CONTRACTOR: CLIENT: PROJECT MANAGEMENT UNIT NO.

85

PENTA-RINKAI JOINT VENTURE ENGINEER: JPC-NK Joint Venture

In association with PORTCOAST

METHOD STATEMENT FOR

TEST PILE DRIVING & STATIC LOAD TEST

PROJECT : CAI MEP – THI VAI INTERNATIONAL PORT CONSTRUCTION PROJECT

CONTRACT PACKAGE 2 : CONSTRUCTION OF PORT FACILITIES AND BUILDINGS
THI VAI INTERNATIONAL GENERAL CARGO TERMINAL

ISSUED FOR
C 26th/Nov/10 V.C.VUNG D.YAMASHITA H.TAKAHASHI T. SUZUKI
APPROVAL

Rev. Prepared by Checked by Checked by

PURPOSE of Approved by
No. DATE
REVISION Chief Site Construction Deputy Project
Project Manager
Engineer Manager Manager
PENTA-RINKAI JOINT VENTURE METHOD STATEMENT FOR TEST PILE DRIVING & STATIC LOAD TEST

TABLE OF CONTENTS Pages

1. INTRODUCTION....................................................................................................... 3
2. WORKFLOW............................................................................................................. 3
3. METHOD STATEMENT............................................................................................. 3
3.1 PILE TEST DRIVING.............................................................................................3
3.1.1 Pile Material Approval................................................................................3
3.1.2 Pile Test Driving Location..........................................................................3
3.1.3 Pile Test Driving Equipment Plan..............................................................4
3.1.4 Pile Test Driving.........................................................................................5
3.2 DYNAMIC PILE TEST..........................................................................................7
3.3 STATIC LOAD TEST.............................................................................................8
3.3.1 Static Load Test Location...........................................................................8
3.3.2 Static Load Test Equipment Plan................................................................8
3.3.3 Static Load Test........................................................................................10
3.3.4 Test Report................................................................................................12
3.4 TEST RESULTS....................................................................................................14
3.5 QA/QC PROCEDURES........................................................................................15
3.6 SITE SUPPERVISION AND PROCESS CONTROL..........................................15
4. SAFETY........................................................................................................................15
5. ENVIRONMENT PROTECTION................................................................................17
6. WORK SCHEDULE.....................................................................................................17

ATTACHMENTS
A. - Work Flow for Pile Test Driving and Static Load Test
B. - Layout of Test Pile
C. - Schematic Diagram for Static Load Test
D. - Design Calculations For Reaction System
E. - Proposed Inspection Form Sheet
F. - Quality Control Organization Chart
G. - Work Schedule

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1. INTRODUCTION
This work procedure describes the methods for Pile Test Driving and Static Load Test for
Package 2 – Thi Vai International General Cargo Terminal as per Technical Specifications
Section 2.3 and 2.4, Part 2, Division 02; Piling works.

2. WORK FLOW
- Please refer to Attachment A
3. METHOD STATEMENTS

3.1 PILE TEST DRIVING

3.1.1 Pile Material Approval

Piles to be used for test pile shall be complied with part 2 of Division of
Technical Specification. Some of test piles will be used as parts of permanent
structure. The procedure of material approval for test piles will be done as
follow:

a) In accordance with Item 2.2.1.d of Part 2, Division 2 of the Technical

Specification, the Contractor shall obtain mill certificates of the steel pipe
piles from the manufacture and such certificates shall be submitted and
approved by the Engineer.

b) In accordance with Item 2.2.1.e of Part 2, Division 2 of the Technical

Specification, the Contractor shall obtain test certificates of the steel pipe
piles from the manufacture and shall submit to the Engineer.

c) In accordance with shop drawings of Steel pipe piles approved by the

Engineer.

d) In accordance with Item 2.2.2 of Part 2, Division 2 of the Technical

Specification, the Contractor shall submit PHC pile shop drawings to the
Engineer for approval prior to placing order for the piles.

