Design and Implementation of Abnormal Voltage Protection System
Design and Implementation of Abnormal Voltage Protection System
Project Advisor
Mr. Mezgebu G.
A Project Submitted to the Faculty of Electrical and Computer Engineering of Bahir Dar
University in Partial Fulfillment of the Requirements for the Degree of Bachelor of Science in
Electrical Engineering [Power and Control Engineering]
Declaration
we ,the undersigned ,declare that this project shall be our original work ,and the Project work has
not been presented for a degree in this or any other universities ,and all sources of materials that
will be used for the project work will have been fully acknowledge.
Name Signature
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
Acknowledgment
We would like to express our sincere gratitude to everyone who supported the conduct of this
project by providing us benchmark information, direction, and insights to fulfill this project. We
would like to acknowledge Faculty of electrical engineering encouraged us to dig out more about
the project. We would like to give our recognition to our project adviser Mr. Mezgebu Getnet
who extended exceptional support to the conduct of this project without which the
conceptualization of the project undertaking would not have been accomplished. Finally we would
like also to thank the electrical and computer engineering staff members helped us to attain
succession of this project.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
Table of Contents
Acknowledgment ............................................................................................................................ II
List of Figure................................................................................................................................. VI
Abstract ......................................................................................................................................... IX
1. INTRODUCTION ...................................................................................................................... 1
2.1 Evolution of Over Voltage and Under Voltage Control System ........................................... 5
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4.1.3 Design Over Voltage and Under Voltage Protection Calculation ................................ 25
4.1.4 5V Power Supply using LM7805 Voltage Regulator with Design .............................. 26
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
5.1.2 The Under Voltage and Over Voltage Control System Circuit Design ....................... 31
6.1 Conclusion........................................................................................................................... 36
References ..................................................................................................................................... 38
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
List of Figure
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
List of Table
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
List of Acronyms
AC Alternating Current
ADC Analog to Digital Converter
BJT Bipolar Junction Transistor
DC Direct Current
DG Distributed Generation
EMR Electro Magnetic Relay
IC Integrated Circuit
IPO Input, Process and Output
KVL Kirchoff’s Voltage Law
LED Light Emitting Diode
LV Low Voltage
NC Normal Close
POT Potentiometer
VO Output Voltage
VRMS Root Means Square Voltage
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BIT, 2009 Final Thesis
Design and Implementation of Abnormal Voltage Protection System for Induction Motor
Abstract
Induction motor is one of the most important motors used in industrial applications. The aim of
this project is to design an over voltage and under voltage control system to protect the induction
motor from damage. The fluctuation in AC mains supply is frequent in homes and industries. The
sensitive electronic devices in these conditions can get easily damaged. For example an induction
motor normal operating voltage is 220 volt AC. If voltage input to induction motor between 180-
240 voltages of induction motor may burn or excessive current may flow which in turn cause short
circuit in the winding of motor.
This project is designed to avoid all these issues which automatically turn on and turn off main
power supply in case of issue in AC main power supply and on one need to control it manually.
Comparator is embedded into this system to make it smart enough to handle all the issues
intelligently and to provide control signals to turn on and off AC main power supply. The over
voltage and under voltage control system of induction motor is preferable to have a tripping
mechanism to protect the induction motor from any damage. This over voltage and under voltage
control system of induction motor will trip the induction motor in the event of the input voltage
falling over or under the sated value. Comparator is used to compare under and over voltage and
send signal to switching device to trip the fault from damaging the induction motor. A switch is
then operated to cut off the induction motor for safety reasons. The hardware materials required
for this over voltage and under voltage control system of induction motor project are the
transformer, Comparator, voltage regulator, resistors, potentiometer, capacitors, diodes, switch,
and induction motor.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
CHAPTER ONE
1. INTRODUCTION
1.1 Background
Protection against fault in power systems is very essential and vital for reliable performance. A
power system is said to be faulty when an undesirable condition occurs in that power system. The
undesirable condition might be short circuits, over current, under voltage, overvoltage etc. An
Induction motor is one of the most significant electromechanical equipment, so it needs protection
against voltage instability. Power system stability is the ability of an electric power system, for a
given initial operating condition, to regain a state of operating equilibrium after being subjected to
a physical disturbance, with most system variables bounded so that practically the entire system
remains intact [5].
