DIKETAHUI do = 8 ft = 96 in

tinggi silinder = 160 ft

tinggi penyangga = 10 ft
tinggi total = 170 ft
Pi = 60 psig
T (suhu) = 450 F
Type bahan = SA 240 Grade S Type 304
f allowable = 15275 (diperoleh dengan cara interpolasi antara suhu 400 dan 500)
Densitas = 560 lb/ft3
C (Faktor korosi) = 0.125 in
Jenis pengelasan = Double Welded Butt Joint
E = 0.8
T iss bejana = 4 in
Densitas = 60 lb/ft3
ukuran pipa feed = 12 in. IPS.Sch 40
W (Berat) = 53.5
T iss pipa feed = 3 in
ukuran pipa reflux = 10 in sch 40
T iss pipa reflux = 3 in
ukuran penyangga = 2,5 x 2,5 x 3/8 in (Equal Angel)
Jarak 2 tray = 24 in
Jarak tray teratas = 7 ft
Jarak tray terbawah = 9 ft
P angin = 45 lb/ft2
letak pemasangan
= zone gempa 2
 = zone gempa 2
kolom

DITANYA : A) DESAINLAH DIMENSI COURSES

B) CEK HASIL DENGAN STRESS KARENA GEMPA

JAWAB :

A) PERHITUNGAN COURSES 1

Ts 1 = (𝒑𝒊.
𝒅𝒐)/(𝟐(𝒇𝑬−𝟎,𝟒
𝒑𝒊)) + C

= 60 x 96
+
2 x ( 15275 x 0.8 - 0.4 x 60 )

= 5760
+ 0.125
24392

= 0.36114 in = 5.77829 = 6 = 3
= 0.375 in
16 16 8

STRESS KARENA OPERASI

fap = (𝒑𝒊. 𝒅𝒊)/(𝟒(𝒕𝑺

𝟏−𝑪))
 = 60 x 96
4 x ( 0.375 - 0.125 )

= 5760
1

= 5760 lb/in^2

STRESS KARENA ANGIN

fwx = (𝟐.𝑷𝒘.𝒅𝒆𝒇𝒇.𝒙^𝟐)/
(𝝅. 〖𝒅𝒐〗 ^𝟐 (𝒕𝒔
−𝑪))

Dari tabel 9.1 B & Y, pada tekanan angin setempat 45 lb/ft2 dan ketinggian 170 ft diperoleh = 70 lb/ft2

Pw design = 0.65 x 70
= 45.5 lb/ft2

deff 1 = T iss pipa + Tebal pipa + T iss pipa + T iss bejana

+ Diameter silinder + T iss bejana

= 3 + 12 + 3 + 4
 + 96 + 4

= 122 in

deff 2 = Tebal platform + T iss bejana + Diameter silinder + T iss bejana

= 17 + 4 + 96 + 4

= 121 in

Sehingga deff yang digunakan adalah 122 in

kembali ke rumus :

fwx = (𝟐.𝑷𝒘.𝒅𝒆𝒇𝒇.𝒙^𝟐)/
(𝝅. 〖𝒅𝒐〗 ^𝟐 (𝒕𝑺
−𝑪))
= 2 x 45.5 x 121 x (X^2)
3.14 x 9216 x ( 0.375 - 0.125 )

= 11011
(X^2)
7234.56

= 1.522 X^2 psi

 STRESS KARENA BEBAN MATI

a) Stress Karena Berat Shell

fdsx = (𝒙. 𝝆)/𝟏𝟒𝟒 lb/ 〖𝒊

𝒏〗 ^𝟐

= (X) x 560
144

= 3.88889 X lb/in2

b) Stress Karena berat Isolasi Shell

fdis.s = (𝒕 𝒊𝒔𝒔. 𝒙. 𝒑𝒊𝒔𝒔.

)/((𝒕𝒔−𝑪) 𝟏𝟒𝟒)
lb/ 〖𝒊𝒏〗 ^𝟐
= 4 x (X) x 60
( 0.375 - 0.125 ) x 144

= 240
X
36

= 6.66667 X
c) Stress Karena Berat Tutup

fdtx = ( 〖𝒅
𝒃𝒍𝒂𝒏𝒌𝒐〗 ^𝟐.
𝒕𝒉𝒂. 𝝆 𝒕𝒖𝒕𝒖𝒑
)/(𝟒.𝒅(𝒕𝒔−𝑪)
𝟏𝟒𝟒)
d blanko = do + do + 2 sf + 2/3 icr icr = 3
42 4

= 96 + 96 + 9 + 0.5 sf = 9
42 2

= 107.786 in

tebal tutup atas :

th = (0,885. 𝑝𝑖. 𝑟
)/(𝑓𝐸−0,1 𝑝𝑖 ) + C

= 0.885 x 60 x 48
+ 0.13
( 15275 x 0.8 - 0.1 x 60 )

