BeSafe COSH Module
BeSafe COSH Module
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MODULE 1: IMPORTANCE OF SAFETY AND HEALTH
OSH SITUATIONER
Every Occupational health and safety (OHS) relate to health, safety, and welfare
issues in the workplace. OHS includes the laws, standards, and programs that are
aimed at making the workplace better for workers, along with co-workers, family
members, customers, and other stakeholders. Improving a company's occupational
health and safety standards ensures good business, a better brand image, and higher
employee morale.
Why Should Occupational Health and Safety (OHS) be a Priority and Important?
(Reddy, 2019)
IMPORTANCE OF OSH
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EMPLOYEES COMPENSATION PROGRAM (MAPA, 2019)
• The top three (3) sources of information of establishments that were aware of the ECP were
through the following:
1. SSS website (46.5%),
2. SSS lectures/seminar (40.9%)
3. Company/employees (28.3%).
The most common information learned about ECP were
1. medical benefits (81.5%)
2. disability benefits (66.5%)
3. death/funeral benefits (52.1%).
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• Work Accidents/Illnesses Report (WAIR) Summary.
• Occupational Safety & Health Center Data Base
• National Household Data Survey.
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➢ Agents of injuries. The top three agents of injuries were:
• Machines and equipment (26.9%). Occupational injuries due to machines and equipment
were more common in the following industries: arts, entertainment and recreation (39.6%);
manufacturing (35.6%) and construction (33.3%).
• Materials and objects (25.7%). More prevalent in mining and quarrying (50.8%), education
(38.4%); and water supply sewerage, waste management and remediation activities
(36.5%).
• Hand tools (19.5%).
Aside from back pains, also included in the top five occupational diseases were essential
hypertension (11.5% or 14,539); neck and shoulder pain (11.4% or 14,392); other work-related
musculoskeletal diseases (7.7% or 9,664); and occupational asthma (6.6% or 8,363).
Findings showed that fall from heights accounted for the majority of major
accidents at 46% followed by caught-in-between, struck by objects at 24% and 23%
respectively. These were caused by falling from different level, falling objects, collapse
of scaffolds, lifting appliances and cave-in of excavation. As to unsafe acts noted
were improper procedures, non-wearing of PPE and taking unsafe position
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MODULE 2: UNSAFE ACT AND UNSAFE CONDITION
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ACCIDENT THEORY
According to W.H. Heinrich (1931), who developed the so-called domino theory
(Manager, 2011)
• 2% by “acts of God”
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WORKPLACE HAZARDS (CCOHS, 2019)
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Some common construction accidents
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Unsafe Condition - A condition in the work place that is likely to cause property
damage or injury. For example:
Prevention of Accidents
1. Reward:
Financial bonus
Promotion
Extra responsibility
Incentive schemes
Systems of Work
3. Provision of:
Training
Welfare Facilities
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4. Explanation of Ultimate Consequences
5. Consistent/Controlled Discipline
1. Elimination
2. Substitution
3. Engineering Control
4. Administrative Control
The State affirms labor as a primary social and economic force and that a safe and health
workforce is an integral aspect of nation building.
The State shall protect every working against injury, sick ness or death through safe and
healthful working conditions thereby assuring the conservation of valuable manpower
resources and the prevention of loss or damage to lives and properties consistent with
national development goals, and with the State’s commitment to the total development
of every worker as a complete human being.
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RULE 1000 GENERAL PROVISIONS
Protection to every workingman against the dangers of injury, sickness or death through
safe and healthful working conditions, thereby assuring the conservation of valuable
manpower resources and the prevention of loss or damage to lives and properties.
ACCIDENT PREVENTION
- Systems of prevention
- Sufficient evidence profitable
- Lesser cost and better productivity
CONSTRUCTION HAZARDS
➢ Physical Hazard - Open excavation, falling objects, fumes from welding operations,
dust/dirt
➢ Electrical Hazard - Temporary Wirings, Temporary Overhead Electrical Lines
➢ Mechanical Hazard – improper operation of grinder /heavy equipment, /rotating
equipment,
➢ Ergonomics – lifting heavy object, awkward posture
➢ Biological hazard – bacteria, fungi, animals, etc
Construction premises shall have adequate fire, emergency or danger sign and safety instructions
of standard colors and sizes visible at all times
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CONSTRUCTION SAFETY SIGNAGE
Any, but not limited to, emergency or danger sign, warning sign or safety instruction, of
standard colors and sizes in accordance with the specifications for standard colors of
signs for safety instructions and warnings in building premises as described in Table II of the
OSH Standards and DO 198 Section 9: Safety Signage and Devices.
WARNING/SAFETY SIGN
A visual alerting device in the form of a label, placard or other marking which advises the
observer of the nature and degree of potential hazards which can cause injury or death
WARNING SIGNS
Specific hazards
LOCATION
Alert the viewer to the potential hazard in time to take appropriate action
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PROTECTION
DIMENSION
S ≥ L2/2000
Where:
L = Distance of Observation
PANEL
Area of safety sign having distinctive background color different from adjacent areas of
the sign, which is clearly delineated by a line, border or margin
⚫ SIGNAL WORD
⚫ MESSAGE
⚫ SYMBOL
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PANEL SIGNS
Area of safety sign that contains the signal word and the safety alert symbol
➢ MESSAGE PANEL
Area of the safety sign that contains the word messages which identify the hazard,
indicate how to avoid the hazard and advise of the probable consequence of not
avoiding the hazard
➢ SYMBOL/PICTORIAL PANEL
Fire stations and equipment (fire extinguishers, pumps, buckets, hose, hydrant) Fire
Location of first aid equipment; location of safety devices; safety bulletin boards
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SAFETY WHITE: Traffic. White, black, or a combination of these are the basic colors for the
designation of traffic and housekeeping marking. Solid white, solid black, single color
stripping or alternate stripes of black and white.
Housekeeping – location of refuse cans; white corners for rooms and passageways,
drinking fountains and food dispensing equipment location
Traffic – location and width of aisleways; dead ends of aisles and passageways; stairways
and directional.
SAFETY YELLOW: Caution. To designate caution and for marking physical hazards, such
as striking against, stumbling, falling, tripping and caught in between. Solid yellow, yellow
and black stripes, yellow and black checkers or yellow with suitable contrasting
background.
To designate the sign “Do not open or remove” (the inside of movable guards; safety
starting buttons and boxes; exposed parts of gears, pulleys, rollers, cutting device; inside
of the box door or cover of open fuse, power and electrical switches boxes)
SAFETY BLUE: Precaution. To designate caution, limited to warning against starting use of,
or the movement of equipment which is under repair or being worked upon
“Men at Work”
“Under Repair”
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WHERE SIGNAGES ARE NEEDED
• Living accommodation
• Separate sanitary, washing and sleeping facilities for men and women
What is Electricity?
is the set of physical phenomena associated with the presence and motion of matter that
has a property of electric charge.
What is a "volt"? A Volt is a measure of the electrical force that seems to push the current
along.
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What is an "ampere"? An ampere is the unit used to measure the amount of electrical current.
An electrical shock is received when electrical current passes through the body. Current
will pass through the body in a variety of situations. Whenever two wires are at different
voltages, current will pass between them if they are connected. Your body can connect
the wires if you touch both of them at the same time. This is what electrical workers call
"complete the circuit". Therefore, current will pass through your body.
1. Severity
The severity of injury from exposure to electricity depends on two factors: the level of
electrical current (amperage) and the duration the current passing through the body.
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2. Low voltage - 600 Volts or Less
4. Current
The amount of internal current a person can withstand and still be able to control the
muscles of the arm and hand can be less than 10 milliamperes (milliamps or mA).
RECOGNIZING HAZARDS
Introduction
The first step toward protecting yourself is recognizing the many hazards you face on the
job. To do this, you must know which situations can place you in danger. Knowing where
to look helps you to recognize hazards.
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ELECTRICAL SAFETY (C, 2019)
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• Wear correct PPE.
• Use and maintain tools properly.
You must take care of your tools so they can help you and not hurt you.
o Inspect tools before using them
o Use the right tool correctly
o Protect your tools
o Use double-insulated tools
o Use multiple safe practices
• Wear correct PPE.
What is fire?
• Fire is the visible effect of the process of combustion – a special type of chemical
reaction.
• It occurs between oxygen in the air and some sort of fuel.
• The products from the chemical reaction are completely different from the starting
material.
• The fuel must be heated to its ignition temperature for combustion to occur. The
reaction will keep going as long as there is enough heat, fuel and oxygen. This is
known as the fire triangle.
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Forms of Fuel (Schmidt-Rohr, 2015)
Flammable and combustible liquids are liquids that can burn. They are classified, or
grouped, as either flammable or combustible by their flashpoints. Generally speaking,
flammable liquids will ignite (catch on fire) and burn easily at normal working
temperatures. Combustible liquids have the ability to burn at temperatures that are usually
above working temperatures.
There are several specific technical criteria and test methods for identifying flammable
and combustible liquids. Under the Workplace Hazardous Materials Information System
(WHMIS) 1988, flammable liquids have a flashpoint below 37.8°C (100°F). Combustible
liquids have a flashpoint at or above 37.8°C (100°F) and below 93.3°C (200°F).
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• hot ashes / surfaces
• arson.
Air contains about 21 percent oxygen, and most fires require at least 16 percent oxygen
content to burn. Oxygen supports the chemical processes that occur during fire. When
fuel burns, it reacts with oxygen from the surrounding air, releasing heat and generating
combustion products (gases, smoke, embers, etc.). This process is known as oxidation.
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Heat Transfer (OpenStax, 2020)
Convection is the heat transfer by the macroscopic movement of a fluid. This type of
transfer takes place in a forced-air furnace and in weather systems.
Heat transfer by radiation occurs when microwaves, infrared radiation, visible light, or another
form of electromagnetic radiation is emitted or absorbed
Stages of combustion
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Top Causes of Fire in the Philippines
NOVO JEANS AND SHIRTS CLOTHING STORE FIRE:17 DEATHS plus INJURIES
FIRE SAFETY
Safety (Workplace) – To prevent both people and property safely in the work environment.
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Principles of Fire Prevention and Control
Even though extinguishers come in a number of shapes and sizes, they all operate in a similar
manner. Here's an easy acronym for fire extinguisher use:
1. Pull the pin at the top of the extinguisher that keeps the handle from being accidentally
pressed.
2. Aim the nozzle toward the base of the fire.
3. Squeeze the handle to discharge the extinguisher. Position yourself approximately 8
feet away from the fire. If you release the handle, the discharge will stop.
4. Sweep the nozzle back and forth at the base of the fire. After the fire appears to be
out, watch it carefully since it may re-ignite!
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Make sure all employees who are expected to use fire extinguishers if a controllable fire occurs
are properly training with hands-on practice. There's no OSHA requirement to actually extinguish
a fire or discharge a fire extinguisher during training. However, each employee should handle the
fire extinguisher and demonstrate they can perform the PASS steps.
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Fire Safety Program
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CONSTRUCTION SITE HOUSEKEEPING RULE 1060
PREMISES OF ESTABLISHMENTS
• Housekeeping is not just keeping your workplace clean and safe but it is an
effective workplace organization.
• Housekeeping means there is a place for everything and everything is in place. It
is everybody’s business to observe it in the workplace.
• Housekeeping is important because it lessens accidents and related injuries and
illnesses; it therefore improves productivity, and minimizes direct and indirect costs
of accidents/illnesses.
• Clutter
• Poor organisation
• Untidiness
• Dust
• Dirty floors
• Dirty counter tops
• Mould around the bath
• Spills and leaks
• Low stock/running out of things
• Housekeeping tools left around the house
• Damage
• Full bins
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• Exposed to contaminated sharps
• Ergonomic Injuries
• Exposed to blood or other potentially infectious material
• Exposed live wires possible to have electrocutions
• Improper storage that can cause fire
▪ A good housekeeping program plans and manages the orderly storage and
movement of materials from point of entry to exit. It includes a material flow plan to
ensure minimal handling. The plan also makes sure that work areas are not used as
storage areas by having workers move materials to and from work areas as needed. Part
of the plan could include investing in extra bins and more frequent disposal.
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• more efficient equipment cleanup and maintenance
• better hygienic conditions leading to improved health
• more effective use of space
• reduced property damage by improving preventive maintenance
• less janitorial work
• improved morale
• improved productivity (tools and materials will be easy to find)
▪ Maintenance
▪ Employee Facilities
▪ Surfaces
▪ Spill Control
▪ Waste Disposal
▪ Storage
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MODULE 4: EXCAVATION SAFETY
EXCAVATION
INTRODUCTION:
Working in and around excavations and trenches can result in serious injury and death if
Employers are accountable for ensuring that materials and equipment are in good
working condition since damaged and defective materials and equipment could
EXCAVATION work- generally means work involving the removal of soil or rock from a
site to form an open face, hole or cavity using tools, machinery or explosives
excavation is any man-made cut, cavity, trench, or depression in the earth's surface formed by
earth removal.
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The dangers of excavations come from the possibility of cave-ins, in addition to the possibility
of the following:
• Lack of oxygen-asphyxiation
• Fire
• Water accumulation
Note: all excavation having a depth of 4ft or deeper shall be automatically classified into
confined spaced
• Soil Collapse
• Falls
• Vehicular Traffic
• Underground Utilities
• Working Surface
Some of the compliance methods permitted under the Excavation standards require a
■ Stable rock;
■ Type A soil;
■ Type B soil; or
■ Type C soil.
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Stable Rock – Natural solid mineral matter that can be excavated with vertical sides and
remain intact while exposed.
Type A – Cohesive soils with an unconfined compressive strength of 1.5 tons per square
foot (tsf) (144 kPa) or greater. Examples include: clay, silty clay, sandy clay, and clay
loam. Certain conditions preclude soil from being classified as Type A. For example, no
soil is Type A if it is fissured or has been previously disturbed.
Type B – Includes cohesive soil with an unconfined compressive strength greater than
0.5 tsf (48 kPa) but less than 1.5 tsf (144 kPa) and granular cohesionless soils (such as
angular gravel, similar to crushed rock, silt, silt loam, sandy loam, and, in some cases, silty
clay loam and sandy clay loam).
Type C – Cohesive soil with an unconfined compressive strength of 0.5 tsf (48 kPa) or less,
granular soils (including gravel, sand, and loamy sand), submerged soil or soil from which
water is freely seeping, submerged rock that is not stable, or material in a sloped, layered
system where the layers dip into the excavation or with a slope of four horizontal to one
vertical (4H:1V) or steeper.
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Type C - 1½ :1 or 34°
• Water Pressure
• Drying
• Keep materials or equipment that might fall or roll into an excavation at a minimum
distance of two feet from the edge of the excavation, and/or have retaining
devices in place to keep materials or equipment out of the excavation site.
• Provide warning systems for mobile equipment such as barricades, hand or
mechanical signals, or stop logs to alert the equipment operators when they are
approaching the edge of an excavation. In addition to these warning systems,
the grade should slope away from the excavation.
• Provide scaling to remove loose rock or soil, or install protective barricades and
equivalent protection to protect employees against falling rock, soil, or materials.
• Prohibit employees from working on faces of sloped or benched excavations at
levels above other employees, unless employees at lower levels are adequately
protected from the hazard of falling, rolling, or sliding material or equipment.
• Prohibit employees from being underneath loads that are being handled by lifting
or digging equipment.
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• Require employees to stand away from vehicles that are being loaded or
unloaded to avoid being struck by any spillage or falling materials. Operators may
remain in the cabs of such vehicles if the cabs provide adequate protection from
falling loads during loading and unloading operations
PLANNING
Before any excavation work begins, site evaluation and planning must be completed.
During the planning stage, the following must be done:
• Potentially dangerous contact points with utilities such as gas or electric services
must be identified.
COMPETENT PERSON
INSPECTIONS OF EXCAVATIONS
A competent person must make daily inspections of excavations, adjacent areas, and
protective systems for evidence of a situation that could result in possible cave-ins,
indications of failure of protective systems, hazardous atmospheres, or other hazardous
conditions to ensure safe operations.
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INSPECTIONS MUST TAKE PLACE:
• Before work starts and as needed throughout shifts.
• After rainstorms, high winds, or other occurrences that may increase hazards.
• Soil classification
• Depth of cut
Excavations 20 feet and greater in depth must have a protective system that is planned
and designed by a professional engineer. The plan must be stamped by the registered
professional engineer and kept on the project site.
When installing support systems, the following requirements are vital for proper employee
protection:
• Install other structural members to carry loads imposed on the support system
when temporary removal of individual members is necessary.
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not have a clear and direct view of the edge of the excavation, some type of warning
system must be implemented.
• Barricades
• Stop logs.
1413: Excavation
(1) The walls of every excavation over 1 m. (3 ft.) deep shall be supported by adequate
shoring and timbering to prevent collapse, provided that this shall not apply to an
excavation:
c. the walls are sloped to forty-five-degree (45) angle from the vertical or cut to the
angle of repose.
d. in which a worker is engaged in timbering or other work for the purpose of compliance
with this Rule if precautions are taken to ensure his safety.
(2) Shoring or timbering in excavation over 6.6 m. (29 ft.) deep and those installed to
prevent the movement, collapse of an adjacent structure shall be designed by a structural
engineer and approved by the proper authority.
(1) Excavated material shall be kept from the edge of the excavation to provide a clear
berm of a distance not less than one third of the depth of the excavation.
(2) Where the disposal area is limited, a berm of reduced width of not less than 1 m. (3
ft.) may be allowed, provided the materials being excavated are stable, the shoring is
designed to carry the additional load, and barriers are provided to prevent roll back of
the excavated materials.
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1413.03: Tools Materials and Machinery
(1) Tools or materials shall be kept a minimum of 1 m. (3 ft.) away from the edge of the
excavation to prevent their being knocked down into the excavation.
(2) No vehicle or other machinery shall be driven, operated or located near the edge
of an excavation at least a distance one-third (1/3) of its depth.
The top of the walls of an excavation more than 2.0 m. (6 ft.) deep shall be barricaded
to a height of at least 1 m. (3 ft.) to prevent the fall of workers.
(1) Every excavation over 1 m. (3 ft.) deep shall be provided with means of access and
escape in case of flooding or collapse of the excavation work.
(2) Every excavation shall have at least one (1) ladder in every 16.6 m. (50 ft.) of length
or fraction thereof, of a length, which shall extend at least 0.83 m. (2’6”) above the top
of the excavation to provide a firm handhold when stepping on or off the ladder.
Every part of an excavation over 2 m. (6 ft.) deep where workers work shall be inspected
by the person in charge at least once every day.
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MODULE 5: TOOLS AND EQUIPMENT SAFETY
• The greatest hazards posed by hand tools result from misuse and improper
maintenance.
Some examples:
• Using a screwdriver as a chisel may cause the tip of the screwdriver to break and
fly, hitting the user or other employees.
• A wrench must not be used if its jaws are sprung, because it might slip.
• Impact tools such as chisels, wedges, or drift pins are unsafe if they have
mushroomed heads. The heads might shatter on impact, sending sharp fragments
flying.
HAND TOOLS - Hand tools are non-powered. They include anything from axes to
wrenches.
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POWERTOOLS
• Electric Grinder
• Electric Sander
• Electric Drill
• Electric Planer
• Buffing machine
• Electric jackhammer
Hazards of Power Tools
All hazards involved in the use of power tools can be prevented by following five basic
safety rules:
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WHAT ARE THE DANGERS OF PORTABLE POWER TOOLS?
• Electric shock
• Fires
• Falls
• Explosion of gases
Pneumatic tools are powered by compressed air and include chippers, drills, hammers
and sanders
MAIN DANGER!
Getting hit by one of the tool’s attachments or by some kind of fastener the worker is using
with the tool.
• Jackhammers
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SAFETY PRECAUTIONS IN THE USE OF PNEUMATIC TOOLS
• Wear head and face protection
• For jackhammers:
POWDER-ACTUATED TOOLS
These are used for fastening fixtures and materials to the metal, pre-cast or pre-stressed
concrete, masonry brick and tightening rivets, and punching holes.
• Check tools before use to ensure that they are in good working order.
• Tag defective tools "Out of service" and remove from service until properly
repaired.
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• Store tools and cartridges in a locked container when they are not in use. Ensure
that the tool is unloaded before storing it
• Check the chamber to see that the barrel is clean and free from any obstruction,
before using the tool.
• Do not use the tool where flammable or explosive vapors, dust or similar
substances are present.
• Do not place your hand over the front (muzzle) end of a loaded tool.
• All jacks – When used correctly, hydraulic power is one of the safest methods of
applying force to your work. And to that end we offer some DO’s and DON’Ts, simple
common-sense points which apply to practically all hydraulic products.
• All jacks – including lever and ratchet jacks, screw jacks, and hydraulic jacks – must
have a stop indicator, and the stop limit must not be exceeded
LOCKOUT/TAGOUT PROCEDURES
To control hazardous energy, you must prevent it from being transmitted from its source
to the equipment that it powers. You can accomplish that by doing the following:
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RELEASE FROM LOCKOUT/TAGOUT
Before lockout or tagout devices are removed and energy is restored, there are some
procedures the authorized employee must follow:
1. The work area must first be inspected to ensure that nonessential items (e.g., tools,
spare parts) have been removed and that all of the machine or equipment
components are operationally intact.
2. The work area must then be checked to ensure all workers have been safety
positioned or have cleared the area. In addition, all affected workers must be
notified that the lockout or tagout devices have been removed before the
equipment is started.
3. Each lockout or tagout device must be removed from the energy-isolating device
by the employee who applied the device.
4. To make sure all lockout/tagout devices have been removed, inventory them
when you return them to the lockout station.
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MODULE 6: CONSTRUCTION MACHINERY (MOBILE
EQUIPMENT SAFETY)
EQUIPMENT OPERATION;
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Types of Heavy Equipment
Heavy equipment can be classified into the following categories based on the type of
operation:
1. Excavating equipment
• Backhoes: Backhoes are used for surface or subsurface excavation of solids and
sludge. Backhoes are used to dig below the surface, such as trenches, building
footings and foundations. The backhoe is attached to the loader frame with a
ridged coupling.
• Excavators: Excavators are large backhoes. They can be truck mounted, truck
carrier mounted, or self-propelled wheel mounted. They are hydraulic powered
and consist of three structures: the revolving unit, the travel base and the
attachment.
• Front-End Loaders: The front end loader is a self-contained unit mounted on rubber
tires or tracks and is one of the most versatile and capable pieces of equipment
used in excavation work, as well as loading. The front-end loader can be
equipped to operate as a loader, dozer, scraper, clamshell, forklift, backhoe,
crane, auger, or sweeper.
2. Lifting equipment
Cranes are used for raising, shifting and lowering loads by means of a projecting swinging
arm or with the hoisting apparatus supported on an overhead truck. An appropriate
capacity of crane shall be chosen to work for a specified size of load. The use of a crane
for loads beyond its capacity poses several hazards to workers, as well as operators
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earthwork operations and demolition work.
