Double Block Bleed Valve
Double Block Bleed Valve
Introduction
SUPERLOK's response to the demand for reduction in leakage paths has been the combination of primary and
secondary valves into one compact unit. The combining of piping and instrument valves into a single unit has
benefitted various markets.
SUPERLOK can offer the special combination of double block and bleed valve systems together with fittings,
both being designed and produced by BMT. Choice of this combination results in the elimination of taper thread
connections and the need for thread sealant.
342
Integral Block & Bleed Valves
Specification
Design codes
• ANSI / ASME B 16.34 - Designed to meet the pressure and temperature requirements
• ANSI / ASME B 16.5 - Flange dimensions
• ANSI / ASME B 1.20.1 - National pipe threads
• API 607 / BS 6755 - Fire safe designed
11
12
13
Ball
10
Valve
9 BODY MATERIAL
700 10500
PEEK
600 R.PTFE 8700
PRESSURE (BARG)
PRESSURE (PSIG)
300 4350
PRESSURE (PSIG)
500 7250
200 2900
400 5800
100 1450
0 300 4350
100 200 300 400 500 600
200 TEMPERATURE (°F) 2900
100 1450
Features 0
100 200 300 400 500 600
• One piece or two piece body design
TEMPERATURE -minimize leakage paths.
(°F)
• Ball seat choice of seat materials : PTFE (virgin or filled ) , PCTFE , PEEK.
• End connector threads are fully isolated from process.
• Fully encapsulated ball seat.
• Superior finished ball for low operating torque.
• Floating ball design providing seat wear compensation.
• Anti static design as standard.
• Blowout proof stem design.
• Colour coded & function identified handle.
• Bore size : Full bore, Reducer bore , 10mm , 14mm , 20mm.
• Optional : handle locking available , NACE compliance.
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Integral Block & Bleed Valves
BODY MATERIAL
DESCRITION DUPLEX
STAINLESS CARBON
STAINLESS
STEEL STEEL
STEEL
1 VALVE BODY A182 F316 A350 LF2 A182 F51
2 OS & Y BONNET A351 CF8M A352 LCC A182 F51
3 GLAND FLANGE A351 CF8M A352 LCC A182 F51
4 INSERT A276 TP316 S31803
5 PACKING GRAPHITE
6 BUSHING A276 TP316 S31803
7 VEE TIP A564 TP630
8 STEM A276 TP316 S31803
9 FLANGE BOLT A193 B8M A320 L7M
10 FLANGE NUT A194 8M A194 Gr.7 A453 Gr.660
11 BONNET BOLT A193 B8M A320 L7M
12 BONNET SEAL GRAPHITE
13 DUST CAP NYLON
14 BAR HANDLE A276 TP316 S31803
Features
• Externally adjustable gland.
• PTFE or Graphite packing for bubble tight sealing.
• Self centering crimped needle tip for bubble tight shut off and repeatability.
• Back seat design provides secondary stem sealing and prevents stem blow out.
• Colour coded close contact dust cap and function label for easy indentification.
• Bonnet seal ensure a bubble tight between body and bonnet.
• Stem threads are completely isolated from the process.
• Yoke of investment casting is precision casted for strength and perfect stem alignment.
• Bolted bonnet for strength.
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Integral Block & Bleed Valves
BODY MATERIAL
DESCRITION DUPLEX
STAINLESS CARBON
STAINLESS
STEEL STEEL
STEEL
1 BODY A276 TP316 A350 LF2 A182 F51
2 BONNET A276 TP316 A350 LF2 A182 F51
3 PACKING GRAPHITE
4 PACKING GLAND A276 TP316 S31803
5 PACKING BOLT A276 TP316 A350 LF2 S31803
6 STEM A276 TP316 S31803
7 VEE TIP A564 TP630
8 LOCK NUT A276 TP316 A350 LF2 S31803
9 BONNET SEAL GRAPHITE
10 DUST CAP NYLON
11 BAR HANDLE A276 TP316 S31803
Features
• Rolled stem operating threads for low torque operation.
• Gland packing in PTFE or Graphite for bubble tight sealing.
• Colour coded close contact dust cap and function label for easy identification.
• Self centering crimped needle tip for bubble tight seat sealing.
• Close contact dust cap for operating thread protection.
• Back seat design provides secondary stem sealing and prevents stem blowout.
• Stem threads are completely isolated from the process.
• Packing bolt with easy access.
• Lock nut for vibration protection.
