58-14-1013 TOTAL ITEMS :ONE

‫المواصفات‬ ‫الوحدة‬ ‫الكمية‬

DESCRIPTION UNIT QUANTIT
Y
62 64 65 70
Complete two metering skids for custody transfer with Coriolis flow
meters, provers &complete sampling system (auto sampler) with analysis
system for: Nos Two
- AL-AHDAB-TUBA Pipeline :( AL-Tuba Depot).
- AL NASRIYA Degassing Station to Electrical power plant pipeline
( AL Nasriya Degassing Station.)

1-1 Scope Of Supply (metering skid):

Metering skid with Coriolis flow meters & complete sampling system with
analysis system and proving system for AL-AHDAB-TUBA pipeline & AL
NASRIYA Degassing Station To Electrical power plant pipeline.

1-2 Metering system basic design data (Engineering):

Custody transfer metering skid contain coriolis meters. Have multi streams and one
as standby stream (depend on supplier design related to the process data for
each systems), prover system and control room (shelter).
Supplier scope of work shall include design, fabrication, inspection, testing, and supply
of documentation, delivery of the complete crude oil metering system, supervisory
installation, commission works and start up.
The metering skid protection with sunshade according ISO materials standards.
The supplier shall assume full system responsibility. This means that the supplier shall
ensure the operability, occurrence and quality of all components including those of his
sub-suppliers and in addition, conformance to authority and code requirements.
Equipment purchased by the supplier shall be in accordance with SOC preferred vendor
list for instrumentation and computers. Equipment shall be proven and shall comply
with the relevant codes.
The supplier's design shall recognize that simplicity, and consequently minimization of
field installation work, is of prime importance. The design shall also provide ease of
access to all components for maintenance activities.
The supplier shall prepare a detailed specification for the microprocessor
instrumentation and programming software. The supplier shall be required to prepare the
control panel to interface in future with P/L SCADA system via a serial link moreover
the interface.
The supplier shall at all stages inform SOC immediately if there is doubt on the
specified requirements. The supplier shall not proceed with any such aspects of the
work until he has received the necessary confirmation, in writing from SOC.

1-3 Process Data ( AL-AHDAB-TUBA pipeline):

FLUID: CRUDE OIL.
METERING SYSTEM TYPE: CUSTODY TRANSFER METERING.
METER TYPE: CORIOLIS FLOWMETER.
MAIN CONNECTION DIAMETER 36"
METER SIZE: BY SUPPLIER
PIPE STANDARD: API5L X60
COMPONENT RATING ANSI600#
SYSTEM FLOW RATE: MIN.: 1000 BBL/H MAX.:30000BBL/H
Design PRESSURE: MAX.:79 kg/cm2
OPERAT PRESSURE 6 kg/cm2
PROCESS TEMPERATURE RANGE: MIN.: 0Cº MAX.: 65Cº
MIN.: 10cSt@60c0 MAX.:40cSt@25
21c0 = 35.87 - 37.80
VISCOSITY:
37.8c0=19.12- 20.07
48.9c0 =14.11- 14.36
 60c0 =10.25-11.12
API: MIN.:20 MAX.:32
WATER NIL - 0.5
BS&W NIL – 0.5
SALT CONTENT 0- 30ppm
OVERALL SYSTEM UNCERTAINTY MAX : ±0.25% (OR BETTER)

1-4 Process Data ( AL NASRIYA Degassing Station To Electrical

power plant pipeline):

FLUID: CRUDE OIL.

METERING SYSTEM TYPE: CUSTODY TRANSFER METERING.
METER TYPE: CORIOLIS FLOWMETER.
MAIN CONNECTION DIAMETER 12"
METER SIZE: BY SUPPLIER
12" * 0.375(GR-X60) API-5L(PSL2)E
PIPE Description:
SEAMLESS
COMPONENT RATING ANSI#600
SYSTEM FLOW RATE MIN: 700 BBL/H MAX: 6000 BBL/H
PRESSURE: MIN.: 7 kg/cm2 MAX.:67 kg/cm2
TEMPERATURE: MIN.: 0Cº MAX.: 65Cº
VISCOSITY: MIN.: 8.511 cSt MAX.:27.56 cSt
API: MIN.:24 MAX.:32
OVERALL SYSTEM
MAX : ±0.25% (OR BETTER)
UNCERTAINTY

1-5 Environmental protection:

Unless otherwise specified, equipment supplied shall be suitable to operate in

environmental conditions specified below.

Outdoor conditions
Min. Max.
a) Temperature : -5 65c
b) Relative humidity : 20% 98%

Indoor conditions:
Summer winter
A) temperature: 24 ± 2°c 20 ± 2°c
B) relative humidity: 60% ± 5% 45% ± 5%

All instrument equipment exposed to outdoor weather conditions is to be

protected against ingress of dust or water to, the minimum degree of IP 65.
Outdoor ambient conditions shall be taken into consideration for field
instruments and transport & storing for control equipment.
Metering electronic equipment(with the exclusion of personal computers,
monitors, printers)shall operate in case of an air-conditioning system failure
for up to four hours at temperature from 15°c to 47°c and 90% non-
condensing relative humidity.
Junction boxes located in the field shall as a minimum be stainless steel and
weather proof to IP65 to meet IEC60529 and bottom cable entry type.
The minimum mechanical protection for electrical cabinets and marshalling
racks inside the equipment room shall be IP42.
The metering skid should be protecting with sunshade according ISO
materials standards.
The system shall include all pipe works manifolds, metering streams, valves,
instruments and fittings it shall be supplied as a fully piped, cabled and
instrumented package.

Area Classification
Electrical and electronic equipment for installation in hazardous area zones
shall be ATEX certified in accordance with the definitions given in IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres. All electrical
instruments installed in hazardous area shall be Ex-d or Ex-ia/ib. Local Panel
shall be Ex-d, whereas Junction Boxes Ex-e.

Health, safety and environmental regulations

The SUPPLIER shall be responsible for ensuring that the goods and services
supplied meet all applicable regulations on health, safety and environmental
issues.
The equipment shall be designed to operate safely and satisfactorily at all
expected combinations of operational and environmental conditions while
retaining the overall system security, reliability and availability

1-6 Scope of Work

Fiscal Crude Oil Metering System delivery in full shall incorporate:
 Crude Oil Metering skid for expected flow rate consisting of metering lines
including pipelines of header/collectors, liquid hydrocarbon filter, and high
integrity on-off valves (full bore type),FCV and related actuator on the metering
lines.
 Crude Oil Metering Prover for the previously metering skid consisting of prover
line including pipelines and high integrity on-off valves (full bore type) and
related actuator on the metering lines and take-off flanged blind for future
metering skid.
 All field equipment and instrumentation, including analyzers and measurement
transmitters and automatic sampling system jet mixing type mounted inside one
shelter.
 quality system content(mixer loop laboratory, grab sampler ,two liquid density
one duty and one redundant ; box for bottles of sampling oil, recirculation pump,
salt content etc.).
 Supervisory System Shelter with the appropriate systems (rooms lighting, air
conditioning, gas detectors, HVAC temperature control, power distribution
facilities, rooms security alarm, UPS system including batteries with proper
ventilation and chairs for (4) personal etc.. the control room including monitoring
window )
 Sensors, cables, tubing and all components for connecting pipes/fittings,
equipments, instruments and valves.
 Uncertainty calculation for each metering skid, including primary and secondary
instruments (Coriolis meter, transmitters and Flow Computer) in according
with applicable standard.