• Scrapers: Scrapers are used for loading, hauling, dumping, and spreading loose
materials.
• Dump Trucks: Dump Trucks are the most common type of hauling equipment due
to their versatility.
• Wagons: Wagons are earth moving trailers pulled by tractors.
4. Compaction equipment
Rollers: Rollers are used for compacting road bed materials like earth, aggregates and
bituminous mixtures. There are various types of rollers. The selection of rollers for a
particular job depends upon the types of material to be compacted.
The following are the types of rollers commonly used in highway and street
construction/maintenance: 814-4-x-comp-mndot.gif Note: This is an animated gif image,
so it must be saved properly to work.
Graders are commonly referred to as road graders, or motor graders. They have a long
blade used to create a flat surface during the grading process. Graders are multi-purpose
equipment used for:
• Finishing
• Shaping
• bank sloping
• ditching
• mixing
• spreading
• side casting
• leveling and crowning
• site striping operations
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• earth road maintenance
6. Paving and surface treatment equipment
Paving equipment (paving machine, paver finisher, asphalt finisher) is used to
lay asphalt on the surfaces of roads, parking lots, bridges, etc. Here is an expanded list
of paving equipment operations:
• aggregate spreaders
• asphalt distributors
• asphalt kettles
• asphalt pavers
• rotary power brooms
• blowers or water sprays
• pavement profilers
HEAVY EQUIPMENT HAZARDS - The use of heavy equipment on a jobsite is vital and
necessary to the overall success of the construction project. However, unauthorized or
unwise use of heavy equipment can result in personal injury, loss of life, or severe loss to
materials needed to complete the project.
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➢ Striking People and Collision with Other Equipment - Heavy equipment usually
operates in close proximity to other heavy equipment and on-foot workers. The
path of the equipment within the work space constantly changes. The interactions
between the heavy equipment and on-foot workers are not always coordinated.
➢ Caught Between Equipment and Objects - Many incidents have occurred in work
areas where on-foot workers are caught between heavy equipment and other
fixed objects or crushed between the equipment. This happens more often when
the turning radius for the equipment or trucks is not wide enough at the entry and
exit points of the work space within the work zone.
➢ Riders Falling Off Equipment or Buckets - Although not permitted, casual riding of
the equipment by workers (other than the operators) has been the cause of many
construction workplace accidents.
➢ Overturning of Equipment - Overturning of equipment can occur when the load
on the equipment is more than the capacity of the equipment. Overturning also
occurs when one side of the equipment is on unstable or loose ground or on a
depressed area.
➢ Driving at Excessive Speeds - Heavy equipment is not designed for excessive
speeds. However, if they are not loaded, the operators may have a tendency to
drive at higher than normal speeds causing hazards to on-foot workers and others
on site.
➢ Unexpected Electrical Shock - Heavy equipment can come in contact with
overhead and underground power lines that cause electrical shock or
electrocution.
➢ Failure of Lifting Mechanisms/Operational Failures - Such failures can occur in
lifting equipment either due to the mechanical failure or lack of proper knowledge
of the lifting mechanism.
➢ Injuries to Operators Due to Ingress/Egress Difficulties - Poor ergonomic design and
improper ingress and egress practices (e.g. jumping out of the cab instead of
coming down slowly) can cause injuries to equipment operators.
➢ Runaway Machines - Runaway occurs when the wheels are not blocked upon
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parking or when operators are not able to control the equipment. Parking along
a steep surface without proper blocks on the downgrade side of wheels will most
likely cause such a hazard.
CERTIFIED OPERATORS
b) All operators and riggers must wear personal protective equipment as prescribed
in the above
c) Personnel who will be assigned to-operate heavy equipment must have the
required minimum Land Transportation Office (LTO) License Restriction Code (RC) and
TESDA Certification (NC).
d) Demonstrate the ability to operate the heavy equipment safely and/or have the
required training to operate the heavy equipment safely
g) Adequate Hearing
j) No problem on vision.
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HEO RESPONSIBILITY
• Responsible for the safe operation and upkeep of the assigned heavy equipment
• Ensure that all detected discrepancies during the pre-start check are reflected to
the HE pre-start checklist and report immediately to the Supervisor/proper authority.
SPOTTERS RESPONSIBILITY
• Make sure that only authorized persons are riding in the equipment
• Observe that they remain seated or standing only in places designated in the user
manual, and that they are using the safety equipment provided.
• Make sure that all personnel in the area are wearing the required safety equipment,
such as regulation hard hats and bright colored vests.
• Help the equipment operator back up and use extra vigilance during any back-
up operation.
• Always be on the alert for situations where backward motion is hazardous, and
situations where the operator's vision is obstructed.
• Check for hazard postings and remain vigilant in areas where there is danger of
contact with underground gas lines.
• Traffic Control
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FLAGGING
• Flaggers should wear high visibility clothing with a fluorescent background and
made of reflective material.
• This makes employees visible for at least 1,000 feet in any direction. Check the
label or packaging to ensure that the garments are performance class 2 or 3.
• Drivers should be warned with signs that there will be flaggers ahead. Flaggers
should use STOP/SLOW paddles, paddles with lights, or flags (only in emergencies).
• Good Communication. The heavy equipment operator and signal person or rigger
must communicate first on the use of standardized hand signals to avoid
miscommunication. They must check for understanding first before they execute the
activities.
• Good visibility. Heavy equipment operators shall always know the exact location
of all ground-based workers. High visibility vests will help locate them quickly.
• Audio Notification. The equipment must have a backup alarm that can be heard
by all nearby workers when backing up. Blowing of horn is required when approaching
blind curves or uphill.
• Have spotters watch the loading of materials. Turn the equipment slowly when
carrying a load.
• After operation, turn the machine off and put the parking brake in place.
• Exit the machine carefully and lock the external brake if included in the machine.
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A SAFETY CONSCIOUS SPOTTER IS AN INDISPENSABLE ASSET AT A
CONSTRUCTION SITE WHERE THERE IS HEAVY EQUIPMENT IN USE.
• Make sure that seat belts and any other safety devices are in working order prior
to operation.
• Safety equipment includes such items as roll over bars, windshield wipers, parking
brakes and an audible back up signal.
• Remove debris, including dirt, weeds, branches, rocks or other materials from
around the machine.
• Make sure no one is near the machine when the operator turns it on.
• The operator should put on his/her seat belt and armrest if included before
releasing the parking brake.
1) General Procedures
• Do not perform any work on a machine unless you are authorized and qualified to
do so.
• Read the manufacturer’s service and operator’s manuals.
• Attach a DO NOT OPERATE tag or similar warning tag before performing
maintenance.
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3) Prepare Yourself
B) Safe Operations
• Hard hat
• Safety shoes
• Safety glasses, goggles or
• face shield
• Gloves
• Hearing protection
• Reflective clothing
• Respirator or filter mask
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3) Knowing the working area
• Location of slopes
• Open trenches
• Drop-offs or overhangs
• Soil conditions
• Rocks and stumps
• Exact location of any buried and/or overhead electrical, gas, telephone, water,
sewer, or other utilities.
7) Parking places
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8) Precautions in leaving the operator’s cab
• Stop the machine.
• Lower the working device to the ground.
• Discharge any remaining pressure.
• Move operating levers to neutral.
• Stop the engine and remove the ignition key.
• Lock the door.
DEPARTMENT ORDER 13
7.2 The General Constructor must provide for additional Construction Safety and Health
Officer/s in accordance with the requirements for Safety Man/Officer of Rule 1033
(Training and Personnel Complement), depending on the total number of personnel
assigned to the construction project site, to oversee the effective compliance with the
Construction Safety and Health Program at the site, under the direct supervision of the
general construction safety and health officer.
In relation to heavy equipment operation in all construction sites, the following are
required in the different phases of the project.
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10.1 Pre-Construction
b) All heavy equipment must be tested and certified in accordance with the
standards prepared by DOLE or its recognized organization/s prior to commissioning of
said equipment.
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MODULE 7: CONSTRUCTION MACHINERY (CRANE SAFETY)
8. EXPLAIN THE RIGGING EQUIPMENT, SLING INSPECTION, WIRE ROPE SIZING AND
PRECAUTIONS IN THE USE OF WIRE ROPE;
MATERIAL HANDLING
Material Handling is the movement, storage, control and protection of materials, goods
and products throughout the process of manufacturing, distribution, consumption and
disposal. The focus is on the methods, mechanical equipment, systems and related
controls used to achieve these functions.
• Lift, carry, or hold heavy, unbalanced materials especially far from the body.
• Use jerking or fast movements to lift or place materials.
• Hold materials overhead or away from the body for long periods.
• Repeatedly lift, hold and place heavy materials
• Hold materials away from the body.
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CRANE
Machine for lifting and lowering a load and moving horizontally, with the hoisting
mechanism an essential part of the machine. Cranes are usually utilized to transfer
certain objects, such as raw materials, products, etc., from one place to another.
Mobile cranes: These cranes use a lifting device incorporating a cable suspended
latticed boom or hydraulic telescopic boom designed to be moved between operating
locations by transport over the road. Mobile cranes include crawler mounted, wheel-
mounted, rough terrain, all-terrain, commercial truck-mounted, and boom truck cranes.
Articulating cranes: Also known as knuckle-boom cranes and loader cranes. These are
craning whose boom consists of a series of folding, pin-connected structural members,
typically manipulated to extend or retract by power from hydraulic cylinders.
Tower cranes: Lifting structures which utilize a vertical mast or tower to support a working
boom (jib) in an elevated position. Loads are suspended from the working boom. While
the working boom may be of the fixed type (horizontal or angled) or have luffing
capability, it can always rotate to swing loads, either by rotating on the top of the tower
(top slewing) or by the rotation of the tower (bottom slewing). The tower base may be
fixed in one location or ballasted and moveable between locations. Tower cranes
include those with a fixed jib (hammerhead boom), those with a luffing boom, and self-
erecting tower cranes
Falling Loads
When working with overhead cranes, falling loads are one of the most common, and most
dangerous, hazards. A falling load can result in several injuries, fatalities and significant
structural damage to buildings and property. Additionally, it will also lead to significant
time and money costs.
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Falling loads from an overhead crane could be the result of:
• Operator incompetency. You must ensure your employees are adequately trained
so they are able to carry out their roles competently and safely.
• Slipping. If you don’t secure loads properly it can result in slipping material.
• Mechanical failure. The risk of mechanical failure can be reduced if you ensure a
competent person carries out routine inspections, maintenance and repairs at
suitable intervals.
• Two blocking. Two blocking occurs when an uppermost hoist line component (i.e
the load block, hook block, overhaul ball) touches the upper block, boom tip or
similar component. When two blocking occurs, increased tension is placed on the
line which can result in falling loads or crane components.
Electrical Hazards
Around 50% of accidents involving overhead cranes are a result of a metal part of a crane
coming into contact with a power source (i.e a high-voltage power line). There’s a risk of
a crane’s hoist line or boom touching energized power lines when moving materials
nearby or underneath. While those directly touching the crane are the most likely to be
electrocuted, any workers in the vicinity are also at risk. Therefore, one accident can result
in multiple deaths and injuries. Around 200 fatalities per year are the result of contact with
power lines, so it’s crucial that pre-job planning is carried out prior to starting work.
Crane Overload
The majority of crane structural failures and upsets are the result of somebody
overloading a crane. If you exceed a crane’s operational capacity, you are likely to
subject it to structural stresses and cause irreversible damage.
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EXAMPLES OF CRANE SAFETY
When working with cranes, there will always be hazards. However, you can minimize the
risks by ensuring you take appropriate precautions to undertake all operations safely.
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• Properly safety-plan all jobs before starting work. You must also decide who’s in
charge of pre-job safety planning prior to any cranes arriving on-site.
Mobile crane load chart: Simply put, the only way to know if the load you are lifting with
a mobile crane is within the limitations of the crane is to relate the lift to the manufacturer’s
load chart and notes.
An experienced crane operator enters the cab of an unfamiliar crane expecting to find
certain information on the load chart. Just as you may expect to find certain information
when you enter an unfamiliar automobile. You locate the speedometer and fuel gauge,
then locate windshield wiper, outside mirror, and seat adjustment controls.
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Crane load chart
The crane load chart in the mobile crane industry is long past the days of a single page
load chart. Load charts have become increasingly complex. There is specific information
you must obtain prior to attempting to lift a load.
• How is the crane configured? Are the outriggers fully extended and set, partially
extended and set, or will the lift be made on rubber tires?
• How much counterweight is installed on the crane?
• What are the boom and jib/extension configurations? If the lift will be made with an
extension or jib you must locate the load chart that provides ratings for these
accessory devices.
Over what operating areas will the load be handled? Working Area charts define specific
areas of the crane that relate to loading ratings.
Areas such as Over the Side, Over the Rear, Over the Front, and 360-degree Rotation
lead you to specific load charts. Make certain you know the area where the load will be
lifted from, the area the load will pass through, and the area the load will be placed.
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How to calculate crane load capacity?
Does the crane have sufficient load hoist reeving? Reeving charts indicate the type of
wire rope and the number of parts of wire rope required to lift loads. A reeving chart which
indicates 28,000 lbs. capacity for a two-part reeving will require more reeving prior to
making a lift that exceeds 28,000 lbs.
To determine how much load the crane can safely handle you must also know the length
of the boom (hydraulic cranes show boom lengths in a row at the top of the load chart),
and the load radius of the suspended load (hydraulic cranes show radius in a column on
the left side of the load chart).
Equally important to the load ratings shown on the chart are the load chart notes. Load
chart notes provide critical information relating to the operation, set up, configuration,
and restrictions. Finally, you must account for all accessory weights. Items such as load
blocks, extensions, jibs, and rigging must be added to the weight of the load to determine
the total load imposed on the crane.
Mobile crane lifting - Lifting on Rubber: Crane manufacturers that allow “on rubber” lifts
will provide a load rating chart specifically for this configuration.
Mobile crane outriggers - Over the Side: Not only are fully set outriggers recommended
for the full capacity of the load chart, lifting over the side is the least stable location for
most cranes. For this reason, try to position the crane to make the initial lift in the least
stable location (such as over the side), and then swing to a more stable location (such as
over the end). This may help prevent an accidental overload of the crane during the lift.
In other words, any miscalculation of the load weight can be noticed right away.
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Mobile crane boom extension - Over the Front: When the boom is positioned over the
front of a crane on outriggers, the tipping axis is the forward set of outriggers. Crane
manufacturer’s that allow “over the front” lifts will provide a load rating chart specifically
for this configuration.
Crane boom angle - Over the Rear: When the boom is positioned over the rear of a crane,
the tipping axis is the rear set of outriggers. While this is usually where the most capacity is
provided, you must still follow the load chart and know your load weight for your lift to
ensure the crane will remain stable and upright.
Crane boom length - Boom Length: Just because a crane has a long reach, doesn’t mean
you need to use all of it. Many times, tipping is a result of the boom being extended
beyond the necessary length.
All around the world, cranes have played a dominant role in helping with the task of lifting
and transporting heavy payloads. They are used in many different places such as
shipyards, construction sites, and industrial workplaces. Today, many different crane
types exist, each type is specifically designed for the environment in which it is being
used. One of the more common crane types is the tower crane.
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Tower crane lifting
The lifting capacity of Tower crane depends on various factors. The limitation for lifting
weight starts from the base of the tower crane. Each and every component of the tower
crane affects the load lifting capacity of the tower crane.
Basic precautions for a Tower Crane with respect to a load being lifted:
• Maximum load limit switch: This switch along with its accessories monitors the pull
(strain) on the cable and thus does not allow the maximum load limit to cross 18
tons, after which it trips the motor and gives audible and visual alarms.
• Load moment limit switch: This limit switch along with its accessories ensures the
load-moment (ton-meter) rating does not exceed beyond the given limit, after
which the hoist motor and traversing motors are tripped with audible and visual
alarms.
• These towers are held at the base by concrete structures/pads, with the help of
anchor bolts. These concrete slabs are made ready several weeks before the
arrival of the tower cranes. These concrete pads weigh about 2 tons.
Each crane has a load chart that, in short, specifies the crane’s capabilities detailing its
features and how its lift capacity varies when considering distance and angle. Just like
the old saying ‘if you fail to plan, you plan to fail,’ failing to consult a crane load chart
before renting or employing a crane for a specific job could leave you with too much or
too little capacity for your job.
Before a crane is rented, transported, employed or purchased, the crane chart must be
consulted. Everyone, from the crane operator to the job supervisors, to even the sales
guys have to know how to read a crane chart. Here’s how.
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To illustrate how to read a crane chart, we’ve chosen the chart for the Terex RT345XL, a rough
terrain crane with a maximum lift capacity of 45 tons.
To illustrate how to read a crane chart, we’ve chosen the chart for the Terex RT345XL, a
rough terrain crane with a maximum lift capacity of 45 tons.
The chart shows the crane dimensions. It includes data for operation with the outriggers
extended, transport weight, and steering dimensions. Knowledge of this information is
especially critical if the crane will be working in a confined space, as the lifting capacity
varies depending on whether the outriggers are extended.
The transport weight (below) determines the trailer to be used, how to load the crane on
the trailer, the route to take, and what permits are required to get it to the job site. Along
the top axis, the first number is the gross vehicle weight. In the other two columns, the
arrows indicate the weight load for each axle depending on what additional accessories
are loaded.
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Crane lifting capacity
This is where the magic happens. In the legend at the top of the chart, you can see these
ratings apply when using 6.5 tons of counterweight, with the outriggers extended to 22 x
22.3 feet. Here, you’d graph out the specific lift the crane is needed for. The ‘ft.’ indicator
on the left axis represents the radius, the distance from the center pin to the center of the
load. It’s important to note that the maximum capacity is always measured by the shortest
lift, usually over the rear of the crane, and with the outriggers fully extended. While the
Terex RT345 has a maximum capacity of 45 tons, lifts at any distance or height drop the
maximum capacity dramatically.
Lift range: Just as important as lift capacity is lift range. For that, a range diagram is usually
included in every chart which illustrates how much boom length is needed to pick up and
lift a load both at a distance and at height.
Lift angle: This chart illustrates the maximum lift if a luffing or fixed jib is used. Lifts with jib
lengths of 32 and 49 feet (in addition to boom extension of 105 feet) are illustrated. With
higher angles of lift, the maximum load capacity decreases. With a luffing jib, the angle
can be automatically adjusted from the operator’s cab. With a fixed jib, of course, the
angle is fixed.
Tower crane in motion: This illustrates the lift capacity for a pick and carry. Here, the chart
illustrates the total weight able to be picked up at a 360-degree angle while stationary
on wheels, the total weight being able to be supported both while slowly rolling with the
load at a zero-degree angle (creep), and the total weight able to be supported while
moving at 2.5 miles per hour. The column to the left again indicates the radius of the lift,
the one to the far right, the maximum boom length each weight can be carried at.
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HOOK REQUIREMENTS
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Eye Hooks
On an eye hook, a chain or fittings are welded for a permanent connection to the sling.
With an eye hook, you get far more flexibility in terms of movement and ergonomics to
position the hook and attach it to the load. However, an eye hook is a permanent
solution—if the throat of the hook becomes stretched, cracked, or bent during use, the
whole sling would have to be failed out upon inspection and removed from service.
Clevis Hooks
A clevis fastener is a fastener system consisting of a clevis and clevis pin. The clevis is a U-
shaped piece that has holes at the end of prongs to accept the clevis pin. The clevis pin
is similar to a bolt, but is only partially threaded or unthreaded with a cross-hole for a split
pin. A clevis hook is a hook, with or without a snap lock, with a clevis and bolt or pin at
the base. The clevis is used to fasten the hook to a bracket or chain.
Some rigging shops and end users who are not certified to weld alloy chain slings, utilize
clevis hooks to make a mechanical connection to a chain sling. The advantage of a
mechanical connection is that if a clevis hook becomes damaged due to stretch,
bending, or cracking, it can easily be removed and replaced without scrapping the
entire chain sling. If this occurs on a chain sling, this is considered a repair to the sling and
must be proof-tested prior to the sling being put back into service. Also, a clevis hook can
pivot side to side for positioning when connecting to a load, but doesn’t have the same
flexibility or freedom of movement that an eye hook does.
Swivel Hooks
There are two types of swivel hooks and the user should be aware of the type of swivel
hook that they’re using prior to lifting a load into the air:
Positioning Swivel Hook – This type of hook swivels to allow the rigger to properly align the
hook during connection to the load. This type of hook is NOT designed to rotate while
under load and is only to be used when you need to position the hook onto the pick point.
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True Swivel Hook with Bearing – This type of swivel hook has a bearing inside that allows the
hook to rotate freely under load. The top fitting swivels and pivots to allow the load to
rotate to prevent twisting of the rigging.
The ASME B30.10 standards cover the inspection of hooks for all hoists, cranes and rigging
devices.
B30.10 requires that hooks be visually inspected during the normal course of use by the
operator as well as periodically by a designated or qualified individual. The frequency
and documentation requirement of the periodic inspection shall be dependent on the
type of equipment in which the hook is used, but at least annually. During the inspection,
some of the conditions that should be looked for include:
• Deformation
• Wear or Corrosion
• Nicks and Gouges
• Presence of Latches
• The condition of Bolts and Pins
• Manufacturer’s required markings
• Field Modifications affecting the integrity of the hook
Any deficiencies constituting a safety hazard found visually by the operator or during a
periodic inspection shall result in the hook being placed out of service. The hook may not
be returned to service until approved by a qualified person.
Non-Destructive Testing
Non-Destructive Testing of hook and hook shank is not required by B30.10; however, a
detailed inspection of hooks with heavy or severe service may show the need for
nondestructive testing. ASME B30.10-2.10.4 (b)(5)(c). The conditions warranting the
routine non-destructive testing of hooks and hook shanks is covered later in this article.
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SHACKLES:
A shackle, also known as a gyve, is a U-shaped piece of metal secured with a clevis pin
or bolt across the opening, or a hinged metal loop secured with a quick-release locking
pin mechanism. The term also applies to handcuffs and other similarly conceived restraint
devices that function in a similar manner.
Identification of Shackles:
Types of Shackles:
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Application / Rigging Method:
Good Practice: Pack the pin with washer to centralize the shackle
Bad Practice: Never allow shackle to be pulled at an Angle, legs will open up. Always:
Never:
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PLATE CLAMPS
Plate clamps are designed to lift the thickness of plate identified by the manufacturer's
identification plate located on the clamp. They must never be used to lift plates less than
or greater than the thickness identified on the plate clamp identification tag. Plate clamps
must only lift one plate at a time.