Voltage stability refers to the ability of a power system to maintain steady voltages at all electrical
buses in the system after being subjected to a disturbance. On the contrary, voltage instability is
mainly caused when a power system cannot meet its demand for reactive power. The dangers of
power instability are observed to be tremendously serious not only to the power grid, but also in
the mainstreams users of power utilities [4]. An overvoltage and under voltage condition is a form
of voltage instability that also may occur in the household electrical system.
Often times the aforementioned condition is detrimental to the life of electrical devices affected
by it. An overvoltage condition in an induction motor occurs when the voltage in the motor rises
above its upper design limit. Such occurrence in the system damages sensitive electronic and
electrical devices which are designed to operate within predesigned rated voltages. Consequently
during under-voltage condition, an induction motor is also heated up quickly because the torque
and the speed of the induction motor are correspondingly be reduced, hence causing an increase in
induction motor current. It is therefore desirable to protect electrical installation zones against
overvoltage and/or under voltage condition to minimize risk of damage to induction motor
connected to the electrical installation zones [7]. Now day’s high quality power is basic need of
highly automated industries and home appliances. So this high quality power may be got by the
help of this circuit and it will improve the power factor and thus power can be fully utilized.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
1.3 Objective
The main objective of this project is to design and implement abnormal voltage protection system
for induction motor.
1.3.1 Specific Objective
To collect and analysis data
To design the over voltage and under voltage protection system
To select transformer , bridge rectifier, voltage sensor, voltage regulator, transistor, relay
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
•Transformer
•Capacitors Process
•Resistors
•Over and Under
•Transistors •comparator
Voltage Protection
•Relay •Simulation
induction motor
•AC motor Software
•Power
supply
•Diodes
Output
Input
The coverage of the study outlines the design, simulation and implementation of the over voltage
and under voltage protection circuit through electronic simulation using Proteus software. Physical
electronic components and other auxiliary equipment are implemented in this current study. In the
Proteus professional software have also its own limitation based on the tolerance of each
components in the over voltage and under voltage control system of single phase induction motor.
1.6 The Project Organization
The project is organized into six chapters. The contents of these chapters are summarized as:-
Chapter.1: Introduces overall background information of the system. This includes background,
problem statement, significance and objective, proposed methodology of the work and its Scope
and contribution.
Chapter.2: Focuses revision of related literatures to this system.
Chapter.3: Covers system components and operation.
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CHAPTER TWO
2. LITERATURES REVIEW
Mohammad Shah Alamgir and Sumit Dev(2015) proposed Voltage regulators have been in
existence for some 158 years with the simple purpose of reducing or increasing voltage. Voltage
regulators are used to reduce electricity costs and CO2 emissions. This use of voltage regulators is
commonly referred to as voltage optimization, or more correctly power optimization [4]. Voltage
optimization is more in demand today than at any other time. This is because power demand is
constantly growing and now outstripping supply.
This produces a resultant deterioration of power quality irregular voltage which is mostly too high
and sometimes too low. This constant change in main voltage damages user’s electrical equipment
and causes them to pay too much for their electricity. Consumers want to protect their sites from
electrical equipment damage caused by poor power quality and the ever increasing cost of
electricity. Power optimization has become the proven method in over voltage supply areas to save
energy and electrical costs, increase the lifecycle of electrical equipment, and reduce electrical
equipment maintenance and repair of costs [9].
This study makes apparent the importance of identifying potential unbalance problems for the
benefit of both the utility and customer (Annette von Jouanne and Basudeb Banerjee, 2001).
The purpose of power system protection is to detect the faults or abnormal operating condition and
to initiate corrective action. Relay must be able to evaluate wide variety of parameters to establish
that corrective action is required. Obviously, a relay can’t prevent the fault. Its primary purpose is
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
to detect the fault and take the necessary action to minimize the damage to the equipment or to the
system [1].
In that case the frequency has to be created by a power electronic device and the frequency is
more of less fixed and power unbalance cannot be detected in the classical way. The studied urban
low voltage (LV) network based micro grid consists of three converters and one synchronous
generator based distributed generation (DG) units. The studies are made with PSCAD simulation
software [2].
