Bennett T-75 Hydraulic Pumping Unit: Operation, Service, & Parts Manual
Bennett T-75 Hydraulic Pumping Unit: Operation, Service, & Parts Manual
Bennett Marketing Services can be contacted by mail, facsimile, telephone or e-mail at the locations specified below:
IMPORTANT
Examine the shipment immediately upon arrival to make certain there has been no damage or loss in transit.
Bennett Pump Company, as shipper, is not liable for the hazards of transportation. Please make damage
claims directly to the truck line.
Not all equipment covered in this manual is listed by Underwriters Laboratories.
APPROVALS & CERTIFICATES
U.L. Recognized Component / Certificate #20130326 – MH25908
Approved to comply with OIML R117 / Certificate #ZR 141/13-0092
Various other Weights & Measure Approvals and Safety Recognitions available, consult factory
Bennett Pump is an ISO 9001: 20015 Certified Company
TABLE OF CONTENTS
TABLE OF CONTENTS 1
SAFETY INFORMATION 3
General Information....................................................................................................................................................................................................... 4
Hazardous locations ...................................................................................................................................................................................................... 4
Codes and Standards .................................................................................................................................................................................................... 4
Unauthorized Alteration of Bennett Products .................................................................................................................................................... 4
Abbreviations and Acronyms ..................................................................................................................................................................................... 4
PRODUCT INTRODUCTION 5
Features & Construction .............................................................................................................................................................................................. 5
T75 Series Models........................................................................................................................................................................................................... 5
Product Specifications .................................................................................................................................................................................................. 5
Installation Piping for Type 75 Pump Dispenser ............................................................................................................................................... 6
Pump Curves – U.S. Market ........................................................................................................................................................................................ 7
Pump Curve – European Market .............................................................................................................................................................................. 7
Exterior Dimensions ....................................................................................................................................................................................................... 8
Inlet & Mounting Dimensions ................................................................................................................................................................................ 10
OPERATION 13
Theory of Operation ................................................................................................................................................................................................... 15
TROUBLESHOOTING 17
Problem 1: The motor starts but the pump does not deliver fuel. ......................................................................................................... 17
Problem 2: The pump runs but delivery is slow.............................................................................................................................................. 17
Problem 3: Inaccurate delivery ............................................................................................................................................................................... 18
Problem 4: Fuel runs out of vent tube when pump is operating. ........................................................................................................... 18
Problem 5: The computer jumps when the pump is turned on. .............................................................................................................. 18
PARTS 19
To Place an Order for Parts...................................................................................................................................................................................... 19
Model & Serial Plate Identification ...................................................................................................................................................................... 19
T75 Pumping Unit Assembly ................................................................................................................................................................................... 20
Type 75 Pumping Unit Parts List ........................................................................................................................................................................... 21
Spare Parts Lists ............................................................................................................................................................................................................ 22
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Bennett T75 Operation, Service, & Parts Manual Table of Contents
2
Bennett T75 Operation, Service, & Parts Manual Safety Information
FIRE, EXPLOSION, INJURY, OR DEATH WILL OCCUR IF FUEL FILTERS ARE Do not drill holes in fuel dispensers. Holes can cause failure of the
CHANGED BY UNTRAINED PERSONNEL. MAKE SURE, ONLY TRAINED electronic equipment. THE WARRANTY WILL BECOME VOID. Use only
PERSONNEL CHANGE FILTERS. adhesive backed sign mounting brackets.
TO PREVENT INJURY TO YOU FROM VEHICLES AND ONLOOKERS,
ALWAYS PLACE A BARRIER AROUND THIS EQUIPMENT BEFORE
IMPORTANT IMPORTANTE IMPORTANT
PERFORMING SERVICE OR MAINTENANCE.
All trained technicians must work in accordance to all requirements,
GASOLINE AND FUEL ETHANOL IS FLAMMABLE. NO SMOKING OR
standards, and guidelines specified by the suppliers Environmental
OPEN FLAME.