3.1.2 Pile Test Driving Location

Test pile locations are shown on the drawing (see Attachment B) subject to the
approval of the Engineer. A total 4 nos. of test piles shall be conducted as
shown on table below:

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Test Driving
Pile Type Test pile No.
Qty Unit

PHC D700 01 Nos. TP-01 (*)

PHC D800 01 Nos. TP-02 (*)

SPP D900 01 Nos. TP-03 (**)

SPP D1000 01 Nos. TP-04 (**)

Notes: * These test piles will be cut after the test works finished
** These test piles will be used as permanent piles in future

3.1.3 Pile Test Driving Equipment Plan

License, registration and insurance for equipments and operators shall be

submitted to proper authorities prior to start of test pile driving.

Notice of mobilization schedule of equipment shall be submitted for the

Engineer’s acceptance.

Test piles shall be driven by using the following equipment:

No. Equipment Type Quantity Capacity

1 Generator 02 150KVA
2 Welding Machine 1
3 Crane on Barge 1 150 tons
4 Barge (L54m x W15m) 1 800 DWT
5 Barge (L28m x W12m) 1 400 DWT
6 Tug Boat 1 450CV
7 Tug Boat 1 250CV
8 Diesel Hammer (Belmag) 1 10 tons
9 Diesel Hammer (Kobeko) 1 4,5 tons

Equipment above mentioned shall be complied with requirement of Technical

Specification.

Necessary work permits from concerned authorities shall be acquired prior to

the mobilization and set-up of equipment and related work operation.

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3.1.4 Pile Test Driving

(a) Upon approval of proposed test pile locations, coordinates of test pile shall
be set-out from reference benchmark.

(b) Pile driving shall be carried out with the flying hammer (see Attachment B)
at river. Hammers to be used for pile driving for each pile type are shown as
below:

Pile Hammer Number

PHC D700 Diesel Hammer 4.5/10 tons 1
PHC D800 Diesel Hammer 4.5/10 tons 1
SPP D900 Diesel Hammer 4.5/10 tons 1
SPP D1000 Diesel Hammer 4.5/10 tons 1

(c) As shown above, the driving of test pile shall be performed for vertical piles
and working sequence be shown on Attachment A.

(d) The pile heads shall be protected by driving heads, pile caps or pile cushions
are used to protect both the hammer and the pile.

(e) Before commencement of pile driving works, the pile position and plumb
line shall be checked again by sighting the flush side of pile from top to
bottom to ensure the pile verticality as required.

(f) Each pile shall be driven as a continuous operation and no pile shall be left
partly driven. Any unforeseen events, troubles and unavoidable
circumstances that happen at site will be immediately informed to Engineer
and will be resolved as soonest possible to avoid delays.

(g) Pile driving record shall be prepared for each pile and to satisfy the
inspection and penetration level requirements.

(h) Buoys with flashing lights shall be used to indicate the area under
construction. To prevent collision with other vessels, working/blinking
lights or anchor lights shall be installed at strategic locations.

(i) Necessary painting of SPP piles shall be carried out outside of surface by
approved anti corrosion paint since delivery to site until pile driving.

(j) For PHC pile: The splicing of upper segment and lower segment shall be
carried out immediately at site right-after the completion of the driving of

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lower segment. Driving shall recommence as soon as the splice is completed

an approved.

lower segment upper segment

Weld at site

(k) For SPP pile: lower pile & middle pile of first segment of piles shall be
spliced on barge, the splicing of first segment and upper pile shall be carried
out immediately at site right-after the completion of the driving of first
segment. Driving shall recommence as soon as the splice is completed an
approved.

1st segment 2nd segment

Lower Middle Upper

Weld on barge Weld at site

(l) No cutting or welding of piles shall be carried out without approval from the
Engineer. All cutting if permitted shall be carried out by means of
oxyacetylene, oxy-propane or other approved method. The jointing shall be
cleaned and grinded to remove splatter from piles.