1-7 Metering and Prover functional and design requirements:

General
Metering Skid scope of supply shall include:
1- Skid base/structure
2- Inlet/Outlet Header
3- Piping
4- Valves
5- Primary elements
6- Secondary instrumentation
7- Junction Boxes
 8- Wiring up to junction boxes located on metering skid
In addition, the VENDOR scope of supply shall include the following services:
9- Design
10- Detailed Engineering (including a review of all wiring diagrams)
11- Procurement of equipment/components/sub-components
12- Shop fabrication/mounting/painting/insulating
13- Flow Calibration of coriolis meters in certificate laboratory in according with
API standard.
14- Shipment of Metering Skid to south oil company onshore Plant
15- In-field assistance during Metering Skid installation, pre-commissioning,
commissioning, start-up
16- Any other item or activity required to certify, install, and correctly operate the
system.
17- Supply of cables from Metering Skid JB’s to Metering System Supervisory
Shelter.
The flow rate of Crude Oil shall be measured using Coriolis in compliance to relevant
API Standards.
The METERING SKID shall incorporate sufficient and identical skid-mounted
metering lines.

1-8 Constrain and applicability

The fiscal metering system will have the following characteristics:
1- Fiscal measurement of liquids
2- liquid homogeneous and single phase;
3- water in oil measurement
4- density measurement
5- automatic and manual sampling system
Are imposed the following constraints
* in compliance with local and international regulations.
* ± 0,25% Uncertainty limit of standard gross volume

The metering system shall indicate measurement uncertainty for accounting

purposes as required by this document for mass and volumetric quantities and the
flow rates of the liquid hydrocarbon together with its temperature, pressure, density,
and water content prior to delivery into downstream systems. It shall incorporate
sufficient parallel meter runs to enable the maximum and minimum flow rates to be
measured at the specified uncertainty, and to within the specified availability and to
cater for validation exercises when one of the meter runs is taken offline.
The skid package shall be suitable for the location's prevailing environmental
conditions as specified in the Requisition. The skid shall include all pipe work
manifolds, metering streams, valves, FCV (flow control valves) , instruments and
fittings. It shall be supplied as a fully piped, cabled, and instrumented package. The
maximum differential pressure across the complete metering system should be less
than 1 BAR.

1-9 Functional Requirements

Products/services
Maximum pressure loss across the measurement station (including in- and outlet
headers) shall be 1,0 bar, with no meter calibration in progress and 1,5 bar, with
meter calibration in progress.
Single liquid phase shall be maintained across the measurement station. The
operating pressure in the metering run shall be maintained sufficiently above vapour
pressure.

Performance
Capacity
The measurement system shall be capable of measuring the full range of planned
quantities of hydrocarbon liquid through the measurement system. The flow rate in
each meter run shall not exceed limits, which result in total uncertainty exceeding the
uncertainty limits for the system
Uncertainty
The uncertainty limit shall be ±0,25%
For water content above 0.5 %, special attention shall be made to ensure
compliance with the uncertainty limits and proper performance of the measurement
system.

Availability
The measurement system shall be designed for continuous measurement of all
expected flow rates.

1-10 Operational requirements

The measurement system shall be operated from the Supervisory System. It shall be
possible to supervisory the measurement (monitoring) system from DCS or SCADA
systems.
The system shall automatically perform all line/valve control for meter runs that are in
service mode, as required during normal operation and during the proving phase.
There shall also be a manual mode for such operations.
The meter run inlet valves and the prover outlet valve shall as minimum be manually
operated by electrical actuator. It shall be possible to operate all valves locally.
The closing of the last open meter run shall only be possible in manual mode.
It shall be possible to automatically start and perform the proving sequence based on
specified deviation criteria, e.g. flow rate deviation, density deviation, time since last
proving.
It shall be possible to start the proving sequence manually while in automatic mode
and to disable the automatic mode. It shall also be possible to perform a proving
sequence for one trial manually in a step-by-step manner.
Continuity in measurement of the oil flow shall be maintained during regular
calibration of the field instruments and whenever a field instrument of any type fails

1-11 Maintenance requirements

The field instrumentation shall be selected to reduce need for maintenance and
calibration activities.
The maintenance requirements for automated condition based monitoring shall apply.
In addition, there should be easy access to all instruments and flow elements for
maintenance.

Calibration
Locations where checking and calibration take place shall be protected against
environmental influences and vibrations.
It shall be possible to calibrate all instruments and separate components in the
electronic loop either without moving them from their permanent installations, without
disconnecting any cables, or by using transmitters fitted with quick connectors (for
removal for calibration/maintenance). An exception to this will be a flow meter that
requires off-line calibration.
If it is impossible to calibrate the meter at the relevant process conditions, the meter
shall at least be calibrated for the specified flow velocity range.
Densitometer cables shall be equipped with quick connectors for easy retrofit. There
shall be connections for in-situ calibration of the prover unit.
The computer part shall be designed so that during calibration the amounts shall be
registered separately and independently of measured amounts. In calibration mode,
the flow time shall be registered and displayed by the flow computer/supervisory
system.
.
Maintenance
There shall be easy access to any part requiring regular calibration and maintenance.
Facilities to ease the calibration shall be included in the system or offered as an
option.
The software shall provide means of calling up live transmitter values (one at a time)
onto the operator workstation for purpose of calibration. The input shall be displayed
in engineering units. Input shall be displayed on video with the same time period as
read by the I/O system, i.e. no averaging.

Thermal insulation
The insulation/heat tracing shall be removable for test and field calibration of
instruments in the measurement system

1-12 Metering Skid Description

Metering Skid
Lists of equipment for each line of measurement (from left to right):
1- Inlet automatic valve (MOV);
2- Oil filter with gas eliminator.
3- Coriolis meter (FE);
4- Flow control valve (FCV)
5- Prover automatic valve (MOV);
 6- Outlet automatic valve (MOV);
7- Common prover automatic IN/OUT valve (MOV);

Secondary instrumentations:
To flow measurement each metering line is equipped with the following equipments
1- 1 pressure transmitters “smart” type for each stream (PT);
2- 1 thermowell+1 temperature transmitters “smart” type for each stream (TT);
3- 1 pressure gauge (PI)
4- 1thermowell + temperature indicator (TW-TE-TI);
5- 1thermowell for checks (TW);
Limit switches for each valve (ZSL/ZSH)

Skid instruments:
1- 1 inlet header pressure gauge (PI);
2- 1 inlet header temperature transmitter (TT);“smart” type for each stream
3- 1 inlet header temperature gauge (TI);
4- 1 inlet header pressure transmitter (PT);“smart” type for each stream
5- 1 pressure switch for low instruments air pressure (PSL);
6- 1 outlet header pressure gauge (PI);
7- 1 outlet header pressure transmitter “smart” type for each stream (PT);
8- 1 outlet header temperature transmitter“ smart” type for each stream
(TT);
9- outlet header temperature gauge (TI);
10- Differential Pressure Transmitter Indicating Across System.
11-Thermal Relief valves
Drain system lot
Structural frame and sun shade lot
Electrical equipment (j. boxes ,cable trays) lot

Drain and vent systems

The system shall have closed drain and vent system, each with single connection at
system limit, double block-and-bleed valve have lock sell and arrangement with
spectacle blind in drain and vent lines.