Standards® Health, Safety, Security & Environment (HSSE) policies.
FUEL ETHANOL IS POISONOUS AND SHOULD NOT BE INGESTED. Note: Bennett Pump highly recommends all technicians observe HSSE
DISCONNECT ALL POWER, RELIEVE PRESSURE TO THIS EQUIPMENT, policies defined by the supplier. Bennett Pump does not impose any
AND ASSOCIATED COMPRESSOR DURING INSTALLATION, SERVICE, OR restrictions or additional requirements contained in Environmental
ANY MAINTENANCE I.E., CHANGING FILTERS. Standards® Health, Safety, Security & Environment (HSSE) policies.
3
Bennett T75 Operation, Service, & Parts Manual Safety Information
GENERAL INFORMATION
Read this manual carefully and read all tags/labels attached to the T75 Pumping Unit before starting any maintenance and/or service. A pumping
unit that is not properly maintained will not perform properly and will void the Bennett limited warranty.
Before installation, operation, maintenance and/or service ensure that protection against lighting strikes are in accordance with the American
Petroleum Institute Recommended Practice RP 2003, Protection Against Ignitions Arising out of Static, Lightening, and Stray Currents.
Service of the Bennett products and all accessories (e.g. Nozzles, Hoses, and Breakaways) must be performed by a technician who is trained in
accordance to all codes, requirements, standards, and regulations.
HAZARDOUS LOCATIONS
For safe operation, ensure that the dispenser is in a classified area as detailed below per NFPA 30, Flammable and Combustible Liquids Code and
NFPA 70, National Electric Code. For further information on the classification of locations for Fuel Dispensers, see NFPA 30, Flammable and
Combustible Liquids Code.
CODES AND STANDARDS
Follow all local, state, federal requirements, and accordance’s for installation of all equipment. Note: Refer to Appendices for approval
documentation.
ANSI/UL79 Power-Operated Pumps for Petroleum Dispensing Products
API 2003 – Protection Against Ignitions Arising Out of Stray, Lightning, and Stray Currents
International Fire Code – 2000 Edition
NFPA 30 – Flammable and Combustible Liquids Standard
NFPA 30A – Motor Fuel Dispensing Facilities and Repair Garages Standard
NFPA 70 – National Electric Code
OIML R117-1 Dynamic Measuring Systems For Liquids Other Than Water
PEI/RP100, Recommended Practices for Installation of Underground Liquid Storage Systems
PEI/RP200, Recommended Practices for Installation of Aboveground Liquid Storage Systems
UNAUTHORIZED ALTERAT ION OF BENNETT PRODU CTS
DANGER: BEFORE PERFORMING ANY TYPE OF SERVICE TO THE DISPENSERS, BE SURE TO SHUT OFF ALL ELECTRICAL SUPPLIES AND
SECURE THEM IN THE OFF POSITION. CLOSE ALL VALVES IN INCOMING PIPING. MAINTENANCE MUST BE PERFORMED
BY TRAINED PERSONAL ONLY.
Bennett Pump Company products are designed to meet or exceed the standards of Underwriters Laboratories, Inc., Federal Communication
commission, and National Institute of Standards and Technology. Compliance with these standards protects the operator and the consumer from
personal injury and ensure an accurate delivery of product. Any deviation from the use of authorized replacement parts or alteration of a designed
product configuration may cause personal injury, death or the revocation of one or all of the above approvals.
Bennett Pump Company will not assume responsibility or liability for any consequential injury or damage caused by the unauthorized alteration of
its products.
ABBREVIATIONS AND AC RONYMS
Term Description
AC Alternating Current
API America Petroleum Institute
DC Direct Current
dB Decibel
GPM Gallons Per Minute
Hz Hertz
kW Kilowatt
LPM Liters Per Minute
NEC National Electrical Code
NFPA National Fire Protection Agency
NPT National Pipe Taper or National Pipe Thread
OEM Original Equipment Manufacturer
PEI Petroleum Equipment Institute
PSIG Pounds per square inch gauge
THHN Thermoplastic High Heat-resistant Nylon-coated
UL Underwriters Laboratories, Inc.