After introducing a universal algebraic approach to characterize all the solutions of the power flow
equations, we show that new solutions appear in the reversed power flow regime even in the
simplest three bus systems. Some of these solutions are shown to be stable and the system may
exhibit a phenomenon of multi-stability, where multiple stable equilibrium co-exist at the given
set of parameters, and the system may converge to an undesirable equilibrium after a disturbance.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
These predictions are validated with dynamic simulations of two different systems. Under certain
conditions the new states are viable and may be characterized by relatively high voltages.
We designed to avoid all these issues which automatically turn on and turn off main power supply
in case of issue in AC main power supply and on one need to control it manually. Comparator is
embedded into this system to make it smart enough to handle all the issues intelligently and to
provide control signals to turn on and off AC main power supply. The over voltage and under
voltage control system of induction motor is preferable to have a tripping mechanism to protect
the induction motor from any damage. This over voltage and under voltage control system of
induction motor will trip the induction motor in the event of the input voltage falling over or under
the sated value.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
CHAPTER THREE
In the block diagram shown below, the transformer, bridge rectifier, comparator, voltage
regulator, transistor, power supply, zener diodes, switch, and induction motor are interconnected
to perform circuit protection from over voltage and under voltage occurrence. The primary
winding of the 220v AC transformer is connected to a variable AC input voltage and the output is
connected to an induction motor.
At the primary side of the transformer is a step down transformer and which is step down from
220v to 12v AC. By the helping of bridge rectifier it is converted to a pure 12v DC at the secondary
side of the transformer. While monitoring the induction motor parameters, whenever the induction
motor voltage exceeds high voltage, a comparator compare the voltage drop on potentiometer and
zener diode and it sends a trip signal to the switch, thereby protecting the induction motor from
damage. Moreover, when the supply voltage is decreased from its specified voltage, the
comparator compare the voltage drop on potentiometer and zener diode and it sends a trip signal
to the switch and the induction motor will be protected from damage.
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Pot. Comparato
rs
Preset 1
Power IC LM324
Zener
supply diode
Relay
Pot.
Preset 2
Zener diode
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3.2.2 Transformer:
Specification:
Step down transformer 230V/12V
Operating frequency is 50HZ
Voltage is converted from 230 V to 12 V
Current rating is 1A
Low voltage power is described as power supplied from a transformer of 30 volts or
less. The transformer actually steps down and converts 230 volt power to 30 volts or less.
Transformers are normally mounted on a junction box. Sometimes transformers have more than
one voltage connection point, called a multi-tap transformer.
Transformers are constructed of two tightly wound coils encased in a metal cover. Since the two
coils are placed closely together in the case, current flows through the primary winding (the 120-
volt side) and as it does this, it produces a magnetic flow. This flow produces current in the second
coil winding (secondary winding) that produces the low voltage output.
The primary coil has more windings than the secondary coil. Because of the reduced
number of windings in the secondary coil, the voltage output is much less. Secondary windings
usually produce voltages between 8 and 24volts.An electronic low voltage transformer also
contains an electronic device, called an inverter, which allows the size of the low voltage
transformer to be substantially smaller. An inverter and a small transformer make up the main
components of what we normally call an electronic low voltage transformer.
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Characteristics:
Used for indoors
Low voltage ripple noise
Green energy saving chip
Design double insulate
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Electronic voltage regulators operate by comparing the actual output voltage to some
internal fixed reference voltage. Any difference is amplified and used to control the regulation
element in such a way as to reduce the voltage error. This forms a negative feedback control
loop; increasing the open-loop gain tends to increase regulation accuracy but reduce stability
(avoidance of oscillation, or ringing during step changes).
There will also be a trade-off between stability and the speed of the response to changes. If the
output voltage is too low (perhaps due to input voltage reducing or load current increasing),
the regulation element is commanded, up to a point, to produce a higher output voltage - by
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dropping less of the input voltage (for linear series regulators and buck switching regulators),
or to draw input current for longer periods (boost-type switching regulators); if the output
voltage is too high, the regulation element will normally be commanded to produce a lower
voltage. However, many regulators have over-current protection; so that they will entirely stop
sourcing current (or limit the current in some way) if the output current is too high, and some
regulators may also shut down if the input voltage is outside a given range.