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Inspection for Plate Clamps
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EYEBOLTS
Eye Bolts are used to attach a securing eye to a structure, so that slings or other hardware
can be attached for lifting. Eye Bolts are load rated and made from forged steel that has
been quenched and tempered
Inspection:
Remove eyebolt from service if any of the following conditions has been found:
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Application / Rigging Method:
Always:
• Store and handle eyebolts correctly
• Inspect eyebolts before use and before placing into storage.
• Select the correct pattern eyebolt for the application
• Ensure that eyebolt and tapped hole threads are compatible and strong enough
for the load.
• Correctly align the plane of the eye using shims where necessary.
• Ensure that the collar is fully seated when hand tight.
Never:
• Use tommy bars, grips or wrenches to tighten eyebolts.
• Use dynamo eyebolts for angular loading
• Use a single bolt to lift a load that is free to rotate.
• Reeve slings eyebolt through eyes, links or shackles fitted to pairs of eyebolts
• Force hooks or other fittings into the eye; they must fit freely
• Shock load eyebolts.
Turnbuckles:
Turnbuckles are commonly used to adjust the tension between two cables or ropes by
rotating the frame, which causes both eye bolts to be screwed in or out simultaneously.
Turnbuckle assembly combinations include: Eye and Eye, Hook and Hook, Hook and Eye,
Jaw and Jaw, Jaw and Eye.
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Lifting Beam:
Lifting beams convert lifting loads into bending forces on the beam. A lifting beam has a
simple design consisting of a beam with a single attachment point centered on the top
side of the beam for connecting to a crane, hoist, or other lifting machine
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Lifting Appliances: Hand-Operated Chain Block
Types:
Identification:
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Inspection:
✓ Keep the chain block clean and regularly lubricate the load chain and both hook
shanks.
✓ Carry out a visual inspection every time the chain block is used and listen for any
unusual sounds during operation.
✓ Depending upon the frequency of use and local conditions the load chain will
eventually show signs of wear, at which point it should be replaced.
✓ Overloading on incorrect hooking may distort the hook and increase the hook
opening. If this occurs replace the hook immediately.
✓ The components shall be free from deformation, cracks, flaws or other defects and
there shall be no loosening of connections.
✓ When the hand chain is released at any point during raising and lowering, the brake
shall hold the weight.
✓ The block shall be free from deformation, cracks, flaws or other defects, there shall
be no loosening of connections and the block shall operate satisfactorily.
✓ On removal of the restraining pin, the brake shall immediately engage and prevent
the load from descending.
Application:
Always:
✓ Store and handle chain blocks correctly.
✓ Inspect chain blocks and accessories before use and before placing into storage.
✓ For top hook suspension, use hooks that are fitted with safety catches, or mouse the
hook, ensuring the support fits freely into the seat of the hook.
✓ For trolley suspension ensure the trolley is correct set for the beam width.
✓ Check that the bottom hook will reach its lowest point without running the chain fully
out.
✓ Adapt safe slinging practices and follow the instructions for the safe use of the
equipment used.
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Never:
✓ Expose chain blocks to chemicals, particularly acids, without consulting the
supplier.
✓ Replace the load chain with a longer one without consulting the supplier.
✓ Use undue effort to force the block to operate.
✓ Throw, drop or drag a chain block.
✓ Allow oil or grease to come into contract with the brake.
✓ Expose a chain block directly to the elements, water spray, stream etc., without
consulting the supplier.
Identification:
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INSPECTION
❖ HAND CHAIN
Check for:
✓ Cracks, distortion, wear or corrosion
✓ Cracks, distortion, wear of hand chain wheel
✓ Incorrect seating in hand chain wheel
✓ Rusty chain
❖ LOAD CHAIN
Check for:
✓ Cracks, distortion, wear of blocks, wear, slackness of sheave wheel
✓ Incorrect seating in sprocket wheel
✓ Damage to slack end or load end anchor
✓ Rusty chain
✓ Twisted chain in multiple fall
❖ HOOKS, TERMINAL FITTINGS
Check for:
✓ Cracks, distortion or wear of blocks. Wear, slackness of sheave wheel
Application:
ALWAYS:
✓ Store and handle lever hoist correctly.
✓ Inspect lever hoists and accessories before use and before placing into storage.
✓ Ensure any support fits freely into the seat of the hook and does not exert a side
thrust on the point.
✓ Check the operation of the brake.
✓ Check that bottom hook will reach its lowest point without running the chain
against the stop.
✓ Adopt safe slinging practices and follow the instructions for the safe use of the
equipment used.
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NEVER:
✓ Exposed lever hoist to chemicals, particularly acids, without consulting the
supplier.
✓ Replace the load chain with a longer one without consulting the supplier.
✓ Extend the lever or use undue effort to force the lever hoist o operate.
✓ Throw, drop or drag a lever hoist.
✓ Allow oil or grease to come into contract with the brake.
✓ Expose a lever hoist directly to the elements, water spray, steam etc without
consulting supplier.
Wire rope is a complex mechanical device that has many moving parts all working in
tandem to help support and move an object or load. In the lifting and rigging industries,
wire rope is attached to a crane or hoist and fitted with swivels, shackles or hooks to
attach to a load and move it in a controlled matter. It can also be used to lift and lower
elevators, or as a means of support for suspension bridges or towers.
Wire rope is a preferred lifting device for many reasons. Its unique design consists of
multiple steel wires that form individual strands laid in a helical pattern around a core. This
structure provides strength, flexibility, and the ability to handle bending stresses. Different
configurations of the material, wire, and strand structure will provide different benefits for
the specific lifting application, including:
• Strength
• Flexibility
• Abrasion resistance
• Crushing resistance
• Fatigue resistance
• Corrosion resistance
• Rotation resistance
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Components of Wire Rope
There are four basic components that make up the design of a finished wire rope:
1. Wires made from metal that form a singular strand - Wires are the smallest component
of wire rope and they make up the individual strands in the rope. Wires can be made
from a variety of metal materials including steel, iron, stainless steel, monel, and
bronze. The wires can be manufactured in a variety of grades that relate to the
strength, resistance to wear, fatigue resistance, corrosion resistance, and curve of the
wire rope. The wires themselves can be coated but are most commonly available in a
“bright” or uncoated finish.
2. Multi-wire strands laid around a core in a helical pattern - Strands of wire rope consist
of two or more wires arranged and twisted in a specific arrangement. The individual
strands are then laid in a helical pattern around the core of the rope. Strands made of
larger diameter wires are more resistant to abrasion, while strands made of smaller
diameter wires are more flexible.
3. A fiber or steel core - The core of a wire rope runs through the center of the rope and
supports the strands and helps to maintain their relative position under loading and
bending stresses. Cores can be made from a number of different materials including
natural or synthetic fibers and steel.
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4. Lubrication - Lubrication is applied during the manufacturing process and penetrates
all the way to the core. Wire rope lubrication has two primary benefits:
o Reduces friction as the individual wires and strands move over each other
o Provides corrosion protection and lubrication in the core, inside wires, and
outside surface
The following terms help to define the construction and properties of wire rope:
• Length - The total number of feet (cut to size) when wrapped around the spool and
delivered.
• Size - This is the specified nominal diameter of the wire rope and can be specified in
inches or millimeters.
Strand Patterns
The number of layers of wires, the number of wires per layer, and the size of the wires
per layer all affect the strand pattern type. Wire rope can be constructed using one
of the following patterns, or can be constructed using two or more of the patterns
below.
o Single Layer – The most common example is a 7 wire strand with a single-wire
center and six wires of the same diameter around it.
o Filler Wire – Two layers of uniform-size wire around a center with the inner layer
having half the number of wires as the outer layer. Small filler wires, equal to
the number in the inner layer, are laid in valleys of the inner wire.
o Seale – Two layers of wires around a center with the same number of wires in
each layer. All wires in each layer are the same diameter. The large outer wires
rest in the valleys between the smaller inner wires.
o Warrington – Two layers of wires around a center with one diameter of wire in
the inner layer, and two diameters of wire alternating large and small in the
outer later. The larger outer-layer wires rest in the valleys, and the smaller ones
on the crowns of the inner layer.
o Combination - A combination starnd is constructed using any combination of
two or more of the patterns listed above.
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• Preformed or Non-Preformed - On a preformed wire rope, the strands and wires are
formed during the manufacturing process to the helical shape that they will take in a
finished wire rope. Preformed rope can be advantageous in certain applications
where it needs to spool more uniformly on a drum, needs greater flexibility, or requires
more fatigue-resistance when bending.
• Direction and Type of Lay
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Direction and type of lay refer to the way the wires are laid to form a strand (either
right or left) and how the strands are laid around the core (regular lay, lang lay, or
alternate lay).
Regular Lay – The wires line up with the axis of the rope. The direction of the wire lay in
the strand is opposite to the direction of the strand lay. Regular lay ropes are more
resistant to crushing forces, are more naturally rotation-resistant, and also spool better
in a drum than lang lay ropes.
Lang Lay – The wires form an angle with the axis of the rope. The wire lay and strand
lay around the core in the same direction. Lang Lay ropes have a greater fatigue-
resistance and are more resistant to abrasion.
Alternate Lay – The wire rope consists of alternating regular lay and lang lay strands—
used mainly for special applications.
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A steel core can be an independent wire rope or an individual strand. Steel cores are
best suited for applications where a fiber core may not provide adequate support, or
in an operating environment where temperatures could exceed 180° F.
Based on what we’ve learned above, this wire rope description would provide the user
with the following information:
1″ 6 x 25 FW EIP RRL IWRC
Diameter = 1″
Number of Strands = 6
Number of Wires Per Strand = 25 Strand
Pattern = Filler wire
Grade = Extra Improved Plow Steel
Direction and Lay = Right Regular Lay Core
Type = Independent Wire Rope Core
PERSONAL SAFETY
a. Hard Hat
b. Safety Shoes
c. Hearing Protection
d. Spectacles
e. Working Clothes
• Crawling under the raised dump and the likes of heavy equipment is strictly
prohibited
• Do not stay inside the cab of haulage while payload is being loaded or unloaded
by cranes or loaders
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EQUIPMENT SAFETY
➢ Mobile cranes are required to have a horn and backup alarm for safety operation
➢ Display safety warning signs when operating heavy equipment (e.g. work operated
platform)
AREA SAFETY
◼ Check the work area for hidden holes, obstacles, drop-offs, especially human bystanders
◼ Check the overheads for utility lines, roofs, and other overhead obstacles
◼ Check the area for protruding steel rods, sharp edges, woods, and the likes
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HEAVY EQUIPMENT PARKING SAFETY
◼ Mobile cranes should have a designated parking space. Parking alongside public
roads, public highways, and places reachable by bystanders is strictly prohibited;
unless the said equipment suffers breakdown in mentioned places
◼ Turn off equipment’s engine before leaving it unattended. When the equipment is
unattended, load-engaging means should be lowered, controls neutralized, power
shut-off, and brakes set and remove the key from unattended heavy equipment.
◼ Make sure that heavy equipment’s parking brakes are engaged before alighting
◼ rule
◼ Wait for all motions to stop, then safely dismount the vehicle using 3-point contact
◼ When equipment is in parked position, chokes shall be applied all heavy equipment
shall be inspected prior to every use using Heavy Equipment Pre-start/Routine
Checklists.
RIGGERS RESPONSIBILITY
◼ Make sure that only authorized persons are riding in the equipment
◼ Responsible for the proper selection of lifting equipment as per load configuration
◼ Constant communication with the crane operator at all times with either hand signals
or by radio
◼ Responsible for keeping all unauthorized personnel outside the crane’s operating radius.
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◼ To able to communicate with radio where the crane operator is out of range
◼ To understand the companies, rules and regulation, color coding and certification of
lifting equipment
◼ Make sure that all personnel in the area are wearing the required safety equipment, such
as regulation hard hats and bright colored vests.
Traffic Control
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HAND SIGNALS - Establish and use a system of hand signals that is familiar to both the
rigger and the operator.
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OPERATING ON SLOPE FOR MOBILE CRANE
Mobile Cranes are primarily designed to be used on firm, flat, level ground to within 0.57°
(1% gradient), according to AS 1418.5, any deviation from this require s that the Rated
Capacity shall be reduced accordingly. As per AS 2550.5 – negotiation of slopes by
mobile cranes travelling with suspended loads should be avoided.
The following precautions shall be taken when operating on out of level side slopes, over
0.57 ° (1% gradient) and up to 5 ° (8.75% gradient) – REMEMBER surface depressions and
potholes will create the same effect as a side slope. We have no pub lished data for
operating on side slopes over 5 ° (8.75% gradient) – this would have to be assessed as a
designed lift in accordance with AS 2550.1.
• Ensure the ground condition is FIRM enough to support the axle loads.
• REDUCE the rated capacity of the crane by the percentage value for the applicable
crane model as shown in figure 1,2 or 3 for operating on side slopes up to 5 ° (8.75%
gradient) - REMEMBER the crane’s load indicator will NOT automatically derate the rated
capacity.
• Use the crane’s side slope inclinometer as a guide only, it is most accurate when the
crane’s articulation is straight ahead without suspending a load. All articulated chassis
cranes will show some degree of side tilt, when articulated with a load – this should not
be confused with the ground’s side slope.
• Use the MINIMUM boom length and boom angle practical to keep the boom tip as
close to the ground as possible.
• Use the MINIMUM articulation angle practical - REMEMBER the crane will si de tilt and
hence the hook will move towards the direction of articulation whilst steering.
• Keep the load on the UPHILL side of the crane where possible, especially when
articulated – REMEMBER the working radius will increase if the load is suspended in the
downhill position.
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• Load swing greatly r educes stability – REMEMBER to tagline loads to prevent
pendulum motion of the load. Travel and crane motions should be applied gently to
minimize this effect.
Figure 1: Percentage Deration Chart for 4WD 10/12, MAC 14, AT-14
Note:
1. Percentage deration chart is based on 66.6% stability as per AS 1418. 5 with the crane
on a firm side slope of 5° (8.75% Gradient).
2. The percentage deration is dependent upon the location of the lifting point on the
boom.
3. The percentage deration should be applied to the SWL as read off the crane’s load
chart for the applicable boom length, boom angle, radius and articulation angle.
Example (For AT-14 Crane, 10-tonne Rear Axle, Load Chart C1233B): Lifting
condition:
Boom Length: 13 m
Boom Angle: 30 °
Radius: 9.1 m
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SWL (Level ground): 2000 kg (From crane load chart C1233B, for above lifting conditions)
SWL (5° Slide Slope) = SWL (as per load chart) – Percentage Deration x SWL (as per load
chart) / 100 %
= 1200 kg
Like all lifting operations, hoisting and rigging should be performed with public and
employee safety as a primary focus. In order to comply with OSHS along with industry
standards, organizations should carefully consider two following elements:
• Operation Planning: Before the lifting applications begin, teams should carefully
consider the demands of the lift and conduct a thorough risk assessment.
• Equipment: The first point will dictate how the rigging equipment is selected and used.
Riggers must ensure that the overall rigging setup and individual elements are
appropriate for the size and weight of the load in question, in order to avoid
overloading the equipment, which can lead to damage and serious safety hazards.
The rigging equipment itself should also be sourced from reputable suppliers, in order
to ensure that the products are of a suitable standard and quality. In order to maintain
this quality, the items should then be regularly tested to ensure that it continues to
meet safety standards.
Natural fiber; Made from plants, easily made by hand, but affected by moisture and
humidity, and rots easily. Best available is manila. Weakest is cotton
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Synthetics: Have mostly replaced natural fibers, much stronger, doesn't rot from moisture.
▪ Nylon: first and strongest of common petroleum plastics used for fiber.
Very strong but very stretchy. Deteriorates under UV. Slippery, needs
special attention w/ knots. Good hand.
▪ Polyester: a.k.a. Dacron. Nearly as strong as nylon, somewhat heavier.
Very little stretch, not quite as slippery as nylon and holds knots better.
Good hand. Best replacement for manila in most theatre situations.
▪ Polypropylene, polyolefin: lighter, cheaper, but weaker than nylon or
Dacron. Tends to be stiffer and slipperier. Not as good a hand. Floats.
▪ Polyethylene: light, cheap, weaker and stiffer than other synthetics, but
fairly immune to UV. Poor hand, floats. Common as hollow braided
water-skiing
• Square Knot - The square knot is a classic for connecting lines and tying knots.
• Clove Hitch - The Clove Hitch is an easy knot to tie, and it secures a line to a
tree or post quickly, but it does slip when used alone, without any other knots
as a backup
• The Bowline - The bowline creates a loop at the end of a rope that cannot shrink
or expand
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• The Figure Eight - The figure eight knot creates a stopper wherever you need
one on a rope, though the steps are also steps you take to create several other
knots.
• The Sheet Bend - The sheet bend is my favorite one of all, even though
technically it’s a “bend”—a type of knot that connects one rope to another.
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• Two Half Hitches - You can use two half hitches to secure a line to trees or poles,
or to secure the line to itself like you would tying a trucker’s hitch.
• Timber Hitch - The timber hitch secures a rope to an object for hauling or to act
as a support.
• Rolling Hitch - The Rolling Hitch adds a leg to an existing line. This hitch is the
basic knot behind a Taut Line Hitch, but it can be added to any existing line.
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• Taut Line Hitch - The taut line hitch takes the place of a slide to tighten or loosen
a loop in a line (like a tent guy line). This knot grips well as long as there is tension
on the “taut” side of the loop.
Types of Hitches
• The Basket Hitch employs a closed loop made of rope, or webbing as shown
in the animation. It is used to hoist a load or provide an anchor point. When the
Basket Hitch is used to hoist a load, there is a risk of the load sliding out of the
loop. Arborists use it to create an anchor point or a false crotch.
Angle Percentage of Single Leg
Capacity
0 200%
30 170%
45 140%
60 100%
90 - 119 65%
60 - 89 55%
30 - 59 44%
• Bridle Hitches are used for hoisting an object that has lifting lugs or
attachments. Position the hook over the center of gravity of the load. Adjust
sling leg lengths with turnbuckles to level raised load.
Wire rope slings, sometimes referred to as wire cable slings are more robust and durable
than nylon slings and also have higher temperature limits. Wire rope slings with an
independent wire rope core (IWRC) can withstand contact and exposure temperatures
up to 400 degrees (F).
Chain Slings are one of the most durable and robust types of rigging available. It is not
uncommon to inspect chain slings that have been in service up to 40 years. The metal
used in Grade 80, 100 and 120 crane rigging slings is designed to stretch and elongate.
Single Leg in Basket Hitch – The SWL will be rated by that of a single leg sling reduced by
the included angle.
Double Wrap Sling in Basket Hitch - The SWL will be that of a two-leg sling reduced by the
included angle.
Single Adjustable Basket Sling - The SWL will be that of a two-leg sling reduced by the
included angle.
Two Single Leg in straight lift – The SWL will therefore depend upon the included angle.
Two single leg in Choke Hitch – SWL calculated as per two single legs in straight lift then
reduced by 20% because it is chocked for loose items, double wrap is recommended.
Two single leg in basket hitch – Rate as a two-leg sling. The SWL should be no more than
that applicable to an equivalent two-leg sling.
Straight Lift – For two-legged sling, the angle between the legs of the sling will determine
its safe working load (SWL). Note: The SWL for a two-legged sling assumes that both legs
are equally loaded, and that each leg is straight.
Choke Hitch – When using slings in choke hitch multiply the marked SWL by 0.8 to obtain
the reduced maximum load the sling may lift and reduce the safe working load by 20%.
Basket Hitch – Rate as per load chart table depending on included angle. Be aware of
minimum pin diameter for basket hitch.
Webbing slings are flexible, lightweight and have a wide bearing surface, which helps
protect the load you are lifting. Webbing slings are the most popular type of slings, and
their stretchy characteristics help minimize shock loading problems. Can be
manufactured using various materials: Polyester, Nylon, Polypropylene and Kevlar.
Synthetic round slings offer a number of advantages for rigging purposes. The most
commonly used synthetic round slings are made of nylon- or polyester-type yarns. They
have the following properties in common: Strength, Convenience, Load protection, and
Economy.
Fittings:
Ensure that mechanical fittings used as part of a synthetic round sling meet the following:
Designate a qualified person to inspect slings and all fastenings and attachments each
day before use for damage or defects.
This qualified person also performs additional periodic inspections where service
conditions warrant, as determined on the basis of:
Make periodic inspections of synthetic round slings at intervals no greater than 12 months.
A good guide to follow includes:
The classifications of wire rope provide the total number of strands, as well as a nominal
or exact number of wires in each strand. These are general classifications and may or
may not reflect the actual construction of the strands. However, all wire ropes of the same
size and wire grade in each classification will have the SAME strength and weight ratings
and usually the same pricing.
The table below shows some of the most common wire rope configurations arranged in
specific classifications.
• Rotation Resistant Wire Rope - Some types of wire rope, especially lang lay wire rope,
are more susceptible to rotation when under load. Rotation resistant wire rope is
designed to resist twisting, spinning, or rotating and can be used in a single line or
multi-part system. Special care must be taken when handling, unreeling, and installing
rotation resistant wire rope. Improper handling or spooling can introduce twist into the
rope which can cause uncontrolled rotation.
• Compacted Strand Wire Rope - Compacted strand wire rope is manufactured using
strands that have been compacted, reducing the outer diameter of the entire strand,
by means of passing through a die or rollers. This process occurs prior to closing of the
rope. This process flattens the surface of the outer wires in the strand, but also
increases the density of the strand. This results in a smoother outer surface and
increases the strength compared to comparable round wire rope (comparing same
diameter and classification), while also helping to extend the surface life due to
increased wear resistance.
• Plastic Coated Wire Rope - A plastic coating can be applied to the exterior surface
of a wire rope to provide protection against abrasion, wear, and other environmental
factors that may cause corrosion. However, because you can’t see the individual
strands and wires underneath the plastic coating, they can be difficult to inspect.
• Plastic Coated or Plastic Filled IWRC Wire Rope - This type of wire rope uses an
Independent Wire Rope Core (IWRC) that is either filled with plastic or coated in plastic
to reduce internal wear and increase bending fatigue life.
7. EXPLAIN THE PROPER WEAR AND USE OF PERNSONAL FALL ARREST SYSTEM AND
ITS COMPONENTS;
FALL HAZARDS
Fall hazards are present at most worksites, and many workers are exposed to these
hazards on a daily basis. A fall hazard is anything at your worksite that could cause you
to lose your balance or lose bodily support and result in a fall. Any walking or working
surface can be a potential fall hazard.
Falls from any of these locations may occur while accessing, climbing, traveling, or
working.
• Scaffolds
• Ladders
• Roof
• Excavations
• Bridges
• Form works
• Floor openings
1. Elimination. Removing the need to work at an elevated height above the working
surface such as using an extension pole to replace light bulbs. Most effective control.
2. Passive fall protection. Using physical barriers such as guardrails to prevent a fall.
Guardrail Systems in Hoisting Areas:
4. Fall arrest systems Use of full-body harness systems or safety nets, that work together to
break a fall.