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Integral Block & Bleed Valves
346
Integral Block & Bleed Valves
Dimensions
(10mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 90 60.3 11.6
170
300 95 14.7
1/2 66.7
600 177 95 21.3
(DN15)
900/1500 191 120 82.5 29.3
2500 195 135 88.9 37.2
150 170 100 69.8 13.2
300 170 115 16.3
3/4 82.5
600 175 115 22.9
DN(20)
900/1500 190 130 88.9 32.4
2500 195 140 95.2 38.8
150 110 79.4 14.7
170
300 125 17.9
1 88.9
600 175 125 24.5
(DN25)
900/1500 190 150 101.6 35.6
2500 195 160 108.0 42.0
150 170 125 98.4 17.9
300 175 155 21.1
1-1/2 114.3
600 180 155 29.3
(DN40)
900/1500 190 180 124.0 38.8
2500 210 205 146.1 51.5
150 172 150 120.6 19.5
300 177 22.7
2 165 127.0
600 190 32.4
(DN50)
900/1500 200 215 165.1 45.1
2500 220 235 171.5 57.9
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
347
Integral Block & Bleed Valves
Dimensions
(14mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 100 69.8 13.2
300 208 115 16.3
3/4 82.5
600 115 22.9
DN(20)
900/1500 218 130 88.9 32.4
2500 224 140 95.2 38.8
150 110 79.4 14.7
208
300 125 17.9
1 88.9
600 218 125 24.5
(DN25)
900/1500 224 150 101.6 35.6
2500 227 160 108.0 42.0
150 208 125 98.4 17.9
300 155 21.1
1-1/2 218 114.3
600 155 29.3
(DN40)
900/1500 224 180 124.0 38.8
2500 238 205 146.1 51.5
150 150 120.6 19.5
218
300 22.7
2 165 127.0
600 224 32.4
(DN50)
900/1500 238 215 165.1 45.1
2500 246 235 171.5 57.9
(20mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 110 79.4 14.7
235
300 125 17.9
1 88.9
600 244 125 24.5
(DN25)
900/1500 150 101.6 35.6
251
2500 160 108.0 42.0
150 235 125 98.4 17.9
300 155 21.1
1-1/2 244 114.3
600 155 29.3
(DN40)
900/1500 251 180 124.0 38.8
2500 265 205 146.1 51.5
150 150 120.6 19.5
244
300 22.7
2 165 127.0
600 251 32.4
(DN50)
900/1500 265 215 165.1 45.1
2500 273 235 171.5 57.9
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
348
Integral Block & Bleed Valves
Dimensions
(10mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 190 90 60.3 11.6
300 190 95 14.7
1/2 66.7
600 205 95 21.3
(DN15)
900/1500 230 120 82.5 29.3
2500 240 135 88.9 37.2
150 190 100 69.8 13.2
300 190 115 16.3
3/4 82.5
600 200 115 22.9
DN(20)
900/1500 230 130 88.9 32.4
2500 240 140 95.2 38.8
150 190 110 79.4 14.7
300 190 125 17.9
1 88.9
600 200 125 24.5
(DN25)
900/1500 240 150 101.6 35.6
2500 260 160 108.0 42.0
150 190 125 98.4 17.9
300 200 155 21.1
1-1/2 114.3
600 210 155 29.3
(DN40)
900/1500 245 180 124.0 38.8
2500 290 205 146.1 51.5
150 200 150 120.6 19.5
300 210 22.7
2 165 127.0
600 240 32.4
(DN50)
900/1500 290 215 165.1 45.1
2500 315 235 171.5 57.9
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
349
Integral Block & Bleed Valves
Dimensions
(14mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 100 69.8 13.2
300 235 115 16.3
3/4 82.5
600 115 22.9
DN(20)
900/1500 254 130 88.9 32.4
2500 267 140 95.2 38.8
150 110 79.4 14.7
235
300 125 17.9
1 88.9
600 254 125 24.5
(DN25)
900/1500 267 150 101.6 35.6
2500 273 160 108.0 42.0
150 235 125 98.4 17.9
300 155 21.1
1-1/2 254 114.3
600 155 29.3
(DN40)
900/1500 267 180 124.0 38.8
2500 334 205 146.1 51.5
150 150 120.6 19.5
254
300 22.7
2 165 127.0
600 267 32.4
(DN50)
900/1500 215 165.1 45.1
334
2500 235 171.5 57.9
(20mm BORE)
Size Rating Dimension
(inch) (lb) L (RF) A B T(RF)
150 110 79.4 14.7
235
300 125 17.9
1 88.9
600 254 125 24.5
(DN25)
900/1500 267 150 101.6 35.6
2500 273 160 108.0 42.0
150 235 125 98.4 17.9
300 155 21.1
1-1/2 254 114.3
600 155 29.3
(DN40)
900/1500 268 180 124.0 38.8
2500 334 205 146.1 51.5
150 150 120.6 19.5
254
300 22.7
2 165 127.0
600 173 32.4
(DN50)
900/1500 215 165.1 45.1
334
2500 235 171.5 57.9