VAC Voltage Alternating Current
VDC Voltage Direct Current
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Bennett T75 Operation, Service, & Parts Manual Product Introduction
DIMENSIONS
Flanged Outlet Style (Vertical) ...........................................................................................................................................................12 39/64” (320 mm)
Tubular Outlet Style (Vertical) ...............................................................................................................................................................11 5/8” (295 mm)
Flanged and Tabular Outlet Style (Horizontal) ........................................................................................................ 8-3/4” x 11-15/16”” (222 x 303 mm)
Flanged and Tabular Outlet Style (Depth) ............................................................................................................................... 11.15/16” (222 x 303 mm)
Weight ........................................................................................................................................................................................................... 36 lbs. (79kg)
U.S. SPECIFICATIONS
Power Requirements @ Maximum Flow & Pressure ............................................................ 22 gpm (80 lpm) at 700 RPM with 3/4 HP Motor (0.55kW)
Maximum Flow Rate ................................................................................................................................................................................ 24 gpm / 90 lpm
Noise Level ................................................................................................................................................................................................................ 72 dB
Maximum Operating Pressure.................................................................................................................................................................................. 50 psi
Maximum Motor Power Requirements ............................................................................................................................................ 1200 watts / 1.2 kW
Bypass Pressure ................................................................................................................................................................................................ Adjustable
Minimum Dry Suction ............................................................................................................................................................................................ 8 in HG
Minimum Wet Suction ......................................................................................................................................................................................... 21 in HG
Micron Filter () ........................................................................................................................................................................................................... N/A
Air Elimination ................................................................................................................................................According to OIML, CEE 77.313 Regulation
Pump Curve ............................................................................................................................................................................................. Refer to Figure 2
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Bennett T75 Operation, Service, & Parts Manual Product Introduction
FLEXIBLE CONNECTOR
OR
FIGURE 1
6
Bennett T75 Operation, Service, & Parts Manual Product Introduction
35
Pump Speed
700 rpm
30
25
Pump Pressure (psi)
20
15
Test Conditions:
1. Tested on Stoddard Solvent
* 30 SSU Viscosity
* 0.78 Specific Gravity
10
2. 12 inches Hg operating vacuum
3. Fixed bypass cover
0
0 5 10 15 20 25
Flow Rate (gpm)
FIGURE 2
PUMP CURVE – EUROPEAN MARKET
FIGURE 3
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Bennett T75 Operation, Service, & Parts Manual Product Introduction
EXTERIOR DIMENSIONS
1.63”
[40mm]
1.63”
[40mm]
FIGURE 6
10
Bennett T75 Operation, Service, & Parts Manual Product Introduction
FIGURE 7
11
Bennett T75 Operation, Service, & Parts Manual Product Introduction
INLET CENTER
FIGURE 8
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Bennett T75 Operation, Service, & Parts Manual Operation
SECTION 3: OPERATION
OPERATION
The following section describes each of the main components of the T75 pumping unit and the interface characteristics at each component. Refer
to the diagram on the next page for item locations. For any questions, please contact Bennett Technical Support at 1-800-423-6638.
The pump assembly has the following main components: (See Figure 9 for numbers in parenthesis.)
Body (1)
The inlet is designed to accept a triangular inlet flange with a 3-hole bolt pattern.
Cover (2)
The Flanged Outlet is used for direct meter mounting
The Tubular Outlet is used for remote meter mounting (as shown on page 6)
Filter (3) located in the horizontal position. Note: The filter cover includes a pipe plug to drain the pump.
An optional Inlet Check Valve (19) is available to hold product in the suction line when the pump is turned off. It maintains a vacuum
in the line preventing fuel from leaking through a loose joint into the ground.