Thermal relief valves system for each stream.

In liquid pipe system, the expansion of the fluid caused by temperature increase can
cause a rupture in a closed system. To avoid this, the design code allows for a small
proprietary orifice thermal expansion pressure relief valve to be added to the system.

Relief valves
The relief valves shall not be located between the flow meter and exit of calibration
unit to ensure the integrity of the calibration volume.

1-13 Skid, structural and base plate

The configuration of the metering skid shall meet the requirements and comply with
the dimensional international standards. The SUPPLIER shall propose a design
within these constraints that combines compactness with compliance with quoted
standards and codes, and ensures maintainability of equipment.
The equipment shall be designed to weigh as little as possible without degrading
safety, environmental performance or efficiency. The SUPPLIER shall identify
equipment mass, centre of gravity in relation to plan, and elevation for all assembled
skid units.
The metering skid shall be of all-welded steel construction with a rigid base. The base
plate shall be adequately supported. Lifting facilities shall be provided as part of the
skid and these shall permit the complete assembly to be lifted without causing
permanent deformation or damage to the skid or to any of the equipment mounted on
the skid.
Structural integrity of the skid shall not be reliant on any equipment fixed to it.
A drip-pan shall be provided over the entire skid base, inclined so that it drains to a
single point, which shall be designated as a hazardous drain. The drain shall be
terminated in a 2in. rated ASME. Flange for connection.
Vents and drains shall be provided at all high and low points in the piping system,
with the low point drains manifolded to the baseplate edge. Visual indication shall be
provided at each drain so that liquid discharge can be observed.

1-14 Materials
Piping and Valves: all materials shall comply with the piping classes international
specification and according to Processes Data.
All other components exposed to process conditions (meters, instrumentation,.. etc.):
all materials shall comply with the international standards
if not specifically stated on the Requisition, materials shall be selected in accordance
with international standards.
If any materials substitutions are required, these shall be approved by the S.O.C.
Process inlet and outlet piping connections shall be located in accordance with the
Data processes..
The metering skid shall have a common inlet header and a common outlet header to
ensure uniform measuring conditions at all meter streams.
Thermal expansion relief valves are required in liquid-full systems if the system can
Beblocked in and subjected to heat input from atmosphere or process.
Spool pieces shall be provided to replace the Coriolis during hydro testing, installation
and pre-commissioning. The spools shall be manufactured to the same piping
standard as the skid piping and be provided complete with gaskets.
The inlet and outlet piping of parallel metering devices with common inlet and outlet
headers shall have sufficient flexibility to cope with differences in thermal expansion
when one devices not in operation and to facilitate component removal.
The meter run outlet and the prover inlet and outlet valves shall be in accordance
with the API Manual of Petroleum Measurement Standards, Chapter 4.
The meter run inlet and outlet and the prover inlet and outlet valves shall be fitted
with open and closed position switches for remote indication, and a valve leakage
detection alarm.

Access walkways and platforms shall be provided between the meter runs for
operation and maintenance access .floor grating shall be hot dip galvanized.
The design criteria.

1-15 ELECTRICAL EQUIPMENT& INSTRUMENTATION

.All on- skid electrical equipment shall be tested at the manufacturer's works to their
standard company procedures, and additionally during/after package assembly to
ensure electrical safety, operation and performance where applicable.

Cables and terminations

All connection cables output/input from devices and instruments of metering skid
shall be connected to the Metering Skid Junction Boxes.

Junction Boxes Interconnection

The material of the field junction boxes shall be GRP. All junction boxes shall
be certified as EEx (e), IP65 and they will accompanied with relevant labels.
Each junction box has 20% spare terminals and conduit entries. They shall
have an internal /external brass M10 earthing stud.
Junction box hardware and bolts will be manufacturers standard.
Junction boxes will be mounted to the system frame at agreed location, for
easy field wiring connection and for service access.

TRAY WORK
All cable trays will be of heavy duty galvanized steel construction, perforated
type, with covers, properly bonded to skid's structure.
Termination junction boxes shall be used to interface incoming field cables and
system cables for interconnection with Control Room.
This interconnection mainly includes the all instrumentation on Metering Skid

*Power Supply
The suitable interfaces/terminations shall be provided inside the JBs in order to
account for connection of internal skid cables to cables from Control Room.
in addition to inside-metering-skid cables and wiring,
VENDOR’s scope of supply shall include the JBs suitable for the following
interconnections:
 Input/output signal for isolating valves on the metering lines
 Input/output signal for Flow control valves on the metering lines
  Output signal Transmitters
 Redundant Frequency output for each Coriolis meter.
digital signals
 One maintenance serial link for each Coriolis (i.e.: a total connections)
 Power supply for meter

During detailed Engineering VENDOR shall reconsider wiring to control room and
submit to SOC wiring diagrams – which confirm/correct proposed wiring – for
approval.
During detailed Engineering VENDOR shall reconsider JB’s positioning on metering
skid and submit to COMPANY reviewed General Arrangements – which
confirm/correct proposed positioning – for approval.
JB’s shall be equipped with a minimum 20% spare termination.

Identification – TAG
All devices, instrument and cabinet shall be provided with a nameplate tagging in
stainless steel permanently fixed on the front side, or rear panel. Item numbering
shall be in accordance to international Standards.
.
1-16 Code and standards:
international Standards
Measurement system shall be designed and built in accordance with the latest
edition, amendments included, of the international standards.
The measurement system shall be designed using preferably technical standards
International Organization for Standardization (ISO), American Petroleum Institute
(API).
National Standard “IRAQ MINISTRY OF OIL – IRAQI NATIONAL CODE FOR
MEASUREMENT OF HYDROCARBON FLUIDS – FISCAL & CUSTODY TRANSFER
MEASUREMENTS – 1st Edition 12th October 2007” shall be applied.

Hereafter, applicable international standards are listed

The Metering Package And Re-Verification System Should be designed to meet The
Following Standards And Codes:
 API RP551, API RP552, API R552, API MPMS (CHAPTER 5.8)
 EN 50012
 EN 50018
 EN 50019
 EN (50020 ÷ 50022)
 AMERICAN PETROLEUM INSTITUTE (API).
 AMERICAN INTERNATIONAL STANDARD (ANSI).
 AMERICAN SOCIETY FOR TESTING MATERIAL (ASTEM).
 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME).
 MANUFACTURERS STANDARDIZATION SOCIETY- STANDARD
PRACTICE (MSS-SP).
 CENELEC (COMIITE EUROPEAN NORMALIZATION ELECTRO
TECHNIQUE).
 DEPARTMENT OF TRANSPORTATION (DOT).
 IRAQ MINISTRY OF OIL HYDROCARBON MEASUREMENT CODE
1ST EDITION.
AND SHOULD BE STATED WHERE APPLICABLE.
 ISO MATERIALS STANDARDS.
Other standards that are internationally recognized may be applied in the
design of the systems if they supplement the aforesaid ones.
It is recalled that international standards are voluntary unless they are quoted
in a law.

