair goes into the center two pins and the
other pairs follow from left to right, splitting each pair down the
middle. This is appropriate for voice technologies, but it can cause
trouble for data, because it separates the wires in the pairs, causing
crosstalk. For this reason, the T568A and T568B wiring standard
were developed. These wiring patterns keep the wires in each pair
together, improving cable performance.
In this lab, identification, preparation, and termination of Category 5e
cable will be learned using the two most popular wiring schemes
found in the ANSI/TIA/EIA standards, T568A and T568B.
Work in teams of 2 to 4 people. Each team will need four Category 5e
cables with a minimum length of 1 m (3 feet) each. The following
resources will be required:
• 4-5 m (13-16 ft) Category 5e cable
• Pan-Plug modular plugs
• Pan-Plug crimp tool
• Wire stripper tool
• Scissors
• Wire snipping tool
• Wire prep tool
• Safety glasses
• Fluke 620 cable meter or LinkRunner
Optional: USOC wiring schematic
URLs
http://www.panduit.com/
http://www.tiaonline.org/
Safety
Wear safety glasses at all times during this lab.
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Step 1 Removing the Cable Sheath
a. Use a ruler and measure 8 cm (3 inches) from the end of the
cable. Put a mark on the cable.
b. Use the wire stripper tool to carefully score the outer sheathing of
the cable without fully cutting through to the conductors. Cut off
as close possible to the marked length and remove the cut
sheathing.
Do not nick any of the insulators.
Note: Notice on the stripping tool that there is a minimum or
maximum cutting direction. Use the minimum cutting direction. Do
not make more than two 360-degree turns with this tool.
c. Use the wire prep tool and insert the conductors individually in
the proper sequence using the T568A or T568B wiring scheme.
Note: The top of the arrow in the above diagram will be pin 1 and 2,
White/ Orange and Orange.
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e. Trim the conductors flush with the wire snipping tool.
f. Remove the cable from the conductor retention slot, keeping the
conductors held in position by placing thumb and forefinger at
the cable jacket end.
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Note: Shown here is a diagram of an RJ-45 jack. Notice that the plug
will fit with the key toward the bottom of the jack. Positioning the
plug with the key pointed away from you when inserting the
conductors will ensure that pin 1 will start on the left and proceed to
pin 8 on the right.
a. Terminate one side of the cable using the T568A standard.
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Place the plug into the die until it clicks.
c. Complete the termination by closing the handles fully and then
releasing them.
T568B Standard
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b. Once both ends of the cable have been completed, have a team
member review the wiring standards to ensure that the plugs are
correctly terminated.
Step 6 Testing
a. Use the Fluke 620 cable meter or LinkRunner to test the jack
installation.
What are the results of the test?
________________________________________________________
________________________________________________________
b. Are the results exactly the same when the second jack is tested?
________________________________________________________
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c. Why or why not?
________________________________________________________
________________________________________________________
Step 7 Clean Up
Ensure that all tools are properly stored, and that all trash and debris
has been removed from the work area.
USOC is an old standard used for voice cabling. For phones with one
or two lines, which use pins 4/5 and 3/6, T568A or T568B will work
just as well as USOC. However, for Ethernet, pins 1/2 and 3/6, USOC
will not work. An Ethernet NIC trying to transmit on pins 1/2 will not
work because 1/2 is not a pair, they are not the same color and not
twisted together. The USOC code is not recognized by the Standards,
however it is common in the termination of T1 circuits.
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Lab 2: Terminating a Category 5e Cable on a
Category 5e Patch Panel
Objectives
• Terminate a Category 5e cable on a Category 5e patch panel.
• Proper use of the 110-punch-down tool.
• Proper use of the cable stripper.
Background/Preparation
A Category 5e patch panel is a device that is used to terminate wires
in a central location. Cables from local data and voice networks are
collected in one patch panel, and cables from the outside are collected
in a separate panel. These two panels provide a way to connect the
two collections of wires in order to supply connectivity from outside
the building all the way to the desktop. This system of wire
management allows for organization and quick changes.