(m)Only certified/qualified welder shall be employed for the welding works. A

proof of welder qualification and proficiency shall be presented to the
Engineer on request.

(n) Splicing shall be undertaken by suitable machine or semi-automatic welding

machine unless otherwise specified or proposed by the Contractor. Splices
shall be made by butt-welding the entire cross section to form an integral
pile using electric arc method. The section connected shall be properly
aligned so that the axis of the pile shall be straight.

(o) Rebound at the final elevation will be taken in order to calculate bearing
capacity of pile by Hiley Formula and to create the termination criteria of
pile driving.

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(p) After the piles at complete segment have been driven and approved by the
Engineer, the pile shall be cut to the cut-off elevation. All cutting of Steel
pipe piles and PHC piles shall be carried out through appropriate cutting
method in accordance with Section 2.3.5, Part 2 of Division 2 of the
Technical Specifications. Cleaning and grinding shall be done as required.

3.2 DYNAMIC PILE TEST (PDA test)

Proposed testing company for PDA test & Pile test driving is VIBROBIS Company as
submitted under letter No.: PRJV/PMU85//PP-103/EN-697 dated 09-Jul-2010

(a) With reference to Vietnamese Standard TCXD 88-1982 of Piles Method for
Site Testing, the number of pile locations to be conducted with PDA test is
1% of total of driving piles (1049 nos.) will be 11 PDA test locations,
subject to the approval of the Engineer. 04 in total of 11 nos. of PDA test
piles shall be carried out same locations with static load test as shown on
drawing (see Attachment B), the 07 remains in total of 11 nos. of PDA test
piles will be carried out during piling works and test pile locations will be
conformed later.

(b) The number of PDA test each pile shall be carried out at 02 times: the first
is during test pile driving works, and the second is the rest of pile after (07
days).

(c) Pile instrumentation and monitoring will be performed using (01) approved
Pile Driving Analyzer (PDA) with CAPWAP software, (02)
accelerometers, (02) strain sensors.

(d) Measurements of force and velocity waves induced in the pile during the
pile driving are collected by force and acceleration transducers which are
fixed near the pile head.

(e) For each blow struck to the pile, the PDA signal processor conditions the
output from these transducers and passes it to the processing section of the
PDA.

(f) Results from CAPWAP conducted will be used for determination of factors
in Hiley formula for each pile type with each hammer, as given in Section
2.3.3, Part 2 of Division 2 of the Technical Specifications.

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(g) Otherwise, we will take rebound during PDA driving and then, the
calculation of pile bearing capacity will be carried out by Hiley formula as
given in Section 2.3.3, Part 2 of Division 2 of the Technical Specifications
in order to compare with PDA test.

3.3 STATIC LOAD TEST

Proposed testing company for Static Load Test is VIBROBIS Company as submitted
under letter No.: PRJV/PMU85//PP-103/EN-697 dated 09-Jul-2010

3.3.1 Static Load Test Location

Proposed locations of Static Load Test are as shown on drawing (see

Attachment B), subject to the approval of the Engineer. A total 4 nos. of piles
shall subject to static load test as shown in the tabulation below. In conducting
the static load test, additional piles are driven to serve as anchor/resistance piles
to be used in combination with the reaction system for the static load test.

Static Load Test

Pile Type
Qty Unit
PHC D700 01 Nos.
PHC D800 01 Nos.
SPP D900 01 Nos.
SPP D1000 01 Nos.
TOTAL 04 Nos.

3.3.2 Static Load Test Equipment Plan

The test equipment consists of apparatus for applying load, reaction system and
settlement measuring instruments as shown on schematic diagram (see
Attachment C).

(a) Apparatus for Applying Load

The apparatus for applying load consists of hydraulic jack operated under a
hydraulic pump with pressure gauge. Before testing, calibration certificates
of the hydraulic jack and pressure gauge shall be submitted to the Engineer.