1-17 Metering System Main Equipment(Details)

Valves (full bore valves):

High integrity, MOV, double block and bleed, regular port, syncro-pack,
380VAC, 50HZ, 24vdc (control) with auto leak detection system.
Type, Rotork actuator (or equivalent).
Installation: inlet, outlet, meter& inlet prover output area.
Classification: class 1, Div 2, Gr D.
Elec. Housing type: explosion proof EEXD 11 b t3.

Block valves
The block valves critical for meter calibration and calibration of prover unit, shall be of
Double-block-and-bleed type, shall have no contact with sealing during operation,
and shall have positive shut-off (dual expanding seals). Other types of valves may be
considered for the stream inlet valves.
The leakage control shall be by automatic or manual monitoring of block valves.
There shall be automatic monitoring of the flow diverter valve in the prover unit.
The valves for stream control and meter calibration control shall have automatically
operated actuators with failsafe “stay in position”. Flow direction shall be clearly
stated on valve bodies. Remotely operated electrical actuator shall be used, in
addition the valves shall be equipped with limit switches for open and closed position.

Electrical Motor Operators Actuators

Actuator shall be self-contained, non intrusive, intelligent electric for local and remote
electrical operation of valves.
Actuator shall comprise an electric motor, reduction gearing, reversing starter with
local controls, position and torque limitation with electronic logic controls and
monitoring facilities,
all housed in a double sealed watertight enclosure.
Hand wheel for manual emergency operation shall be included.
Sufficient commissioning tools shall be provided with the actuators and must meet
the enclosure protection and certification levels of the actuators. Commissioning tools
shall not form an integral part of the actuator and must be removable for secure
storage/authorized release. In addition, provision shall be made for the protection of
configured actuator settings by a means independent of access to the commissioning
tool.
The actuator shall include a device to ensure that the motor runs with the correct
rotation for the required direction of valve travel irrespective of the connection
sequence of the power supply.
Actuator Sizing
The actuator shall be sized to guarantee valve closure at the specified differential
pressure and temperature. The safety margin of motor power available for seating
and unseating the valve shall be sufficient to ensure torque switch trip at maximum
valve torque with the supply voltage 10% below nominal.
For linear operating valves, the operating speed shall be such as to give valve
closing and opening according to standard.

Motor
The motor shall be high-torque, low inertia,
Motors shall be rated for 400 VAC, 50 Hz 3ph. power supply, unless specified
otherwise. Motor shall be capable of operating under maximum specified loads with ±
10% voltage variation to the motor.
The motor shall be protected by:
 temperature element embedded within the stator winding or by a current
sensing overload relay in all three phases to protect against cold stall and
continuous overload;
 phase protection device against loss of one or more motor power supply
phases in order to prevent actuation of the motor control contactors on loss of
one or more
power supply phases;
 obstructed valve (torque trip) protection: pre-set limit of the torque value shall
be set in order to trip the motor in case of high inertia;
 phase rotation protection device designed to present the motor with the
correct phase rotation regardless of possible incorrect power connections or
to prevent the
application of power if the phase rotation is incorrect.

Gearing
The actuator gearing shall be totally enclosed in an oil-filled gear case suitable for
operation at any angle. Grease lubrication is not permissible. All drive gearing and
components must be of metal construction and incorporate a lost-motion hammer
blow feature. For rising spindle valves the output shaft shall be hollow to accept a
rising stem, and incorporate thrust bearings of the ball or roller type at the base of the
actuator. The design should be such as to permit the opening of the gear case for
inspection or disassembled without releasing the stem thrust or taking the valve out
of service. For 90° operating type of valves drive gearing shall be self locking to
prevent the valve back driving the actuator.

Mechanical Requirements
A hand wheel shall be provided for emergency operation, engaged when the motor is
declutched by a lever or similar means, the drive being restored to power
automatically by starting the motor. The hand wheel or selection lever shall not move
on restoration of motor drive. Provision shall be made for the hand/auto selection
lever to be locked in both hand and auto positions.
Clockwise operation of the hand wheel shall give closing movement of the valve
unless otherwise stated in the data sheet. For linear valve types the actuator hand
wheel drive must be mechanically independent of the motor drive and should be such
as to permit valve operation in a reasonable time with a manual force not exceeding
175N through stroke 350N for seating/unseating of the valve.
A hammer blow device shall be provided for actuator in On/Off applications to enable
the motor to attain full speed before application of torque to valve spindle.
Thrust taking components such as stem nut and thrust bearing assembly etc., shall
meter run flow control
The purpose of the meter run flow control is to achieve flow at target value during
calibration of the actual meter. It shall not influence the production/total flow through
the measurement system. There shall be active flow control to achieve stable flow at
target value prior to start of calibration run. The flow control shall also achieve stable
flow at target value during calibration, for meter run under calibration. There shall be
no active flow control during calibration trials.
The flow control valve shall be located downstream of flow meter/calibrated volume
combination.
Flow control valves shall move to open position on power supply failure or signal
failure.

1-18 Flow Control Valves

The metering stream flow control valves should be electrical operated valves to
control the proving flow from minimum to maximum conditions and to avoid hydraulic
shock during startup and shutdowns. A side-mounted, de-clutchableh and wheel
should be provided for manual operation. The preferred installation of flow control
valves is downstream of the meter.
The equipment SUPPLIER shall perform the sizing calculations in accordance with
STANDARD.
The prover flow control valves should be electrical operated valves to control the
proving flow from minimum to maximum conditions and to avoid hydraulic shock
during start-up and shutdowns. A side-mounted, de-clutchableh and wheel should be
provided for manual operation. The preferred installation of flow control valves is
downstream of the meter.
The equipment SUPPLIER shall perform the sizing calculations in accordance with
STANDARD.

1-19 Flowmeters:
Measuring principle: custody transfer Coriolis (mass) flow meter with local
indicator.
Measured values: mass, volume, density & temperature.
Calculated values: volume referred density, concentration, and velocity.

Accuracy: ± 0.15% of actual measured flow rate + zero stability (or better).

Repeatability: better than ± 0.05% plus zero stability (includes the combined
effects of repeatability, linearity and hysteresis)
classification: class 1, div 2, Gr d
Housing type: intrinsically safe EEXi 11b t3.
1-20 CONTROL ROOM (shelter):
Control Shelter (Heavy duty)(pressurized system) Containing Monitoring And
Control System, Air Conditioned System, Complete Fire Fighting System,
Emergency Light, Sufficient Space With UPS System(Including Batteries With
Proper Ventilation, Heavy Duty Consoles And Chairs For (4) Personal. The
Control Room Include Monitoring Window.

1-21 Complete Quality System Include :-

 Automatic sampling system, jet mixing type
 Two density meter( one duty and one redundant)
 Oil sampler system
 Water in oil analyzer.
 One BS&W transducer.
 Two motor circulating oil pumps, one duty & stand by.
 Grab sampler.
 Mixer loop laboratory.
 Salt content analyzer.