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
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Integral Block & Bleed Valves
Dimensions
(REDUCER BORE)
Dimension
Size Rating
Bore RF Flange RTJ Flange
(inch) (lb) A B
L T L T
150 270 17.9 280 22.7 125 98.4
300 290 21.1 300 25.9 155
1-1/2 114.3
25.4 600 330 29.3 330 30.3 155
(DN40)
900/1500 350 38.8 350 39.8 180 124.0
2500 400 51.5 400 52.5 205 146.1
150 380 19.5 390 24.3 150 120.6
300 390 22.7 400 27.5
2 165 127.0
38.1 600 410 32.4 410 33.4
(DN50)
900/1500 450 45.1 450 46.1 215 165.1
2500 490 57.9 490 58.9 235 171.5
150 530 24.3 540 29.1 190 152.4
3
50.8 300 540 29.0 550 33.8
(DN80) 210 168.1
600 560 38.8 560 39.9
(FULL BORE)
Dimension
Size Rating
Bore RF Flange RTJ Flange
(inch) (lb) A B
L T L T
150 270 14.7 280 19.5 110 79.4
300 280 17.9 290 22.7 125
1 88.9
25.4 600 300 24.5 300 25.5 125
(DN25)
900/1500 350 35.6 350 36.6 150 101.6
2500 370 42.0 370 43.0 160 108.0
150 370 17.9 380 22.7 125 98.4
300 400 21.1 410 25.9 155
1-1/2 114.3
38.1 600 410 29.3 410 30.3 155
(DN40)
900/1500 430 38.8 430 39.8 180 124.0
2500 470 51.5 470 52.5 205 146.1
150 460 19.5 470 24.3 150 120.6
2 300 470 22.7 480 27.5
50.8 165 127.0
(DN50) 600 490 32.4 490 33.4
900/1500 510 45.1 510 46.1 215 165.1
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
351
Integral Block & Bleed Valves
Sampling Valve
This manifold range is designed to replace conventional multiple-valve installations where sampling of the process
stream is required. This design has been developed to remove a sample directly from the process stream at full system
pressure.
PROCESS INSTRUMENT
PROCESS INSTRUMENT
VENT
VENT
FLOW
FLOW
Sampling probe
The probe length must be specified from the raised face to the end of the probe in mm , to the nearest mm.
Probes are supplied to suit the insertion length required by the pipeline and thus must be specified by the customer
OUTLET PROCESS
OUTLET PROCESS
VENT
VENT
FLOW
CHECK VALVE
FLOW
CHECK VALVE
Injection quill
The probe length must be specified from the raised face to the end of the probe in mm .
Probes length shall be decided in consideration of injection insert length in the pipeline and customer's request.
352
Integral Block & Bleed Valves
Fugitive Emission
ISO 15848 parts 1&2 (defining a classification system and qualification procedures, and production acceptance test of
industrial valves, respectively) specify new ultra low standards for emissions. This standard is becoming the requirement
for oil and gas and petrochemical organizations worldwide.
The standard was originally created for process valves and control valves but is now being applied to Instrument valves
which include primary isolation valves, especially on environmentally sensitive projects.
Meeting these low levels is a challenge, which BMT Instrument has solved with the new ball and needle valve designs
used in these DBB valves and mono flanges.
These designs meet the highest class ‘A’ level over the temperature range -29°C to +180°C,
alongside the standard instrumentation manifold pressure ranges.
Production testing and certification is available upon request. Please specify sample quantity required for production
testing with your order.
Valve Specification
■ Tightness class A >1 x 10-6 mg.s-1.m-1.
■ Maximum cold working pressure rating 6,000 psig.
■ Temperature rating -50°C to 180°C (-58°F to 356°F)
■ ISO15848-1 prototype tested using global helium vacuum method.
The ISO 15848 standard effectively sets a requirement for zero emissions for processes involving volatile air pollutants
and hazardous fluids.This design has been developed to minimise fugitive emissions.