= 2548.8
+ 0.125
12214
 = 0.33368 = 5.33886 = 6 = 3 = 0.38 in
16 16 8

Kembali ke rumus :

fdtx = ( 〖𝒅
𝒃𝒍𝒂𝒏𝒌𝒐〗 ^𝟐.
𝒕𝒉𝒂. 𝝆 𝒕𝒖𝒕𝒖𝒑
)/(𝟒.𝒅(𝒕𝒔−𝑪)
= 11618 x 0.375 x 560
𝟏𝟒𝟒)
4 x 96 ( 0.375 - 0.125 ) x 144

= 2E+06
13824

= 176.485 in

d) Sress Karena Berat Tangga

fdtgx = (𝟐𝟓 𝒙
)/(𝝅.𝒅(𝒕𝒔−𝑪) )

= 25 X
3.14 x 96 x ( 0.375 - 0.125 )
 = 25
X
75.36

= 0.33174 X lb/in2

e) Stress Karena Berat Pipa Uap

fdpx = (𝑾 𝒑𝒊𝒑𝒂
)/(𝝅.𝒅(𝒕𝒔−𝑪) )

= 53.5 X
3.14 x 96 x ( 0.375 - 0.125 )

= 53.5
X
75.36

= 0.70993 X lb/in2

f) Stress Karena Berat Isolasi Pipa

f d is.p x = (𝒃𝒆𝒓𝒂𝒕 𝒊𝒔𝒐𝒍𝒂𝒔𝒊

𝒑𝒊𝒑𝒂 )/(𝟒.𝒅(𝒕𝒔−𝑪)
)

berat isolasi pipa = 𝜋/4 ( 〖 (𝑑𝑜) 〗 ^2-

〖 (𝑑𝑖) 〗 ^2 𝑥 𝜌𝑖𝑠𝜌
 𝜋/4 ( 〖 (𝑑𝑜) 〗 ^2-
〖 (𝑑𝑖) 〗 ^2 𝑥 𝜌𝑖𝑠𝜌
= 3.14 x ( 2.25 - 1 ) ft2 x (X)ft x
4

= 58.875 X lb

Kembali ke rumus :

f d is.p x = (𝒃𝒆𝒓𝒂𝒕 𝒊𝒔𝒐𝒍𝒂𝒔𝒊

𝒑𝒊𝒑𝒂 )/(𝟒.𝒅(𝒕𝒔−𝑪)
)
= 58.875 X
4 x 96 x ( 0.375 - 0.125 )

= 58.875
X
96

= 0.61328 X lb/in2

g) Stress Karena Berat Tray Sepanjang x

fdtrayx = ([(𝒙−𝑰)/𝑻+𝟏]
[𝝅/𝟒 𝒅^𝟐 ] 𝟐𝟓
𝒍𝒃/ 〖𝒇𝒕〗 ^𝟐)/(𝝅.𝒅(
𝒕𝒔−𝑪) )
x - 7 3.14 x 64
= ( + 1 ) x (
2 4
 3.14 x 96 x ( 0.38 - 0.13 )

= x - 5
( ) x 50.24 x 25
2
75.36

= 1 5
( X - ) x 1256
2 2
75.36

= 628 X - 3140
75.36

= 8.33333 X - 41.6667 lb/in2

TOTAL STRESS KARENA BEBAN MATI

fdx = fdsx + fd is.sx + fdtx + fdpx + fdtgx + fd is.p x +

= 3.88889 X + 6.66667 X + 176.4851 + 0.71 X + 0.3317

+ 0.61328 X + ( 8.3333 X - 41.7 )

= 20.5438 X + 134.818
PERHITUNGAN EVALUASI PERHITUNGAN TINGGI COURSESI DAN TEBAL SILINDER

Perhitungan x berdasarkan persamaan internal pressure karena kondisi operasi di dalam bejana
internal pressure

BAGIAN HULU :

f x E = fwx + fap - fdx

15275 x 0.8 = 1.522 X^2 + 5760 - ( 21 X + 134.82

12220 = 1.522 X^2 + -20.5438 X + ###

0 = 1.522 X^2 + -20.5438 X + ###

Mencari nilai X :

X 1,2 = (−𝑏±√(𝑏^2−4.𝑎.𝑐))/(2 𝑥
𝑎)

= 20.5438 ± 201.423
3.044
 = 72.9195 ft atau -59.422 ft

dipilih nilai x = 72.9195 ft

BAGIAN HILIR :

fc max = fwx - fap + fdx

fc max = 1,5 x 〖𝟏𝟎〗 ^𝟔 [(𝐭𝐬−𝐂)/𝐫𝐨 " " ] ≤ 𝟏/𝟑 yield point = 33000
yield point
= 0.375 - 0.125
2E+06 x ( )
48

= 7812.5 ≤ 33000

sehingga :
7812.5 = 1.522 X^2 - 5760 + ( 20.54384 X + 134.8184 )

0 = 1.522 X^2 + 20.5438 X + -13437.7

Mencari nilai X :

X 1,2 = (−𝑏±√(𝑏^2−4.𝑎.𝑐))/(2 𝑥
𝑎)

= -20.544 ± 286.7588750121
 3.044

= 87.4557 ft atau -100.95 ft

dipilih nilai x = 87.4557 ft

Tinggi Courses didasarkan pada harga X yang terkecil yaitu bagian hulu yaitu 72.92