In this lab, a Category 5e cable will be terminated on a patch panel.
The other end of the cable will be terminated on a 110-connection
block.
The instructor or lab assistant will designate the location of the
punch-down for each student at the top of this sheet indicating the
rack, row, and position on the patch panel. Work in teams of 2 to 4
people. The following resources will be required:
• Category 5e patch panel
• 1.2 m (4 ft) of Category 5e UTP cable
• Wire stripper tool
• Wire snipping tool
• Impact tool with 110 cutting blade
• C4 clips
• 110 to RJ-45 adaptor cable
• Fluke 620 or LinkRunner
• Safety glasses
URL
http://www.panduit.com
Safety
Remember to always wear safety glasses when punching down wires.
Always be conscious of the task being performed to avoid accidental
cuts.
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Step 1 Cable Preparation
Remove enough of the sheath to terminate the cable on the patch
panel.
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should be set on the “lo” setting. Never use the multipunch tool when
terminating on a patch panel.
a. Position the impact tool over the wire with the blade facing
toward the end of the wire and press firmly on the impact tool
until it clicks. Do not hit the tool with the hand to punch down the
wires. With the impact tool set to “lo”, it may be necessary to
punch the wire two or three times to insure a proper termination.
b. Follow steps 2 and 3 for the other wire. Gently remove the excess
wire.
c. Repeat this step for each pair of wires.
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d. Snap the adapter over the installed C4 clip. Using the Fluke 620
or LinkRunner, test the cable between the patch panel and the
110-connection block.
e. What are the results of the test?
________________________________________________________
________________________________________________________
f. Was the initial assumption correct?
________________________________________________________
Step 6 Clean Up
Ensure that all tools are properly stored. Remove all trash and debris.
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Lab 3: Tool Usage and Safety
Objectives
• Identify the tools that are used in cable installations.
• Examine and handle the tools that are used in cable
installations.
Background/Preparation
The type of cable that is being installed determines the tools that are
needed for a job. Proper tools are required to install cables correctly
and safely. While not every tool will be used in every cable
installation job, it is important to know about most of the tools and
supplies that may be used to ensure quality installations and to
complete the jobs in a safe and timely manner.
Safety is a consideration for every task. It is critical that precautions
are taken to ensure that the job is done safely. Knowing how to use
the tools will help prevent injury to people.
The purpose of this lab is to identify the commonly used tools and
supplies that can be used in cable installation jobs and learn how to
use them safely. Keep in mind that the names of some tools may vary
between regions and countries and installers often use nicknames for
some tools. Work in teams of 2 to 4.
Warning: Instructor MUST be present during this lab. Some of
the tools introduced in this lab are very dangerous. Before
handling each tool, read the section in the lab that corresponds
to the tool. The section will review how each tool works and
review any safety measures that must be followed.
The following resources will be required:
• Cutting tools
• Terminating tools
URLs
http://www.du.edu/risk/Tool_Safety.html
http://siri.uvm.edu/ppt/handsafe/handsafety.ppt
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Step 1 Cutting Tools
Handle all of the tools listed. Simulate how they would be used in the
field.
The Panduit wire stripper tool is used to remove the outer sheath
from Category 5e cable and small coaxial cable. The tool is pulled
apart to retract the cutting blade. Cable is inserted into the hole and
the installer releases the blade. The tool is spun around the cable one
turn. It turns in a clockwise direction for cables with thinner jackets
and counter clockwise for cables with thicker jackets. The tool is
then spread apart to remove the tool. Do not use the tool to pull the
jacket off. By dragging the tool over the exposed wires, they can be
cut and damaged. The jacket can now easily be pulled off. Because
this is a cutting tool, safety glasses should be worn when using this
tool.
Electrician’s Scissors
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Electrician’s scissors, also known as “snips”, can be used for cutting
Category 5e cable and miscellaneous wire on an installation project.