Item Equipment Quantity Capacity Remarks

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Type
Jack itinerary is
1 Hydraulic Jack 2 900 ton
300mm
2 Hydraulic Pump 1 10,000 psi
3 Pressure Gauge 1 0-60 MPa

(b) Reaction System

The reaction system consists of a beam sets connected to anchor pile

system. The load is applied by the jack acting against the reaction system.

Item Equipment Type Quantity Capacity

1 Anchor Pile (D700, L=46m-51m) 8 nos
2 Support Pile (D700, L=35m) 2 nos
3 Guide Pile (D700, L=40m) 4 nos
4 I300 Steel Beam 382m
5 I1580 Steel Beam 12m
6 I900 Steel Beam 175.2m
7 Bolt (D=36) 24 nos
8 Pile cushion(D1200x100) 1 nos
8 Pile cushion(D800x80) 2 nos
Detailed calculation for pulling capacity of anchor pile are as shown on
Attachment D.

(c) Settlement Measuring Instruments

- The settlement measuring instruments consists of four (4) dial gauges and
two reference beams. The dial gauges are placed firmly on the stable
reference beams to ensure no influence of soil movement or deformation of
equipment on the measurement data of settlement. Calibration certificates
of the dial gauges shall also be submitted to the Engineer.

Item Equipment Type Quantity Capacity

1 Dial Gauges 4 Accurate to 0.01mm
- After the test pile has been driven into place, installation of reaction
system shall be carried out (see Attachment C).
The displacement monitoring of reaction system will be measured by total
station equipment that placed on land near shore line during static load test
carried out

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3.3.3 Static Load Test

Based on Section 2.4.6, Part 2 of Division 2 of the Technical Specifications,

the maximum testing load for PHC Piles and Steel Pipe Piles are 280 ton x
200% and 500 ton x 200%, respectively.

However, according to Engineer’s conducting f or Static Load Test, actual working

load shall be used instead of 280T and 500T. The factor of safety of 200% shall be
applied to PHC 700, PHC 800, SPP 900 and SPP 1000. Based on these, the test
loadings per pile type are as below:

Pile Type Test Loading (Short Term)

PHC D700 1,800 kN x 200% = 3,600kN

PHC D800 2,585 kN x 200% = 5,170 kN

SPP D900 3,858 kN x 200% = 7,716 kN

SPP D1000 4,002 kN x 200% = 8,004kN

Thus the proposed incremental and decremental loading in accordance with the
minimum time for loading are as follows:

STATIC LOADING RECORD

No. of test Test Load
Cycle Minimum time
load (PHC D700&800, SPP D900&1000)
1 25% 1 hour
2 50% 1 hour
3 75% 1 hour
4 100% 1 hour
Cycle 1
5 75% 10 minutes
6 50% 10 minutes
7 25% 10 minutes
8 0 1 hour
Cycle 2 9 100% 6 hours
10 125% 1 hour
11 150% 1 hour
12 175% 1 hour

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13 200% 6 hours
14 175% 10 minutes
15 150% 10 minutes
16 125% 10 minutes
17 100% 10 minutes
18 75% 10 minutes
19 50% 10 minutes
20 25% 10 minutes
21 0 1 hour

Load Percentage(%)
200% 13

175% 12 14

150% 11 15

125% 10 16

4 9 17
100%
3 5 18
75%
2 6 19
50%
7 20
25% 1

0% 8 21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Cycle 1 Cycle 2 Time(h)

The test will be carried out by the application of an axial static load applied to a
single pile by means of compression method. By this method, the vertical pile
shall be loaded by means of a hydraulic jack acting against a system of
kentledges which are built on top of the pile. In the test, the weight of
kentledges will be used as the reaction system. Loading procedures shall apply
as follows:

(a) Before testing, the head of the test pile shall be prepared to be level and
even.

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(b) Each load increment and decrement shall be held for specified interval
time. Reading of gross settlement, load and time are taken and recorded
immediately before and after application of each load.

(c) Following each application of load increment, the load shall be maintained
at the specified value for not less than the time shown in the above table.

