Solution ID: CT-SOLUTION-002816

Title:ProspeedZj: ER-117(Code=531) mA Accuracy Error,due to Bad X-Ray Tube.

Modality:  CT YMS

Model Type:  ,  

Problem Description:
When trying to scan, system kicks out an MA accuracy error, XG 117 Code 531. FE started the call as a DOA
report and found out the the board he was filling the report out on was good. Filamnet cable, filament board,
and CPU were replaced, but system still had the same problem intermittenlty, Tube has over 100k slices.

Solution Description:
Tube was the solution too. Just to mention, when scanning using small filament, off-line scans, no errors.
When switching back to large filament, errors right away.

Additional Solution Description:

Replace tube.

Solution ID: CT-SOLUTION-008816

Title:ProspeedZJ: ER-117(Code=531) caused by anode and cathode HV cables going to X-ray tube revered.

Modality:  CT YMS

Model Type:  ,  

Problem Description:
FE was trouble shooting system for intermittent XG failures ER-117(Code=541) anode overcurrent.
Bleeder was put in place of tube to run KV check seeing if any spits were occuring from
HV tank.
Tyraps had to be clipped on HV cables comming from HV tanks so they could reach the bleeder.
Upon hooking back up tube ER-117(Code=531) mA accuarcy error began.
Problem was that anode and cathode HV cables had be swapped.

Solution Description:
Uncrossed HV cables - Anode cable went to anode side of tube, cathode cable went to cathode tube well.

Solution ID: CT-SOLUTION-004564

Title:ProspeedZJ,ProspeedQj: ER-117(Code=531)intermittently,due to loose capacitor in the filament supply.
Modality:  CT YMS
Model Type:  ,  
Problem Description:
This error ER-117(Code=531)mA Accuracy error was showing up, intermittently, and what was suspected to be
the cause of it, had already been replaced, mainly filament cable that runs from filament supply to the cathode
tank but did not help. Before ordering any other parts involved, recommendation was to physically inspect the
filament supply for any open wires, making bad contact perhaps, or something else, and it was found that the
two capacitors, inside of the filament supply that feeds 30VDC unregulated, were loosen, causing the
intermittency.
Solution Description:
Loose capacitors found in the filament supply.

Solution ID: CT-SOLUTION-004662

Title:ProspeedQj: ER-117(Code=521 & 531),due to defective Filament Board.
Modality:  CT YMS
Model Type:  ProspeedQJ,  Not Applicable
Problem Description:
System: ProspeedQj
Software: V/R 6.03
Problem:
-------
Unit getting intermittent ER-117 Code=521 error: Filament overcurrent and
getting Code=531 mA accuaracy Errors. (XG firmware V4.01).

What was done:

-------------
1.- XG diagnostics for filament passed.
2.- XG diagnostics S38 passed for MA to inverters.
3.- XG diagnostics S14 passed for Rotor.
4.- XG diagnostics S33 passed for KV board but frequencies readout towards low end of
specification.
5.- XG diag S35 for Anode KV was 42KV when 40 being asked for.
6.- XG diag S36 for Cathode KV was 37KV when 40 being requested.(Spec is 30%)
Solution Description:
Filament board fixed the problem.
Additional Solution Description:
Final solution was KV board causing MA accuacy errors.
New KV board:
S35 diag gave 40KV when 40 KV requested for Anode side.
S36 diag gave 40KV when 40 KV requested for Cathode side.
S33 read was 60r33:00000,90000:03965,01938,01982,03941,01971,01971,09696,04849,04849.
Note: This is for V4.01 xg firmware.
Can not do a Tube Warm Up with ER-117 Code148 XG Safety Loop
Open:ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt):Replace blown fuses
on small board inside the CTVRC cover of the Prospeed Gantry
CT Error: ER-117 Code=148 XG Safety Loop Open
ER-117 Code=148 XG Safety Loop Open
Unit getting ER-117 (Code=148 XG Safety Loop Open)

CT Cause: Blown fuses on small board inside Prospeed CTVRC cover.

See Long Description for Troubleshooting.
Blown fuses on small board inside Prospeed CTVRC cover cause ER-117 Code 148 errors.  These fuses provide AC power to the Tube
fans.