Specification:
A conventional solid-state diode will not allow significant current if it is reverse-biased below its
reverse breakdown voltage. When the reverse bias breakdown voltage is exceeded, a
conventional diode is subject to high current due to avalanche breakdown. Unless this current is
limited by circuitry, the diode will be permanently damaged. In case of large forward bias
(current in the direction of the arrow), the diode exhibits a voltage drop due to its junction built in
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voltage and internal resistance. The amount of the voltage drop depends on the semiconductor
material and the doping concentrations.
A Zener diode exhibits almost the same properties, except the device is specially
designed so as to have a greatly reduced breakdown voltage, the so-called Zener voltage. By
contrast with the conventional device, a reverse-biased Zener diode will exhibit a controlled
breakdown and allow the current to keep the voltage across the Zener diode at the Zener voltage.
For example, a diode with a Zener breakdown voltage of 3.2 V will exhibit a voltage drop of 3.2V
if reverse bias voltage applied across it is more than its Zener voltage. The Zener diode is therefore
ideal for applications such as the generation of a reference voltage (e.g. for an amplifier
stage), or as a voltage stabilizer for low-current applications.
3.3.6 Diode
The most common function of a diode as shown in bridge rectifier figure above is to allow an
electric current in one direction (forward direction) while blocking current in the opposite direction
(reverse direction). In electronics a diode is a two terminal electronic component that conducts
electric current in only one direction.
3.3.7 Potentiometer
A potentiometer (colloquially known as a "pot") is a three- terminal resistor with a
sliding contact that forms an adjustable voltage divider. If only two terminals are used (one side
and the wiper), it acts as a variable resistor or rheostat. This component acts much like a
tapped/split resistor, except that you can adjust its resistance. The variability of the potentiometer
allows flexibility in the resistance as it resists the flow of current into a particular branch.
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Potentiometers are commonly used to control electrical devices such as volume controls on audio
equipment. Potentiometers operated by a mechanism can be used as position transducers, for
example, in a joystick. Potentiometers are rarely used to directly control significant power.
3.3.8 IC LM324
Specifications:
Internally frequency compensated for unity gain
Large DC voltage gain 100 Db
Wide bandwidth (unity gain) 1 MHz
Wide power supply range
Very supply current drain (700 µA)
Low input biasing current 45 mA (temperature compensated)
Low input offset voltage 2 mV and offset current 5 mA
Input common mode voltage range includes ground
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The LM324 series consists of four independent, high gains; internally frequency compensated
operational amplifiers which were designed specifically to operate from a single power supply
over a wide range of voltages. Operation from split power supplies is also possible and the low
power supply current drain is independent of the magnitude of the power supply voltage.
3.3.9 Transistor
A transistor is a semiconductor device used to amplify and switch electronic signals
and electrical power. It is composed of semiconductor material with at least three terminals for
connection to an external circuit. A voltage or current applied to one pair of the transistor's
terminals changes the current through another pair of terminals. Because the controlled (output)
power can be higher than the controlling (input) power, a transistor can amplify a signal. Today,
some transistors are packaged individually, but many more are found embedded in integrated
circuits.
3.3.10 Capacitors and Resistors
Resistors:
Resistors are used to maintain a constant relation between current flow and voltage. Resistors are
used to step up or lower the voltage at different points in a circuit and to transform a current signal
into a voltage signal or vice versa, among other uses. The electrical behavior of a resistor obeys
Ohm's law for a constant resistance; however, some resistors are sensitive to heat, light, or other
variables. Variable resistors, or rheostats, have resistance that may be varied across a certain range,
usually by means of a mechanical device that alters the position of one terminal of the resistor
along a strip of resistant material.
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3.3.11 Relay
It allows the isolation of two separate sections of a system with two different voltage sources. For
example, an induction motor can be isolated from a 220V system by placing a relay in between
them. One such relay is called an electromechanical or electromagnetic relay EMR. The EMRs
have three components: the coil, spring and contacts. In figure 3.13, a digital +3V can control a
220Vac induction motor without any physical contact between them. When current flows through
the coil, a magnetic field is created around the coil (the coil is energized), which causes the
armature to be attracted to the coil. The armature’s contact acts like a switch and closes or opens
the circuit. The relay serves as the protective device of the entire system.
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place by a spring so that when the relay is de-energized there is an air gap in the magnetic circuit.