(d) During loading and unloading, the readings of time and settlement of pile
head we are taken and recorded for every increment and decrement at the
following intervals under constant load, in accordance with Section 2.4.7 of
the Technical Specifications:

a. First 1 hour : at 15 minutes interval

b. Next 6 hours : at 30 minutes interval
c. Next 24 hours : at 1 hour interval

(e) Test shall be discontinued if the hydraulic jack and gauges are found to be
defective.

3.3.4 Test Report

In accordance with Section 2.4.8 of the Technical Specifications, within 24

hours after completion of the load test or as soon as practicable, the Contractor
shall submit to the Engineer three (3) copies of the report including the
following information:

a) Records on load observation, settlement, recovery and time

b) Reading adjustments due to calibration, if any
c) Load graph against settlement/recovery
d) Time graph against settlement
e) Any other information affecting the integrity of the pile

In accordance with Section 2.4.10 of the Technical Specifications, the pile shall
be deemed to have failed the load test due to any one of the following
occurrences:

a) If under design load the maximum pile settlement exceeds 20mm.

b) If residual settlement after removal of design load exceeds 10mm.

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c) If the pile is found to have deflected from its original position or incurred
other damage or distortion which in the opinion of the Engineer, could
impair its usefulness.

However, with reference to Section 2.4.10(1) of the Technical Specifications,

the Contractor proposed that due to elastic pile compression, the maximum
settlement limit of 20mm cannot be met. Determination of Elastic Pile
Compression for each pile is as follows:

Where:

= Elastic Pile Compression (mm)

P = Test Load (N)

L = Pile Length (mm)

E = Young’s Modulus of Pile (N/mm2)

A = Cross-sectional Area of Pile (mm2)

a = 0.014 x (L/D) + 0.72

The Contractor therefore proposes the following maximum pile settlement for each
pile type as follows:

Item SPP1000 SPP900 PC700 PC800 Remarks

D (mm) 1 000 900 700 800  
t (mm) 12 12 100 110  
E (kN/mm2) 200 200 38 38  
A (mm2) 37 247 33 477 188 496 238 447  
L (mm) 51 870 47 450 49 960 48 890  
P (KN) 4 002 3 858 1 800 2 585  
L (mm) 19 19 7 9 I
Technical
Specification (mm) 20 20 20 20 II
Criteria 2.4.10.(1)
Contractor
Proposed (I+II) (mm) 39 39 27 29  
(mm)

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3.4 TEST RESULTS

As stated in Section 2.3.3, Part 2 of Division 2 of Technical Specifications, the

ultimate resistance of the pile driven in place shall be computed by Hiley
formula, and as follows:

Where:

 RU = Ultimate Resistance in kilonewtons

 MR = Mass of hammer in kilograms
 H = Height of free fall of hammer in meters
 EF = Efficiency of fall of hammer
 MP = Mass of pile in kilograms, including helmet
 E = Coefficient of restitution

 S = Final set of pile in millimeters per blow using an average of 5

consecutive blows for drop hammers

 C1 = Temporary compression allowance for pile head and cap in

millimeters
 C2 = Temporary compression of pile in millimeters
 C3 = Temporary compression of ground in millimeters

 The values of the coefficients EF, E and C1 which are dependent upon the
type of equipment used, and the batter of piles, shall be approved by the
Engineer.

 Coefficients C2 and C3 shall be measured by the Contractor on a

temporary compression card for each pile, during driving, simultaneously
with the measurement of set per blow

  = Correction factor from Hiley formula and PDA

General procedure for conversion of the results from Hiley formula and PDA test
into working criteria for actual pile driving works shall be as follows:

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a) The above results are analyzed in combination with the factors for Hiley
formula, as previously evaluated from PDA test during pile test driving.

b) From the analysis, the conversion factors from Hiley formula to PDA test
will be then determined.

c) The Static Load Test shall provide actual settlement and conform again the
static bearing capacity for each pile type.

d) These criteria shall then be the basis to be used for the actual Pile Driving
Works.