Rotating Pump (4) with Radial Carbon Blades
The Throwout Rings (5) maintain contact of the blades to the stator.
The Stator (6) turns clockwise and is tightly fitted in the pump body.
The Rotor (7) is made of cast iron with a chrome-plated shaft.
The Self-Lubricated Bearings (21) are used to prevent seizure when tank is pumped dry.
The Cover (8), also of cast iron, encapsulates the rotor and the stator.
An Air Elimination Assembly (9), a patented fully static device, uses a vortex effect.
The insert (10) starts spinning the fluid.
The foam and the air pass through the Tube (11) and evacuated through the Orifice (12).
A Drain Line Eliminator (13) or atmospheric chamber of 1.2-gallon (4.5 liter) capacity.
The Float Valve Assembly (14) provides for the recovery of liquid from the chamber, while air is evacuated through the Vent Tube
(15).
A Non-Return Float (20) seals the atmospheric chamber when the pump is turned off to prevent flooding and spilling out onto the
driveway.
A Bypass Valve (16) is used to limit the maximum working pressure.
Its cover includes a device to adjust the bypass pressure (optional in USA)
A Control Valve Assembly (17) assures that all downstream hydraulic components are filled with liquid. This valve has a Relief Valve (18)
to relieve excess pressure.
NOTE: A diaphragm operated preset valve is available as an option.
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Bennett T75 Operation, Service, & Parts Manual Operation
FIGURE 9
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Bennett T75 Operation, Service, & Parts Manual Operation
THEORY OF OPERATION
See Figure 10 for numbers in parenthesis.
The product is drawn from the underground storage tank through the strainer screen of Filter (1).
The Rotary Vane Pumping Unit (2) pressurizes the fluid.
Product enters the centrifugal Air Separator Assembly (3). Any air present is forced out the air tube along with a small amount of liquid
into the Atmospheric Chamber (4).
Product collected in the atmospheric chamber is returned to the pump intake across the non-return float when the liquid level in the
chamber lifts the float and valve assembly from its Seat (5). Any air is then vented to the atmosphere through the vent tube.
Air free product leaving the air separator opens the Control Valve (6) and is pumped to the meter. The control valve includes a built-in
Relief Valve (7) which relieves excess pressure caused by hot weather expansion.
Product passes through the meter where it is accurately measured, then through the hose and nozzle into the vehicle being fueled.
Whenever the nozzle is not fully opened, some liquid is relieved into the pump intake through the Bypass Valve (8).
FIGURE 10
15
Bennett T75 Operation, Service, & Parts Manual Operation
FIGURE 11
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Bennett T75 Operation, Service, & Parts Manual Troubleshooting
SECTION 4: TROUBLESHOOTING
TROUBLESHOOTING
This section provides basic troubleshooting. It is not a substitute for technical training. Improper handling of equipment and/or improperly
performing the included procedures could damage your DISPENSER! Use the table in each section to determine the cause and solution. For any
additional questions, please contact Bennett Technical Support at 1-800-423-6638.
PROBLEM 1: THE MOTOR STARTS BUT THE PUMP DOES NOT DELIVER FUEL.
Refer to the table below for a description of various causes of the problem and the solution.
Cause Solution
The fuel supply is below the suction stub in the storage Fill the storage tank.
tank.
The vent pipe is plugged in the storage tank. Clean the vent pipe.
The strainer screen or filter assembly has an obstruction. Remove obstructions from the screen or filter assembly.
The bypass valve is not seating properly due to the wear Check the valve for an obstruction causing the valve to stay open, and/or replace
or obstruction. the bypass valve.
The v-belt is loose or broken. Adjust or replace the v-belt.
There is an obstruction in the atmospheric float valve. Clean the float and valve area. Check for swelling and binding in the linkage.
The pump is out of prime. All fuel drained out of suction Check for a faulty foot valve in the storage tank or a faulty check valve in the
line due to fault line check or foot valve. suction line.