5. Administrative controls. The use of policies, procedures, practices, training, and
warnings to restrict worker actions and increase awareness of fall hazards. Least
effective control.
Duty to have fall protection
Fall protection equipment shall be provided on any scaffold 2m (6 feet) or more above
ground. Personnel performing work from a supported scaffold shall be protected by
guardrail from falling from all open sides and ends of the scaffold.
Fall Arrest System: Personal fall-arrest systems used on scaffolds are to be attached by lanyard
to a vertical lifeline, horizontal lifeline, or any rigid structural member.
Fall protection equipment shall be provided on any scaffold 2m (6 feet) or more above
ground.
Fall Arrest System: Personal fall-arrest systems used on scaffolds are to be attached by lanyard
to a vertical lifeline, horizontal lifeline, or any rigid structural member.
Limits free fall to six feet which reduces force by decreasing fall distance. Consists of a(n)
1. Lanyard - A device made of rope, wire or nylon strap used to tether the individual to
an anchorage point and stop the individual in the event of a fall.
forces applied during a fall shall be located above the worker to avoid unnecessary
NON-ANCHOR POINTS
• Guardrails
• Railings
• Ladders
• Scaffoldings
• Ductworks/Pipe Vents
• Conduit/Plumbing
• C-Clamps
• Roof stacks, vents, fans
employee's body in the event of a fall, while providing sufficient freedom of movement
to allow work to be performed. It consists of straps passed over the shoulders, across
the chest, and around the legs. In a fall, a full body harness protects you more than a
safety belt, because it distributes the force of impact over a greater area of your body.
5. Lifeline:
6. SHOCK ABSORBER - A shock absorber slows and cushions the fall, reducing the force
of stopping the fall.
Proper wear and use of personal fall arrest system and its components
• Before donning harnesses, workers should check all parts of the fall arrest system to
make sure it shows no signs of damage or wear and tear.
• If an anchorage device is at all damaged, the whole fall arrest system could be
compromised, so if something looks out of place, employees should consult a
supervisor.
• If a harness has ever been involved in a fall, it should be removed from service
because its materials are no longer as functional as they once were. This should be
done immediately after an accident, but employees should still know how to recognize
signs that a harness has caught a worker during a fall. Many harnesses have built-in
indicators like a red fabric that becomes exposed after a fall so workers can tell the
equipment is no longer viable.
• To check the harness for other types of wear and tear, workers should hold the harness
by the D-ring and shake it to untangle all the straps. Next, they should inspect both sides
of the webbing to make sure the thickness of the material is uniform. Any fraying, loose
or missing stitches, discoloration or hard spots (which can be a sign of heat stress from
using the harness in hot environments) could indicate the harness is too worn to be
used safely.
• Workers should check the lanyard or the lifeline for signs of damage like fraying, too.
The braking mechanism on self-retracting devices should also be tested by sharply
pulling on the line. Then, if everything is in working order, workers can move on to
donning and adjusting the harness.
• The body harness can be put on the same way one would put on a jacket by putting
it over one arm and then the other. Before fastening any clips or buckles, the
worker should adjust the harness from the bottom up. This involves making sure the
leg straps aren’t twisted, positioning webbing appropriately and checking to
make sure the D-ring falls between the shoulder blades about three to six inches
below the neck (any higher or lower could lead to injury during a fall). Then the
wearer can go ahead and secure the buckles/clips over the legs and across the
chest.
• The harness should fit snuggly, but not too snuggly. A good rule of thumb is that a
worker should be able to fit two fingers between the straps and the body. If the
webbing is any tighter, it could restrict movement too much.
• Another good reminder: make sure pockets are empty. Keeping keys or anything
else in pockets could lead to injuries during a fall.
• Once the harness is in place, workers should connect themselves to the anchorage
device using an appropriate connector. They should test metal fasteners to make
sure they are secure before beginning work. For snap hooks, make sure the moving
piece of the hook easily snaps into place. For carabiners, make sure the locking
mechanism works properly. With all metal fasteners, workers should also look for
cracks and other signs the metal may be comprised. Never put these connectors
directly on webbing or rope, and don’t connect two snap hooks to each other.
SCAFFOLD TERMINOLOGY
GUARDRAIL- a tube erected at the edge of platform and other places to prevent persons
falling from the platform or place.
SWAY BRACE- a tube secured diagonally across the face of a scaffold to ensure stability.
JOINT PIN- also known as a spigot. Used for connecting two tubes end to end.
SCAFFOLD TERMINOLOGY
SCAFFOLD TERMINOLOGY
a. A worker walking near the edge of a loading dock falls to the lower level.
b. A worker falls while climbing a defective ladder.
c. A weak ladder collapses under the weight of a heavy worker carrying tools.
d. A worker carrying a heavy box falls down a stairway.
How to Evaluate Fall Hazards - The purpose of evaluating fall hazards is to determine how
serious they are so you can eliminate or control the most serious hazards before they
cause injuries. Let's take a look at some important factors to consider when conducting
a hazard evaluation:
➢ Identify Potential Falling Issues - One of the best procedures for identifying
potential and actual fall hazards is to conduct a Job Hazard Analysis (JHA) or
Hazard Identification or Recognition.
➢ Involve Others - To conduct an effective evaluation, you should involve others: the
more eyes you have on a problem, the better. Involve those who may be exposed
to fall hazards and their supervisors; they'll help you identify the hazards and
determine how to eliminate or control them.
➢ Falls from elevation – caused by slipping, unsafe access, and the lack of fall
protection
➢ Struck by falling tools / debris
➢ Electrocution – from overhead power lines
➢ Scaffold collapse - caused by instability or overloading
➢ Bad planking giving way
• Every scaffold shall be in good construction of sound materials and strength for
• Timber used for scaffolds shall be in good condition, the bark completely stripped
off, and not painted or treated in any manner that defects cannot easily be seen.
• All materials and parts of scaffold not in use or intended for re-use shall be kept
under good condition and separate from other materials unsuitable for scaffolds.
the ground
the surroundings of working conditions, and who has the authority to take prompt
resolve problems related to the subject matter, the work or the project
2.1.2 Timber used for scaffolds shall be in good condition, the bark completely stripped
off, and not painted or treated in any manner that defects cannot be easily seen;
and
2.1.3 All materials and parts of scaffold not in use or intended for reuse shall be kept
2.2.2 Structural steel when used as load bearing members of scaffolding shall be
appropriate authority.
2.2.3 All manufactured scaffolds and its accessories shall follow the manufacturers’
height or a working load of 150 kg/m2 shall be designed and inspected by the
2.2.7 A fall protection equipment shall be used when working in a height of 2 meters and
above. For work height of 10 meters, workers are required to use fall arrest
equipment.
2.2.10 Each platform unit (e.g., scaffold plank, fabricated plank, fabricated deck, or
fabricated platform) shall be installed so that the space between adjacent units
and the space between the platform and the uprights is no more than 1 inch (2.5
cm) wide.
2.2.11 Each scaffold platform and walkway shall be at least 18 inches (46 cm) wide.
2.2.12 Each end of a platform, unless cleated or otherwise restrained by hooks or
equivalent means, shall extend over the centerline of its support at least 6 inches
(15 cm).
2.2.13 Each end of a platform 10 feet or less in length shall not extend over its support
more than 12 inches (30 cm) unless the platform is designed and installed so that
materials without tipping, or has guardrails which block employee access to the
cantilevered end.
2.2.14 Each platform greater than 10 feet in length shall not extend over its support more
than 18 inches (46 cm), unless it is designed and installed so that the cantilevered
2.2.15 On scaffolds where scaffold planks are abutted to create a long platform, each
abutted end shall rest on a separate support surface. This provision does not
preclude the use of common support members, such as “T” sections, to support
2.2.16 On scaffolds where platforms are overlapped to create a long platform, the
overlap shall occur only over supports, and shall not be less than 12 inches (30
cm) unless the platforms are nailed together or otherwise restrained to prevent
movement.
turning a corner, any platform that rests on a bearer at an angle other than a right
angle shall be laid first, and platforms which rest at right angles over the same
• A design instruction, including all data relevant to the design of the scaffold, shall
be prepared by the user to serve as the starting point for subsequent work
construction, site conditions, construction tolerances and the space for scaffolds
• Scaffolds shall be design with regard to ease and safety of erection and
dismantling
failure at least (4) times the maximum intended load, while suspended scaffolds
authority.
• All Scaffolding shall be inspected prior to use. Inspection and tagging shall be
confirm, based on the evaluation, that the supporting surfaces are capable of resisting
working load of 150 kg/m2 shall be evaluated, tested and approved by a qualified
person.
• All scaffold identification tags shall be of a solid green, yellow or red color with
black lettering. All scaffold tags shall be hanged in every scaffold access points.
o GREEN tags shall be hanged at each scaffolds access that have been
o YELLOW tags shall be placed whenever special requirements for safe use
are required. Situation requiring yellow tags may include whenever scaffold has
been modified to meet work requirements, and as a result could present a hazard
o RED “DANGER – UNSAFE TO USE” tags shall be used during erection and
dismantling when the scaffold is left unattended. Red tag shall be used when all
• All the records of the inspection shall be available on site and made available to
proper authority upon request.
• Materials
• Foundations
• Ties
• Working Platform
• Access
• Workmanship
MATERIALS:
SCAFFOLD TUBES
a. Both black steel and Galvanized steel tubes possess the same properties except
b. Aluminum tube has the same outside diameter as steel but is slightly thicker and
much lighter.
• Rusty threads (if not defective) should be wires brushed and lightly oiled.
FOUNDATIONS:
• Soil compaction.
SOLE PLATES;
• It is essential that every scaffold should be securely tied to the building structure
RULES OF THUMB.
1. Space ties every other lift and every 6M along the face of the scaffold.
2. Ties should be fixed with load bearing couplers, as close to the node point as
possible.
4. Take full advantage of any structural features of the buildings e.g. pillars, columns,
lintels, rebates, etc. to provide additional strength and stability to the tie.
5. Make sure that the building is strong enough to support the tie and the load
6. Do not remove tie for any reason until the overall stability of the scaffold has been
confirmed.
Always
GUARDRAIL SYSTEMS
Guardrail system shall be able to withstand a force of at least 90kg. (200 lbs.) It consists:
1. Top rails - top edge height of top rails shall not be less than 0.95 m. (38 “) and not
3. Toe boards – shall have no more than 6 mm. (1/4”) gap above the working surface
All materials, equipment, and tools, which are not in use while on the scaffold shall be secured
lines:
TYPES OF SCAFFOLDS
• Supported Scaffolds
• Timber Scaffolds
• Bamboo Scaffolds
• Trestle Scaffolds
• Suspended Scaffolds
All scaffolds competent person must undergo the standard scaffold training and
assessment prescribed by DOLE and TESDA. Competent person shall have the following
certification:
a. COSH Training Certificate from DOLE or its accredited safety training organization
All scaffolds erector must undergo the standard scaffold training and assessment
prescribed by DOLE and TESDA. Scaffold erectors shall have the following certification:
a. One Day Workers Safety Orientation from DOLE or its accredited safety training
organization
5. Diagonal brace shall extend from one connection to another. It shall be connected
to The post within 150 millimeters from the point of connection.
8. All posts shall be joined or connected by means of joint pin, spigot or any appropriate
means of connections. No lap coneection shall be allowed.
9. Always maintain the base width to height ratio of 1:4 during erection for stability. If the
height exceeds what is allowed.
10. No scaffold activity shall be undertaken if the wind velocity exceeds 48 kph. For
Erected scaffold, additional precaution shall be considered during typhoon.
11.No other work shall be allowed to commence below the scaffold during
erection phase.
12. Working platform shall be provided per level during erection. This working
platform shall not be removed unless the succeeding level is installed.
14. Scaffold shall be erected, added, altered or dismantled only under the supervision
of the competent/qualified person in the construction.
2. If dismantling has reached the stage at which a critical member has to be removed,
(e.g. a tie or a brace) the stability of the structure should be assured by fixing a
similar or otherwise adequate member in place before the member to be taken out
is removed.
3. If changes are made in the scaffold structure during its working life, it is not safe to
assume that dismantling can be carried out in the reverse order to the erection,
4. Materials should be lowered to the ground and not stored on the scaffold.
Components should not be thrown on the ground; they should be lowered hand-to-
hand in an orderly manner or brought down by crane, pulley or other suitable means.
2. Scaffolds, which are to remain in use while partly dismantled, should be fitted with
end guardrails and toe boards at the end of the portion in use.
Why Plan?
• Type of Construction
• Type of Structure (Use)
• State of Structure
• Structural Hazards
• Hazardous Substances
• Location of Services
• General Conditions of Adjoining Structures
• Access and Egress
• Suitability of Site for Equipment
DEMOLITION TECHNIQUE
• Falls - Falling from roof or other elevated area, Lift shafts, Collapse of
flooring, Collapse of ground and Tripping over debris
• Being Hit/Trapped/Crushed by Objects - Falling debris (from service ducts and
lift shafts), Accidental/uncontrolled collapse of a structure, use of equipment
(crane lifting loads), Failure of structural members (load bearing steelwork)
• Manual Handling - Using equipment, Operating equipment, Manual
demolition, lifting material, clearing up, Loading trucks/bins
• Hazardous Substance and Dangerous Lead - lead based paint, tanks
containing lead-based petrol Asbestos sprayed coatings, insulation
materials, fire resistant walls / partitions, cement sheets, flooring materials,
PCBs, stones, bricks and concrete aggegates
• Elimination
o Disconnect services to the demolition site
o Ensure there are no sparks or ignition sources where there is risk of fire
or explosion
o Ensure separation between the public and demolition activities
• Substitution
o Use power shears, in place of grinding or oxy-acetylene cutting,
where there is a risk of fire
• Engineering Control
o Install anchor points for fall arrest systems
o Spray water to suppress dust
o Use chutes for dropping debris
o Use cranes for lowering loads
o Install vehicle buffers where equipment is exposed to an open edge
o Provide flash arresters on gauges and hoses of welding equipment
• Administrative Control
o Limit the amount of time a person is exposed to a particular hazard
o Implement and document safe working procedures for all hazardous tasks
o Train and instruct all personnel
o Identify hazardous substances prior to work
• Personal Protective Equipment
o Safety Helmets
o Harnesses and Lanyards
o Boots
o Gloves
o Respirators
o Hearing Protectors
Safety Inspection is defined as that monitoring function conducted to late locate existing
and potential hazards having the capacity to caused accident in the workplace.
Inspection should not be limited to search for unsafe physical condition. But should also
try to detect unsafe practices.
• Periodic/Interval Inspection
• Regular Inspections
Page 145 of 382
• General Inspections
• Emergency Inspection
INTERVAL INSPECTION - A systematic process with specific Intervals and widely regarded
as “real” safety and health inspection Sometimes called planned inspections. Deliberate,
thorough, and with systematic procedure that permits examination of specific items or
conditions.
An effective program begins with analysis and planning. Before instituting an inspection
program, a number of questions should be answered:
• There must be a method of reporting, evaluating and using the gathered data.
• Physical Condition
• Processes
COVERAGE OF INSPECTION
• Material handling
• Electrical connections/devices
• Fire hazards
• Motor Vehicle
• Office
• Fall hazards
• What is the loss severity potential of the problem or what is the potential for injury
to employees?
• What is the history of failures and what are the results of these failures?
• A good rule: “THE HIGHER THE RISK, THE HIGHER THE FREQUENCY OF THE INSPECTION’
• Safety Professionals/Officers
• Supervisor
• Workers/Laborers/Technician
• Maintenance Personnel
Inspection Tools
Inspection Tools
o Inspection forms/sheet/checklists
o Clipboards
o Pens/pencils
o Lock-out/tag-out equipment
o Measuring tape/ruler
o Flashlight
o Sampling containers
o Stop watch
o Accident reports
o Procedures
o Other documents
Coordination
• Identification of hazards
• Data gathering
• Interview of workers
• Bullet-type report
• Narrative/paragraph form
• Other formats
CORRECTIVE ACTIONS
MONITORING
• Monitor for residual hazards and those hazards that were produced by the actions
that were made to correct the initial problem.
• Management’s Role
o Conduct inspections
o Conducts inspection
o Review reports of safety and health inspections and discuss the findings and
recommendations during committee meetings
IS INDUSTRIAL HYGIENE?
Health Hazard - Health hazards are chemical, physical or biological factors in our
environment that can have negative impacts on our short- or long-term health
Introduction
Harmful chemical compounds in the form of solids, liquids, gases, mists, dusts, fumes, and
vapors exert toxic effects by inhalation (breathing), absorption (through direct contact
with the skin), or ingestion (eating or drinking). Airborne chemical hazards exist as
concentrations of mists, vapors, gases, fumes, or solids. Some are toxic through inhalation
and some of them irritate the skin on contact; some can be toxic by absorption through
the skin or through ingestion, and some are corrosive to living tissue
Vapor: A vapor is the gas form of a substance that is primarily a liquid at normal pressure
and temperature. Most organic solvents evaporate and produce vapors. Vapors can be
inhaled into the lungs, and in some cases may irritate the eyes, skin or respiratory tract.
Some are flammable, explosive and/or toxic. The term vapor pressure or evaporation rate
is used to indicate the tendency for different liquids to evaporate.
Occupational Exposure
Occupational Exposure:
Occupational Exposure:
Dust: A dust consists of small solid particles in the air. Dusts may be created when solids are
pulverized or ground, or when powder (settled dust) becomes airborne. Dusts may be
hazardous because they can be inhaled into the respiratory tract. Larger particles of
dust are usually trapped in the nose and windpipe (trachea) where they can be
expelled, but smaller particles (respirable dust) can reach and may damage the lungs.
Some, like lead dust, may then enter the bloodstream through the lungs. Some organic
dusts, such as grain dust, may explode when they reach high concentrations in the air.
Occupational Exposure:
➢ Silica Dust
➢ Asbestos Dust
PHYSICAL HAZARDS
Physical hazards that employees in the workplace face include excessive levels of
ionizing and nonionizing electromagnetic radiation, noise, vibration, illumination, and
temperature.
Noise. It is an unwanted sound and excessive sound that can be caused by the vibration
of the air. Arm’s Length Rule - “If two (2) people with no hearing impairment have to raise
their voices or shout to be heard in a distance of less than arm’s length from each other,
the sound level is potentially hazardous.”
Occupational Exposure:
➢ Low Frequency or Whole Body - – weaving looms, harvester- thresher, tractors, etc
➢ High Frequency or Segmental - hand driven power tools such as chain saw, portable
grinder and polishers.
Occupational Exposure:
Extremes Temperature. (low or high) affect the amount of work that man can do and the
manner in which they do. Factors that can affect the Heat and Cold Exposure are Thermal
factors (temperature and humidity), Physical load (light, moderate, heavy and very
heavy) and Work Rest Regimen.
Occupational Exposure:
Occupational Exposure:
➢ Sewage Construction
➢ Mining
Occupational Exposure:
➢ Non-ionizing radiation ranges from extremely low frequency radiation, shown on the
far left through the audible, microwave, and visible portions of the spectrum into the
ultraviolet range.
➢ Ionizing Radiation. Radiation that falls within the ionizing radiation range has enough
energy to remove tightly bound electrons from atoms, thus creating ions. We take
advantage of its properties to generate electric power, to kill cancer cells, and in many
manufacturing processes.
Biological hazards include bacteria, viruses, fungi, and other living organisms that can
cause acute and chronic infections by entering the body either directly or through breaks
in the skin. Occupations that deal with plants or animals or their products or with food and
food processing may expose workers to biological hazards.
Occupational Exposure:
Macro biological - Examples of this are insects, parasites, plants and animals
ERGONOMIC HAZARDS
The science of ergonomics studies and evaluates a full range of tasks including, but not
limited to, lifting, holding, pushing, walking, and reaching.
PSYCHOSOCIAL HAZARDS
Psychosocial hazard" is the name most commonly used for those hazards that can have
an impact on the psychological health or mental or emotional wellbeing of a person.
Under the WHS Act, health is defined as both physical and psychological health.
Occupational Exposure
Occupations Hazards
Hard tile setters Vapors from bonding agents
Carpenters Awkward Postures
Drywall installers Wood dust
Electrical power installers Plaster dust
and repairers
Painters Heavy metals in solder fumes, asbestos dust
Plumbers Solvent vapors, toxic metals in pigments
paint additives
Pipefitters Carpet layers Lead and welding fumes
Soft tile installers Lead and welding fumes, asbestos dust
Rail- and Track-laying Awkward postures, vapors from glue Vapors
equipment operators Roofers from bonding agents
Welders Silica dust, heat
Welding
emissions
Insulation workers Heat, vapors from roofing tar
Paving, surfacing and Dust from asbestos and synthetic fibers
tamping equipment
operators
Solderers Exposure to Lead
Awkward
postures
Drillers, earth, rock Emissions from asphalt gasoline, diesel and
Air hammer operators engine exhaust, heat
Pile driving operators Silica dust, heat
Excavating and loading Welding emissions, lead and cadmium fumes
machine operators
Grader, dozer and scraper Silica dust, whole-body vibration, noise
operators
Highway and street Noise, whole-body vibration, silica dust
construction workers
Truck and tractor Noise, whole-body vibration
equipment operators
Demolition workers Silica dust, whole-body vibration, heat, noise
Section 1: Coverage - This Guidelines shall apply to all workplaces engaged in the
manufacture, use, storage of industrial chemicals, in the private sector including their
supply chain.
Section 2: Objective – The Guidelines aims to protect workers and properties from the
hazards of chemicals and to prevent or reduce the incidence of chemically induced
accidents, illnesses and injuries and death resulting in the use of chemical at work.
Section 4: Roles and Responsibilities of Employers, Employees and Safety and Health
Committee
Section 5: Adherence to Provisions of the Latest Edition of the GHS – The establishment
shall always adopt the latest provisions of GHS.
The standard GHS label is made up of 6 different elements that help a chemical handler
to easily identify a chemical and understand the specific hazards it poses.
1. The Product Identifier should identify the hazardous chemical by an appropriate term
(e.g. chemical name, code number, batch number).
2. Signal Words let the reader know that the chemical is hazardous. Depending on the
severity of the chemical hazard, either “Danger” (connoting more severe hazard) or
“Warning” (connoting less severe hazard) will be used. There’s only one word per label
and, since hazards exist within a variety of classes, a “Danger”-level warning in one class
will always trump a “Warning”-level hazard in another.
3. Hazard Statements specify the nature and degree of the chemical hazard. If
necessary, labels should contain multiple hazard statements (hazard statements may be
combined for clarity). Within each hazard classification category, a standardized
statement should exist for each specific hazard (i.e. the hazard statement for a specific
hazard should not vary from company to company or from chemical to chemical).
