JOB SAFETY ANALYSIS

PANIPAT REFINERY & PETROCHEMICAL COMPLEX

JOB SAFETY ANALYSIS
PART-A :  JSA No.: 03 Date: Page:
22.03.2022 1 of 5
Unit: PTA
Area: PTA Location: IOCL Panipat
Job Title: High Pressure Testing JSA done by:
SN. Name Designation Department
1.
2. Yogesh Yadav AM(PJ) Project
3. Pulkit Garg AM(PJ) Project
Job to be Executed By :M/s L&T HEIC 4. Satyajit Kumar Shil Eqp. Engg. Worley
Department Contractor 5. Kuldeep Singh HSE Advisor Worley
PROJECT M/s. L&T HE 6. Rajat Khandelwal SFSO Fire & Safety
7. Sandip P Patil HSE Lead L&T
JSA Reviewed By (HOD’s Name & Designation) Name Designation

HOD of Operation Department K. Balamurgan DGM(PN)

HOD of Project Department P.K. Ghosh DGM(PJ)

Sl. No. Activities Hazards Recommended Actions /Procedures & Control Compliance Checked By
Measures Status Name of Officer
(Complied/ Not with Sign. date
complied) & time
1 Site Preparation  Poor  Work permit from the client, with all concurring
communication parties’ signatures approval must be obtained prior
between work to start of work and display work permit at site.
parties.  Conduct the toolbox talk to discuss the hazards and
 Inexperienced risk.
persons / lack of Only experience person should be deployed on this
safety awareness work.
 HSE Induction shall be carried out by client / plant
prior to start the activity.
 Job Clearance certificate must obtained from
Worley
2 Mobilization /  Unskilled Worker  Only skilled person should be deployed on this
Deployment of carrying out activity work.
Manpower & Beginning resulting in incident Use of required PPEs such as Safety Helmet, jacket
of the job (i.e. falling of Safety shoes, Hand Gloves, ear plugs, nose mask,
material, fall of safety goggles, leather apron.
person, Electric  HSE Induction shall be carried out by client / plant
Shock) prior to start the activity.
 Toolbox talk should be conducted before starting
the activity.
 Work permit should be taken before starting the
work.
 Work activity should be carried out under adequate
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 JOB SAFETY ANALYSIS
& continues supervision.
 Improper  Toolbox should be conducted regarding Material
communication handling, Loading & Unloading.
 Persons deployed on the job should be aware
about the work activity
3 Purified Terephthalic  Skin contact  Wear impervious protective clothing, including
Acid (PTA)  Respiratory boots, gloves, lab coat, apron or coveralls, as
 Benzene Di problem appropriate, to prevent skin contact
carboxylic Acid  Eye Irritation  In Benzene Di carboxylic acid full-face piece
 Carbon Monoxide  Fire Hazards respirator or organic vapour / acid cartridge gas
 Paraxylene C8H10 mask or when exposure evacuate the area
 Di methyl benzene  In Carbon monoxide Use of appropriate mask or
 methyl toluene evacuate the area when exposure is over 25ppm
 Xylol  Use of appropriate Safety Goggle
 In Benzene Di carboxylic acid and Paraxylene
C8H10 area use Foam, powder, CO2. Fire
extinguisher to be used as a Suitable extinguishing
media.
 In sulphur area Use dry sand, etc. on small fires
and Use water spray, fog or foam on larger fires.
4 Working at Height  Fall from Height /  Only trained worker & staff will be deployed for
Fall Hazards height work.
 Use only inspected & tagged scaffolding only.
 No loose materials kept on the platform.
 Proper bag will be used to keep material on the
platform.
 Gunny bag & plastic bag not used to keep material
at height.
 Tie off tools otherwise secure them from falling
below.
 Area barricade.
 Use Full Body Safety Harness
 Follow 100 % tie off policy
 3 Point contact must follow while climbing on
ladder
5 Job arrangement on  Fall of Saddles  Check ground compaction
saddle  Slippage of saddle  Provide additional supports to the saddle
 Sagging of Land  Authorized rigger/foreman involved in rigging
 Physical injury activity
 Ensure Proper Maintenance of crane.
 Use Job specific PPE’s
6 Scaffolding preparation  Injury to person  Only trained and competent person allowed for
due to fall from confined space entry.
height,  Area cordoning properly.
 Fall of Material  Ensure gin wheel/rope pulley is used while
hoisting/lowering of tools/scaffolding components.
Ensure gin wheel/rope pulley is fitted with 18-20
mm PP rope.
 Ensure rope pulley is properly installed by
projecting the tube up to 750mm.