3.5 QA/QC PROCEDURES

(a) All items in this procedure shall be complied with the required specification of
project. The procedure for Inspection shall be followed the frequency of test
required for each item.

(b) The Contractor shall submit to the Engineer the related documents for approval
such as the exploitation license, equipment certificate, etc.

(c) Proposed Inspection form sheet shall be used for quality control monitoring (refer to
Attachment E).

(d) Proposed organization chart for site quality control (refer to Attachment F).

3.6 SITE SUPERVISION AND CONTROL

(a) Pre-inspection shall be conducted prior to transportation of piles and only approved
piles shall be delivered to the project site. The transportation to site of SPP piles
shall be by land-way and PHC piles shall be by water-way.

(b) Upon arrival at site, the piles are again checked and inspected for defects to ensure
that the piles are received in good quality.

(c) Close monitoring of the product shall be done during loading to see it that proper
procedures in handling are being followed.

(d) The work shall be supervised by qualified and experienced staff and executed by
highly skilled/experienced operators and workers.

4. SAFETY

(a) Properly explain to all workers the work procedure before commencing the work.

(b) All workers shall wear complete PPE in the entire working period.
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(c) Equipment shall be inspected before commencing the work.

(d) Tools and equipment shall be maintained in good condition and shall be kept clean
and in order at working time as well as during rest hours.

(e) Signalman/rigger shall be present during the task with luminous vest and whistle.

(f) Only competent operator will be designated and allowed to operate the equipment
and must have a license.

(g) During pile driving works, all workers on barges shall wear life jacket, hand gloves,
and helmet.

(h) Instruction should be given to ensure that user know how to use the life jackets or
buoyancy aides.

(i) In case of overtime work, lighting system shall be prepared to sufficiently supply
enough light on shore and off shore.

(j) Housekeeping to be maintained throughout the whole work process.

(k) As safety precaution, the area for pile driving shall be marked with floating buoys
which shall light at night to identify limits of pile driving operation and preclude
vessel/ship intrusion into the area.

(l) The Contractor shall maintain traffic at the site of pile driving work and along the
channel as part of the dredging work at all times to avoid obstruction to traffic.

* Hazard Analysis
Activity Hazard Response/Reaction

Establish work sequencing procedures, and

“train” involved workers to implement

Congestion of floating Establish traffic routing protocols for the

Movement of Barges
equipment in working area, logical movement of equipment such as
and other Floating
possible collision barges.
equipment
Provide whistles or horns for onboard
selected personnel, for “warning” adjacent
equipment (and personnel)

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Suddenly drop of material or Ensure all lifting apparatus is of sound

load condition, well maintained and regularly
inspected.

Provide Banks man to ensure all

Barge crane or Damage to other equipment or unnecessary workers are out of swing
Clamshell swinging or workers radius, and that workers within swing
lifting material, radius are aware of crane movement.
equipment or (Whistle or horn)

Welding Piles on land, “Train” workers as necessary on procedure

River Electrical linkage to kill for working in area of swinging cranes and
workers during welding overhead activity.

Check generators, welding machines,

welding ropes before and after welding
often.

Workers may trip/fall over Keep all work surfaces clean and clear up
material, personal injury. materials on deck.
Untidy or wet surfaces
on board floating Worker may slip on wet Regularly remove standing or excess water
equipment surface: Personal Injury or on deck, and provide life belts on board.
may fall overboard. Provide standby rescue boat.

5. ENVIRONMENT PROTECTION

(a) Proper handling, collection/storage and disposal of oil/lubricants, and other spare
parts used/discarded by the heavy equipment shall be strictly implemented.

(b) All workers on site shall have an appropriate orientation on proper waste disposal to
ensure cleanliness and sanitation of the working area.

(c) To ensure that water disposal shall not damage any terrain, plant, construction
work, or new structures to adjacent work area.

6. WORK SCHEDULE

Proposed work schedule shall be carried out as per Attachment G. Work schedule
shall be revised based on actual situation and monitoring results as necessary.

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