4. Precautionary Statements outline the suggested measures for lowering the risk of
harm from a chemical. Four different types of precautionary statements should be
provided: a prevention statement that gives advice for minimizing exposure, a response
statement that describes actions to carried out in case of emergency or exposure, a
statement about how the chemical should be stored, and a statement that describes
proper disposal procedures. As with Hazard Statements, there is some leeway for
Precautionary Statements; they can be combined or shortened for clarity.
5. Supplier Identification states that Name, Address and Telephone Number of the
chemical manufacturer, supplier, importer, or otherwise responsible individual or group.
2. Hazards identification
3. Composition/Information on ingredients
4. First-aid measures
5. Firefighting measures
D. Confidential Business Information (CBI) – CBI claims should be limited to the names
of chemicals and the concentration in mixtures. The rules of CBI shall take priority
for product identification. No disclosure of any information shall be done except
for:
1. Instances when the provisions for CBI protection compromise the health
and safety of the workers; or
2. During emergency situations
A. Facilities
B. Control Measures
1. Engineering Control
2. Administrative Control
C. Workers Right to know
D. Storage Requirements and Inventory
E. Waste Management
F. Information and Training
G. Personal Protective Equipment
H. Work Environment Measurement (WEM)
I. Occupational Health and Medical Surveillance
J. Emergency Preparedness and Response
An enclosed or partially enclosed space that Is not designed or intended for human
occupancy except for the purpose of performing work Has restricted means of access
and egress May become hazardous to any person entering to it.
Generally speaking, a confined space is a fully or partially enclosed space that:
• is not primarily designed or intended for continuous human occupancy
• has limited or restricted entrance or exit, or a configuration that can complicate first
aid, rescue, evacuation, or other emergency response activities
• Can represent a risk for the for the health and safety of anyone who enters, due to
one or more of the following factors:
o its design, construction, location or atmosphere
o the materials or substances in it
o work activities being carried out in it, or the
o mechanical, process and safety hazards present
• Manholes
• Tanks
• Vessels
• Tunnels
• Mechanical Rooms
Four factors influence the interchange of heat between people and their environment.
They are:
• air temperature,
• air velocity,
• moisture contained in the air, and
• radiant heat.
Shall mean sampling and analysis carried out in respect of the atmospheric working
environment and other fundamental elements of working environment for the purpose
of determining actual conditions.
Rule 1070 of Occupational Safety and Health Standards (DOLE, OSH Standard, 2020)
• The employer shall exert efforts to maintain and control the working environment
in comfortable and healthy conditions for the purpose of promoting and
maintaining the health of his workers.
• The employer shall carry out the WEM in indoor or other workplaces where
hazardous work is performed and shall keep a record of such measurement which
shall be made available to the enforcing authority.
• The WEM shall be performed periodically as maybe necessary but not longer than
annually.
• The WEM shall be performed by the safety and medical personnel who have taken
adequate training and experience in WEM (internal monitoring)
• In the event of inability to perform the WEM, the employer shall commission the
Bureau / OSHC / Regional Office concerned and other institutions accredited or
recognized by the Bureau, to perform the measurement.
workroom. This helps pinpoint work areas with high or low exposure levels of
contaminants.
➢ The WEM result are evaluated to determine whether or not they the health
hazard is existing or not.
Standards - Legally acceptable exposure limits (Rule1070, OSHS establishes the TLVs)
Guidelines - Recommended maximum exposure which are voluntary and not legally
enforceable.
Evaluation
The units of measures for the threshold limit values are ppm and mg/m3. The TLVs for
aerosols are expressed usually in mg/m3. The TLVs for gases and vapours are expressed
in ppm or mg/m3.
Evaluation
➢ Mining operation
Exposure Limit
Action Level
The level of a harmful or toxic substance / activity which requires medical surveillance,
work shift.
ACIDS VAPORS
HCl 5 ppm Acetone 1,000 ppm
H2SO4 0.25 ppm Benzene 25 ppm
HNO3 2 ppm Toluene 100 ppm
Formic Acid 5 ppm Methanol 200 ppm
Acetic Acid 10 ppm Ethanol 1,000 ppm
Methyl Chloride 100 ppm
C – Ceiling Limit
* Department Order 154 S 2016 Safety and Health Standards on the use and
management of Asbestos in the Workplace
As you can see in the Table, Toluene in Exposure Limits (as 8-hour time-weighted-
average) states that different value for TLV (AGCIH) - USA, 2015, TLV (AGCIH) - USA,
2003, TLV (DOLE) - Phil., 1990 and PEL (OSHA) - USA, 1997. Meaning with the same
chemicals but different value of their TLV based on standards and guidelines.
As you can see in the Table, Toluene in SECTION 8: Exposure controls / personal
protection with different guidelines are not the same value from one guideline
to other guidelines based on its Threshold Limit Value – Time-Weighted Average
(TLV-TWA), Short-term exposure (TLV-STEL) and Ceiling (TLV-C).
Guidelines (ACGIH)
✓ Identification
✓ Evaluation
Hierarchy of Controls
1. Engineering control
Factors to consider:
➢ Hazard Assessment
➢ Effectiveness
➢ Compatibility
➢ Waste Disposal
1. Natural Ventilation
It refers to the distribution of air to and from conditioned spaces within a building. An
air distribution system includes all sub-components, such as fans, filters, dampers,
ductwork, etc. Air distribution systems come in a variety of material types, for example,
fiberglass and galvanized metal. In fact, many different kinds of ducts may be found in
a single air distribution system.
- To renew the air in the workplace, therefore diluting eventual air contaminants to
acceptable levels.
Administrative Control
Uses of PPEs
a. where temporary control measures are necessary before engineering controls are
installed
c. during emergencies
d. It is the last line of defense
Purifying
Filtering air impurities which are present in the atmosphere before they are inhaled by the
worker.
➢Filter-type
➢Cartridge-type
• Filters intended for removal of any particle including oil-based liquid aerosol. Used
only for single shift (8 hours of continuous or intermittent use)
P-Series Filters
• Filters intended for removal of any particle including oil-based liquid aerosols.
Should be used and re-used for no more than 40 hours or 30 days whichever
occurs first
• Identification of contaminants
• Maximum possible concentration of contaminants in the work area
• Acceptability in terms of comfort
• Compatibility with the nature of job
• Proper fit to the face of user to prevent leakage
Hearing Protection
Earplugs – Hearing protectors placed inside the ear to block out noise. To work effectively,
- Foam Earplugs
Earmuffs – A device composed of a headband with two cushioned ear cups that
form a seal around the outer ear, covering it completely and blocking out the noise.
- the higher the NRR number, the more hearing protection it can provide to the end-
user
Formula:
Earplugs
Earmuffs
Summary
Measures that can be applied along the path where contaminant is dispensing
➢ Safety Officer has the role to classify his establishment through proper identification
of the different health hazards as part of the risk assessment process.
➢ There are various ways or strategies to identify different health hazards in the
workplace
➢ Intensity of exposure
➢ Duration of exposure
➢ Individual susceptibility
➢ The employers shall exert effort to maintain, control and carry out WEM to their
workplace
➢ Provisions of OSHS Rule 1077 including related DOLE issuances must be complied
with.
➢ The conduct of WEM through area or personal monitoring is important to know the
✓ Measured values must be within or should not exceed the TLV to ensure
be appropriately controlled.
➢ Other references or guidelines may be used for health hazards that are not
The Safety Officer shall ensure that effective controls are being implemented regularly
“The correct identification and careful evaluation of the hazards are extremely important
CONSTRUCTION INDUSTRY.
◼ Administrative reports
Work-Accident & Illness Report (WAIR) Annual
◼ Database on EC claims
OCCUPATIONAL HEALTH
• Promotion and maintenance of the highest degree of physical, mental & social
well-being of workers of all occupations.
• Prevention among its workers of departures from health caused by their working
conditions
• Protection of workers in their employment from risks usually from factors adverse
to health
o Example: Some workers become deaf because of noise only after prolonged
and frequent exposure to high levels of noise over many years.
• Workplace hazards can potentially cause harm to a worker. However, the risk or
the likelihood that this harmful effect would take place depends on the conditions
of exposure. These factors include intensity and duration of exposure to the
hazards, timing of exposure and multiplicity of exposure.
Hazards in the workplace that can cause ill-health among workers include the following:
Workplace factors
Workers’ susceptibility
• Physical properties
• Frequency of exposure
• Duration of exposure
• Magnitude of exposure
• Timing of exposure
• Multiplicity of exposure
• Age
• Gender
• Genes
• Race
• Personal Hygiene
• Medical History
• Systemic toxicity: Distant site from point of contact, may involve many organ
systems
Chronic Effect
OCCUPATIONS HAZARDS
Workers are exposed to various chemicals in the workplace. These chemicals have
inherent toxicities that can potentially harm humans depending on the amount that has
entered the body and the conditions of exposure. Here are some concepts you must
understand:
• Toxic chemical is the agent that can cause the adverse effect
• Hazard is the potential for the toxicity to be realized in a specific setting or situation.
• Dose is the amount of the toxic agent that has entered the body
Chemicals can enter the body by several routes. Being familiar with all routes of entry will
help in preventing exposures. The most important and most common route of entry is by
inhalation through the lungs. Organic solvents and pesticides are examples of chemicals
that are easily absorbed through the skin. Chemical substances can also enter the body
through the mouth by accidental ingestion.
A chemical health hazard means a chemical for which there is statistically significant
evidence based on at least one study conducted in accordance with established scientific
principles that acute or chronic health effects may occur in exposed employees. Chemical
hazards may take the form of a gas, vapor, fume, dust/fiber and/or mist.
Chemical hazards can damage the lungs, skin, eyes, mucous membranes, and target
specific organs in the body!
Inhalation is the primary route of entry for hazardous chemicals in the work
environment. Nearly all materials that are airborne can be inhaled.
Absorption through the skin is another route of entry. The skin is the largest organ of your
body and a common exposure site for liquid and airborne chemicals. Absorption through
the skin can occur quite rapidly if the skin is cut or abraded. Intact skin is an effective
barrier to many hazardous materials.
Ingestion - toxic materials can be swallowed and enter the body through the
gastrointestinal tract. In the workplace, people can unknowingly ingest harmful
chemicals when you eat, drink, or smoke in a contaminated work areas.
Injection occurs when a sharp object punctures the skin, allowing a chemical or
infectious agent to enter your body. For example, injection can occur when a
contaminated object such as a rusty nail punctures the skin.
The respiratory system is the major route of exposure for airborne chemicals. Once air
contaminants are inhaled into your respiratory system, they may harm the tissues of the
respiratory tract or lungs; cause serious scarring (local effect); and/or be dissolved in the
blood and transported throughout the body (systemic effect).
The most serious damage is caused by contaminants that penetrate deep into the lower
regions of the lung (alveoli).
UNITS OF CONCENTRATION
Used to express the amount of a gas or vapor; one part of a gas or vapor per
million parts of air.
One part per million is equivalent to four (4) eye drops of liquid in a 55 gallon
barrel.
Used to express the amount of a toxic fume or dust; the amount of a substance
(mg) in a given amount of space (m³).
Used to express the amount of a highly toxic fume or dust; the amount of a
substance (µg) in a given amount of space (m³).
50 artificial sweetener packets in the volume of the Empire State Building is equivalent
to 50 µg/m³ (OSHA PEL for Lead).
Fibers are any particle longer than 5 microns (µm), one millionth of a meter, and
have an aspect ratio (length : width) greater than 3:1
The unit f/cc (Fibers per Cubic Centimeter) is used to describe limits for asbestos because
it’s the number of fibers, not the overall weight of the material that is of concern. Asbestos
fibers that are in size and shape (5µm long and length to width ratio of 3:1) are needle
sharp particles that damage the inner portions of the lungs. In contrast, asbestos fiber
that is shorter or of a length-to-width ratio less than 3:1 does not cause significant
damage.
RESPIRABLE PARTICLES
Dust, fibers, fumes and other particles that can go past the nose and mouth and enter
deep into the respiratory system are considered to be respirable; these particles are less
than 10 microns (µm) in diameter.
Some exposures in construction, such as toxic fumes, dusts and mists occur from particles
that are less than 10 microns (µm) in diameter; these exposures are invisible.
• Silica
• Lead
• Asbestos
• Hexavalent Chromium
PARTICLES
Fumes, dusts and some mist particles are so small that they are invisible; these particles
can enter deep into the lungs and cause serious health effects.
Where airborne particles are less than 10 microns (µm) in diameter, a HEPA (100) rated
respirator is highly recommended.
GASES
Gases are materials that exist as individual molecules in the air at room temperature;
gases are measured as a percent volume of air, or parts per million (ppm).
5. Methane – the principle component of natural gas and found in earth deposits.
6. Hydrogen Sulfide –break down of organic matter and can be found naturally in
sewers.
8. Welding Gases – The welding arc can produce ozone, phosgene and carbon
monoxide gases.
Toxic gases can directly irritate the skin, throat, eyes or lungs (local health effect); or they
may pass from the lungs into the blood stream to damage other parts of the body
(systemic health effect). Some gases such as carbon dioxide can cause you to suffocate
by displacing oxygen in the air.
Heavy equipment operators, welders and persons who enter into confined or enclosed
spaces (plumbers & pipefitters, electricians and heating & air-conditioning workers) are
the most at risk from chemicals in a gas form; laborers who enter into trenches are also
at risk.
Gases used in construction are usually kept in compressed gas cylinders. The most
common are oxygen and acetylene; these gases are used for hot work (e.g., cutting &
welding of metals). However, some hazardous gases are found naturally in the earth
and/or can be generated in sewer systems (e.g., carbon dioxide, methane & hydrogen
sulfide).
Knowing the gas density, the flammable range and toxicity of the gas will help in
understanding the hazards associated with the gas. Gases can also be classified as being
either a simple asphyxiant or a chemical asphyxiant.
Gas density is defined as the relative weight of a gas compared to air, which has an
arbitrary value of one (1). If a gas density is less than one it will generally raise in air. If
the gas density is greater than one it will generally sink in air.
WARNING! Gases with densities greater than one (1) will sink in air and displace
oxygen within confined or enclosed spaces.
Remember…Oxygen Deficiency Hazard is when air contains less than 19.5% oxygen
by volume.
SIMPLE ASPHYXIANTS
A simple asphyxiants is a gas that displaces oxygen, thus lowers the overall amount of
oxygen in the air. A simple asphyxiats by itself is not toxic but can be hazardous
because of the oxygen deficient atmosphere that it may create. Simple asphyxiants
are especially dangerous in confined and enclosed spaces because the gas gets
trapped and has nowhere to go.
• Evaluate the space for hazards and eliminate or protect against these hazards
before entry.
Heating Devices & Asphyxiation
To avoid asphyxiation while using temporary heating devices, follow these OSHA rules:
• Fresh air must be supplied in sufficient quantities to maintain the health and
safety of workers. Where natural means of fresh air supply is inadequate,
mechanical ventilation must be provided.
CHEMICAL ASPHYXIANTS
Chemical asphyxiants reduce the body’s ability to absorb, transport, or utilize inhaled oxygen.
They are often toxic at very low concentrations (a few ppm).
CARBON MONOXIDE
Carbon monoxide is an odorless, colorless and toxic gas. Because it is impossible to see,
taste or smell the toxic fumes, CO can kill you before you are aware of your exposure. At
lower levels of exposure, CO causes mild effects that are often mistaken for the flu. These
symptoms include headaches, dizziness, disorientation, nausea and fatigue. The effects
of CO exposure can vary greatly from person to person depending on age, overall health
and the concentration and length of exposure.
CO is found in combustion exhaust, such as those produced by cars, trucks and small
gasoline engines (generators).
Gasoline engine (water pump) being operated inside a trench box (enclosed
space); this is a potential hazardous exposure to carbon monoxide!
HYDROGEN SULFIDE
Hydrogen sulfide is a colorless, very poisonous, flammable gas with the characteristic
foul odor of rotten eggs. It often results from the bacterial breakdown of organic matter
in the absence of oxygen, such as in swamps and sewers (manholes).
Just a few breaths of air containing high levels of hydrogen sulfide gas can cause death.
Lower, longer-term exposure can cause eye irritation, headache, and fatigue.
WARNING: when hydrogen sulfide is breathed in, it reacts with the moisture in the airways
and forms an acid. This is highly irritating to skin tissue resulting in acute irritant health
effects.
Decomposition, or break down of materials during welding, cutting and brazing could
result in an exposure to hazardous gas.
A number of gases are produced as a normal part of the welding process. These gases
may come from the welding arc (ozone & nitrogen oxides), or the burning process
(carbon dioxide, carbon monoxide, hydrogen fluoride and phosgene).
Gases generated during welding, cutting and brazing; these may be produced by
the welding operation:
1. Carbon Dioxide
2. Carbon Monoxide
3. Nitrogen Dioxide
4. Nitric Oxide
5. Hydrogen Fluoride
6. Ozone
7. Phosgene
DIESEL EXHAUST
NOTE: Before using any respirator and filter combination, always check with the
manufacturer to ensure that it is approved and appropriate for the hazard
VAPORS
Vapors are gaseous form of substances that are normally in a liquid state at room
temperature and pressure. They are formed by evaporation; vapors are measured as a
percent volume of air, or parts per million (ppm).
Vapors may be formed when liquids are heated, for example, boiling water creates
steam (a form of vapor); some solvents form vapors without being heated (these vapors
are formed at or below room temperature). The temperature at which a liquid gives off
vapor is called flash point. How much vapor is released into the air and how quickly the
vapor will fill a space is based on a liquids vapor pressure.
Solvents are valuable because they can dissolve other substances. But they can also
dissolve skin fats and oils. Most of the solvents used in construction cause some form of
dermatitis – skin dryness, cracking, redness, and blisters (local health effect).
Some solvents have high vapor pressure, meaning that the solvent evaporates at low
temperatures and very quickly; this will result in more vapor being produced causing
more of a hazard (more vapor being inhaled).
When breathed in, solvent vapors can enter the blood stream and travel to other parts
of the body, particularly the nervous system, resulting in a toxic exposure (systemic
health effect).
VAPOR PRESSURE
Vapor pressure is the likelihood that a liquid will evaporate at room temperature.
Chemicals with a high vapor pressure will evaporate more than chemicals with a low
vapor pressure. If two chemicals are equally toxic to the body, the one with the higher
vapor pressure is more hazardous because more of it will evaporate and be in the air to
be inhaled.
Toxic substances become more hazardous when a greater potential for entry into the
body exists, inhalation is the greatest potential for chemicals to enter the body; more
airborne vapor, more hazardous the situation.
FUMES
Fumes are solid particles that are formed when a metal or other solid vaporizes and the
molecules condense (or solidify) in cool air. This usually occurs during welding/cutting of
metals, e.g., welding fumes. Fumes are also produced by hot asphalt during hot tar
roofing and paving. Coal tar (naphtha) and plastics also produces fumes when heated.
Fumes are generated by heat; either by burning, welding, cutting and heating. At
a certain temperature, a solid is vaporized – then as it cools, it forms a small particle;
these particles are respirable.
Fumes can irritate the skin, eyes and nose; causing an immediate (acute) health effect.
These affects are local to the point of contact, such as mucous membranes, eyes and
lungs.
For example, cadmium (welding fume), can cause the lungs to fill with fluid, causing
pulmonary edema (fluid in the lungs).
Fumes are respirable in size [less than 10 microns (µm)] and primarily affect the body when
they are breathed in. Because of their small size, fumes can easily pass from the lungs into
the blood stream; resulting in a systemic health effect.
Metal)]
➢ Manganism (Manganese)
ASPHALT FUMES
Workers who are exposed to fumes from asphalt, a petroleum product used extensively
in road paving, can experience health effects such as headache, skin rash, sensitization,
fatigue, reduced appetite, throat and eye irritation, cough, and skin cancer.
There are currently no specific OSHA standards for asphalt fumes. However, exposures to
various chemical components of asphalt fumes are addressed in specific standards for
the general and construction industries, such as personal protective equipment (PPE).
If asphalt contacts the skin, workers should immediately wash the affected areas with
large amounts of soap and water, seek medical attention if acute skin irritation occurs.
Coal tar pitch is a skin irritant which can cause acne and allergic skin reactions in
exposed workers; it is known to cause skin cancer.
Exposure to the sun when working around coal tar pitch emissions (for long periods of
time) could result in a photosensitivity reaction in some sensitized workers.
LEAD FUMES
Lead adversely affects numerous body systems and causes forms of health impairment
and disease that arise after periods of exposure as short as days (acute exposure) or as
long as several years (chronic exposure). The frequency and severity of medical
symptoms increases with the concentration of lead in the blood. Common symptoms of
acute lead poisoning are loss of appetite, nausea, vomiting, stomach cramps,
constipation, difficulty in sleeping, fatigue, moodiness, headache, joint or muscle aches,
anemia, and decreased sexual drive. Acute health poisoning from uncontrolled
occupational exposures has resulted in fatalities. Long term (chronic) overexposure to
lead may result in severe damage to the central nervous system and reproductive
systems.
Plumbers sometimes will melt lead in special melting pots to make cast iron joints and
fittings. This type of furnace may consist of a fire pot and valve assembly that mounts
directly on a portable propane gas tank.
When melting lead, made sure the temperature never exceeds 900°F; heating lead
above this temperature could cause the release of hazardous fumes. To ensure that the
melted lead does not release hazardous fumes, use an electric melting pot with a
temperature gage.
HEXAVALENT CHROMIUM
Chromium hexavalent (CrVI) compounds, often called hexavalent chromium, exist in several
forms. Industrial uses of hexavalent chromium compounds include chromate pigments in dyes,
paints, inks, and plastics; chromates added as anticorrosive agents to paints, primers, and other
surface coatings; and chromic acid electroplated onto metal parts to provide a decorative or
protective coating. Hexavalent chromium can also be formed when performing “hot work”
Exposures to hexavalent chromium [Cr (VI)] are addressed in specific standards for the
construction industry.
DUST AND FIBERS
Dusts are solid particles that are formed by handling, crushing, grinding, drilling, or
blasting of materials. Fibers are solid particles whose length is at least 3 times greater than
its width – hazardous asbestos is an example of a fiber.
Fibers are measured in f/cc (fibers per cubic centimeter). Stone cutting by cut-off saw with
diamond wheel; example of potential exposure to crystalline silica.
Dust & fibers can irritate the eyes and nose; causing an immediate (acute) health effect.
These affects are local to the point of contact, such as mucous membranes, eyes and
lungs (e.g., shortness of breath, coughing and wheezing). Prolonged exposure to toxic
dust can result in chronic health effects.
Remember…
Respirable dust, particles that are less than 10 microns (µm) in diameter, can enter
deep into the lungs where damage can occur
The body’s defenses against large-sized dusts (mucous, the hair-like cells called cilia and
special “dust-eating” white blood cells) can break down dust particles. However, these
particles can dry out the mucous.
CRYSTALLINE SILICA
Quartz is the second most abundant mineral in the Earth’s crust. It’s made up of silicone
and oxygen.