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 JOB SAFETY ANALYSIS
 Bow line knot shall be use while hoisting material
by using tool bags.
 Ensure no person shall be allowed under the
scaffold erected zone.
 Ensure Use of tool bag for keeping tools at height.
 No loose materials shall be kept on the working
platform.
 Simultaneous activity (top and bottom) at the same
time shall be avoided.
 Ensure use of triple rolling hitch knot while hoisting
/ lowering of scaffolding pipe to elevated location.
 Use of appropriate PPE’s
6 Handling of fasteners  Fall of material  Trained person involved in handling of faster
and placement on
scaffoldings.  Scaffolding with green tag
 Use tray for keeping fasteners

7 Flanges blanking  Fall of person  Trained person involved in handling of Flanges.

 Fall of material
 Scaffolding with green tag, Use of safety harness
 Safe Rigging practices to be adopted
 Use of proper lifting tools and Tackles, Rejected
tools/tackles marked with colour code & awareness
regarding rejection mark to avoid use.
8 Tightening of fasteners  Breaking of  Trained person involved , Selection of appropriate
manual. Fastener tools for tightening fastener
 Slippage of  Use of proper PPEs (Hand Gloves)
spanner  Mechanical holding of studs & bolts wherever
 Pinch point while feasible
hole matching and  Awareness regarding similar past incident
stud insertion  Use of standard PPE
 Sudden fall of  Fixturing to hold heavy fasteners,
fasteners  Selection of equipment for hold as per fixture
specification
9 Tightening of fasteners  Injury to person  Trained person involved
torqueing unit.  Use of proper hand gloves
 Use of standard PPEs,
 Rachate holding for hose
10 Tightening of fasteners  Injury to person  Tie of Hose pipe with Rachet/ Chain to prevent
tensioning. sudden swing of Hose pipe, Use of standard PPEs
11 valve and Fitting  Injury to person  Use of proper hand gloves, goggles, Safety Harness
attachment on flanges  Damaged Threads Use of green tag scaffolding person, protection
provide for Unmachined edge of flanges,
 Display of valid green tag on scaffolding.
 Use of standard PPEs
 Use of proper threaded valves & fittings
12 Arrangement for water  Electrocution  Authorized electrician involved in pump
tank and pumps connection
 Body and supply Earthing to pump, or connection
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 JOB SAFETY ANALYSIS
through ELCB supply,
 No damaged to cable, checking of ELCB of the
extension board/DB.
13 Water arrangement by  Injury to person  Pipes connection properly secured
pipe lines. due to hit by pipe
 Water waste  Use of pipe with no leakage, Joints tighten with
proper gaskets, Proper storage, Inspection of hose
pipe prior to use,
 Electrocution  Authorized electrician involved in pump
connection
14 Water filling  Water wastage  Area cordon off
 Injury to person  Check for leakage on joints
due to hit by pipe  Trained persons to be deployed for job
 Electrocution  Electrical supply cable on height by used
hanger/tray, Authorized electrician involved
15 Air venting.  injury to person  Area cordoned off
due to slip/trip,  Remove all electrical appliances nearby
Water wastage  Restrict unauthorized entry
16 Pressurizing  Injury to person &  Follow Hydro test checklist
land contaminant  Barricade the area and display signage to avoid
unauthorized entry.
 Impact to valve,  Pressure gauge inspection,
fittings due to  Area barricade to restrict unauthorized entry,
pressure increased  adequate shielding arrangement
 Pressure increase  Calibrated pressure gauge to be used,
due to  Regular monitoring of pressure ,
malfunction of  Area barricade to restrict unauthorized entry,
pressure gauge /  Adequate shielding arrangement
relief valve
 Major Injury to  Verification of soil stability and made arrangement
person accordingly by putting extra plates, Area
Barricading
 Use of calibrated pressure gauge & depute person
for continuous monitoring.
 Barricade the area , Hydro test as per checklist,
 compliances according of hydro test checklist
 Slowly increase the pressure
 Pressure not  Calibrated Pressure gauges,
getting raised  Preventive maintenance of pumps,
during  Verification of checklist requirements
pressurizing.
17 Hydro test inspection at  Injury to person  Green tag requirement on scaffolding,
pressurize condition due to fall from  Ensure access is free from obstructions
height
 Major Injury to  Shielding arrangements
person  Area cordon off, Display caution for Restrict to
person to stand in front of flanges/fittings.
 Use of calibrated pressure gauge & depute to
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 JOB SAFETY ANALYSIS
person for continue monitoring.
 Barricade the area ,
 Air test as per HPT Procedure,
 Compliances according of Hydro Test checklist
18 De-pressurizing  Injury to person  Depressurizing as per the procedure,
 Involve trained rigger,
 Area cordon off, Display caution for Restrict to
person enter cordoning area while de pressurizing.
18 Water Discharges  Injury to person,  Area cordon off
 Electrocution
 Pipes should be proper secured,
 Pipes checked for no blockage
 Trained person
19 Emergency Response  Lack of supervision  Emergency response Plan should be at site.
 Gas leakage  Ensure emergency vehicle is available at site.
 Extreme Weather  ERT shall be formed and roles and responsibility
condition communicated to all.
 Effective TBT shall be ensured to inform emergency
response.
20 Housekeeping  Materials  Ensure the area kept clean
obstruction  Secure all the equipment after the work is
completed
 Waste material should be disposed at designated
place
 Work material must not block the road /
emergency access way
 Ergonomic  Buddy system implementation
 Use correct manual lifting method

 Sharp object  Eliminate/secure any sharp edges

 Wear proper hand gloves
Job Safety Analysis Name
Performed By
Designation

Sign

Reviewed By HOD of Operation

HOD of Project

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