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Vakum Distilation System

This document describes the vacuum distillation unit (VDU) system. The system has two main parts: 1) the vacuum distillation unit and 2) the equipment used. The VDU uses reduced pressure to separate compounds by differences in boiling points. It heats materials to 175-202°C then to 395°C in the distillation tower. Several products are separated including LVGO, LLO, and HLO. The system equipment includes a furnace, distillation column, heat exchanger, condensers, cooling towers, vessels, steam boiler, pumps, and gas treatment system. Pumps transfer materials and the steam boiler provides steam for heating and cleaning.

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Abdusselam Akgul
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67 views16 pages

Vakum Distilation System

This document describes the vacuum distillation unit (VDU) system. The system has two main parts: 1) the vacuum distillation unit and 2) the equipment used. The VDU uses reduced pressure to separate compounds by differences in boiling points. It heats materials to 175-202°C then to 395°C in the distillation tower. Several products are separated including LVGO, LLO, and HLO. The system equipment includes a furnace, distillation column, heat exchanger, condensers, cooling towers, vessels, steam boiler, pumps, and gas treatment system. Pumps transfer materials and the steam boiler provides steam for heating and cleaning.

Uploaded by

Abdusselam Akgul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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VDU

DISTILATION
SYSTEM
VDU PLANT

OUR PROJECT IS OCCURED IN


TWO PARTS
THESE PARTS AS FOLLOWS ;
1) VDU (VACUUM DISTILLATION
UNIT
THE WORKING PROCEDURE
AND
THE EQUIPMENT LIST IS
EXPLAINED NEXT PAGES
VACUUM
DISTILLATION
UNIT
DESCRIPTION OF THE VDU

▶ Vacuum distillation is a method of distillation performed


under reduced pressure, which lowers the boiling point of most
liquids. As with distillation, this technique separates compounds
based on differences in boiling points. This technique is used
when the boiling point of the desired compound is difficult to
achieve, will cause the compound to decompose or simply to save
energy in heating. A reduced pressure decreases the boiling point
of compounds. The reduction in boiling point can be calculated
using a temperature-pressure nomograph using the Clausius-
Clapeyron relation.
DESCRIPTION OF THE VDU
▶ Operation of the Vacuum Distillation Unit
▶ The primary material (f. oil) is pumped from the storage tanks by the worker's
pumps into the unit. Vacuum distillation The primary material passes through the
heat exchangers to raise the temperature between 175-202 ° C and then enters
the oven where the temperature rises to 395 ° C and enters To the tower
distillation vacuum
▶ The distillation process is performed using pressure which can be as high as 8 cm
Hg, or 1.5 Bb per square inch, well below the atmospheric pressure of 14.7 pounds
per square inch or about 1/10 of atmospheric pressure
▶ The tower is divided into three parts
▶ 1-DEPARTMENT: The light materials left by the distillation waste are removed by
boiling water vapor and contain 4 trays
▶
Retail section: Vaporization and condensation of evaporative vapors containing 22
tray 2-
▶
3-The evaporation zone: the entry area, the primary material where the light
material rises to the top of the tower, and the heavy materials descend to the
bottom of the tower
▶
Products of distillation tower
▶
1-LVGO: 120 degrees in diameter and withdrawn from Chinese No. 23, which is
cooled by water cooler and then into the separating pot and then divided into two
parts
▶
A- quantity of the product is pumped to China 26 and you to regulate the
temperature above the tower and called the process of recycling
▶
B-residual amount is pumped into the storage tanks produced
▶
2- Light oil side product
▶
3-The degree of 240 ° C pulls from 18 Chinese then sends refrigerated watermark
where the amount of storage tanks is pumped product
▶
Side product heavy oil
▶
At a temperature of 280 ° C and pulls out of the Chinese 9 of the then sends
refrigerated watermark where the amount of storage tanks are pumped product
RCR AND SYSTEM PRODUCTS SPECIFICATIONS
property unit LVGO LLO HLO VR
Atmospheric Residue
Feedstock

Density (15.56 C), g∕cm3 0.943 SPECIFIC GRAVITY - 0.8721 0.9165 0.9378 1.009
8
Viscosity @50 C, cst 60
Freezing Point, C 21
CCR, m% 7.5 Max
Sulfur, m% 3.5-4.0
FLASH POINT temperature C 129 200 223 300<
5% 350
10% 375
DISTILLATOIN CURVE TYPE D86 D1160 D1160 D1160
ASTM 30% 439 ASTM
D1160 50% 511
70% 584
90%
SYSTEM EQUIPMENTOF THE VDUAS ;
VDU SYSTEM EQUIPMENT
1) FURNACE
2) DISTILLATION COLUMN
3) HEAT EXCHANGER
4) CONDENSORS
5) COOLING TOWERS
6) SYSTEMVESSELS
7) STEAMBOILER
8) SYSTEMPUMPS ANDBURNERS
9) GASE TREATMENTSYSTEM
FURNACE

FURNACE IS USED TO HEATING THE


RCR UP TO OPERATION TEMPRATURE
THE OPERATION TEMPRATYRE IS
CHANGED BETWEEN 350-400°C.
DISTILLATION COLUMN

▶ THE HEATED MATERIAL IS TRANFERED TO THE


DISTILLATION TOWER. TOWER HAS THREE MAIN
EXIT.
▶ BOTTOM EXIT (FOR VR)
▶ SIDE EXITS (HLO/LLO)
▶ TOP EXIT (HGO)
HEAT EXCHANGER

▶ THE PRODUCT TEMPRATURE IS VERY HIGH


SFTER THE EXIT OF THE DISTILLATION
TOWER. THE TEMPRATURE OF THE
PRODUCT IS DICREASED BY HEAT
EXCHANGER TO THE STORAGE
TEMPRATURE.
CONDENSORS

▶ THE HGO EXITS TO THE DISTILLATION


COLUMN IN THE GASE FORM.
CONDENSOR IS USED TO TRANSFORM
THE HGO IN LIQUED FORM
COOLING TOWERS

▶ AT THE CONDENSOR THE


WATER USED AS COOLING
LIQUID. THIS WATER IS
COOLED BY THIS COOLING
TOWER
STEAM BOILER

▶ STEAM BOILER IS USED TO


CREATE THE SYSTEM STEAM.
THIS STEAM IS USED IN THE
OPERATION AS SUPERSTEAM.
ALSO STEAM IS USED TO
CLEANING AND HEATING
PROCESS IN THE SYSTEM
SYSTEM PUMPS AND BURNERS
▶ IN THE SYSTEM A LOT OF KIND PUMPS IS USED.
▶ VACUUM PUMP-VACUUM BUSTER PUMP
▶ GEAR PUMP
▶ HOT OIL PUMP
▶ CENTRIFUGAL PUMP
SYSTEM PUMPS

▶ IN THE SYSTEM WE USE JACKET TYPE GEAR


PUMP TO TRANSFER THE ASPHALT AND VR.
AND WE USE HOT OIL PUMP FOR
TRANSFERING THE OFF GASE TANK MATERIAL
THANKS FOR YOUR AT T E N T I O N

KAYALAR ENERGY
TECNOLOGIES
NİZİP/GAZİANTEP
▶PREPAIRED BY :ABDUSSELAM AKGÜL
▶ +90 554 110 3007

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