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APE Power Unit Check List

This document is a checklist for technicians to complete prior to shipping an APE power unit. It includes over 50 individual inspection and maintenance items to check such as cleaning air filters, checking fluid levels, testing hydraulic functions, recording equipment details, and documenting any damage. Technicians must sign off after completing the checklist to ensure the power unit is properly prepared and in safe working condition for shipment.

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ankesh_ghoghari
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108 views1 page

APE Power Unit Check List

This document is a checklist for technicians to complete prior to shipping an APE power unit. It includes over 50 individual inspection and maintenance items to check such as cleaning air filters, checking fluid levels, testing hydraulic functions, recording equipment details, and documenting any damage. Technicians must sign off after completing the checklist to ensure the power unit is properly prepared and in safe working condition for shipment.

Uploaded by

ankesh_ghoghari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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APE Power Unit Check List Prior to Shipment

Date:_______________Sales Order Number:______________Power Unit S/N:____________________


(must have sales number prior to all work)

Engine Hour Meter reading:__________Hours on Working Meter:__________ Ship Date:_____________


Engine serial number:_____________________

Air Cleaner Removed, Cleaned or Replaced Removed Breather on Hyd Tank and Cleaned
Tools: chain, allen, and slugging wrenches Checked all Bolts on Hyd Pumps for tightness
Alternator Belts Checked and Tight Checked Pump Drive Lube Level
Battery Water Level Checked Installeddecalshowingallfiltersonthisunit:
Battery Terminals Cleaned and Tight Test Run Check List
Engine Coolant Level OK & Anti-Freeze OK
Diesel Fuel Level Checked Checked engine drop at Full RPM
Diesel Fuel tank flushed (once per year) Checked Flow with Flow Meter
Engine Oil Level OK yes Changed yes no Flow Rate ________GPM
Checked Exhaust System Including Rain Cap Changed Hydraulic Filter
Hydraulic Gages Checked for Cracks or Leaks
Hydraulic Pump Type gear piston Loading equipment check list:
Gear pump sizes 1” 1-1/4” 1-1/2” circle one
Checked Hydraulic Fluid Level in both Tanks Power unit should be loaded on the truck with the hydraulic
Checked Hyd Hose for Vibration Wear tank facing the wind. This prevents rocks from strking the
Checked Cooler hose brackets radiator and oil cooler. In addition, the rain cap should be duct
taped to prevent rain from getting into the engine and to
Check, clean pendant and cable to look new
prevent air flow from spinning the turbo charger. Due to heat
Checked and Set Engine Oil Pressure Switch expansion, do not fill the diesel fuel tank to the top.
Checked and Set Engine Water Temp Switch
Checked and Set Hydraulic Oil Temp Switch Power unit serial number welded on top right hand corner of
Visually Inspected Hyd Oil Float Switch power unit on control panel side. 200122
Observed Back Pressure on Hyd Filter Gage
Checked Radiator Hoses for leaks and wear Numbers shoud be 3” high
Checked and greased all Door Latches and performed by welder with
Key lock code ______ Installed keys: excellent penmanship. Stainless steel rod only.
Oiled all Locks and Checked Lock Hardware
Changed Fuel Filters yes no Damage Report:
Hydraulic Oil Sample Taken and Tested
Set Drive Pressure Relief Valve
Set Clamp Pressure Relief Valve
Set Clamp Pressure Switch
Drained Water Condensation from Hyd Tank Front Panel side Opposite panel Rear
Engine Maximum RPM Checked and Set Report in words. Explain in detail all damage:
Caps and Plugs Checked on Quick Disconnects _______________________________________
Cables holding Caps and Plugs are OK _______________________________________
Manual for Power Unit Installed in Box _______________________________________
Decal Posted on Power Unit near Fill Pump _______________________________________
Diesel Engine Warning Label Posted on Door _______________________________________
Quick Disconnect Warning Label Posted Inspected by:____________________________
APE Logo Painted on Back of Power Unit Approved by:____________________________
Control Panel Cleaned and Looking New
Doors latched Fully Shut and Locked Properly This Unit owned by APE: yes no
Cold weather requirements: # 1 or # 2 diesel Final Inspection Completion Date:_____________
Have you prepared this unit for cold weather? Branch manager final approval:_______________

H/Data/Forms Revised July 2000 PM 6.5

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