Tube fans are not running due to fuse blown under CTVRC cover on Prospeed CT

Code 148    Generator Safety Loop Open (Rotation part)

    Possible cause:   
a.    TUBE (pressure switch)    Check if pressure switch is open or not.   
b.    TUBE (stator coil connector)    Connect it securely.   
c.    HV Tank (pressure switch)    Replace it if necessary.   
d.    Inverter    Replace it if necessary.   
e.    CPU Board    Replace it or connect all boards securely.       
f.    Rotor Board    Replace it or connect all boards securely.           
g.    L.V. Power Supply on E-Rack    Replace Low Voltage Power Supply.
 

CT Resolution: Replace blown fuses on small board inside the CTVRC cover of the Prospeed Gantry
See Long Description for Details.
Replace blown fuses on small board inside the CTVRC cover of the Prospeed Gantry.  This small board contains AC power and fuses
for the Tube Fans.  Use spares from Prospeed Fuse Kit 2122788

CT Product: ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

CT Component: 212001804CT Prospeed Fuse Kit 2122788

See Long Description for FEMC details
Prospeed Fuse Kit 2122788
Part #: 2122788
Part Type: GP CONSUMABLES
Part Weight: 0.88 LBR
Repairable: No
Returnable: No
Hazardous Material: N
Description: FUSES KIT
FRU: Yes
Status: Orderable

CT Software Version: 6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi (18811)
6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi (18811)
6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi
(18811)
Also came as FMI26521 for Lemage, Lemage SX, Lemage Supreme, Lemage SX/E, ProSpeed S, ProSpeed SX, ProSpeed, ProSpeed S
Fast, ProSpeed SX Power, ProSpeed SX Advantage, ProSpeed with SSD option, ProSpeed SX Power with SSD option

Scanner Hardware Stopped Scan WITH Error: xg117 00000072 Modification Parameter is not
allowed:ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt):Replacing Filament Board eliminates XG117
Code72 Errors

CT Issue: Scanner Hardware Stopped Scan WITH Error: xg117 00000072 Modification Parameter is not allowed
Scanner Hardware Stopped Scan WITH Error: xg117 00000072 Modification Parameter is not allowed

Scanner Hardware Stopped Scan  WITH Error: xg117 00000072 Modification Parameter is not allowed

CT Error: XG Error: 117 00000072 Modification Parameter is not allowed

XG117 00000072 Modification Parameter is not allowed

XG117 00000072 Modification Parameter is not allowed

CT Cause: Defective Filament Board caused XG117 Code 72 Errors

See LD for Troubleshooting
Defective Filament Board caused XG117 Code 72 Errors

CT Resolution: Replace Filament Control Board

See LD for procedure
Replace Filament Control Board

Follow procedures in YMS service documentation 2124012 Component Replacement.  See directions for replacement of Filament
Supply

CT Product: ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

CT Component: 2119708-2 Filament Control Board for YMS Prospeed Systems old part # - 2119708
See LD for additional details
FE should check/replace the C17 on filament board, 470uf 63volts before replacement of this board - also check C40!

This is the primary failure part on this board.  C17 has been replaced
with 470uf 80 volts purchased locally and this fixed the filament errors.  Also check C40.

Part #: 2119708-2
Part Type: GP CONSUMABLES
Part Weight: 0.60 LBR
Repairable: No
Returnable: No
Hazardous Material: N
Description: FILAMENT HEATER BOARD
FRU: Yes
Status: Orderable
Parts Offered as:
Current: 2119708-2
Harvested: Not Available
Comments:
FLS - FILAMENT CONTROL BRD U/O CT QJ & CT MINI REPLACES 2119708 PER PCN P 10/99 02 ON CONSUMABLE
COLLECTION PER G TOURNE 1/16/04 MS5277 DO THE CHANGE UP ONCE OLD MATERIAL PULLED BACK DO NOT
DISCOUNT - PER SHAKUN CHECK CAPACITORS: C17 AND C70
GELS - 17-09-2003 20PCES WILL SEND TO BUC FOR TEST AND 30 PCES IN FW 39 FLORIANE 16/09/03,PCB CONT FIL

CT Software Version: 6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi (18811)
6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi (18811)
6.04 for for HiSpeed series and CT/e, CT ProSpeed A1/F1 series, DXi,LXi,FXI, ZXi
(18811)
Also came as FMI26521 for Lemage, Lemage SX, Lemage Supreme, Lemage SX/E, ProSpeed S, ProSpeed SX, ProSpeed, ProSpeed S
Fast, ProSpeed SX Power, ProSpeed SX Advantage, ProSpeed with SSD option, ProSpeed SX Power with SSD option

Solution ID: CT-SOLUTION-032565

Title:Prospeed Qj, Zj: Stator Impedance for system s using TUBE D3112T

Modality:  CT YMS

Model Type:  ProspeedQJ,  Not Applicable

Problem Description:
System: Prospeed Qj and Zj CT
Subsystem: X rays Tube (D3112T)
Software: V/R 4.X, 5.x, 6.X
Date: 10/2003

Problem: Need to know correct measurement for the Stator Impedance.