Silica is one of the most common minerals in the earth’s crust. The most common form
of crystalline silica is quartz, which is found in sand, gravel, clay, granite, and many other
forms of rock.
Construction workers could be exposed to silica when cutting, grinding, drilling, sanding,
mixing, or demolishing materials containing silica.
The size of the airborne silica particles determines the amount of risk. Smaller particles
can be inhaled deep into the lungs where they can cause damage. Larger particles,
such as beach sand, are not as great a concern because they are too large to inhale.
SILICOSIS
Silicosis is a disease of the lungs due to the breathing of dust containing crystalline silica
particles. This dust can cause fibrosis or scar tissue formations in the lungs that reduce
the lung's ability to work to extract oxygen from the air. There is no cure for this disease,
thus, prevention is the only answer.
Chronic silicosis, the most common form of the disease, may go undetected for years in
the early stages; in fact, a chest X-ray may not reveal an abnormality until after 15 or 20
years of exposure. The body's ability to fight infections may be overwhelmed by silica dust
in the lungs, making workers more susceptible to certain illnesses, such as tuberculosis. As
a result, workers may exhibit one or more of the following symptoms:
There are three types of silicosis, depending upon the airborne concentration of
crystalline silica to which a worker has been exposed:
2. Accelerated silicosis results from higher exposures and develops over 5-10
years.
3. Acute silicosis occurs where exposures are the highest and can cause symptoms
to develop within a few weeks or up to 5 years.
Concrete cutting.
Masonry and concrete work (e.g., building and road construction and repair).
Demolition work.
Asbestos is well recognized as a health hazard and is highly regulated. And although
asbestos is no longer used as an insulation material; building trades workers may still be
exposed to asbestos during demolition or remodeling jobs. Asbestos may also still be
found in some taping compounds, asbestos cement, pipes and floor tiles. Vinyl asbestos
floor tiles may be as much as 15% to 20% asbestos, which is released when old flooring is
removed.
Asbestosis
The inhalation of asbestos fibers by workers can cause serious diseases of the lungs and
other organs that may not appear until years after the exposure has occurred. For
instance, asbestosis can cause a buildup of scar-like tissue in the lungs and result in loss of
lung function that often progresses to disability and death.
There is no cure for asbestosis; a doctor can only help you manage your symptoms.
Mesothelioma
Rare form of cancer that develops from the protective lining that covers many of the
body's internal organs.
Lead has been used since ancient times as a paint pigment. Two major chemical forms
of lead are used as colors -- they are called "white lead" (a lead carbonate) and "red lead"
(a lead oxide). Both types of lead provide a thick, heavy, tough coating; one that does
not crack through wear or temperature variations because it can expand and contract
in unison with the base metal to which it is attached. In addition, the chemical nature of
lead causes it to provide corrosion resistance as well. For many years, lead paint has been
used on bridges, water tanks, ships and other steel and iron structures.
Everyone has heard about the association between lung cancer and asbestos. Since
some forms of asbestos are similar in appearance to fiberglass fibers, many people
wonder if handling fiber-glass could also result in the development of cancer or other
serious health hazards. Scientists have made over 400 studies of fiberglass in an attempt
to answer this question. The conclusion is that it will not, because its properties are very
different from asbestos. OSHA confirmed these findings in 1991 when it decided to
regulate fiberglass as a nuisance dust, and not as a cancer causing agent. Still,
precautions should still be taken while working with fiberglass.
Fiberglass insulation worker – personal protective equipment includes: hart hat, safety
goggles, filtering facepiece (respirator), disposable suit & gloves.
MISTS
Mists are tiny droplets of liquid suspended in the air. Mists are measured as a
concentration of airborne particles in a given space (weight/volume); and are measured
in either milligrams or micrograms per cubic meter of air (mg/m³) or (µg/m³).Mists are
generated on construction job-sites by spraying liquids, such as, paints/coatings, form oil,
pesticides, etc.
Where employees are engaged in the application of paints, coatings, herbicides, or
insecticides or in other operations where contaminants may be harmful to the employees;
washing facilities must be in near proximity to the worksite and must be equipped as to
enable employee to remove such substances.
Mists affect the body by being inhaled and absorbed through the lungs. Exposed skin
can also absorb any mist causing a adverse health effect – this is health effect is
labeled as a skin designation.
• Ingested (by direct or indirect contact with the lips and mouth)
When exposed to mists, employees must wear a respirator that has filters designated as
a “P” or “R” if the mist contains oil, if no oil is present then a “N” designated respirator filter
is acceptable. These filters have efficiencies of 95, 99 or 100.
Reproductive Toxins
Reproductive toxins are chemicals that can damage the reproductive systems of both
men and women. Exposure to these agents before conception can produce a wide
range of adverse effects including reduced fertility, an abnormal fetus, reduced libido,
or menstrual dysfunction. Maternal exposure after conception may cause prenatal
death, low birth weight, birth defects, developmental and/or behavioral disabilities, and
cancer.
A teratogen is an agent that can cause malformations of an embryo or fetus. This can
be a chemical substance, a virus or ionizing radiation.
Benzene (mutagen)
Chloroform (mutagen)
SYNERGISTIC EFFECT
Smoking increases the chances of illness if you work around hazardous substances.
When two or more hazardous materials are present at the same time, the resulting
effect can be greater than the effect anticipated based on the cumulative effect of
the individual substances.
Remember…
The best protection is prevention. With hazardous materials, the only way to
prevent harm is to know all the hazards and precautions associated
1. Identification
2. Hazard(s) Identification
3. Composition/Information on Ingredients
4. First-aid Measures
5. Fire-fighting Measures
Temperature Extremes, such as environments that are too hot or too cold. Noise, loud noise
can damage your ear and cause irreversible hearing loss.
Repetitive Motion, Awkward Postures & Vibration, can cause carpal tunnel syndrome,
tendonitis, back pain & muscle soreness and nerve damage.
Ionizing & Non-Ionizing Radiation, causes increased risk of cancer (ionizing), tissue
heating, discomfort and eye damage (non-ionizing).
HEAT
Construction workers generally work outside and are exposed to heat, cold and the sun.
Too much heat or cold, especially if combined with high humidity or high winds, can
harm your health and interfere with work. Hot, humid conditions can cause heat
exhaustion, cramps, and even fainting, while working in very cold conditions can result
in chapped skin, frost-bite and hypothermia; cold temperatures can also increase the
effects of vibration
At times, workers may be required to work in hot environments for long periods. When the
human body’s unable to maintain a normal temperature, heat-related illness can occur
and may result in death.
Feasible and acceptable methods can be used to reduce heat stress hazards in
workplaces
4. Developing a program that provides for training on the effects of heat stress, and
how to recognize heat-related illness symptoms and prevent heat-induced
illnesses.
Sun Exposure
Cover up
Limit exposure
The combination of heat and humidity can be a serious health threat during the summer
months. If you work outside you may be at increased risk for heat related illness
COLD
Prolonged exposure to cold, wet and windy conditions, even when the temperatures are
above freezing, can be dangerous. Extreme cold conditions exist when the equivalent
(wind) chill temperature is at or below -25° F (-32 °C). Wind chill temperature is a function
of the actual temperature and the estimated wind speed. Under windless conditions, air
provides an invisible blanket around the skin. As wind speed increases, this layer of
heated air is carried away from the body at an accelerated rate resulting in apparent
temperatures well below the air temperature.
• Hypothermia
OCCUPATIONAL NOISE
Every year, approximately 30 million workers are exposed to hazardous noise that is
often ignored because the harmful effects of overexposure are typically not visible and
develop over an extended period of time (chronic health hazard). Damage to the ear
could also occur from a single impact noise (explosion), this is an example of an acute
hearing loss. Workers exposed to high noise levels can develop elevated blood
pressure, ringing in the ears (tinnitus), and temporary and/or permanent hearing loss.
Hearing loss is often a chronic, long-term health effect that is caused by prolonged
exposure to loud noise.
People who work in noisy environments—such as construction workers and road crews,
can develop tinnitus over time when ongoing exposure to noise damages tiny sensory
hair cells in the inner ear that help transmit sound to the brain.
Anything you can do to limit your exposure to loud noise—by moving away from the
sound or wearing earplugs or earmuffs—will help prevent tinnitus and/or hearing loss.
Micro photo of the spiral curve of the human cochlea revealing a total loss of the outer
hair cells and their accompanying nerve fibers following occupational noise exposure;
this is what could happen to people who expose themselves to prolonged levels of loud
noise.
Every time you are exposed to loud noise, you damage the hair-like structures in the ear
– much like walking on grass. Overtime a path is worn, and like the blades of grass, the
tiny hair-like structures in the ear (cochlea) are permanently destroyed!
NOISE CONTROL
Contractors can analysis jobs, tasks and equipment; once loud operations are identified,
employers can then seek out alternative tools and equipment that are less noisy
(eliminate the hazard).
• Use sound absorbing material and vibration isolation systems on hand tools.
• Rotate workers performing loud tasks, and post signs warning of areas where
hearing protection is required.
• Baseline and annual audiometry; before beginning work, have an audiometry test
conducted to establish pre-work conditions and periodically re-test to determine
any hearing loss
• Recording Keeping (e.g., audiometry tests, inspection logs & noise monitoring
data).
Baseline and annual audiometry: before beginning work, have an audiometry test
conducted to establish pre-work conditions and periodically re-test to determine any
hearing loss.
Hearing Protection
To test the fit, cup your hands over your ears, then release.
Noise Reduction Rating (NRR)
The noise reduction rating (NRR) is the measurement, in decibels (dB), of how well a
hearing protector reduces noise. The higher the NRR number the greater the noise
reduction. This noise reduction rating is based on the C-weighted sound level scale.
Because noise exposures are measured on the A-weighted sound level scale, an
adjustment must be made to determine the actual noise reduction.
To adjust for inconsistencies in the human ear canal and the fact that manufacturers do
not use the A-weighted sound level scale to determine noise reduction ratings, OSHA
requires that the users of hearing protectors reduce downward the manufacturers’ noise
reduction rating (NRR); this is done by subtracting seven (7) from the listed NRR.
EXAMPLE
– 7 = 22
Workers whose 8-hour time weighted average exposures exceed 100 decibels should
wear double hearing protection (wearing earplugs and earmuffs simultaneously).
To calculate the dual hearing protection using the noise reduction rating, take the higher
NRR and add five (5) to the field adjusted NRR (listed NRR – 7 + 5); the extra five (5) is all
that is added for the second device.
EXAMPLE
NRR = 29
Earmuffs
Listed NRR = 16
Therefore: 22 +5=27.
Repetitive motions
Forceful exertions
Awkward postures
Static postures
Fast movement
Vibration
Concrete finishers using hand trowels can be very stressful on the back, hands and arms.
If physically able to do so, stretching before work and taking mini breaks (a few seconds)
can help relieve stress and fatigue.
Try not to over reach, as this can be place additional stress on your back and wrists. Try to
maintain a comfortable position while working.
The most well-known CTDs related to construction work are tendonitis, carpal tunnel
syndrome (CTS), rotator cuff tendonitis, tennis elbow, golfer’s elbow, thoracic outlet
syndrome, Raynaud’s syndrome, and trigger finger
Tendonitis
Tennis elbow
Golfer’s elbow
Raynaud’s syndrome
Trigger finger
• Hand tools with smooth, rounded edges and long handles are better than tools
with hard edges and short handles.
• Work area layout is very important. Your tools, parts, and equipment should be
easy to reach without excessive stretching or bending
• Job rotation or reassignment as well as and having a variety of job duties is helpful
in preventing CTDs from occurring. Using different muscles and body parts helps
to prevent CTDs caused by repetition, force, and awkward posture.
• Regular breaks give your muscles and tendons time to heal naturally from
repetitive motions and force.
• The ability to stretch and move around whenever you feel any pain or tingling in
your neck, shoulders, arms, or hands is essential to the prevention of CTDs.
VIBRATION (SEGMENTAL)
Health Effects
Raynaud’s phenomenon
Health Effects
Spine disorders
Gastrointestinal disturbance
INAPPROPRIATE ILLUMINATION
Usual Complaints:
• Visual Fatigue
• Double Vision
• Headaches
• Painful irritation
• Conjunctivitis
Tuberculosis
A. COVERAGE
These guidelines shall apply to all establishments, workplaces and worksites in the
private sector.
to formulate and implement a TB prevention and control policy and program. The
workplace policy and program shall be made an integral part of the enterprise’s
workplace health and safety committee shall be responsible for overseeing the
1. PREVENTIVE STRATEGIES
2. MEDICAL MANAGEMENT
3. RECORDING, REPORTING AND SETTING-UP A DATABASE
4. SOCIAL POLICY
5. ROLES AND RESPONSIBILITIES OF WORKERS WITH TB OR AT RISK FOR TB
- serious & usually fatal condition in which the body’s immune system is
Hepatitis B
• most common cause of liver cancer and liver cirrhosis among Filipinos.
Modes of Transmission
1. Sexual contact
2. Mother to child (during pregnancy or childbirth)
3. Exposure to contaminated blood or infected body fluids (semen, vaginal
secretions, etc)
ERGONOMICS
Ergonomics is the study of fitting the job to the person rather than forcing the person to
fit the job. An ergonomist is a trained professional who is qualified to evaluate and make
recommendations regarding work areas, work organizations, work practices, tools, and
equipment.
Tool Tip
A tool can be considered “ergonomic” when it fits the task you do, fits your hand, allows
a good grip, takes less effort, does not require you to work in an awkward position, does
not dig into your fingers or hand, and is comfortable and effective. Remember that a
tool designed for one task may put more stress on the hand or wrist when used for a
different task.
1. Awkward postures
2. Forceful exertions
3. Repetitive movement
AWKWARD POSTURES
Awkward posture refers to positions of the body that deviate significantly from the neutral
position while performing work activities. When you are in an awkward position, muscles
operate less efficiently, and more force must be expended to do the task. Working in
these postures is a common contributing factor to musculoskeletal disorders.
• The body must apply force to joints and muscles to deviate body parts from the
neutral position
• The further the deviation, the less force you are able to apply to your tool
3. Gripping an unsupported object weighing 10 pounds or more per hand for more
than 2 hours per day
If a tool has a narrow handle, wrap it with compressible foam to improve grip.
REPETITIVE MOVEMENTS
Causes:
Results in:
1. Damage to nerves,
muscles and tendons
2. Improve posture
4. Limit exposure
5. Use automatic tools for repetitive tasks (screw and bolt tightening)
Remember this…
The factors affecting repetitive tasks include user’s muscle strength, amount of
force required, and type of task.
Decreasing the amount of force required to perform a task will also lower the risk of
pain and musculoskeletal disorders.
Health Effects
Musculoskeletal Disorders
Neck-shoulder pain
I. COVERAGE
These guidelines shall apply to all establishments in the private sector, including
PROGRAMS
against dangerous drug use. Establishments with less than 10 workers are also
workplace
EMPLOYEES
POLICIES AND PROGRAMS FOR THE PRIVATE SECTOR (DOLE, DO 208 - 2020,
2020)
This issuance aims to guide employers and workers in the private sector for effective
1. HEALTH PROGRAMS
• Identify cases
MEDICAL SURVEILLANCE
- Exposure duration
Know the worker - Susceptibilities
Exit Examination
Refer to DO 198 IRR of 11058 Section 16 Occupational Health Services and Facilities
• Separate sanitary, washing and sleeping facilities for men and women workers.
DO 102-10 “Guidelines for the Implementation of HIV and AIDS Prevention and Control
in the Workplace Program”
Executive Order No. 187, “Instituting a Comprehensive and Unified Policy for Tuberculosis
Control in the Philippines (CUP), 2003”
Department Order No. 73-05 “Guidelines for the Implementation of Policy and Program
on Tuberculosis (TB) Prevention and Control in the Workplace”
All designated smoking areas shall have at least one (1) legible and visible sign posted,
namely "SMOKING AREA"
Sign posted shall include a warning about the health effects of direct or secondhand
exposure to tobacco smoke
Non-smoking areas shall have at least one (1) legible and visible sign, namely: "NO
SMOKING AREA" or "NO SMOKING".
Can help save the health and lives of workers by reducing hazards and their
consequences
Saves money
SUMMARY
• Workers have roles in the promotion of their own health by following company
policies on safety and health, participating in the implementation of programs and
through lifestyle modification.
Lifestyle modification
Coronavirus (CoV) – large family of viruses which may cause illness in animals or humans
o Humans
Common cold
CoViD-19 – infectious disease caused by the most recently discovered CoV, severe
acute respiratory syndrome coronavirus 2 (SARS-CoV-2)
Symptoms of CoViD-19
• Most common:
o Fever
o Dry cough
o Tiredness
o Nasal congestion
o Headache
o Conjunctivitis
o Skin rashes
Transmission
• People can catch CoViD-19 from others who have the virus
• Disease spreads primarily from person to person through small droplets from the nose or
mouth which are expelled when a person with CoViD-19 coughs, sneezes, or speaks
WHO & DOH don’t recommend self-medication with any medicines, including
antibiotics, as a prevention or cure for CoViD-19
• WHO is coordinating efforts to develop vaccines & medicines to prevent & treat
CoViD19
O Frequent & through handwashing using soap and water or alcohol-based hand sanitizer.
O Older people
O Those with underlying medical problems
• People of all ages who develop severe symptoms should seek medical attention
immediately
• Labor advisory no. 04-20 Guidelines on 2019 Novel Coronavirus (NCOV) Prevention and
control at the workplace
• DTI and DOLE Interim Guidelines on workplace prevention and control of COVID-19.
• JMC No. 20-04-A DTI- DOLE Supplemental Guidelines on workplace Prevention and control
of Covid19
• DOH DM 2020-0220
• DOH A.O. 2020-0015
Coverage
All private establishments regardless of economic activity, including those located inside special
economic zones and other areas under the jurisdiction of Investment Promotion Agencies are
covered by the Supplemental Guidelines.
Employer Obligations
In addition to the minimum public health standards under the Interim Guidelines, employers are
required to comply with the following additional standards in the workplace.
Contact tracing
• Employers shall ensure strict compliance with the protocols established by the DOH and
LGUs for contact tracing of employees in close contact with a COVID-19 case. Referral of
symptomatic individuals shall be coordinated to the nearest health care facility.
Customers, including visitors, entering private establishments/business premises shall be
required to accomplish the Contact Tracing Form. Employers shall explore the use of
technology, such as contactless forms.
COVID-19 Testing
• Certain priority workers may be made to undergo RT-PCR test in the indicated frequency
under the Supplemental Guidelines.
• All employees experiencing symptoms of COVID-19 and those who are close contacts of
COVID-19 cases shall undergo RT-PCR test.
Symptomatic employees with travel/exposure to COVID-19 shall undergo fourteen (14) days
quarantine. Upon its completion and prior to return to work, the employee shall present to the
employer a Certificate of Quarantine Completion from the step-down care facility or local health
office.
• Asymptomatic employees returning to work are not required nor recommended to
undergo RT-PCR or antibody-based tests. Employees physically reporting to work shall be
screened for COVID-19 symptoms and/or determined of travel or exposure to COVID-19
cases within the last 14 days. Asymptomatic employees may be cleared by the local
health officer or OSH physician prior to physically returning to work.
3. EXPLAIN THE GUIDELINES IN PPE USE, DETERMINE THE TYPES OF PPE AND THEIR USES.
4. EXPLAIN THE BEST PRACTICES IN THE USE OF PPE’S.
5. DISCUSS TO SHOW THE CAPABILITY IN IDENTIFYING THE TYPES OF PPE’S AND
PPE PROGRAM.
(1) Shall at his own expense furnish his workers with protective equipment for the eyes,
face, hands and feet, protective shields and barriers whenever necessary by reason of
the hazardous nature of the process or environment, chemical or radiological or other
mechanical irritants or hazards capable of causing injury or impairment in the function of
any part of the body through absorption, inhalation or physical contact.
(2) Deduction for the loss or damage of personal protective equipment shall be
governed by Article 114, Book III, Labor Code of the Philippines, and Section 14, Rule
VIII, Book III, Omnibus Rules Implementing the Labor Code.
1081.02: All personal protective equipment shall be of the approved design and
construction appropriate for the exposure and the work to be performed.
1081.03: The employer shall be responsible for the adequacy and proper maintenance
of personal protective equipment used in his workplace.
Personal Protective Equipment must be worn and used in a manner that will make full use
of its protective qualities.
Low rates of compliance in wearing PPE usually indicate the safety management
system is failing in some way. Any one of the following root causes may result in
general non-compliance:
Types of PPE
• Impact
• Heat
• Chemicals
• Dust
• Light and/or Radiation
• Googles: Goggles are primary protective devices intended to fit the face
• Face Shields: Face Shield is a protective device intended to shield the wearer’s
face, or portions thereof from striking objects or chemical, heat and glare hazards.
• Absorptive Lenses: Visible light Spectrum – The only part of light that is used by your
eye. Photo chromatic lenses (Polaroid lenses) – adjust to light levels –darker with
more light, lighter with less.
2. HEARING PROTECTION:
• Noise
• Vibration
• Earplug: Hearing protectors placed inside the ear to block out noise. To work
effectively, they should fit snugly into the ear canal.
3. HEAD PROTECTION
• Impact
• Electric Shock
• Drips
4. HAND PROTECTION:
• Traumatic Injuries
• Contact Injuries
• Repetitive Motion Injuries
1. Gloves
• Metal mesh gloves: Metal mesh gloves resist sharp edges and prevent cuts
• Leather gloves: Leather gloves shield your hands from rough surfaces and heat.
• Vinyl and neoprene gloves: Vinyl & neoprene gloves protect your hands against
toxic chemicals.
• Rubber gloves: Rubber gloves protect you when working around electricity.
• Cotton gloves: Cotton gloves help grasp slippery objects and protect against
slivers, dirt, moderate heat or cold.
2. Forearm Cuffs
3. Thumb Guards and Finger Cots
4. Mittens
5. Hand Pads
5. FOOT PROTECTION
• Compression Injuries
• Electrical Shocks
• Extremes in Cold, Heat and Moisture
• Slipping
6. BODY PROTECTION
• Temperature stress
• Chemical Contact
• Radiation
7. RESPIRATORY PROTECTION
• Acids/Mists
• Solvents/Vapors
• Gases / Smoke
• Dusts/Particulates
• Heavy Metals/Fume
• Filtration respitor
Respirator Filter Definition
N-Series Filters
Filters restricted to use in those atmospheres free of oil aerosols R-
Series Filters
• Mechanical Respirators: Mechanical Respirators screen out dust and some form
of mist. Such filters need to be replaced at frequent intervals.
You should follow these eight tips for achieving PPE best practices and safety
compliance:
• Have a written PPE policy. Putting your policy in writing sets the standard, and
equips those filling that role in the future to hit the ground running – while keeping
you in compliance with OSHS regulations.