* Two Electronic Temperature Transmitters "smart” type: RTDs shall be
mounted in flanged thermowells to enable replacement without
depressurizing the system.
A test thermowell shall be installed adjacent to the RTDs to allow
Temperature check during commissioning and at periodic meter
inspections.
* Two Electronic pressure Transmitters: pressure and differential
pressure transmitters should be of the “smart” type.

Density Measurement
The density meter shall automatically and continuously measure the density of crude
flow at line conditions.
The Supplier shall provide a dual parallel densitometer system. The signals of both
transducers shall be compared to monitor transducer operation.
A deviation of 0.5 kg/m3 to 1.0 kg/m3(this value shall be specified by SOC)
between the two measurements shall initiate an alarm.

Oil Sampler Systems

The system shall collect and store a representative oil sample at line conditions,
allowing it to be transported to the laboratory for repeatable analysis. The system
shall be mounted close to the pipeline and collect samples over a specific sample
period (e.g. a day, a week, a month or for a batch) unattended. Adequate mixing
equipment shall, deemed necessary, be installed upstream of the sampling probe.
The measurement system shall control the automatic oil sampler system and:
*provide a control signal that is flow proportional by volume,
*monitor the sample volume collected and status of the sampling system.
A 'grab' type sampler and collection system shall be fitted to the inlet manifold of the
metering pipe work. It shall act on impulses from the station microcomputer and
collect a flow rate proportional sample whose composition is representative of the
total fluid flowing through the metering station.
The requirements for sample extraction and collection are defined in ISO 3170 with
Amendment 1. The system shall be fitted with a console-mounted indicator and a
voltage free contact output to verify that pulses have transferred to the sampler
solenoid valve.
The sampler shall operate at constant pressure and shall be maintained at a
temperature sufficient to keep the viscosity at an acceptable level.
In addition, there shall be a manual sample point, where the manual sampling probe
shall be installed such that a representative sample of the process fluid can be
collected. Adequate mixing equipment shall, deemed necessary, be installed
upstream of the sampling probe.
However, if an auto-sampler is included in the measurement system the manual
sampling may be taken from the same probe. To ensure representative samples
special consideration shall be made when multiple probes are installed. This to avoid
interaction between probes.

Equipment/schematic
The sampler system shall be designed in accordance with ISO 3171. Optionally the
amendments and supplements to ISO 3171 as specified in Norsok I-105 Annex E
standard shall be adhered to (project specific).
Informative references is given in IP PMM Part VI. API MPMS Chap. 8.2 is relevant
for defining project specific sampling requirements & Iraq national code.
The manual sample point shall be equipped with flushing facilities and with required
valves and quick connectors in addition to an arrangement where the sample cylinder
can be placed during spot sampling.

Performance
Capacity
Receiver size to allow for 10000 grabs per sample period within 80 % of filling range.
Grab size shall be minimum 1 ml. For batch loading number of grabs per sample may
be limited by maximum sampling frequency.

Uncertainty
Reference is made to ISO 3171. For water content above 0,5 %, special attention
(e.g. independent design review, extended documentation and testing, include
additional design margins) shall be made to ensure compliance with the uncertainty
limits and proper performance of the measurement system.

Availability
The system shall be designed for continuous measurement or calculations of all
expected flow rates.

Operational requirements
The following requirements apply:
*the control function shall be done from a dedicated controller, metering Supervisory
System;
*There shall be continuous monitoring in the control unit of the sample volume
collected and of maximum filling alarm.

Maintenance requirements
There shall be easy access to all main components and valves.

Isolation and sectioning

It shall be possible to isolate the system from the main process.

Layout requirements
The sampling system should be located in the vicinity of the fiscal measurement
station to ensure representative sampling.

Interface requirements
The system shall be able to communicate with controlling device (Supervisory
System).

Testing and commissioning requirements

The following FATs shall be carried out:
*the test in ISO 3171, 15,3 f);
*verification of the efficiency of mixing according to ISO 3171, 12.3, or API MPMS
Chap. 8.3, Appendix B.
*Flow test to check that a known sample (with max water) is coming through receiver.
Water content shall be determined according to API MPMS Chap. 10.9

Water in oil measurement

The water-in-oil meter shall automatically and continuously measure the percent of
produced water by volume in a crude flow at line conditions. In addition the percent of
produced water shall be calculated by volume at standard condition and on mass
basis.
Recognized
methods and requirements for water fraction metering are ISO 3171 standard

Performance
Capacity
The water-in-oil meter shall perform within the required uncertainty limits for the full
turndown ratio of the measurement station

Availability
The system shall be designed for continuous measurement or calculations of all
expected flow rates

Process/ambient conditions
The water-in-oil meter shall automatically compensate for changes in process and/or
ambient conditions influencing the accuracy of the meter.

Operational requirements
A digital link should be available for configuration and calibration purposes of the
water-in-oil meter

Maintenance requirements
The following requirements apply:
*it shall be easy access to any part requiring regular calibration and maintenance.
Facilities to ease the calibration shall be included in the system or offered as an
option;
*it shall be possible to maintain the mechanical part of the system without
dismantling the manifolds (or similar);
*the software shall provide means of calling up live transmitter values (one at a time)
onto the operator workstation for purpose of calibration. The input shall be
displayed in engineering units. Input to be scanned on screen with same time
period as read by the I/O system, i.e. no averaging

Isolation and sectioning

It shall be possible to isolate unit for uninterrupted metering during maintenance

Layout requirements
Piping arrangement shall allow bypassing the in-line water-in-oil meter
Interface requirements
Computer part interface to supervisory oil metering computer or alternatively via flow
computer.
Note.1:- All Equipment With Isolating Valves.

All pressure transmitter and pressure gage with isolating valve and each
pressure transmitter it have valve for test& vent without remove
transmitter from its location.
All temperature transmitters and temperature gauges with thermowell

thermowell
thermowell metal from st.st 316 L

Isolation and sectioning

It shall be possible to maintain the mechanical part of the system without dismantling
the manifolds (or similar).
It shall be possible to isolate the prover unit for uninterrupted metering during
calibration.

Thermal insulation
If exposed to ambient conditions, the meter runs including temperature measurement
point, densitometer, sampling system etc. may be thermally insulated and/or heat
traced. Heating and heat trace shall be controlled in order to not affect metering
performance.
The Coriolies flow meter with associated meter tube should be thermally insulated
upstream and Coriolis including temperature measurement point, in order to reduce
temperature gradients.

Information Reference conditions

The standard conditions are calculated at 15°C, 1,01325bara in according to ISO
5024.

1-22 Flow computers(stream computer):

Each stream computer shall have as a minimum the following facilities:

a- Alphanumeric displays providing interface to operator.

b- Alarm/indicators for status information.
c- Keyboard for data entry commands etc.