In this condition, one of the two sets of contacts in the relay pictured is closed, and the other set
is open.
When an electric current is passed through the coil it generates a magnetic field that
attracts the armature and the consequent movement of the movable contact either makes or
breaks (depending upon construction) a connection with a fixed contact. If the set of contacts
was closed when the relay was de-energized, then the movement opens the contacts and breaks
the connection, and vice versa if the contacts were open. When the current to the coil is switched
off, the armature is returned by a force, approximately half as strong as the magnetic force, to its
relaxed position. Usually this force is provided by a spring, but gravity is also used commonly in
industrial motor starters. Most relays are manufactured to operate quickly. In a low-voltage
application this reduces noise; in a high voltage or current application it reduces arcing.
When the coil is energized with direct current, a diode is often placed across the coil
to dissipate the energy from the collapsing magnetic field at deactivation, which would otherwise
generate a voltage spike dangerous to semiconductor circuit components. Some automotive
relays include a diode inside the relay case. Alternatively, a contact protection network
consisting of a capacitor and resistor in series (snubber circuit) may absorb the surge. If the coil
is designed to be energized with alternating current (AC), a small copper "shading ring" can be
crimped to the end of the solenoid, creating a small out-of-phase current which increases the
minimum pull on the armature during the AC cycle.
A solid-state relay uses a thyristor or other solid-state switching device, activated by the control
signal, to switch the controlled load, instead of a solenoid. An opt coupler (a light-
emitting diode (LED) coupled with a photo transistor) can be used to isolate control and
controlled circuits.
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In under voltage protection of single phase induction motor provides the protection from the under
voltage. When supply system has low voltage less than the rated of induction motor then under
voltage protection section of protection supply is provided to motor. Single phasing works.
When the line voltage is below 180V, the voltage at the inverting terminal (pin 6) of operational
amplifier N2 is less than the voltage at the non-inverting terminal (6V). Thus the output of
operational amplifier N2 goes high and it energizes the relay through transistor T1. The AC supply
is disconnected and electrical appliances turn off.
Thus the appliances are protected against under-voltage. IC1 is wired for a regulated 12V
supply.
The relay energizes in two conditions: first, if the voltage at pin 3 of IC2 is above 6.8V,
and second, if the voltage at pin 6 of IC2 is below 6V.
Over-voltage and under-voltage levels can be adjusted using presets VR1 and VR2,
respectively.
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CHAPTER FOUR
The 220v AC: 12v AC step down transformer is used to supply the reduced voltage for induction
motor over voltage and under voltage control system. The voltage transformer will pass through
rectification process before fed to a 12v DC. Assume the transformer has 120 turns of coil in the
primary, therefore secondary winding turns calculated as:
N1 V1
= (1)
N2 V2
120
= 220Vv/12v
N2
12
N2 = ∗ 120 = 𝟕turns
220
Transformer primary current calculation The step down transformer is a transformer that has
low voltage in the secondary than the voltage in the primary. But in case of current it would step
up i.e. the current at the primary is lower than the current at the secondary side of the transformer.
Assume the secondary current is 1A, and then the primary current can be calculated as:
N1 I2
= (2)
N2 I1
N1 V1 I2 220
= = =
N2 V2 I1 12
12
I1 = ∗ 1 = 𝟎. 𝟎𝟓𝟒𝟓𝐀 = 𝟓𝟒. 𝟓𝐦𝐀
220
The above calculation shows that the step down transformer has step up the primary current from
54.5mA to 1A at the secondary.
4.1.2 DC Voltage Design Calculation
The over voltage and under voltage protection circuit is capable of measuring and monitoring
voltages from 200 to 240v AC. In this project the voltage can be increased or decreased by using
the autotransformer and the output of the voltage monitoring circuit is fed to ADC convertor,
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whenever the voltage is varied to 200v AC, the comparator will detect under voltage fault,
consequently the comparator sends a trip signal to the relay, and the relay cuts the induction motor
from the AC mains, thereby protecting the motor automatically. The secondary voltage of the
transformer is 12v AC and connected to the bridge rectifier, therefore the DC output is
approximated as:
𝐃𝐃𝐂 = 𝐕𝐀𝐂 ∗ √𝟐 − (𝟐 ∗ 𝟎. 𝟕) (𝟑)
Idc ∗ T 66μS
C= = 1A ∗ = 220.3μF
2VR 2 ∗ 0.15V
Where:
T =is the time taken
C= is the capacitor
R =the resistor of motor.