PPE Program:
One of the tools used by management in identifying hazard in the workplace is to conduct
a task exposure analysis on individual task. A task exposure/Job Hazard Analysis
(TEA/JHA) is a tool to provide assurance that the important aspect of the job has been
considered and evaluated, in order to determine the total procedures for doing the job
the proper way. In a JHA, each basic aspect of the job is examined identify the potential
hazard and to determine the safest way to do job. Other term to use to describe this
procedure is the Job hazard analysis (JHA) or Job Safety Analysis (JSA).
One method use is to observe workers actually performed the job. Major advantage of
this methods is its does not rely on individual memory and that the process prompt
reorganization of hazards. Another approach is to have a group of experienced worker
and supervisor completes the analysis through discussion. Advantages of this methods is
more people are involve allowing for a wider based of experience and promoting a more
ready acceptance of the resulting work procedures. Member of the joint occupational
safety and health committee should participate on this process. Initial benefits from
developing a JHA will become clear in the preparation on the stage.
1. The analysis process may identify previously undetected hazards and increase
the job knowledge of those participating.
6. It can serve as teaching aid for initial job training and as a briefing guide for
infrequent job;
JOB DEFINED
The Term: Job” and “task” are commonly used interchangeable to mean specific work
assignment or an individual task or activity that a man does within his occupation, rather
than to the occupation itself., such as “operating a grinder”, “using a pressurized water
extinguisher” or “changing a flat tire” JHA’S are not suitable for jobs define too badly, for
example; “overhauling an engine” or too narrowly foe example: “Positioning car jack”.
A job then, could be considered a define sequence of steps of activities that a person
engages into perform a work assignment.
1. Job clarification
2. Hazard awareness
Ideally, all jobs should be Subjected to a JHA. In some cases, there are practical
constrained post by the amount of time and effort required to do a JHA. Another
consideration is that is each TEA will require revision whenever equipment, raw material,
processes, or the environment change. For these reasons, it is used necessary to identify
which are to be analyzed. Even if analysis of all job is planned, this step ensure that the
most critical job is examined first.
1. Accident frequency and severity: Job where accidents occur frequently or where
they occur infrequently but result in disabling injuries
4. Modified job: New hazards may be associated with changes in job procedures.
5. Infrequently performed jobs: Workers may be greater risk when undertaking non-
routine jobs and a JHA provides a means of reviewing hazards.
• Maintain a Critical Job Record File. This file serves as a master reference for each
occupation’s critical job status. It is also a very important reference for training new
or transferred supervisors, as people move up in the organization.
• After a job has been chosen for analysis, the next stage is to break the job into
step. A job step is defined as a segment of the operation necessary to advance
the work.
• Care must be taken not to make the steps too general, thereby missing specific
steps and their associated hazards, On the other hand, if they are too detailed,
there will be many steps. A rule of thumb is that most jobs can be described in less
than steps. If more steps are required, you might want to divide the job into two
segments, each with its separate JHA, or combine steps where appropriate.
• An important point to remember is to keep the steps in their correct sequence. Any
step, which is out of order may miss potential hazards or introduce hazards, which
do not actually exist.
• Each step is recorded in sequence. Make steps about what is done rather than
how it is done. Each item is started with an action verb. Job steps are recorded in
the left-hand column of the worksheet.
• This part of the analysis is usually prepared by watching the worker do the job.
Doing a JHA should always be a TEAM EFFORT. By involving other in the process, key
points are less likely to be missed in this way and you reduce the possibility of
overlooking an individual job step, or potential hazards. You also increase the
likelihood of identifying the most appropriate measures for eliminating or controlling
hazards. An effective JHA team should generally include: 1) The Supervisors; 2) The
Employee most familiar. Capable and experienced on how the job is done,
including related hazards; 3) Other Employees who performed the job; 4) Experts
or Specialists when necessary, i.e. Hygienist, Ergonomists, or Engineers.
To strengthen the full co-operation and participation, the reason for the exercise
must be clearly explained. The JHA is neither a time and motion study in disguise,
nor an attempt to uncover individual unsafe acts. The job, not the individual, is
being studied in an effort to make its safer by identifying hazards and making
modifications to eliminate or reduce them.
Find a good vantage point. Don’t interrupt or distract the workers and avoid
making him uncomfortable by your presence.
After recording as you saw it, the breakdown of the steps should be discussed by
all the participants (always including the workers) to make sure that all basic steps
have been noted and are in the correct order.
The purpose of Job Hazard Analysis is not solution but to identify potential loss problem.
Once the basic steps have been recorded, potential hazards must be identified at each
step. Based on observation of the job knowledge of accident and injury causes, and
personal experience, list the things that could go wrong at each step.
A second observation of the job being performed may be needed. Since the basic steps
have already been recorded, more attention can now be focused on potential hazards.
At this stage, no attempt is made to solve any problems, which may have been detected.
To help identified potential hazards, the job analyst may use questions such as these (list
is not a complete list):
5. Can the workers suffer strain from lifting pushing and pulling?
9. Is lighting a problem?
2. Why it is necessary?
1. PEOPLE
a. What injurious contact presents that could the result in injury or illness?
c. Dose the workers understand and follow all rules, regulation and precautions?
g. Is there any idle time of workers that could be used more gainfully?
2. EQUIPMENT
a. Are the tools and equipment being utilized best suited to this job from all aspect?
(Safety, Quality and Production).
c. Could mechanical or power tools be applied more economically than hard tools?
f. Is there a less costly piece of equipment that could do the same job properly?
g. Where all tools readily available and properly positioned for most effective work?
3. MATERIAL
c. Can you see any uses for scrap or waste for another product?
g. Is there another product that could do the same job at less cost
a. Are working area and related storage are clean and orderly?
c. Is there anything in the environment that you would consider unnecessary to the
task at hand? What in the environment could be change or altered to improved
conditions, atmosphere or general work climate for people, equipment or
material?
5. Solution used to improve efficiency check:
a. The job procedure solution: Specific procedures that when followed, will eliminate
the deficiency or potential for downgrading incident that exists.
b. The job environment solution: Involve changing part or aspect of the total
environment, i.e. lightning layout, noise, work surface or temperature. These can
eliminate the hazards and could prolong the life of both machine and the worker.
The efficiency check will verify that the most efficient manner of doing the job has been
established and you can now determine the efficient ways to eliminate or control the
hazards identified. In doing this:
Eliminate the Hazard: This is the most effective measured used to eliminate the hazards:
Consideration might be given to modifying step which are the hazardous, changing the
sequence of the steps, or adding additional steps (such as locking out energy sources)
These measures are the least effective and should only be used if no other solution is
possible. One way of minimizing exposure is to reduce the number of times the hazards is
encountered. An example would be modifying machinery so that less maintenance is
necessary.
If all of the above recommendations are not possible the use of appropriate personal
protective equipment may be required.
In listing the preventive measure, use of general statement such as “be careful” or “use
caution” should be avoided. Specific statements which describe each what action is to
be taken and how it is to be performed are preferable. The recommended measures are
listed in the right-hand column of the worksheet, numbered to match the hazards in
question.
INTRODUCTION
▪ Accident unexpected event, typically sudden in nature and associated with injury, loss,
or harm.
▪ Accidents are a common feature of the human experience and result in injury
or permanent disability to large numbers of people worldwide every year
to an injury.
• Engineering
– Control hazards through product design or process change
• Education
– Train workers regarding all facets of safety
– Impose on management that attention to safety pays off
• Enforcement
– Ensure that internal and external rule s, regulations, and standard operating
Because it is apparent that questions of accident prevention can be solved not in isolation,
but only in the context of their relationship with production and the working environment,
the following principles for accident prevention can be derived:
1. Accident prevention must be built into production planning with the goal of
avoiding disruptions.
2. The ultimate goal is to achieve a production flow that is as unhindered as possible.
This results not only in reliability and the elimination of defects, but also in the
workers’ well-being, labor-saving methods and job safety.
Some of the practices commonly used in the workplace to achieve job safety and which
are necessary for disruption-free production include, but are not limited to the following:
1. Workers and supervisors must be informed and aware of the dangers and potential
hazards (e.g., through education).
2. Workers must be motivated to function safely (behavior modification).
3. Workers must be able to function safely. This is accomplished through certification
procedures, training and education.
4. The personal working environment should be safe and healthy through the use of
administrative or engineering controls, substitution of less hazardous materials or
conditions, or by the use of personal protective equipment.
5. Equipment, machinery and objects must function safely for their intended use, with
operating controls designed to human capabilities.
▪ Why should you conduct an accident "investigation"? The answer to this question is key
to the success of the entire AI process. Here's an important principle to understand.
▪ To determine the purpose of a process, look at the final "output" of that process.
• A team of at least two investigators conduct the investigation. Two heads usually work
better than one, especially when gathering and analyzing material facts about the
accident.
• Accident investigators are properly trained on accident investigation techniques and
procedures.
• The accident investigation is perceived as separate from potential disciplinary
procedures resulting from the accident. The purpose of the accident investigation is
to determine the facts, not the blame. Accident investigators must be able to
objectively state that they are conducting the investigation only to determine what
happened.
• It's always important to know why we are doing something, isn't it? In this
situation, we need to prevent material evidence from being removed or
relocated in some way.
• Take photos at different angles (from above, 360 deg. of scene, left, right, rear)
to show the relationship of objects and minute and/or transient details such as
ends of broken rope, defective tools, drugs, wet areas, or containers.
• Take panoramic photos to help present the entire scene, top to bottom - side
to side.
• Take notes on each photo. These will be included in the appendix of the report
along with the photos. Identify the type of photo, date, time, location, subject,
weather conditions, measurements, etc.
• Place an item of known dimensions in the photo if hard-to-measure objects are
being photographed.
• Identify the person taking the photos.
• You may want to indicate the locations at which photos were taken on sketches.
• Have each witness accompany you and privately describe what happened
while taking video.
• If possible, try to reenact the event.
• To get the "lay of the land," stand back from a distance and zoom in to the
scene.
• Scan slowly 360 degrees left and right to establish location.
• Narrate what is being viewed: describe objects, size, direction, and location,
etc.
• If a vehicle was involved, video the direction of travel, going and coming.
• Maintenance records
• Training records
• Standard operating procedures
• Safety policies, plans, and rules
• Work schedules
• Personnel records
• Disciplinary records
• Medical records (if permission granted, or otherwise allowed).
• EMT reports
• Safety committee minutes
• Coroner's report
• Police report
2. Conduct Interviews
• After you have initially documented the accident scene, the next step is to start
digging for additional details by conducting interviews.
• This activity is perhaps the most difficult part of an investigation.
Preparing for the Interview - Your first task is to determine who to interview.
• The victim: To determine the immediate events leading up to and including the
accident.
• Co-workers: To establish what actual vs. appropriate procedures are being
used.
• Direct supervisor: To get background information on the victim. He or she can
provide procedural information about the task that was being performed, the
training provided, workload, scheduling, and resources being provided.
• Manager: To get information on related operational and safety management
programs/systems.
• Training department: To get information on quantity and quality of training the
victim and others have received.
• Personnel department: To get information on the victim's and other employees'
work history, discipline, appraisals
• Maintenance personnel: To determine background on corrective and
preventive maintenance.
• Emergency responders: To learn what they saw and did when responding to
the accident.
• Medical personnel: To get medical information (as allowed by law). Can be a
valuable source to determine type/extent of fatal injuries.
• Police: If they filed a report.
• Other interested persons: Anyone interested in the accident may be a valuable
source of information.
• The victim's spouse and family: They may have insight into the victim's state of
mind or other work issues.
Actual Events: These are events that you are able to determine actually occurred i.e., an
event that is witnessed by one or more persons (two or more is best) and they can verify
it actually happened. You would want to interview all witnesses to the event.
Assumed Events: These are events that must have happened but have not yet been
verified. Flag these somehow to remind you that more investigation is needed. Assumed
events are harder to establish. In any step-by-step process, you can't get to step 3 without
first doing the first two steps. If a worker is injured at step 3, you may assume he
accomplished steps 1 and 2 unless, it is established that he bypassed the first two steps. If
completing steps 1 and 2 will prevent an injury at step 3, you may assume the worker did
not do steps 1 or 2.
Non-Events: If an event was supposed to happen, but did not, that is a non-event.
Although non-events describe an event that did not occur, they should be captured
because they may help discover conditions and behaviors relevant to the investigation.
Simultaneous Events: In some accident scenarios two or more events occur at precisely
the same time resulting in a hazardous condition or set of unsafe behaviors that cause
an injury.
Actor. The actor is an individual or object that directly influenced the flow of the sequence
of events. An actor may participate in the process or merely observe the process. An
actor initiates a change by performing or failing to perform an action.
Action. An action is "the something" that is done by an actor. Actions may or may not be
observable. An action may describe a behavior that is accomplished or not
accomplished. Failure to act should be thought of as an act, just as much as an act that
is accomplished.
4. Conduct cause analysis
Injury Analysis to determine the direct cause of injury
• injuries are always caused by the harmful transfer of energy to the employee's
body. The severity of the injury depends on the magnitude of the harmful energy.
• Hazardous Conditions
• Unsafe or Inappropriate Behaviors
Never forget that your primary objective, as an accident investigator, is to uncover the
surface causes and the contributing root causes. It is not be your job to conduct the
investigation to establish who is to blame
One of the reasons an accident investigation might fail to help eliminate similar accidents,
is that the report form is poorly designed.
• Section II. Description of the Accident - This section presents a descriptive narrative
of the events leading up to, including and immediately after the accident. It's
important that the narrative paint a vivid "word picture" so that someone
unfamiliar with the accident can clearly see what happened.
• Section III. Findings - The findings section describes the hazardous conditions,
unsafe behaviors and the system weaknesses your analysis has uncovered. Each
description of a surface or root cause will also include justification for the finding.
The justification will explain how you came to your conclusion.
• Section IV. Recommendations - If root causes are not addressed properly in
Section III of the report, it is doubtful recommendations in this section will include
Severity Rate
The following are dangerous occurrences which shall be investigated and reported.
Safety Officer - refers to any employee / worker trained and tasked to implement
occupational safety and health programs in the workplace in accordance with the
provisions of the Standards and shall be synonymous to the term “Safety Man” as used in
these Standards.
Rule 1047 of the OSHS
The principal function of the Safety Man is to act as the employers' principal assistant and
consultant in the application of programs to remove the hazards from the workplace and
to correct unsafe work practices
• Serves as Secretary to the Health and Safety Committee
Acts in an advisory capacity on all matters pertaining to health and safety for the guidance
of the employer and the workers
Conducts investigation of accidents as member of the Health and Safety Committee and
submits his separate report and analysis of accidents to the employer
Coordinates all health and safety training programs for the employees and employer
Conducts health and safety inspection as member of the committee
For purposes of effectiveness in a workplace where full-time safety officer is required, he shall
report directly to the employer
Authority
Accountability
• Performance Criteria:
• Manager - proper interpretation and fulfillment of the duties and responsibilities and
related authority
• Department heads and supervisors - The safety engineer is responsible for providing
advice and guidance about safety and industrial hygiene
• Employees - providing advice and guidance about any employee's specific job or
work area.
• Union - fulfilling his contractual obligations regarding matters of safety and health.
• Outsiders. - establish appropriate relationships with professional and organizational
groups.
SECTION 1 OF DO#13
“Tool box meeting or gang meeting” refers to daily meeting among workers and their
respective supervisors for the purpose of instructions, discussion and proper briefing on
the planned work, the assessment of past work, the possibility or actual occurrence of
accidents at the site, tips and suggestions on how to prevent possible accidents and other
related matters.
Planning for Tool Box Meeting
5. hat kind of records will be kept of the meetings? Toolbox Meeting before starting
work;
• Check clothing and protective devices of workers (hang-over, lack of sleep, etc.)
REQUIREMENTS ON TBM
• Management Support
• Careful Preparation
• Meeting Proceeding
Create a good environment for safety ideas, everyone is more likely to accept them.
It would be a good practice to get the people to see how many safe attitudes they
- hazards present
- use of PPE
• Be done before the start of the days work shift or start of new activity
• Eye Protection
• Hand Protection
• Safety Shoes
• Hearing Safety
• Material Handling
• Safe Lifting
• Moving Heavy Machinery
• Fire Safety
• Flammable Liquids
• Scaffolding
• Struck-by Accidents
Disaster
• Immediately pull the nearest fire alarm pull station as you exit the building.
• When evacuating the building, be sure to feel doors for heat before opening them to
be sure there is no fire danger on the other side.
• Raising a false alarm is a criminal offense. It endangers the lives of the occupants and
emergency personnel.
Earthquake Workplace Emergency
• The actual movement of the ground in an earthquake is seldom the direct cause of
injury or death. Most casualties result from falling objects and debris or collapsing
structures.
• Partial building collapse, such as falling masonry, collapsing walls, falling ceiling
plaster, etc.
• Fires, broken gas lines, etc. These dangers may be aggravated by lack of water due
to broken mains.
• Remain Calm. Sound usually precedes earthquake motion by a split second. If you
have developed the correct earthquake responses in your mind before a quake, this split
second is enough time to activate your automatic reactions. If you stay calm, you will be
better able to assess your situation. The rolling and roaring may terrify you, but unless
something falls on you, the sensations probably won't hurt you. Try talking yourself through
the violent motion phase. This will re lease stress and others may take courage and follow
your reasoned restraint. Think th rough the consequences of any action you plan to take.
• If you are indoors, stay there. If you are in danger:
o Move to an inner wall or corridor. (A door frame or the structural frame or inner
core of the building are its strongest points and least likely to collapse. They will
also break the impact of any falling objects.
o In an apartment building the safest place is by the central reinforced core of the
building, which is usually located by the elevator well.
o Choose shelter which will prov ide an airspace if it collapses. If your furniture
shelter moves, stay under it and follow it around the apartment.
o Watch for falling objects - plaster, bricks, light fixtures, pots and pans, etc.
o Stay away from tall shelve s, china cabinets and other furniture, which might slide
or topple over.
o Grab anything handy (blanket, pillow, tablecloth, newspaper s, box, etc.) to shield
your head and face from failing debris and splinting glass.
o Don't be alarmed if the fire alarm or sprinklers go off
After An Earthquake
• Remain Calm. Don't Panic. Try to calm and reassure others. Stop and take time to
think. Wait until all motion has stopped. Do not run down stairs or outdoors. Be prepared
for additional shockwaves.
• Do not light matches, cigarettes or turn on electrical switches. Flashlights are one of
the best light sources after a damaging earthquake. Proceed with extreme caution.
• Protect hands and feet from broken glass or debris. Keep hea d and face protected
(hard-hat, blanket, tablecloth, etc.)
• Make a quick check for injuries or trapped p eople. Provide emergency first aid if
needed. Do not try to move seriously injured persons unless they are in immediate danger
from further injury.
• It may be necessary to draw a moderate amount of cold water in bathtubs and sinks
and other containers, in case service should be disrupted.
• Tend further to injured or trapped persons. Try to get help if necessary. If a person is
trapped and you can free him without injury to yourself, remove debris piece-by-piece
starting with the top of the pile.
• Be prepared for aftershocks - they are weak er than the main shock but can cause
additional damage and psychological trauma. Watch out for other possible dangers,
which may follow an earthquake, such as fire, flood, landslide or TSUNAMI (tidal wave).
• Turn on a battery radio to receive disaster instructions. Use telephones only to report
extreme emergency situations.
• Inspect your work area carefully for structural damage. Carefully open exit doors - they
sometimes jam. The initial quake may damage the structure and an aftershock could
knock down weakened walls. Use extreme caution when moving around in damaged
areas - they may collapse without warning. Che ck to see that sewage lines are intact be-
fore flushing toilets.
• You should not try to get home until government authorities say it is safe, which will be
when the worst fires are under control and the streets have been cleared. This may hap-
pen quickly or it may take longer (perhaps 72 hours or more). You should advise your
family that in the event of a major earthquake you may be retained at work. When possible
notify your family about your wellbeing.
• Don't go outside sightseeing. Keep streets clear for passage of emergency vehicles.
Your presence might hamper rescue and other emergency operations.
A. MSDS Sheet Review: review all MSDS Sheets for hazardous chemicals used or stored in
the department area.
B. PPE Considerations: Analyze the potential need for personal protective equipment
based on the MSDS Sheet analysis, and insure that the equipment is available in the
department area, is in good repair, and an appropriate number of employees are
trained in its use.
D. Location of Spill Control Supplies/ Equipment: Find, clearly identify and notify all
employees in the area of the location (s) of spill absorption materials and dispersal
equipment.
E. Develop a Written Plan: A written plan should be created, discussed and distributed to
all employees, and posted in the area where the spill absorption materials and dispersal
equipment is located. Information contained in the written plan.
➢ Learn the history of flooding in your area. If possible, strive to know the elevation
➢ Inspect areas in your facility subject to flooding. Identify records and equipment
that can be moved to higher location. Make plans to move records and
➢ Identify the community's evacuation routes. Know where to find higher ground in
• Dust masks
For minor medical situations (for major medical situations, you should have a separate trauma
first aid kit):
For shelter:
• Tarp/ground cover
• Cord
brigade to deal with fire and other related emergencies. The head of the
company, through its duly designated safety officer shall evaluate the
C. In cases where a fire brigade is already established for a building, said fire
brigade shall be sufficient to comply with the requirements of para “A” of this
Section.
Evacuation Drill
Purpose
•To familiarize, train and rehearse the occupants with evacuation procedures so that order
•To determine if emergency escape facilities are sufficient for orderly evacuation of all
occupants.
•When you hear an alarm, stop work activities and prepare to evacuate as directed by
your supervisor.
• Proceed promptly to the nearest emergency exit. Walk quickly, but do not run.
• Do not use elevators, instead use stairways to reach ground level.
• Exit the building and proceed directly to the designated safe assembly area. Safe
assembly areas should generally be away from the building, upwind and out of the way
•Remain in the safe assembly area location so that the supervisory personnel may
conduct a survey to account for all building personnel. Do not disperse or move to other
assembly locations.
•Do not re-enter the building until the emergency response team leader has deemed it
safe and supervisory personnel have given permission to go back into the facility.
injury or death.
Designed to provide employees and their families with income benefits and medical and
Private Sector
Public Sector
Php 100.00 per worker per month regardless of monthly salary range
COMPENSABLE DISEASES
• Not any disease is compensable
• Only diseases caused by work or the working environment is compensable List of
32
• Occupational Diseases with specific conditions set
• Conditions or risk factors on the job must be present for the disease to be
Compensable.