Solution Description:
The stator impedance should measure as follows:
Cables Black to White (common) 23 ohms.
Cables Green to White (common) 23 ohms
and cables Black to green 46 ohms.
All wires to ground should be open. This is a good place to check for error code XG Error 117
codes:0000072, 0000216.
Low current errors

ID: 16895 : ProSpeed Qj: Scanner Hardware Stopped Scan Message During Scan WI
xray tube
CT Issue: Scanner Hardware Stopped Scan WITH Error: xg117 00000072 Modification Parameter is not allowed
Scanner Hardware Stopped Scan WITH Error: xg117 00000072 Modification Parameter is not allowed

Scanner Hardware Stopped Scan  WITH Error: xg117 00000072 Modification Parameter is not allowed

CT Error: XG Error: 117 00000072 Modification Parameter is not allowed

XG117 00000072 Modification Parameter is not allowed
XG117 00000072 Modification Parameter is not allowed

CT Cause: A faulty XRAY TUBE CAUSED Error: xg117 00000072 Modification Parameter is not allowed
See LD for Troubleshooting
A faulty XRAY TUBE CAUSED Error: xg117 00000072 Modification Parameter is not allowed

Troubleshooting

a.“Most common” Check C17 on Filament Board. If board smells like urine replace Filament board.
b. Check that Filament Cable is secure(E-Rack XJ06---Cathode HV tank J2). 
c. Check that the Rotor Board is seated
d. Check the L.V. Power Supply on E-Rack
e. Perform KV test. 
f. Check Filament resistance.
g. Check HV Cables  for an  open or short.
h. Replace E-Rack Mother Board

Check above parts before replacing xray tube

CT Resolution: Replace the D3112T XRAY TUBE

See LD for important info
Replacing the XRAY TUBE FIXES the issue

See page 337 of the component replacement manual for tube replacement procedure

http://olcweb.olc.med.ge.com:8020/servlet/ClientServletProp/2326233_6.pdf?
DOCCLASS=A&REQ=RAC&DIRECTION=2326233&FILENAME=2326233_6.pdf&FILEREV=6&DOCREV_ORG=6&SUBMIT=+ACCEP

NOTE: This may also be a good time to replace the collimator primary filter - see component if you need the part number.

CT Product: ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

ProSpeed Qj and Zj (Lemage, Qj, Qj-Base, Qj-Hlt)

CT Component: P9184MV COLLIMATOR FILTER

See LD for more
P9184MV COLLIMATOR FILTER

Part #: P9184MV
Part Type: GP CONSUMABLES
Part Weight: 3.00 LBR
Repairable: No
Returnable: No
Hazardous Material: N
Description: FILTER
FRU: Yes
Status: Orderable
Comments:
Not Available

CT Component: D3112T MX 165QJ XRAY TUBE

D3112T MX 165QJ XRAY TUBE
D3112T MX 165QJ XRAY TUBE

Part #: D3112T
Part Type: GP TUBES
Part Weight: 0.00 LBR
Repairable: No
Returnable: Yes
Hazardous Material: N
Description: X-RAY TUBE
FRU: Yes
Status: Orderable
Comments:
FLS - RELOADED CT ZJ/QJ TUBE UNIT FOR PROSPEED S & SX, SYTEC- 6000/PROSPEED-VX, SYTEC-8000/ PROSPEED .........
ORDERING TUBE............... MAXIRAY EQUIVALENT IS D3119T AM SOURCE - GEMS-MEXICO BLACK MOUNT. PLATE= YMSP91
CT Software Version: 6.02 for HiSpeed series and CT/e, CT ProSpeed AI/FI series, DXi,FXi, LXi, ZXi
6.02 for HiSpeed series and CT/e, CT ProSpeed AI/FI series, DXi,FXi, LXi, ZXi This software Rev is Obsoleted by FMI No.25870C V/R6.03 P
6.02 for HiSpeed series and CT/e, CT ProSpeed AI/FI series, DXi,FXi, LXi, ZXi 

FMI No.25869 / 22706

Link to the FMI on HINO Tech Pubs Website

http://3.36.10.5/../ctdoc/FMI/12/25869_22706.pdf

This software Rev is Obsoleted by FMI No.25870C CT HiSpeed, CT/e, CT ProSpeed AI/FI Series