Each stream computer shall, as a minimum, perform the following functions

and where necessary display relevant data:
a- Interface with the other stream computers and supervisory computer
forming one network (in future).
b- Calculate gross volume through the meter.
c- Receive input signals from the associated pressure, temperature and flow
transmitters.
d- Compensate gross stream volume for the effect of pressure and
temperature, to obtain net stream reporting volumes at 15 °C and 1.01325
bar absolute.
e- Transmit, via the data bus, on demand from the supervisory flow
computer selected measured and calculated variables.
f- Display all measured and calculated variables.
g- Output alarm messages to the supervisory flow computer for logging and
control.
h- Permanently display the totalized mass quantity with sufficient digits to
accumulate 12 months' maximum flow without roll‑over.
i- Display on demand the totalized daily flow (reset to zero daily).
j- Watchdog timer to monitor internal circuits and to signal to the station
microcomputer, via hard wiring, when a fault is detected. This shall
enable the station microcomputer to deduce when a stream
microcomputer data link is faulty and enable it to take the appropriate
action Operate in a fully automatic mode with the supervision flow
control.
k- Store in memory the applicable tables detailed in ASTM D1250 (or the
appropriate formula and procedures), for use in compensating gross
volume during normal throughput flow.
l- Generate an alarm when flow counting is detected but the meter stream is
not selected (i.e. off‑line).
m- All parameters, pressure flow, temperature to be divided through signal
divider to the flow computer and foreign control systems (hardwire
signal).

n- Accepting supervisory commands pertaining to normal operation from

the HMI's via redundant digital communications channels.
o- The flow computers shall be capable of digitally setting the "Zero &
Span" input values from the field microprocessor-based smart
transmitters. This provides complete loop calibration rather than
requiring individual instrument and analogue/digital card calibration.

The following additional functions should be performed by the flow

 computers, as applicable:-
* Provide output signal to increment standard volumetric flow and energy
content to two counters.
* Provide output signal to printer.

The flow computer shall be capable of performing calculations while the

instruments are being calibrated. During the calibration mode the flow computer
should freeze the last signal and use this value in the calculation.
Flow computers shall have non-volatile memory for power loss protection. The
application program and data shall be retained in battery-backed RAM for
minimum of (31) days.
Flow computers shall be provided with a keypad to access data and other
functions and shall have password and key lock protection for data security.
General characteristics: the line flow computers should be microcomputers
specifically designed for measurement of liquid hydrocarbons Coriolis flow
meters, according to API standards (last edition); each meter runs have its
own flow computer.
The flow computer will provide the following function tools:
- Stream & station totalization
- 3 – term PID control
- Flow scheduling
- Automatic prover correction sequence.
- K – factor linearization
-Valve monitor & control
- Sampler control
- station densitometer
- Station BS&W.
- forward & reverse & error totals
- comprehensive maintenance mode
- Flow computing editing software should be provided the user to
Perform the following functions:
- Edit initialization process data, analog input scaling, alarm limits,
And keypad values
- Build & customize Modbus slave maps, Modbus master polling
Sequences, front panel displays & period formats
- Customize the alarm system
- Configure system security by setting user names & passwords
- Specify the engineering units &totalization roll over value,
Referred to as “USC” united states customary units.
- Reflash the CPU module firmware with software upgrade &
transfer configurations via the configuration software.
- Flow computing calculations will be capable of incorporating the
Following – liquid: api-2540, API 11-2-1, API 11-2-2
- The following items should be added to the scope of the offer:
- Meter factor linearization
- Semi – automatic validation software
- Trending & graphics
- Control charts for meter factors
- Metering accuracy should maintain at all flow rates.
The flow computers should be having the following characteristics:
-control and status for all stream valves.
-ready to connect to future SCADA system with all interfaces hardware and
software.

IMPORTANT:
Specify the engineering units &totalization roll over value, referred to as
 “USC” united states customary units.
All flow computers, auxiliary counters, indicating lights, etc., shall be panel-
mounted.

1-23 Auxiliary Equipment and material

The supply shall include, but not limited to, the following auxiliary equipment and
material:
*Interface relay;
*Termination and System cables;
*Cabinets and Supervisory System Operator Panel;
*Power supply.

Electrical Power Distribution

SUPPLIER shall provide the electrical distribution system incorporating all necessary
breakers and protections.
Suitable terminal blocks shall be provided in the cabinet for electrical power
connection.
Internal dc distribution shall be done by Supplier with dedicate automatic feeder for
each instrument.
One convenience outlet socket (SCHUCO/UNEL 10/16A) shall be provided in the
cabinet.
The wiring shall be in accordance with NFPA-70, National Electrical Code.

1-24 System cables

1-24-1 Wiring:
-All Equipment on Skids to be wired to the Junction boxes by means Of
unipolar, bipolar or multi Conductors Cables Protected By Conduit Pipes.
-The Connections Of The Electric And Electronic Components Should be
Suitable For Installation In Hazardous Area Class1 DIV2, Gr D.
All system cables, ribbon cable and data highway cables shall be within the scope of
supply for the following items: all interconnection inside control room.
A complete list and specification for the cables necessary to complete for complete
interconnection of metering system. Shall be defined in the “Detailed Engineering
Documents” by Supplier.
Inside the System cables between equipment cabinets, termination cabinets and
peripherals shall utilize plug and socket techniques to the maximum extent possible.
Each cable shall be supplied with a unique cable marker at both ends. Data highway
cables shall be suitably identified.
All wires into screw terminals shall be tagged using slip on heat shrink type markers.
Tag shall be readable after installation.
Terminals shall be clearly identified. Group headers shall be used to identify
rows/groups of terminals.
Terminals for input/output wiring shall utilize knife switch type terminals. A minimum
of 20% installed spare terminals shall be provided.
Care shall be taken to minimize interference between signal and power supply wiring.
Separate trunking shall be used with appropriate space between.
Note: the length of the cables will be (300m).

1-24-2 Earthing
Two isolated solid copper ground bars shall be provided in the cabinet. The bus bars
shall have a cross sectional area of at least 1.5 cm2 and shall be solid copper with
sufficient screw terminals for grounding all devices and shields, plus 20% spare
capacity. Each bus shall be provided with bolt and wire lugs at both ends. The bus
bars shall be isolated from each other and tagged at both ends.
All instrument chassis ground shall be connected to one bar (Safety Grounding
System) while signal grounds shall be connected to the other bar (Functional
Grounding System).
Ground wiring shall be connected to the ground bar by means of suitable wire lugs,
use of intermediate terminals shall be minimized.
Provisions shall be made for connection of the ground bars to the Company’s
grounding system. Grounding system shall meet all electrical code requirements,
provide a safe system and shall prevent electrical noise from affecting control signals.
Provision shall be made for terminating earth continuity cabinet links (by Vendor) and
main earthing conductors Supplier shall specify his system grounding requirements.

1-24-3 Transient static and RFI protection:

The system shall be internally protected against system errors and hardware damage
resulting from: Electrical transient on power or signal wiring including but not limited
to the following:
 Switching electrical loads,
 Power line fault,
 Static discharge, normally present during cold dry weather, due to personnel
contacting equipment, wiring or terminals which electrically form part of the
system,
 Connecting and disconnecting devices, removing and inserting printed
circuit’s boards and cables.
All equipment shall be immune to radio frequency interference (RFI) and
electromagnetic interference (EMI) up to 10 Volts/metre in the 20 MHz to 1,000 MHz
band independent of the panel’s doors being open or closed.