• Other diseases not in the list may still be compensable if employee can establish
causal connection with the nature of his work or the working environment
COMPENSABILITY OF INJURIES
For the INJURY and the resulting disability or death to be compensable, the injury must
EXCEPTING CIRCUMSTANCES
• Intoxication
• Notorious negligence
ECP BENEFITS
• Medical Benefits
• Carer’s Allowance
• Death Benefits
• Rehabilitation Services
It is the incapacity to work (DISABILITY) as a result of the illness or injury that is being
compensated.
for disability not exceeding 120 days paid from first day of disability
• Maximum Daily Income of Php 200 or Php 340 for public sector employees (under
GSIS Law of Republic Act 8291)
• Maximum amount of P480/day for private sector employees (does not require of
leave credits to avail of daily sickness benefits
• guaranteed for life if disability remains until death of the worker but may be
suspended
Monthly Income Benefit for Permanent Loss of the Use of Body Part or Permanent Partial
Disability (PPD)
MEDICAL BENEFITS
CAREER’S ALLOWANCE
• Granted to employee who gets permanently and totally disabled and has
DEATH BENEFITS
• Monthly Income Benefit pension to beneficiary plus 10% for each dependent child
• Funeral benefit of P30,000 for private sector; P3,000 for public sector
• Physical therapy
IMPLEMENTATION is by three agencies for policy, appealed case disposition and program
Fill up prescribed forms and attach support documents such as job description
medical/hospital records
PRESCRIPTIVE PERIOD
No claim for compensation shall be given due course unless said claim is filed with the
Systems within THREE (3) years from the time the cause of action occurred.
To the employer, it will mean less absences from work by workers, high level of
productivity, ability to meet delivery schedules and good company image
To a worker, it will mean not getting sick or injured and be free from its psychological,
emotional and financial costs
is a good programs concretizing the State’s concern for the Filipino working man.
It has benefited more than 3 million workers and their families to the tune of over Php 20
Billion.
EMPLOYEES' COMPENSATION PROGRAM
1. EXPLAIN THE GOVERNMENT OSH REGULATIONS (DO 198 AND DO 13) AND OTHER
RESPONSES TO EXISTING AND POTENTIAL OSH HAZARDS;
LEGAL BASES
1020: Registration
1140: Explosives
1160: Boiler
1420: Logging
1960: OH Services
1970: Fees
▪ The State affirms labor as a primary social and economic force, and that a safe and
Healthy work force is an integral aspect of nation building.
▪ The State shall ensure a safe and healthful workplace for all working people by affording
them full protection against all hazards in their work environment
▪ It shall ensure that the provisions of the Labor Code of the Philippines, all domestic laws,
and internationally-recognized standards on OSH are being fully enforced and complied
with by the employers, and it shall provide penalties for any violations thereof.
▪ The State shall protect every worker against injury, sickness or death through safe and
healthful working conditions.
▪ It shall promote strict but dynamic, inclusive, and gender-sensitive measures in the
formulation and implementation of policies and programs related to OSH.
▪ It shall apply to all establishments, projects and sites and all other places where work is
being undertaken in all branches of economic activity,
including:
public sector.
potential hazard within the company may affect the safety and/or health of
workers The following are workplaces commonly associated with potentially high
risk activities: connection with the nature of his work or the working environment:
safety and health hazards and with probability of an accident, injury or illness, if no preventive
Low Risk Establishment - refers to the workplace where is low level of danger or exposure to
safety and health hazards and not likely or with low probability to result in accident, harm
or injury, or illness
employment that could reasonably be expected to lead to death or serious physical harm.
Micro and Small Enterprises (MSEs) – establishments employing less than 10 employees and
capitalization.
Safety Officer 1 (SO1) – an employee who has completed the mandatory 8-hour OSH
orientation course as prescribed in the OSH standards and 2-hour trainer’s training.
Safety Officer 2 (SO2) – an employee who has completed the mandatory forty 40-hour
OSH training course applicable to the industry as prescribed in the OSH standards.
Safety Officer 3 (SO3) - 40-hour OSH training course applicable to the industry
▪ Equip a place of employment for workers free from hazardous conditions that are
causing or are likely to cause death, illness, or physical harm
▪ Provide complete job safety instructions to all the workers, including, but not limited to,
those relating to familiarization with their work environment.
▪ Ensure that the chemical, physical and biological substances and agents, and
ergonomic and psychosocial stresses under control are without risk to health.
▪ Use only approved specific industry set of standards of devices and equipment for the
workplace
▪ Comply with OSHS including training, medical examination, and where necessary,
provisions on protective and safety devices such as PPE and machine guards
▪ Make arrangement for workers and their representatives to have the time and resource
to participate in the processes of organizing, planning and implementation,monitoring,
▪ Provide, where necessary, for measures identifying trainings and drills, evacuation plans,
etc. to deal with emergencies, fires and accidents including first-aid arrangements
▪ Participate in capacity building activities on safety and health and other OSH related
topics and programs;
▪ Proper use of all safeguards and safety devices furnished for workers’ protection and
that of others
▪ Report to their immediate supervisor any work hazard that may be discovered in the
workplace.
▪ Any other person, including the builder or contactor who visits, builds, renovates or
installs devices or conducts business in any establishments or workplace, shall comply
with the provisions of this Rules and all other regulations issued by the Secretary of Labor
and Employment.
▪ All workers, including new hires, shall be provided training and information for all types
of hazards in the workplace in a language and dialect that workers can understand.
▪ A re-orientation on safety and health for workers in high risk establishments must be
conducted regularly, not less than once a quarter, and to be conducted immediately
▪ The worker has the right of refusal to work without threat or reprisal from the employer
if, as determined by DOLE, an imminent danger situation exists.
of imminent danger.
▪ The employer or safety officer cannot require the workers to return to work
where there is a continuing imminent danger.
▪ Workers and their representatives shall have the right to report accidents, dangerous
occurrences, and hazards to the employer, to DOLE and to other concerned
▪ Every employer, contractor or subcontractor, if any, shall provide his/her workers, free
of charge, PPE for any part of the body that may be exposed to hazards
▪ All PPE shall be of the appropriate type as tested and approved by the DOLE based on
its standards and/or other means of verification.
▪ The usage of PPE in all establishments, projects, sites and all other places where work is
being undertaken shall be based on the evaluation and recommendation of the safety
officer.
▪ All PPE must be of appropriate size, weight, and type to specific workers exposed to
hazards from which PPE are meant to ensure effective protection.
▪ Failure to provide appropriate PPE in high risk activities shall give rise to the right of the
worker to refuse unsafe work
All establishments, projects, sites and all other places where work is being undertaken
shall have safety signage and devices to warn the workers and the public of the hazards
in the workplace.
Safety signage and devices shall be posted in prominent positions at strategic locations
in a language understandable to all, and in accordance with the OSH standards on color
of signs for safety instructions and warnings, Globally Harmonized System (GHS)
Contractor or subcontractor, if any, must comply with the OSH standards set by DOLE on
safety and use of such equipment in the different phases of the company or project
operation including the transport to and from the establishment, project, site or place
Appropriate training and certification by the Technical Education and Skills Development
applicable.
The employer, contractor or subcontractor, if any, shall provide the workers in all
establishments, projects and all other places where work is being undertaken adequate
▪ Workplace hazards and the risk posed on the safety and health of the workers such as
chemical safety data sheets;
▪ Control mechanisms in place that reduces or minimizes the risk of exposure to hazards
and other preventive strategies
▪ Appropriate measures, including the probable location of workers, for the prevention,
control and protection against those hazards; and
▪ The OSH program shall be communicated and be made readily available to all persons
in the workplace. It shall be updated periodically whenever the DOLE, other regulatory
or government agencies and institutions promulgate new rules, guidelines and other
▪ A duly signed company commitment to comply OSH requirements together with the
company OSH program using the prescribed template shall be considered approved
upon submission EXCEPT for Construction Safety and Health Program which shall need
▪ The company shall review and evaluate the OSH program at least once a year or as
necessary, to ensure that its objectives are met towards an improved safety and health
performance.
Covered workplaces shall develop and implement a suitable OSH program in a format
a) For establishments with less than 10 workers and low risk establishments with 10-50
workers. –The OSH program, which shall be duly signed by the employer, must include
13. Dust control and management, and regulations on activities such as building of
temporary structures, and lifting and operation of electrical, mechanical, communications
system, and other equipment;
The establishment shall ensure that the core elements of OSH program are integrated in
involvement, workplace risk assessment, hazard prevention and control, safety and health
The safety officer of the workplace may also be the owner, manager or his/her
designated representative.
The company owner, manager or one of the workers of the company shall undertake first
aid training from the Philippine Red Cross or any DOLE recognized organization.
b) For medium to high risk establishments with 10-50 workers and low to high risk
establishments with 51 workers and above. – The OSH committee of the covered
Members: Safety officers representing the contractor or subcontractor, as the case may
be, and representative/s of workers who shall come fromthe union, if the workers are
organized, or elected workers through a simple vote of majority, if they are unorganized
The OSH committee shall effectively plan, develop, oversee and monitor the
Members: At least two safety officers from any of the establishment housed under one
building or complex; At least two workers’ representatives, one of which must be from a
union if organized, from any of the establishment housed under one building or complex.
The building administrator shall ensure that the Joint OSH committee shall submit its
organizational plans and minutes to the DOLE Regional office, copy furnished the
▪ Oversee the overall management of the OSH program in coordination with the OSH
committee;
▪ Frequently monitor and inspect any health or safety aspect of the operation
▪ Assist government inspectors in the conduct of safety and health inspection at any time
whenever work is being performed
▪ Issue Work Stoppage Order (WSO) when necessary based on the requirements and
procedures provided by the OSH standards
facilities and shall not be an excuse by employer from maintaining in his/her workplace a
first aid treatment room or clinic for workers which shall be as follows:
The employer may not establish a hospital or dental clinic in the workplace where there Is a
hospital or dental clinic is located not more than five (5) kilometers away from the workplace,
accessible in not more than twenty-five (25) minutes travel time, and the employer has
facilities readily available for transporting workers to the hospital or dental clinic in cases of
emergency.
For this purpose, the employer shall enter into a written contract with the hospital for the
a) All safety and health personnel shall undergo the mandatory orientation or training on
OSH as prescribed by DOLE.
b) All workers shall undergo the mandatory workers’ OSH seminar as prescribed by DOLE
which shall be jointly participated by workers and employers. Standardized training
module for safety and health personnel shall be implemented and updated regularly as
necessary. The mandatory workers’ OSH seminar may be conducted by the safety officer
The workers’ OSH seminar and other trainings/orientations as required by the employer
and by any law shall be at no cost on the worker and considered as compensable working
time.
c) All personnel engaged in the operation, erection and dismantling of equipment and
spaces, hazardous chemicals, welding, and flame cutting shall undergo specialized
instruction and training on said activities. Such training shall include, among others, topics
on safety and specialized PPE requirements for said high-risk work activities, including the
use, application and handling of the same, which can be provided by DOLE, DOLE-
All employers, contractors or subcontractors, if any, shall submit to DOLE all safety and
health reports, and notifications such as but not limited to annual medical report (AMR),
OSH committee report, employer’s work accident/injury report (WAIR), and annual work
The PRC shall determine the minimum and necessary competency on safety and health
for OSH personnel and use the same as equivalency in their application for Continuing
TESDA or PRC, shall establish national competency standards and prepare guidelines on
All establishments, projects, sites and all other places where work is being undertaken
shall have the following free welfare facilities in order to ensure humane working
conditions:
d) Separate sanitary, washing and sleeping facilities for all gender, as maybe
applicable;
occupational safety and health standards as provided for in the 1978 DOLE
The total cost of implementing a duly approved OSH program shall be an integral part of
arrangements.
The employer, project owner, contractor, or subcontractor, if any, and any person
who manages, controls or supervises the work being undertaken shall be jointly
and solidarity liable for compliance with occupational safety and health
standards including the penalties imposed for violation thereof as provided for in
this Rules.
applicable laws poses grave and imminent danger to the safety and health of
granted under Article 128 of the Labor Code of the Philippines, and no lower
enforcement orders.
➢ Any kind of self-assessment shall not take the place of labor inspection
coordination with DOLE, provided that, they have adequate facilities and
If stoppage of work due to imminent danger occurs as a result of the employer’s violation
or fault, the employer shall pay the affected workers their corresponding wages during
For purposes of payment of wages and any other liabilities arising from the WSO, the
employer is presumed a party at fault if the WSO was issued secondary to an imminent
danger situation which would imperil the lives of the workers. A mandatory conference
not later than 72 hours shall be held to determine whether the WSO will be lifted or not.
The authority to enforce mandatory OSH standards may be delegated by the Secretary
submit a monthly report to the DOLE-Regional Office having jurisdiction over its location,
in accordance with the provisions of the Revised Technical Safety Inspection Manual.
The delegation of authority upon may be revoked any time as may be warranted by
the circumstances.
The Secretary of Labor shall, in consultation with all concerned government agencies
and instrumentalities, and relevant stakeholders, set and enforce mandatory OSH
employees of the establishment, the nature of its business operations, and the risk or
hazard involved
healthy working conditions in all workplaces especially in hazardous industries such as,
A worker may file claims for compensation benefit arising out of work-related disability or
death. Such claims shall be processed independently of the finding of fault, gross
negligence or bad faith of the employer in a proceeding instituted for the purpose. The
employer shall provide the necessary assistance to employees applying for claims.
There shall be established package of incentives under such rules and regulations as may
efforts towards ensuring compliance with OSH and general labor standards such as OSH
same prohibited act shall be penalized of the corresponding fine plus an additional fine
equivalent to fifty percent (50%) thereof for every instance of repeat violation.
If any of the following acts is present and there is non-compliance, the penalty of one
hundred thousand pesos (₱100,000.00) administrative fine shall be imposed separate and
1. Repeated obstruction, delay or refusal to provide the Sec Labor any of its authorized
representatives’ access to the covered workplace or refusal to allow access to relevant
➢ When the violation exposes the worker to death, serious injury or serious illness, the
provided that the total daily penalty shall not exceed one hundred thousand
pesos (₱ 100,000.00)
➢ The penalties shall be computed on a per day basis until full compliance reckoned
from the date of the notice of violation or service of the compliance order to the
employer without prejudice to the filing of a criminal or civil case in the regular
fines taking into consideration the damage or injury caused and risk involved
including the severity and frequency of the OSH violations and size of the
establishment.
➢ Fines collected pursuant to this Rules shall be utilized for the operation of OSH
(Employment, 2018)
(Employment, 2018)
The DOLE shall be primarily responsible for the administration and enforcement of OSH
Committee composed of the DENR, DOE, DOT, DA, DPWH, DTI, DILG, DOH, DICT, PEZA
and all other government agencies, including local government units, within sixty (60)
SecLab. The funds for the operation of the Inter-government Coordination and
Cooperation Committee shall be sourced from the fines collected under this Rules.
If any part, section or provision of this Rules shall be held invalid or unconstitutional, the other
provisions not affected by such declaration shall remain in full force and effect.
Nothing in this Rules shall repeal any issuances which have more stringent measures
issued by other regulatory agencies for the achievement of safe and health working
1. Classification of Establishment.
Key Element – Hazard Identification, Risk Assessment and Control (to identify your risk
Company Human Resource (HR) unit / section shall certify the Safety Officer based on
Establishment shall conduct mandatory workers OSH Seminar to all employees at no cost.
4. OSH program.
Minimum requirements of OSH Program can be use the OSH Program Template by the
5. OSH Report.
Must submit the mandatory DOLE Reports with a given time of the establishment.
a) Routine Inspection
b) Complaint Inspection
The conduct of technical safety inspection by Labor Inspectors who are mechanical or
Manual.
a) Assignment of Establishment
c) Verification of Compliance
e) Period to Correct Violations (Imminent Danger – 24 hrs, PPE – 3 days, Others – 90 days)
Section 1. Coverage
Section1. Coverage
RULE X
Section 1. Appeal
Section 13. Entry of Judgment and Transmittal of Records to the Regional Office to Origin
Section 2. Oversight Function of the National Tripartite Industrial Peace Council (NTIPC)
Section 5. Effectivity
Section 4: Coverage
The guidelines shall apply to all construction activities, including demolition, whether
owned by the private or the government sector
Before the start of the actual construction, the construction project manager shall prepare
and submit to DOLE Regional Office a comprehensive construction safety and health
program.
All employers must provide personal protective equipment for all employees needing such
equipment. All other persons entering the construction site must wear the necessary
protective equipment. The equivalent cost for the provision of PPE shall be an integral
part of the project cost.
A means of coordination was established wherein the main or general contractor shall
have over- all management and coordination of all safety and health officers/personnel
working within the construction site. All full-time safety and health personnel must be
accredited by DOLE.
Mandatory provision of safety and warning signs are reiterated not only for the protection
of workers, but also the public in general. Signs should conform with the standard
requirements of the OSHS.
Pre-Construction
During Construction
A detailed safety and health information system is included in the guidelines. These
include orientation, instructions, and training for workers; means of conveying safety
related information to all workers and specialized instructions and trainings for specialty
workers and operators
All safety personnel assigned within the construction site are required to undergo the basic
construction safety training course prescribed by the Bureau of Working Conditions.
Continuing training (minimum of 16 hours per year) for all full-time safety personnel shall also
be a responsibility of each constructor.
The monthly submission of summary reports to DOLE is required. The summary reports shall
include safety committee meeting agreements, accident investigation reports, and
hazard assessments with corresponding remedial action/measures required.
A Skills certificate shall be required for construction related occupations which have been
classified as “Critical Occupations” by TESDA.
The employer shall provide for adequate supply of safe drinking water, adequate sanitary
and washing facilities in order to ensure humane conditions of work.
The total cost of the Construction Safety and Health Program Shall be a mandatory
integral part of the construction project. It shall be treated as a separate pay item and
reflected in the project’s bid tender documents.
The Guidelines shall be immediately effective, that is, 15 days after publication in
newspapers of general circulation, as provided in Article 5 of the Labor Code.
D.O. No. 13, s.1998 was signed on July 23, 1998 and published on August 1, 1998 in the
Philippine Daily Inquirer and on August 3, 1998 in People’s Tonight
Safety and Health Program is a systematic plan to IDENTIFY and CONTROL hazards and
respond to EMERGENCIES.
It lays out RESPONSIBILITIES, RESOURCES, and PROCEDURES for keeping the workplace safety
and healthy.
It has been found out that effective management of worker safety and health programs:
A. Safety and health Hazard Identification, Risk Assessment and Control (HIRAC)
The Organization must identify the Hazard, assess its risk by checking the probability and
severity and apply its hierarchy of controls.
If you don’t have a format, you can use DOLE Risk Assessment Format.
3. Promotion of Drug Free workplace, Mental health Services in the Workplace, Healthy
The organization must have Policy, Plan Program in HIV-AIDS (Department Order No. 102-10 -
Series of 2010), Tuberculosis (Department Order No. 73-05 - Series of 2005) and Hepatitis B
(Department Advisory No. 05 - Series of 2010) which is included in your OSH Program.
5. Composition and Duties of Health and Safety Committee (Employment, 2018)
The organization must create Safety and Health Committee responsible for plan, develop and
implement OSH policies and Programs, monitor and evaluate OSH programs and investigate all
aspect of the work pertaining to the safety and health of all the workers.
The composition of Safety and Health Committee is based in the Section 13. Occupational Safety
and Health Committee of Department Order 198 Series of 2018 while the Duties and
Page 371 of 382
Responsibilities of Safety and Health Committee is based on OSH Standard Rule 1043. Duties of
the Health and Safety Committee.
6. OSH Personnel and Facilities (Employment, 2018)
The organization shall provide Safety Officer based on Section 14. Safety Officer and Section 15.
Occupational health Personnel and Facilities of Department Order 198 Series 2018.
7. Safety and Health Promotion, Training and Education (Employment, 2018)
The organization must promote safety and health training and education thru orientation of all
workers on OSH and Continuity training on OSH for Osh Personnel based on Section 16. Safety
and Health Training and Section 18. Workers’ Competency Certification, Conduct of Risk
Assessment, Evaluation and Control based on Section 12. Occupational Safety and Health
Program and Work Permit System based on Section 20. All Other Occupational Safety and Health
Standards of Department Order 198-18.
8 Toolbox/Safety Meetings, job safety analysis (Employment, 2018)
The organization must have toolbox meetings and safety meetings based on OSH
Standard Rule 1040 Health and Safety Committee and Job Safety Analysis or Job Hazard
Analysis based on the process of the organization.
9. Accident/Incident/illness Investigation, Recording and Reporting (Employment, 2018)
The organization has Accident / Incident / Illness Investigation manual or procedures so
that all occurrences are recorded and reported to the Top Management or Regulatory
Agency like DOLE.
10. Personal Protective Equipment (PPE) (Employment, 2018)
The organization must give Personal Protective Equipment free of charge to its workers, tested
and approved by the DOLE based on its standard and/or other means of verification.
All PPE must be appropriate size, weight and type to specific workers exposed to hazard to ensure
effective protection and its cost shall be part of the safety and health program based on Section
8. Workers’ Right to Personal Protective Equipment (PPE) and Section 21. Cost of Safety and
Health Program.
11. Safety signages (Employment, 2018)
The organization must know the safety signages that put in the company include warning to
workers and employees and the public about the hazards within the workplace.
12.*Dust control and management and regulation on activities such as building of
temporary structures and lifting and operation of electrical, mechanical, communications
The organization must have Waste Management Procedures which handling Solid Waste and
Hazardous Waste of your company. The organization may assign personnel for the
implementation of the Waste Management of the company.
16. Compliance with Reportorial Government Requirement (refer to Item 9.0)
2 copies submitted to
DOLE/BWC/IP-5 Within one (1) month after
Rule 1040 concerned RO copy
(RSO) the organization
Health and furnished the Bureau
Safety 2 copies submitted to
Minutes of the
Committee RO copy At least on quarterly basis
Meeting
furnished the Bureau
Rule 1050 DOLE/BWC/IP-6 2 copies submitted to On or before the 20th day
Notification and (WAIR) concerned RO copy of the month following the
The organization must have their Prohibited Acts and Penalties for Violations thru their Company
Handbook and Manual that must approve by the DOLE.
• *Cost of Implementing Company OSH program
• *(Applicable for medium to high risk establishments with 10 to 50 workers and
low to high risk establishments with 51 workers and above)
Location/Facility:
Things to consider
Do employees know how to do the job? What are the hazards? Include people and
equipment.
How can injuries or accidents occur? How can injuries or accidents be prevented?
Are there obvious unsafe conditions? Are special tools needed?
Do people need personal protective How would we rescue people if something went
equipment? wrong?
Do we have the equipment to rescue?
Objective: To introduce the COSH participant into his role in the safety committee.
Name
Company
Name
Position
Date
Course
Participants to the COSH training are now tasked to apply what they learned. This
will help the participants prepare his report, which are frequently expected by their
supervisors and management. This kind of reporting will help the management evaluate
and assess the usefulness of the training program, to their worker and company as well.
The following question will help the participants reflects in the needs of his company and
guide him in planning for applicable activities he/she is going to recommend for
implementation.
following:
a)
b)
c)
d)
IV. What I need to be able to implement this action (people, equipment, procedures)
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