4.1.3 Design Over Voltage and Under Voltage Protection Calculation
By applying the analog signal to comparator + input called “non-inverting” and – input called
“Inverting”, the comparator circuit will compared this two analog signal, if the analog input on +
input is greater than the analog input on – input (inverting) then the output will swing to the logical
“1” and this will make the open collector transistor.
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6.8V R V2 + R 4
= = 1.307
5.2V R V2 + R 4 + 10KΩ
1.307(R V2 + R 4 ) + 13.07KΩ = R V2 + R 4
0.307(R V2 + R 4 ) = −13.07KΩ
13.07KΩ
R V2 + R 4 = − = 42.6KΩ
0.307
In case of our design we choose 10𝐾Ω resistance and 47KΩ potentiometer adjust to32.6KΩ.
In most of our electronic products or projects we need a power supply for converting mains AC
voltage to a regulated DC voltage. For making a power supply designing for each and every
component is essential. Here we select LM7805 voltage regulator type because in our design we
need 5v dc output and have an input 12v dc. As we require a 5v we need LM7805 voltage regulator
IC.LM7805 IC Rating:
Input voltage 7v-35v
Current rating 𝐼𝐶 = 1𝐴
Output voltage rang 4.8v-5.2v
The 3v relay‘s coil needs around 30mA to be energized, the current is obtained by V/R
expression. The coil is 3v DC and the coil resistance is 200ohm, (3v/200ohm) is needed to energize
the relay; therefore a transistor was used as relay driver which is placed between the comparator
and the relay.
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The transistor is said to be in a saturated condition when the BE base emitter junction is in forward
biased, and there is an enough base current to produce high collector current. In this case the
transistor is said to be closed or on. The collector current can be calculated as:
VBE = 0.7V, IB > 0A
VCC − VCE
IC = (6)
RC
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The design of over voltage and under voltage control system or tripping mechanism section
describes the process of developing the operational circuit design based on the stipulated block
diagram. However, the implementation of this protection circuit will only be simulated using the
acceptable electronic circuit Proteus professional software. The purpose of the simulation
approach is to save financial resources during the development process. Circuit integration of
components according to their specific functionality will be undertaken through simulation. The
overall design of over voltage and under voltage control system of the project is looks like the
circuit in Figure 4.5.
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The inclusion of comparator makes the circuit operations many accurate and tripping points
adjustable to any levels as desired by the input supply. The voltage regulator gives a constant dc
5v to the comparator to energize it. The bridge rectifier converts 12v ac supply to 15.5v dc and the
capacitor used to make smooth the output voltage from rectifier. The comparator compare the
voltage level from zener diode and potentiometer and sends a signal to the transistor and the
transistor is used as a drive circuit for the relay.
Transistor (Q1)’s base is connected to the above diode junction, and as long as the comparator
output remain low, transistor (Q1) is allowed to conduct by getting the biasing voltage through R7
and R8. However at the moment of comparator output goes high or which may happen during
abnormal voltage conditions, restricting transistor (Q1) from conducting. Relay resistance
instantly switches off itself and the connected motor. The protection diode (D5) in the circuit is
used to protect the transistor from the reverse current generated from the coil of the relay during
the switch off time.
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CHAPTER FIVE
The design of over voltage and under voltage control system of induction motor analysis depends
upon the values of the given electronics circuit of the over voltage and under voltage in the Proteus
professional software. In this project the design of over voltage and under voltage control system
of induction motor is automatically protected from the effect of over voltage and under voltage by
using the circuit concept of the study through the Proteus software. This Proteus professional
software is properly functional when the proper designing calculation is correct.
5.1.1 The Simulation Software
The electronic circuit ancillary components that comprised the complete control circuit were
chosen in such a way that they are completely available in the simulation software list of
components. The choice of components was undertaken based on its availability in the software
package because there are electronic components that are not available and that it is difficult to
implement simulation without the appropriate electronic components, however, the researchers
were able to find alternative components after a series of benchmarking on its cross reference using
the internet.