The suction line is leaking. Start the pump and open the nozzle. If bursts of air are felt while holding a finger
on the vent tube, the suction line is damaged. Repair or replace.
The intake line, foot valve, angle check valve, or vertical Connect a vacuum gauge to the ¼” plug on the filter cover. Turn the pump on and
check valve has an obstruction. open the nozzle. A reading of 15 or more inches of mercury with no flow indicates
a complete blockage in the suction line. Clean the line or replace.
The suction stub in the storage tank is on the bottom of Make sure there is a three-inch clearance.
the tank.
The control valve has an obstruction. Clean the control valve. It must slide freely in the valve cavity.
The nozzle is not working. Replace the nozzle.
*Two pumps are connected to one storage tank with one Disconnect the vent tube on the idle pump. Install a short copper tube. Place the
suction line. There is a faulty check vale in one of the end of the copper tube in a container of liquid. If the liquid is drawn out of the
supply lines. container when the opposite pump is operated with an open nozzle, the line
* Not recommended check valve is faulty. Replace the check valve.
PROBLEM 2: THE PUMP RUNS BUT DELIVERY IS SLOW.
Refer to the table below for a description of various causes of the problem and the solution.
Cause Solution
The fuel supply level is low. Fill the storage tank.
The storage tank vent pipe is partially obstructed. Clean the vent pipe.
The strainer screen is partially plugged. Remove obstructions from the screen or filter assembly
The pump bypass valve is not seated properly. Remove and clean the strainer screen.
The V-Belt is loose. Adjust the V-Belt
The motor voltage is too low. Check the power supply voltage. Check for too many pieces of equipment on one
electrical line.
A blade or blades in the pump are worn or broken. Check the blades and replace if necessary.
An automatic nozzle has been installed. Delivery speed will be reduced by 10-25%. If maximum speed is desired, replace
with a manual nozzle.
The motor is defective. Inspect the motor for loose connections. If no loose connections are found, the
motor is defective. Repair or replace.
There is a slow leak in the suction line. Start the pump and open the nozzle. If bursts of air are felt while holding a finger
on the vent tube, the suction line is damaged. Repair or replace.
The suction line is obstructed or the foot valve, angle, or Connect a vacuum gauge to the ¼’plug on the filter cover. Turn the pump on and
vertical check valve is partially stuck and will not open open the nozzle. A reading of 11 to 14 inches of mercury indicates a partial
fully. obstruction in the suction line. Clean or replace the suction line components.
The pump control valve is partially stuck and will not Remove the valve and clean thoroughly.
open fully.
The nozzle check valve is sticking. Clean or replace the nozzle check valve.
The hose is defective (Flattened) Replace the hose.
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Bennett T75 Operation, Service, & Parts Manual Troubleshooting
PROBLEM 3: INACCURAT E DELIVERY
Refer to the table below for a description of various causes of the problem and the solution.
Cause Solution
Control valve stuck open. Remove the 4-bolt control valve cover and free control valve.
Vent tube from air eliminator to atmosphere plugged. Clear any obstructions.
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Bennett T75 Operation, Service, & Parts Manual Parts
SECTION 5: PARTS
PARTS
Use the illustrations to determine the part required identified by an item number. Please contact Bennett Customer Service Department at 231-
719-6050 for any additional information.
TO PLACE AN ORDER FO R PARTS
To place an order for parts please contact us by mail, email, phone, fax, or web using the information provided below. Note: Verbal orders cannot
be accepted. A signed purchase order must be faxed or emailed to the Bennett Order Entry Department at 231-799-6202 or
[email protected]. For new manuals, visit our web page at www.bennettpump.com.
FIGURE 12
19
Bennett T75 Operation, Service, & Parts Manual Parts
Refer to the Type 75 Parts Lists on the following pages for part numbers, description, and comments. Note: Item numbers are not listed
in numerical order.