EVALUASI :

1 fap = 0
2 Stress karena angin

Menghitung deff

deff 1 = tebal pipa + Diameter silinder

= 12 + 96

= 108 in
 deff 2 = tebal platform + Diameter silinder

= 17 + 96

= 113 in

fwx = (𝟐.𝑷𝒘.𝒅𝒆𝒇𝒇.𝒙^𝟐)/
(𝝅. 〖𝒅𝒐〗 ^𝟐 (𝒕𝑺
−𝑪))
= 2 x 45.5 x 113 x (X^2)
3.14 x 9216 x ( 0.375 - 0.125 )

= 10283
(X^2)
7234.56

= 1.42137 X^2 psi

STRESS KARENA BEBAN MATI

a) Stress Karena Berat Shell

fdsx = (𝒙. 𝝆)/𝟏𝟒𝟒 lb/ 〖𝒊

𝒏〗 ^𝟐

= (X) x 560
144
 = 3.88889 X lb/in2

b) Stress Karena Berat Tutup

fdtx = ( 〖𝒅
𝒃𝒍𝒂𝒏𝒌𝒐〗 ^𝟐.
𝒕𝒉𝒂. 𝝆 𝒕𝒖𝒕𝒖𝒑
)/(𝟒.𝒅(𝒕𝒔−𝑪)
𝟏𝟒𝟒)
d blanko = do + do + 2 sf + 2/3 icr icr = 3
42 4

= 96 + 96 + 9 + 0.5 sf = 9
42 2

= 107.79 in

tebal tutup atas :

th = (0,885. 𝑝𝑖. 𝑟
)/(𝑓𝐸−0,1 𝑝𝑖 ) + C

= 0.885 x 60 x 48
+ 0.125
( 15275 x 0.8 - 0.1 x 60 )
 = 2548.8
+ 0.125
12214

= 0.3337 = 5.33886 = 6 = 3 = 0.375 in

16 16 8

Kembali ke rumus :

fdtx = ( 〖𝒅
𝒃𝒍𝒂𝒏𝒌𝒐〗 ^𝟐.
𝒕𝒉𝒂. 𝝆 𝒕𝒖𝒕𝒖𝒑
)/(𝟒.𝒅(𝒕𝒔−𝑪)
= 11618 x 0.375 x 560
𝟏𝟒𝟒)
4 x 96 ( 0.375 - 0.125 ) x 144

= 2E+06
13824

= 176.485 in

c) Stress Karena Tangga

fdtgx = (𝟐𝟓 𝒙
)/(𝝅.𝒅(𝒕𝒔−𝑪) )

= 25 X
 3.14 x 96 x ( 0.375 - 0.125 )

= 25
X
75.36

= 0.33174 X lb/in2

d) Stress Karena Berat Pipa

fdpx = (𝑾 𝒑𝒊𝒑𝒂
)/(𝝅.𝒅(𝒕𝒔−𝑪) )

= 53.5 X
3.14 x 96 x ( 0.375 - 0.125 )

= 53.5
X
75.36

= 0.70993 X lb/in2

TOTAL STRESS KARENA BEBAN MATI

fdx = fdsx + f dtx + fdpx + fdtgx

= 3.88889 X + 176.485 + 0.70993 X + 0.33 X

 = 4.93056 X + 176.485

PERHITUNGAN X

BAGIAN HULU :

f x E = fwx + fap - fdx

15275 x 0.8 = 1.42137 X^2 + 0 - ( 4.93 X + 176.49

12220 = 1.42137 X^2 + -4.93056 X + ###

0 = 1.42137 X^2 + -4.93056 X + ###

Mencari nilai X :

X 1,2 = (−𝑏±√(𝑏^2−4.𝑎.𝑐))/(2 𝑥
𝑎)

= 4.93056 ± 265.527
2.8427

= 95.1395 ft atau -91.671 ft

dipilih nilai x = 95.1395 ft

BAGIAN HILIR :

fc max = fwx - fap + fdx

fc max = 1,5 x 〖𝟏𝟎〗 ^𝟔 [(𝐭𝐬−𝐂)/𝐫𝐨 " " ] ≤ 𝟏/𝟑 yield point = 33000
yield point
= 0.375 - 0.125
2E+06 x ( )
48

= 7812.5 ≤ 33000

sehingga :
7812.5 = 1.42137 X^2 - 0 + ( 4.930556 X + 176.4851

0 = 1.42137 X^2 + 4.93056 X + -7636.01

Mencari nilai X :
(−𝑏±√(𝑏^2−4.𝑎.𝑐))/(2 𝑥
X 1,2 = 𝑎)

= -4.9306 ± 208.4197143388
2.8427
 = 71.582 ft atau -75.051 ft

dipilih nilai x = 71.582 ft

X hasil perhitungan evaluasi lebih besar dari pada perhitungan sehingga ts trial sudah memenuhi

Jadi untuk courses 1 :

ts = 3 = 0.375 in
8

X =
0.125
ket : Tebal platform berbentuk persegi
A = (do+4)^2 - 𝝅/4 do^2
= 2765.44
60

) x 25
fd tray x

X
)
)