There are two notches on one of the blades. These notches are used to
skin insulation from individual conductors. The scissors can also be
used for scoring cable jackets. As with other cutting tools, care should
be taken not to pinch fingers between the handles or cut fingers.
Always wear safety glasses when using snips.
Panduit Wire Snipping tool
a. The Panduit wire snipper tool is used for cutting excess wire when
installing a TX Mini-Jack. The tool will cut copper conductors flush
with the termination cap. The wire snipper tool should not be used for
cutting Category 5e cables. It is designed for cutting individual cable
pairs only. This tool is very sharp and care should be taken when using
it. Remember to be careful of the sharp tips on the blades as well. As
with all cutting tools, safety glasses should be worn when using this
tool.
b. How many times is the cable-stripping tool rotated to remove a cable
jacket?
____________________________________________________________
c. Which cutting tools require safety glasses when using?
____________________________________________________________
____________________________________________________________
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Panduit Single Pair Punch Tool
The single pair punch tool is used for terminating cable pairs on
termination blocks and on the back of patch panels. The tool will
accept blades from all of the popular termination panels. The tool in
the lab is equipped for terminating cable pairs on 100-blocks. The
blade is reversible. It has a cut position on one side. In this
configuration, the tool will punch down a wire and cut off the excess
wire in a single motion. The other side of the blade will punch down
without cutting. The cutting side is marked on the body of the tool.
Blades are removed by twisting the blade counter clockwise and
pulling the blade out of the tool. To install the blade, insert it into the
tool and twist clockwise. Be careful when using this tool or changing
the blades because the small blade on the end can cause cuts.
A wire is inserted into its slot in a termination panel. Grasp the tool
by the handle. Keeping the tool perpendicular to the block, push the
blade over the wire. This is an impact tool. As the handle is pushed,
spring tension increases until the tool snaps and releases the energy of
the compressed spring. The wire is completely seated into its position
and the excess wire is cut off. The tool features an adjustable impact
setting.
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seating “C” clips over them after they have been inserted. The multi-
pair punch tool features reversible and replaceable cutting blades. By
twisting the head of the tool, a detent is released and the head can be
removed from the tool. Cutting blades are slid out from the side of the
head. The blades can be installed facing forward for cutting, or facing
backward for seating “C” clips. Be very careful with this tool because
it has numerous small blades that can cause cuts. The tool is used in a
fashion similar to the single pair punch tool. Multiple pairs are
inserted in the block, the tool is placed over the pairs, and the installer
pushes on the tool until the energy in the spring is released in a sharp
impact. This is a high impact tool and is not suitable for use on the
back of patch panels.
b. Describe the difference between the two ends of the blade on the
110-punch tool.
________________________________________________________
________________________________________________________
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d. How is the blade removed on the 110-punch tool?
________________________________________________________
________________________________________________________
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Step 3 Crimp Tools
b. What are the two ways used to open the RJ-45 crimp tool?
________________________________________________________
________________________________________________________
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Lab 4: Identification of Cables
Objectives
• Identify the different types of cables used in this course.
Background/Preparation
Category is the term used to distinguish the grades of twisted-pair
cables. Each grade is distinguished by the number of wires in the
cable, the number of twists of the wires, and the speed of data
transmission that can be accommodated. This lab will identify several
categories of copper cables.
The instructor or lab assistant will prepare 0.3 m (1 foot) - 0.6 m (2
feet) lengths of each type of cable listed below. Strip off 15 cm (6
inches) of the outer sheathing at one end of the cable so that the
construction of the cables can be examined.
Notice that there is a minimum and maximum cutting edge on the
cable-stripping tool. Use the minimum cutting edge to insure that the
conductors are not nicked. Make sure a maximum of two 360-degree
turns are used with the cable-stripping tool to prevent nicking the
conductors. Work in teams of 4 to 5 people. The following resources
will be required:
• Category 5e UTP stranded-conductor cable
• Category 5e UTP solid-conductor cable
• Category 6 UTP stranded-conductor cable
• Category 6 UTP solid-conductor cable
• Cable stripping tool
• Tape measure
URL
http://www.panduit.com
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f. Examine the individual wires.