26
51 27
56
28
52
23
29 25
30 19
18
42
22
40 21
24
56
15
54 16
57 1
12 53 47
10 41
56
35 5
14 32
13
2
43
33
36 49
39 3
45
4 48 34
9 6 55
8
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Bennett T75 Operation, Service, & Parts Manual Parts
Refer to the Type 75 assembly on the previous page for reference number locations. Note: Not all parts are shown.
Item Part No. Description Comment
1 N159501S Stator Heavy Duty T75 Heavy Duty Pump
2 A578402 Bearing DP-4
3 N103801S Rotor Cover Uses (4) Item #2 for cover assembly
4 A247014 Seal, Square, OD=1 3/8”, ID=1 3/16 x 3/32
5 H352101 Retainer, Shaft Seal
6 A480001 Screw Flat Head M3.5-0.6 x 8mm
7 N155901 Clamping Ring, Rotor Cover
8 N162701 Rotor Gasket Cover
117223 Rotor Gasket Cover V1263 High Alcohol
9 A479903 Screw-Hex HD Cap M8 – 1.25 X 20 mm
10 116047 Cover, Control Valve Square Seal
116048 Cover, Control Valve Square Seal High Alcohol
12 116697 Seal-Square OD=2 5/8 ID=2 3/8 X 1/8 High Alcohol
N162301 Gasket Control Valve Original Cork Gasket Replacement Only! Note: Do not replace original
cork gasket with p/n 116697!
13 116044 Cover – Adjustable Bypass Square Seal
116045 Cover – Adjustable Bypass Square Seal High Alcohol
N308301 Cap Adjustable Bypass Not Shown
A507901 Gasket Adjustable Bypass Screw Not Shown
14 116697 Seal-Square OD=2 5/8 ID=2 3/8 X 1/8 High Alcohol
N162401 Gasket Bypass Valve Original Cork Gasket Replacement Only! Note: Do not replace original
cork gasket with p/n 116697!
15 116039 Filter Cover Square Seal T75 Standard
116040 Filter Cover Square Seal T75 High Alcohol
16 A247001 Seal-Square OD=3.25 ID=3.00x.1250” Standard & High Alcohol
N162201 Filter Cover Gasket T75 Original Cork Gasket Replacement Only! Note: Do not replace original
cork gasket with p/n 116697!
18 113078 One Piece Air Separator Body
113079 One Piece Air Separator Body High Alcohol
19 111788 O-Ring #O17 Also used with High Alcohol
21 113274 Air Tube Separator Plastic
108727 Air Tube Separator Brass OIML Use Only
108730 Tube Air Separator - Piston Brass OIML Use Only
108725 Spring Compression OIML Use Only
108728 Tube – Air Separator End Cap OIML Use Only
22 N162501 Gasket, Inlet Separator
23 A480101 Bolt – Round Head M6-1 x 20 mm
24 N162601 Gasket, Outlet Separator
25 109892 Atmospheric Float Assembly
26 N152902 Meter Inlet Adaptor
105588 Meter Inlet Adaptor High Alcohol
27 117225 Gasket, Meter Inlet Adaptor V1263
28 N152801 Cover, Atmospheric Chamber Meter Mount Style
105788 Cover, Atmospheric Chamber Meter Mount Style – High Alcohol
N347901 Cover, Atmospheric Chamber Pipe Outlet with Motor Mount Ears
103055 Cover, Atmospheric Chamber Pipe Outlet with Motor Mount Ears – High Alcohol
108945 Cover, Atmospheric Chamber GPU
109582 Cover, Atmospheric Chamber GPU – High Alcohol
29 117224 Gasket – Atmospheric Cover High Alcohol
30 N150602 Pump Body
103052 Pump Body High Alcohol
N150603 Pump Body Side Inlet Version
109735 Pump Body Side Inlet High Alcohol
32 N238101 Throw Out Ring Heavy Duty Pump
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Bennett T75 Operation, Service, & Parts Manual Parts
22
Bennett T75 Operation, Service, & Parts Manual
23
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
[email protected] ~ www.bennettpump.com