1-24-4 Cabinets
The cabinets located inside panel room shall be provided for housing of each
analyzers control unit or interface, stream flow computers, redundant PLC, panel for
power distribution, termination, lightning protection barriers, etc.
The layout of the cabinets (new and revamping of existing) shall be defined during
detailed engineering.
Cabinets shall be RITTAL type or equivalent. Cooling fans shall be included forced
draft ventilation. High temperature inside the cabinets shall be alarmed. Cabinets
shall be fitted with removable eyebolts. Adequate natural ventilation shall be
provided to be preventing components temperatures from rising.
Cable entry to cabinets shall be defined during detailed engineering. Ventilation not
required through the bottom of the enclosure; consequently all holes remaining after
entry of cables shall be sealed against the entry of dust. Supplier shall identify his
means of achieving this requirement.
Front and/or rear access to equipment cabinets and termination cabinets will be
available and Key locks shall be fitted to all access doors.

1-24-5 Control Panel:

Metering cabinets shall contain the flow computers, one supervisory computer
serial& communication interface cards, power supply, power distribution,
terminal strips.
The modules shall be located in the cabinets in the most economic manner
giving adequate switched lighting and switched socket outlet

1-24-6 Termination (Cabinets)

Termination cabinets shall be used to interface between incoming field cables and
system cables.
Field cables shall be made off onto vertically mounted terminals. Field inputs/outputs
shall then be cross wired to the systems cable interface, which shall be rail or board
mounted terminals, these shall in turn be connected to their related system cable
socket. Termination cabinets shall be provided for signal segregation. Signals of
different voltage levels, different type (analogue, digital, etc.) shall not be mixed on
the same rail. Therefore, one side of termination cabinet shall be dedicated to a
particular signal group.
Vendor should propose an arrangement for termination cabinet layout.
Signal coming from field mounted equipment of analyzers, if necessary, can be
terminated directly on relevant cabinet in control room.

1-24-7 Identification
Each cabinet shall have an identifying nameplate fixed on the front/rear with screws.
Internally mounted equipment shall be clearly identified by nameplate.
Live parts of equipment and terminations carrying voltages above 50 volt shall be
covered with a transparent insulation plate bearing the warning text: DANGER.
All markings shall be clear and durable.
1-24-8 Tagging & Nameplates
All instruments, valves, piping, internal and external bulkhead connections, and any
other component must be clearly tagged with 1/8" gauge, AISI 316 S.S. nameplate
with 1/4" minimum size letters, and secured with two stainless steel screws at least or
bored to be secured by the opposite tube fitting.
The nameplate for all items shall be in accordance with ASME code.
Nameplate will be provided to identify properly each part of equipment with following
information where applicable:
 manufacturer’s name or trade mark
 manufacturer’s model/type number
 manufacturer’s serial number
 body rating and size
 materials (body and internal parts exposed to the process fluid)
 tag number
 upstream side
Mechanical requirements
All instruments and control equipment’s wetted parts and body bolting material shall
be of AISI 316.
Unless specified otherwise, instrument cases shall be made of epoxy coated cast
aluminum alloy.
Local instruments shall generally be mounted on instrument racks / 2” pipe (stanchion
mounting) except for pressure gauges and instruments mounted directly in line.
Instrument electrical entries shall generally be threaded ½“NPT (F). All seals open to
process fluids shall be metal-to-metal type with no elastomeric material.

1-24-9 Power supply requirements :

Suitable low voltage switchgear 3PH, 380v, 50HZ to feeds power to metering
skids electrical equipment. Supplier shall incorporate filters and surge
suppressors capable of protecting system.

1-24-10 HMI:
For the operation and the monitoring of the entire metering station the metering
station status and operations should be logged and reported by means of station
data printer. The HMI should be logged and reported by means of station data
printer.

1-24-11 UPS System:

.1. The Control Panel Should be Containing a UPS System For (Three Hours) at
least.
.2. Complete UPS System (Including Batteries With Proper Ventilation …etc.).

1-25 Warranty:
All the equipment should have :
-Operation warranty for one year after successful the start up.
-Performance warranty of system for one year.
The VENDOR shall guarantee the performance of the provided systems within the full
range of operating conditions as guarantee period.

1-26 Maintenance & Operational Requirements

The supply will be designed to obtain high reliability and integrity in order to minimize
shutdown actions when the maintenance will be necessary.
To achieve these aims, the supply shall be realized using components which
guarantee the maximum of reliability, safety and accessibility to any device.
Then the pedestal location, if any, does not interfere with accessibility for
maintenance purpose.

PROVING SYSTEM ( One For Each System):

Bi-Directional pipe prover (U type) system with complete water
 draws calibration system.

NOTE:
1. The repeatability must be (+/-0.02%).
2. The total uncertainty within (+/- 0.02%).

Spare parts and special tools:

Supplier shall compile recommended spare parts lists itemized and Priced and
shall highlight any additional equipment, which has been included to meet the
following requirement.
Supplier shall include for the supply of spare parts for commissioning / start-up
and two years operation.
Supplier shall include for the supply of all special tools, test equipment including
simulation facilities and any non-defined specialist equipment required
installing, operating and maintaining the complete integrated system which is
included in the supplier scope of supply.

The Training:
The client's personnel (12 persons) trained during (10 working days) at
manufacturer facility to cover the following functions:
I. Engineering. (2 days)
Ii. Dispatching operation. (2 days)
Iii. Maintenance. (2 days)
Iv. Control & instrumentation (2 days)
V. Auxiliary systems. (2 days)

The supplier should give complete program and details for the training contents.
All costs for training, lodging, local transportation, airfares (economy class),
daily personal expenses to be covered by supplier.

FAT , SAT& issuing international certificate documents for metering

system by third party:
In addition to the provision for testing and inspection in the terms and conditions
of purchase, the supplier shall give the client adequate notice of his intention to
carry out tests so that arrangements can be made to witness the event.

The system design and the following actions should be witnessed by third
party (invited by SOC), with presence of SOC personnel (four persons at
least). The cost of SOC personnel factory visit covered by supplier.
Service will be including (SAT& FAT) :
A) Witnessing of execution of main tests performed in factory for calibration
(wet flow tests).
B) Attend witnessing and of functional tests of the complete assembled station
under wet flow conditions& downstream positive result with water circulating.

C) Verification of appliance parameters & functional characteristics

(input/output) extended to the functionality of each single main field
component & control room.
D) After positive result of above inspections joined to the certificates
review, FAT international certificate folder will be issuing (at
assembling site) by third party.
E) After commission, site accepting test (SAT) should be done with
 presence of third party representative third party should issue
certification dossier and uncepanty analysis data requirement.
In order to complete the certification dossier and carry out an
following information is required.
 Drawing
Full set of ,AS.BUILT P&IDS for metering skids
 Instruments data sheets
Complete data sheets for the following:
- Coriolis flow meter
- Pressure transmitters
- Temperature transmitters& elements
- BS &W transducer
- Samplers and sample receivers
 Process data sheets
If available it would be beneficial to have process data sheets which
shall incorporate the following data
Maximum, minimum &design pressure
Maximum, minimum &design temperature
Typical crude oil density
Typical crude oil viscosity
Typical BS&W.
 Equipments certificates
Original manufacturers (or third party) calibration for all install
Coriolis meters.
 Commissioning data
For all secondary instrumentation (pressure and temperature
loops)copies of the commissioning work packs are required.
Specifically the information required from these documents is the
initial calibration test results. Within these work packs there should
also be data sheets
 And all relevant loop drawings etc.
 Calibration certificate for all primary instruments to be provided.
 Test equipment certificates
Certifications of test equipment used for all calibrations carried out in
not commission data.