________________________________________________________
________________________________________________________
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Step 5 Answer the following questions
a. Describe the differences between STP and UTP cables.
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
________________________________________________________
110 - 125 CCNA 1: Networking Basics v3.0 – Lab 4 Copyright 2003, Cisco Systems, Inc.
Lab 5: Category 5e Jack Termination
Objectives
• Practice proper safety procedures when using cabling tools.
• Use the T568B standard when terminating Category 5e cable
on a modular jack at the modular patch panel.
Background/Preparation
Jacks terminate the Category 5e cable. Modular jacks can be inserted
into modular patch panels to allow the termination of the cable with
the same Mini-Jack module used in a wall outlet.
To provide connectivity in the structured cable system infrastructure,
the installer must be able to terminate Category 5e cable with jacks.
During this lab, each student on the team will terminate one end of a
Category 5e cable with an RJ-45 Mini-Jack jack and insert it into a
patch panel. Work in teams of 2 people. The following resources will
be required:
• 2 RJ-45 Mini-Jack jack
• 60 cm (2 feet) of Category 5e UTP solid-core cable
• Safety glasses
• Wire stripper tool
• Mini-Jack module termination tool
• Permanent marker pen
• Wire snipping tool
• Electrician’s scissors
• Fluke 620 cable meter or LinkRunner
URL
http://www.panduit.com
Safety
Make sure to wear safety glasses or goggles during the entire lab.
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Step 2 Remove the Sheathing
Now that the cable is the proper length and has a unique label,
remove the sheathing without causing any damage to the conductors.
Use the copper strip tool to ring the cable about 5 cm (2 inches) from
the end of the cable. Should there be any exposed copper on the
conductors where the cable jacket was removed, cut off the end of the
cable and remove 5 cm (2 inches) of jacket again. If needed, repeat
the labeling process.
a. Separate the twisted pairs from each other without untwisting the
pairs. Pull the wires pairs to set their positions. Use the T568B
wiring standard when terminating this jack.
b. Gather the twisted pairs and insert Push the cable jacket until
them into the cap. the jacket end is located
under the label.
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c. Untwist the pairs, one at a time starting with the outside pairs,
and place them into the correct slots. It is very important to
untwist each pair only as far as required to place the conductors
in the correct slots.
d. Trim each conductor flush with the cap with the wire snipping
tool. Be sure that all of the conductors are still seated in their
slots.
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Step 4 Terminate the Cable
a. Slide the front of the Mini-Jack into the backing, making sure that
it is straight.
b. Use the Mini-Jack tool to press the two pieces together until they
snap. The cable has now been terminated. From behind the
panel, snap the jack module into a vacant position on the modular
patch panel.
Step 7 Testing
a. Use the Fluke 620 cable meter or LinkRunner to test the jack
installation.
b. What are the results of the test?
________________________________________________________
________________________________________________________
c. Are the results exactly the same when the second jack is tested?
________________________________________________________
d. Why or why not?
________________________________________________________
________________________________________________________
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Step 8 Clean Up
Ensure that all tools are properly stored and remove all trash and
debris from the work area.
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Lab 6: Category 6 Jack Termination
Objectives
• Practice proper safety procedures when using cabling tools.
• Terminate a Category 6 cable using proper techniques for
high-bandwidth data cabling.
Background/Preparation
Certain precautions must be followed when jacks terminate Category
6 cable. The tolerances of dimensions increase in importance as the
frequencies of voltages on the cables get higher and the data rates
increases.
The following instructions explain how to terminate Panduit MINI-
COM TX-6 PLUS Modules. Although installation techniques will
vary slightly, attention to these procedures will help students gain
facility with many Category 6 terminations and devices.