353
Integral Block & Bleed Valves
Ordering Information
1 NEEDLE
2. Valve Type 2 BALL OS & Y
1 - FLANGE X FNPT 7 - BW X FNPT SINGLE
3 BALL
BLOCK -
2 - FLANGE X FLANGE 8 - MSW X FLANGE 4 NEEDLE
TYPE NEEDLE
3 - MNPT X FNPT 9 - MNPT X FLANGE 5
OS & Y
6 OS & Y
4 - FNPT X FNPT 0 - SW X SW
1 NEEDLE
5 - MSW X FNPT B - BW X BW
2 BALL BALL OS & Y
6 - SW X FNPT 3 BALL
DOUBLE
4 NEEDLE NEEDLE NEEDLE
BLOCK
5 NEEDLE
TYPE OS & Y OS & Y
4. Bore Size (mm) 6 OS & Y
(BLANK) - 10mm(STANDARD) 7 NEEDLE
TR BALL TR BALL
4 - 32mm 8 OS & Y
1 - 14mm
*A FUGITIVE EMISSION CL-A
2 - 20mm 5 - 38mm
*B FUGITIVE EMISSION CL-B
3 - 25mm 6 - 50mm
* To select the Fugitive Emission type, please add suffix of "A" or "B"
to the part number of Valve Series.
354
Integral Block & Bleed Valves
Monoflange Valve
Features
• ANSI B16.5 flanged inlet connections 1/2" to 2" sizes Class 150 rated to class 2500 rated.
• 1/2"-14 NPT(female) standard outlet.
• 1/4"-18 NPT(female) standard vent.
• Standard materials of Stainless steel
ASTM A182 F316/F316L, Carbon steel ASTM
A350 LF2/A105, Duplex ASTM A182 F51.
• Optional materials include Super Duplex, Monel, Hastelloy, Inconel.
• Combined needle and OS & Y valves available.
• Raised face and ring type joint flange styles.
• One-piece forged construction flange as standard.
• Fire safe designed to meet BS 6755 Part 2 / API 607.(As option)
• Pressure boundary designs calculated to ASME VIII Div 1 and verified by testing.
• Heat code traceable material to EN 10204.3.1.
• Bubble tight shut off valve seats 17-4 PH tips standard.
• Colour coded functional valves.
• Locking and anti tamper devices for all valve types available. (as option)
• Permanent marked body with full order and specification details.
355
1ST ISOLATE 1ST ISOLATE
A
Ø
ØB
PROCESS INSTRUMENT
PROCESS INSTRUMENT
A VENT
A
PROCESS INSTRUMENT Ø Ø
1ST ISOLATE 1ST ISOLATE
VENT
A
Ø
VENT
VENT
ØB ØB
ØB L
L
PROCESS INSTRUMENT
A
PROCESS INSTRUMENT VENT
Ø
1ST ISOLATE 1ST ISOLATE
1ST ISOLATE 1ST ISOLATE
A A
Ø Ø
VENT
2ND ISOLATE
ØB
2ND ISOLATE
2ND ISOLATE
VENT
ØB
L
ØB ØB L
L
L
Dimensions
PROCESS INSTRUMENT
A
Ø
Size Rating Dinension
(inch) (lb) L(RF) L(RTJ) A B
150 - 90 60.3
2ND ISOLATE
64
300 95
1/2 66.7
600 ØB 95
(DN15) 64
900/1500 68 120 82.5
L
2500 135 88.9
150 - 100 69.8
64
300 115
3/4 82.5
600 68 115
DN(20) 68
900/1500 130 88.9
2500 73 73 140 95.2
150 110 79.4
64
300 68 125
1 88.9
600 68 125
(DN25)
900/1500 150 101.6
73 73
2500 160 108.0
150 64 68 125 98.4
300 69 69 155
1-1/2 114.3
600 155
(DN40) 73 73
900/1500 180 123.8
2500 82 84 205 146.1
150 73 150 120.6
69
2 300
75 165 127.0
(DN50) 600 73
900/1500 82 84 215 165.1
• All dimensions in millimeters unless specified as “inch”. Dimension are for reference only, subject to change.
356
Integral Block & Bleed Valves
Ordering Information
Example 1 :
MF1V41 - J8C8 - E - AB
1 2 3 4 3 5 6
1. Valves
MF - MONO FLANGE
2. Valve Type
1st 2st
IDENTIFY VENT
ISOLATE ISOLATE
1 NEEDLE
V1 - -
2 OS & Y
1 NEEDLE
V2 - NEEDLE
2 OS & Y
1 - FLANGE X FNPT
1 NEEDLE
2 - FLANGE X FLANGE V3 NEEDLE -
2 OS & Y
1 NEEDLE NEEDLE
V4 2 NEEDLE NEEDLE
OS & Y
3 OS & Y
357