Documents:
Full documentation shall be submitted for review and approval in accordance
with the document requirement. The information shall reflect “as-built" situation.
All drawing and system documentation will be provided in hard copy as well as
CD-ROM.
Following order placement the supplier shall provide for purchaser approval the
functional design specification which shall present the supplier proposal in detail
to enable the purchaser to verify that the system design meets the project
requirements. The functional design specification shall include as a minimum:
- Detailed planning network showing all hardware production and
test activities.
- System hardware broken down to each type of unit.
- Interface details including connections.
- I/O allocations.
- Configuration details.
- Graphic display details.
- Data link development, software production and testing plan.
 - Document issue dates.
- Expected performance figures.
- Availability / reliability analysis.
- System constraints and limitations.
- Details of the physical design of the cabinets and console.
- Details of the components within the scope of supply.
- Details of the operator interfaces.
All the drawings required for the design, manufacturing, installation,
maintenance and operation of the delivered systems shall be provided, i.e. As
a minimum
A. Functional design specification.
B. Certified dimensional drawing of all cabinets, operator station and
peripherals.
C.lay-out drawings of all cabinets, with location details for field i/o
terminations.
D. Power distribution drawings with interconnection
details.
E. Earthling lay-out and connections.
F. System cable schedule.
G.Configuration data.
H. System interconnection drawings.
i. Hardwired panel layout and construction drawings.
J. Site planning, production and installation guidelines and details.
K.Factory acceptance test documents.
M. System architecture, including all interfaces with sub-systems.
L- Supplier should be submitting total uncertainty calculations.
MANUALS:
As a minimum the following documents will be supplied with the system:
- Site preparation and installation manual.
- System maintenance and troubleshooting manual.
- System operation manual.
- System configuration manual.

The manuals shall include all relevant documentation together with full
system and user interface descriptions and procedures appropriate to the
manual function.
Manuals shall be available for factory test. The versions shall be in an
advanced draft stage requiring amendment only as a result of changes found
necessary during the test.

All documentation shall be supplied in English.

For sequence control manuals shall include detailed flow sheets, documented
with all relevant (cross) references and clarification notes
a. System preparation and installation manual:
The site preparation and installation manual shall contain all data necessary
for safe installation of the delivered system.
It shall cover comprehensively all the required tools and utilities and describe
the detailed installation procedures.

b. System maintenance and troubleshooting manual:

The maintenance manual shall contain all data necessary for the maintenance
of the delivered systems.
It shall cover comprehensively all predictive, preventive and corrective
maintenance tasks and detailed procedures required allowing on-site company
personnel to maintain the specified availability.

c. System operation manual:

The system operation manual contains:
A. General information about the control system
B. Simple (step-by-step) operating instructions
C. Background information concerning the facility.

d. System configuration manual:

The system manual will be used by the system engineers and shall define the
relationship between the various parts of the delivered system, engineering
instructions and software and hardware descriptions from system and
packages. Typical design information, which should be covered:
- System description, including standard/optional function blocks,
applications, programs
- System communication links characteristics including
communication speed, protocols, access/control principles, error
detection/recovery, network logging, failure identification/repair,
and back-up principles.
- Configuration documents
e. Drawings:
All the drawings required for the design, manufacturing, installation,
maintenance and operation of the delivered systems shall be provided, i.e. As
a minimum:
A.Functional design specification.
B. Certified dimensional drawing of all cabinets, operator station and
peripherals.
C. Lay-out drawings of all cabinets, with location details for field i/o
terminations.
D. Power distribution drawings with interconnection
details.
E. Earthling lay-out and connections.
F. System cable schedule.
G.Configuration data.
H. System interconnection drawings.
I. Hardwired panel layout and construction drawings.
J. Site planning, production and installation guidelines and details.
K.Factory acceptance test documents.
M. System architecture, including all interfaces with sub-systems.

SUPPLIER’s Responsibility
The supply of the System shall be based on the package unit concept with a single
major
VENDOR responsible for the total project design, fabrication, assembling and testing
of all system equipment, including the Sub-VENDORs.
It is intended that those responsibilities be retained fully by VENDOR, so that all
specified equipment performance warranties remain unmitigated.
The SUPPLIER's scope of work shall include design, fabrication, inspection, testing,
delivery, supply of documentation and the initial calibration of the complete liquid
metering systems.
The SUPPLIER shall assume full system responsibility. This means that the
SUPPLIER shall ensure the operability, accuracy and quality of all components
including those of the SUPPLIER's sub-suppliers and, in addition, conformance to
authority and code requirements.
Equipment offered by the SUPPLIER shall be in accordance with the Principal's
Preferred VENDOR List for Instrumentation and Computers. Equipment shall be
proven and shall comply with the relevant codes.
The SUPPLIER's design shall recognize that simplicity, and consequently
minimization of field installation work, is of prime importance. The design shall also
provide ease of access to all components, maximize maintainability (including
calibration) and include facilities to contain (and properly dispose of) liquid spills
resulting from operational assembling and raining activities.
The SUPPLIER shall prepare a detailed specification for the microprocessor
instrument action and for programming software. The SUPPLIER shall apply
commercially available, state-of–the-art flow computers, approved by local fiscal
authorities.

The SUPPLIER shall immediately inform the SOC if there is doubt on the specified
requirements. The SUPPLIER shall not proceed with any aspect of the work until he
has received the necessary written confirmation from the COMPANY

The supplier shall make initial commission and final commission

and start up for the complete metering system

Notes:
1- the supplier should schedules the time between active the letter of
credit (L/C) to operation and commission the systems
2- The supplier should submit three copies from the offer.
3- Offer should be submitted as a table, itemized & commercially
prized as per enclosed items (FOR EACH SYSTEM).
Item (1):
A) Metering skid.
B) Engineering.
C) Meters type & specifications.
D) Supervision And Commissioning
E) Sunshade of metering system.
F) Valves and actuators.
G) Complete Quality system (automatic Sampling system, two
motor for jet mixing, water in oil analyzer ,Salt content analyzer
two density meter , Oil sampler system One BS&W transducer
Two oil pumps motor circulating, grab sampler transducers etc.).
H) Control & power cables.
I) Control shelter.
J) Warranty.
Item (2): Proving system.
Item (3): Spare parts and special tools.
Item (4): The Training.
Item (5): FAT, SAT& issuing international certificate by 3rd party.
Item (6): Documentation.
Item (7): Manuals.

Note: The delivery period should be (420) days from L.C active

1-33 Origin of materials:

USA, West Europe, UK &Japan
ALL EQUIPMENTS AND MATERIALS (EXCEPT PC, MONITER
MOUSES, KEY BOARD,CHAIRS, TABLES)