128MB MEMORY ADDITION AND V/R6.03 PATCH SOFTWARE

RELEASE
Xi FMI 25869_22706 6.02 Sftwr.pdf

Solution ID: CT-SOLUTION-003125

Title:ProspeedZj: ER-117(Code=72),due to intermittent tube filament short.
Modality:  CT YMS
Model Type:  ,  
Problem Description:
ProSpeed Plus unit getting XG error ER-117(Code=72),parameter modification not allowed
Other error that would occur intermittently was xg error ER-117(Code=24) Large focus test(x-ray tube
filament).
Trouble shooting steps
----------------------
1. Checked tube filaments: Pulled Cathode cable from tube and measured;
Common to Small filament was 1.0 ohms
Common to Large filament was 0.9 ohms
Small to Large filament was 0.6 ohms.
to further trouble shot problem:
2. Perform XG offline filament test:
A. Insert 'boot' floppy into FD.
B. Select maintenance
C. Type $$
D. select 'support'
E. select 'Generator/Tube'
F. select 'Generator test'
Crt will display, To:
G. At prompt type "S" (for service mode)
H. To check Filament board for Generator firmware 2.01 at prompt type: S22
I. At prompt:
(Sytem will then display results of test, ref ProSpeed Dianostic manual 2145475, XG tab, Generator
test section, Test 22 for 2.01 firmware for results)
J. To end test at prompt type: SE0
K. To exit service mode at prompt type: N
FILAMENT BOARD TEST PASSED
3. Perform Small and Large Filament - Acess Generator test same as above
A. At prompt type: S
B. At prompt Type: S23(small fiament test) or S24(Large filament test)
C. If no error codes at prompt type: SE0 (this ends test)
D. Both of the 3amp injection tests passed.
4. Exited out of support and performed warmup.
5. unit now scanned without any errors.
6. Remeasured X-ray tube filaments, reading changed to:
Common to Small = 1.7 OHMS
Common to Large = 0.4 OHMS
Small to Large = 2.4 OHMS
Solution Description:
Filament board was replaced.
Additional Solution Description:
null
Additional Solution Description:
Filaments were intermittently shorting - Tube had 71,000 scans
Changed X-ray tube D3112T

Solution ID: CT-SOLUTION-015907

Title:Xg error 117 code 016 caused by defective rotor board in OBC.
Modality:  CT YMS
Model Type:  ProspeedQJ,  Not Applicable
Problem Description:
er117-16 on prospeed.
Had FE perform Rotor control board tests:
1.Go into Service menu.
2. Select Gen/Tube
3.select Gen test.
AT Prompt
Type S
Type S12
at prompt just and see results:
Should read 64r12:00,07,03,00,00,:30C0,F880,F9C0,0080,2080,30C0:00000,00180,00180.
The last three are the frequency values in this case the last three were:00000,00142,00141.
Solution Description:
Error code here was 117 with a 316 error. Stator windings were unbalanced. X-ray tube fixed this error.
Additional Solution Description:
Along with CTVRC, power rings had some bad pits on.
Additional Solution Description:
Replaced Rotor Control board.