5.1.2 The Under Voltage and Over Voltage Control System Circuit Design
The circuit design stipulated in the methodology is utilized in the simulation of the corresponding
under-voltage and over-voltage protection parameters. Specifically, simulations for under-voltage
and over-voltage are conducted to determine the range and level of protection were observed.
The output of the entire system was checked separately. As we designed previously the output of
the transformer, rectifier and voltage regulator is similar with designed values as shown in the
figure 5.1 below.
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The overall design of under and over voltage protection system for an induction motor is obtained
by combining the above circuit including comparator, relay and transistor. The expected output of
transformer, bridge rectifier, and regulator are checked and satisfy the desired output. Comparator
is to isolate the motor from under voltage and over voltage by sending tripping signal to the relay.
During normal voltage condition where the AC voltage supply is within the interval from 175V to
245V, the output component represented by the motor performed its normal function without any
treat of damage or possible burnout. Figure 5.2 reflects the circuit in the normal voltage condition
where the relay contact is triggered to provide current continuity to power the motor as indicated
by the encircled relay.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
When the supply voltage is below 180 V, the comparator IC LM324 checks the voltage at the
inverting terminal of operational amplifier N2 is less than the voltage at non-inverting terminal
(6V). Thus the output of operational amplifier goes high and it energizes the relay.
When relay is get energized the protection circuit act as open circuit and it disconnect the AC
supply and load get off. The below picture depicts the working of protection circuit in under
voltage supply is 171 V. Thus, when there is under voltage, the protection circuit automatically
switched off the load and protects the load.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
The over voltage limit is selected by the variable resistor 2 i.e. potentiometer 2. So, the beyond
245 voltage level the protection circuit will remain open and load is off.
When the line voltage increases above 245V, the comparator IC check the voltage at the non-
inverting terminal (pin 3) of operational amplifier increases and the voltage at inverting terminal
remain same 6.8V due to zener diode. Thus output of operational amplifier goes high and relay
gets energized through transistor. As the relay gets energized the AC supply gets disconnected and
load is turned off and thus, load is protected from over voltage.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
CHAPTER SIX
6.1 Conclusion
In this project, the induction motor protection using comparator is proposed. For induction
motor voltage sensing circuits were designed and the results have been verified with Proteus
simulation. Through the induction motor voltage analysis in Figure 5.2, Figure 5.3 and Figure 5.4
the current of the induction motor is either zero (open circuit) in under and over voltage condition
but close circuit at normal condition as voltage varies in the system. Whenever the supply voltage
goes above the induction motor rated voltage, the comparator compare the voltage drop on
potentiometer and zener diode and it sends a trip signal to relay thereby protecting the induction
motor from burning. As the supply voltage goes below the minimum voltage of the induction
motor, and then the comparator compare the voltage drop on potentiometer and zener diode and
sending a signal to the relay in order to protect the induction motor from over loaded.
When the supply voltage is at normal condition which is from 175V to 245V, then the induction
motor is working its proper function without damage. The over voltage and under voltage control
system is very important, in order to protect induction motor from unbalanced voltage and also the
purpose of design system is to solve the problems that takes place due to unbalanced voltage. Based
on the simulation results, the system has fast response, better isolation and accurate detection under
the abnormal condition and economically efficient. Hence, the design and simulation on over
voltage and under voltage protection circuit satisfies the technical parameters requirements.
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Based on the results and findings of the study, the recommendations are anchored on the least
significant result of the study. The following recommendations are proposed:
Since there were difficulties encountered during the conduct of the study relative to the use
of legitimate simulation software, it was observed that with the use of a limited edition
software not all electronic components are available thus simulation sometimes fail. As
such, the purchase of licensed simulation software in electronics and electrical engineering
is highly recommended.
Since the simulation of the circuit design on abnormal voltage protection has been proven
to be successful, it is recommended that this circuit design shall be physically implemented
by fulfilling all required materials to test its actual functionality in real world problem.
Based on the work done in this project which protecting induction motor using comparator
some modifications need to be made in the future work, instead of relay it will be changed
by Cycloconverter. Because the relay needs some amount of time to sense a trip signal to
protect the induction motor from damage, but using Cycloconverter the induction motor
can get rated voltage without interruption.
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Design and Implementation of Abnormal Voltage Protection System for Induction Motor
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