During this lab, each student on the team will terminate one end of a
Category 6 cable with an RJ-45 Mini-Jack jack and insert it into a
patch panel. Work in teams of 2 people. The following resources will
be required:
Safety
Make sure to wear safety glasses or goggles during the entire lab.
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Step 1 Label the Cable
Place a label on the cable approximately 15 cm (6 inches) from the
end. Each cable must have a unique identifier. For this exercise, each
student should use a permanent marking pen to write their first name
on the end of the cable that they terminate. If the jack is to be inserted
into a patch panel, the name should be followed by pp1, for patch
panel 1, and the port number of the patch panel to which the student
will insert the jack.
Figure 1
Figure 2
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Step 3 Insert the Cable into the Jack
Figure 3
Holding the module assembly correct side up as shown, and with the
cable oriented as shown in the previous step, gently push the ordered
pairs through the holes in the module assembly. Insert the cable fully,
making sure that the pairs go through the correct holes.
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Step 4 Insert the Wires into the Notches
Figure 4
Using the figures as a guide, and twist the pairs in the order shown,
one at a time starting with the outside pairs, and place them into the
correct slots. It is very important to untwist each pair only as far as
required to place the conductors in the correct slots.
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Step 5 Snip the Wire Ends Flush
Figure 5
Trim each conductor flush with the cap with the wire snipping tool.
Be sure that all of the conductors are still seated in their slots.
Figure 6
a. Slide the front of the Mini-Jack into the backing, making sure that
it is straight.
b. Use the Mini-Jack tool to press the two pieces together until they
snap. The cable has now been terminated. Alternatively, use slip-
jaw pliers with the jaws set to the distance of the finished jack. If
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the pliers consistently damage the modules, try wrapping a little
electrical tape over each jaw before using.
Figure 7
Step 9 Testing
Use the cable tester test the jack installation.
a. What are the results of the test?
____________________________________________________
____________________________________________________
b. Are the results exactly the same when the second jack is
tested?
____________________________________________________
c. Why or why not?
____________________________________________________
____________________________________________________
Step 8 Clean Up
Ensure that all tools are properly stored and remove all trash and
debris from the work area.
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Lab 7: Terminating Category 5e to a 110-Block
Objectives
• Terminate Category 5e cable to a 110-type termination block.
• Properly use a 110 punch-down tool and 110-mulitpunch
tool.
Background/Preparation
The installer must be able to properly punch-down a 100-block. It is
important that each punch-down is executed correctly to ensure
proper connectivity.
A 110-block is a device used to terminate wires in a common place.
Wires from internal data networks and telephones are collected in the
block. Wires from outside the building are collected in a separate
block. These two blocks provide a way to connect the two collections
of wires in order to supply connectivity from external sources to the
desktop. This system of wire management keeps the wires organized
and allows for quick changes.
The instructor or lab assistant will designate the location of the
punch-down indicating the row 1-4 and position 1-6 on the block.
Work in teams of 1 to 4 people. The following resources will be
required:
• 110-punch block
• 1 m (3 feet) of Category 5e UTP cable
• C-4 Clips
• Copper strip tool
• Impact tool with 110 cutting blade
• 110-mulitpunch tool
• Pliers
URL
http://www.panduit.com
Safety
Safety glasses should be worn when using cutting tools. Use caution
when using impact tools because they have sharp blades.
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Step 1 Cable Preparation
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b. Press firmly on the impact tool until it clicks. This will ensure
that the wire has been punched down all the way and that the
excess wire has been cut. Do not hit the tool to punch down the
wires.
c. Repeat this step for the other wire. Gently remove the excess
wire.
Step 6 Inspection
a. Look carefully at the punched down cable.
________________________________________________________
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Step 7 Clean Up
Remove the C-4 connector that was installed by using a pair of pliers
to grasp the clip and pulling it straight back until it pops off. Make
sure all tools are properly stored and that all trash and debris has been
removed from the work area.
125 - 125 CCNA 1: Networking Basics v3.0 – Lab 7 Copyright 2003, Cisco Systems, Inc.