Solution ID: CT-SOLUTION-017354

Title:Prospeed QJ: ER-117(Code=532 KV Accuracy error).
Modality:  CT YMS
Model Type:  ProspeedQJ,  Not Applicable
Problem Description:
FMI 26730 had been previously performed. Then the x-ray tube died, and had to be replaced.
In the process of running Tbe-cal program, under maintenance menu, system would send a XG error code 532.
Went over the program again, and it is noticed that the failing technique is 120kv and 20ma. Attempted to run
off-line scans selecting 20ma technique and it was found , that THE prospeed's lowest ma station is 60ma !!!.
Suspected either a software bug. FE reloaded software and attempted Tube cal, this time it worked with no
errors.
Something may have happened during the LFC when upgrading system to 6.03 software.
Solution Description:
Running generator automated diagnostics, found out that only 3 lights lit up, on the anode inverter, and 4 lights
on the cathode inverter.
Replaced anode invertor- System ok.
Joe Ianniello
Additional Solution Description:
In this situation, besides the subcode 532, system was also experiencing subcode 538 and 545 errors.
XG diagnostics proved that the faulty component was the cathode tank.
Additional Solution Description:
Prospeed systems with fluoro option installed, are the only ones with lowest ma being 20ma. This particular
system did not have the option installed, nor the firmware to support 20ma station.
FE reloaded software and attempted Tube cal, this time it worked with no errors.
Solution ID: CT-SOLUTION-004305
Title:ProspeedQj,ProspeedZj: ER-117(Code=072),due to KV board frequency needing adjustment.
Modality:  CT YMS
Model Type:  ,  
Problem Description:
Although a code 072 usually relates to a filament problem,the KV board can cause this problem as well.If so, it
usually shows up when a new KV board is installed.See attached E-Mail in resolution.
Solution Description:
EQUIP: ProSpeed , SRi , SYNERGY
SUBJECT: YMS KV Boards may need slight Tweek ?
PROBLEM: KV Bds in OBCR ( "some" factory adjusted, may need tweek )
SOLUTION: Below is a procedure to check and ADJUST ( if necessary )
a replacement KV board if it appears as a "DOA".
-----------
The original procedure means going into service mode,
changing a parameter, and stuff, with a scope on the board:
Here is the FAT FINGER quick METHOD :
---------------------------------------------------------------
1) Switch off XG.
2) Place KV board on extender.
3) Completely de-regulate P1 by turning fully CW or CCW.
4) Connect scope to TP 40 (GND=TP 10)
5) Apply power to XG.
6) Verify that after power-up-test, LEDs "FIL OVER" and
"FIL SUPPLY ERROR" are illuminated. (This indicates that
VCO frequency is out of spec). Verify also, the LED's on
the kV Board turned on .
7) Adjust P1 to set the frequency to 39.1 +/- 0.1 kHz.
8) Press XG CPU RESET.
9) Verify that following Power-up-test, LEDs "FIL OVER" and
"FIL SUPPLY ERROR" are no longer illuminated. Verify also,
the LED's on the kV Board turned off .
10) Verify without any further P1 adjustment, that the fre-
quency at TP40 now settles at :
Between 66 to 70 kHz for ProSpeed.
Between 57.6 to 70.4 kHz for SYTEC SRi/SYNERGY.
11) Switch off XG.
12) Replace KV board in OBC.
13) Run system as normal.
CAUSE: Please add a note, that this adjustment never normally needs
adjustment and should NOT be done as part of the PM, unless
you are having problems. It is just when we have a NEW board,
which "appears" not to be adjusted, that we should entertain
the above.

COMMENTS: Some KV Bds received "may need" a slight TWEEK to I/F with
your system.

Solution ID: CT-SOLUTION-022663

Title:ProspeedQj, ProspeedZj, Synergy, Sytec SRi: ER-117(Code=72), due to bad X-Ray Tube.

Modality:  CT YMS

Model Type:  ProspeedQJ,  Not Applicable

Problem Description:
System is having ER-117 XG error code 72 (Modification of Parameter is not allowed)
Normally this error refers to the filament.

1.- Look at the LEDs on the FILAMENT-bd, in stand by we should have 5 green LEDs and 1 yellow LED
In this case, FIL_SUPPLY_OK and FIL_OVER were ON (both LEDs are red)
2.- With the System off, measure the Filament Impedance in the x ray tube as follows . . .
Large-Common and Small-Common --> both readings should be less than one ohm.
If one of them is more than 1 ohm, we have an open filament.
(Note: In Sytec SRi and Synergy systems We use one filament only, which is the large one,
but the short filament is shorted out, the short circuit between small-common should be
present always.
3.- To make sure that we only have an open filament, with the system off, take out the HV Cathode
cable and short out the 3 pins between themselves with a piece of solder.
Bring the power back on, DO NOT MAKE ANY EXPOSURE, look at the LEDs at the FILAMENT-BD
and the 2 RED LEDs, FIL_OVER and FIL_SUPPLY_OK should be OFF, the other 5 GREEN LEDs and the
YELLOW one should be ON only

Solution Description:
System: Prospeed Qj
Software: V/R 6.03
Problem:
-------
FE having ER-117 XG Errors ( Code=72 Modification of Parameters is not Allowed )

What was done:

-------------
1.- Look at the LEDs on the FILAMENT- Board, FIL_SUPPLY_OK and FIL_OVER were ON
(both LEDs are red).
2.- Checked the L.V Power Supply..............O.k
3.- Checked Filament Supply...................O.k
4.- Filament Impedance in the X-Ray Tube......O.k
5.- Reset the OBC and LED's came back On.
6.- FE was told to replace the C17 on filament board, 470uf 63volts,
replaced with 470uf 80 volts purchased locally, this fixed the
filament error.

Additional Solution Description:

X-Ray tube replaced and problem went away.