DILEEP KUMAR SAIDU E.I.

T
Email: [email protected],
Phone-India (cell): 8142540049,
OBJECTIVE:
* Process engineering or chemical engineering position in the field of Polysilic
on and Silane.
SUMMARY OF QUALIFICATIONS
* 3+ Years Basic Engineering Design, Process Simulation Experience for Poly-sili
con plants.
* Proficient in Design of Equipment such as Fluidized Bed Reactor, Distillation
Columns, Gas Distributors, Vessels, etc
* Proficient in Developing PFD's and P&ID's for Poly-silicon plants.
* Proficient in developing Dynamic simulation models for Refineries and Poly-sil
icon plants.
* Proficient in using Aspen Plus, Aspen Dynamics, Aspen TASC+, HYSYS (3.2), Pro
II.
* Proficiency in Real Time Optimization using Aspen plus (12.1&13.2) and also fa
miliar with Aspen DMC (12.1).
* Result oriented with ability to consistently meet deadline.
* Good communication and inter-personal skills, business sense and team player.
* Fluent in speaking English, Hindi, Telugu.
* Previous compensation 9000$ per month.
* Had H1b, need to revoke it.
EDUCATION:
* Acharya Nagarjuna University, Guntur, Andhra Pradesh ,INDIA
Aug 2002 to May 2006
Bachelor of Technology in Chemical Engineering,
83 %
* Lamar University, Beaumont, TX,USA
Aug 2006 to Aug 2008
Master's Degree of Engineering Science in Chemical Engineering
, GPA = 3.91/4.0
PROFESSONAL EXPERIENCE:
TCS PROCESS ENGINEER, FULL TIME, DYNAMIC ENGINEERING.INC, Houston, TX, U.S.A A
ug-2008 to May-2010
* TGE, Taiwan project. Perform Heat & Mass Balance Calculations; Review and upd
ate PFD's & P&ID; Basic Engineering Design of Chemical Process Units such as Flu
idized Bed reactor, Distillation Columns, Heat Exchangers, and Scrubber Towers,
Calculating overall Utility Consumption.
* Developing simulation models for the TCS Purification to Produce EG Poly, Vent
Gas Recovery, CVD off Gas Recovery System, Waste Neutralization, etc using Aspe
n Plus Simulation.
* Developing Vendor Data Sheets for Pumps, Columns, Vessels Using Aspen +, and H
eat Exchangers using Aspen Tasc +.
* GCL, Jiangsu Zhongneng Polysilicon Technology. Trouble Shooting Existing Proce
ss to improve Quality and Quantity; Review and update PFD's & P&ID; Engineering
design of Chemical Process Units such as Distillation Columns, Heat Exchangers,
* Developed LP and HP Process for the production of EG Poly Silicon through Sila
ne via redistribution and purification of Chlorosilanes, Chlorosilanes are produ
ced using.
1. Hydro-Chlorination of Mg-Si , FBR
2. STC Converter,
3. Chlorination Reactor , FBR
PROJECT ENGINEER, PART TIME, TECH BRIDGE.INC, Beaumont, TX, U.S.A
Aug-2006 to Aug-2008
* North America Poly Silicon Technology.Inc, Jiangsu Shunda Project: Trouble Sho
oting Existing Process to improve Quality and Quantity , Design of Fluidized Bed
Reactor for the production of Trichlorosilane (SiHCl3) from silicon (Si) and hy
drochloric acid (HCl).
* Design includes: Particles Size Distribution, Operating Velocity, FBR Dimensio
ns, Material and Energy Balance, Heat and Mass Transfer calculations.FBR design
based on 280kg/hr silicon feed rate, particle size distribution specified by NAP
T.
* Process and Column Design for the purification of Trichlorosilane to Produce S
G and EG -Poly Silicon.
* Dynamic Engineering, Inc, HOKU Materials Pocatello Idaho Project: Design of F
luidized Bed Reactor for the production of Trichlorosilane (SiHCl3) from silicon
(Si) and hydrochloric acid (HCl).
* Design includes: Particles Size Distribution, Operating Velocity, FBR Dimensio
ns, Material and Energy Balance, Heat and Mass Transfer calculations, Design of
Gas Distributor. FBR design based on 315kg/hr silicon feed rate each, of two FBR
systems, particle size distribution specified by DEI.
* Process and column design for the purification of Trichlorosilane to Produce E
G-Poly Silicon form 26 major impurities using Aspen plus (13.2) steady state sim
ulation.
* Process modification for the production of Silane through Chlorosilane Redistr
ibution. Two reactors and Two columns were replaced by a single "Reactive Distil
lation (RD)Column"; Chlorosilane redistribution reactions kinetic data were used
in RD column simulation, the results were compared with conventional UCC silan
e to EG- Poly silicon process, and the effect of RD Column variables on conversi
on of Chlorosilanes to silane is studied using Aspen Plus (13.2).
* Design of Fluidized Bed Reactor for Hydro chlorination of SiCl4 and MgSi for t
he production of Trichlorosilane (SiHCl3).
* Developed PFD for the production and purification of Silane from Si (solid), S
iCl4, and H2 using Aspen plus (12.1&13.2) steady state simulation (Si & metalli
c impurities are in solid phase in the simulation model).
* Developed Dynamic Simulation model for the purification of Trichlorosilane and
study the Temperature control for the Hydro-Chlorination and Chlorination FBR'
s (PFR model) using Aspen Dynamics(12.1) ,
* Concept of Reaction kinetics for "Chlorosilane Redistribution Reactions".
* Methodology applied to Design Distillation Column using Aspen Plus.
* Developing computer base algorithm to control Temperature in Exothermic Hydro-
chlorination fluidized bed reactor.
* Hydro-chlorination FBR system to maximize STC conversion (target 30 to 55%)
RELEVANT COURCES:
1) Process Simulation 2) Advance Process Simulation 3) Real Time Optimizatio
n 4) Industrial Process Control
5) Advance Process Control 6) Design of Experiments 7) process optimization 8) T
ransport phenomenon
9) Dynamic simulation (special topic).
COMPUTATIONAL SKILLS:
* Simulation Software: Aspen plus, Aspen Dynamics, Pro-II, Hysys. Dynsim, Tasc +
* Application Software: Control Station, Polymath, Mat lab, C+, FORTRAN. Micros
oft Office.
HONORS/AWARDS:
* Dept of Chemical Engineering Lamar University , Graduate Scholarship
* E.I.T Certification in the state of Texas, USA in 2007,
* Achieve 95% in all India GATE (graduate aptitude test for engineers, in chemic
al engineering). 2005
* Member of IIChE (Student Chapter).
PROFESSIONAL REFERENCES:
Available up on request