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RA - 11 (K2 Paste.

1. The document describes a risk assessment for cleaning welding joints at the Elephant Project in Sayakha Gujarat. It identifies hazards for various steps of the activity including deploying manpower without permits, improper chemical storage and handling, and using pickling and passivation without proper precautions and PPE. 2. Control measures are provided to reduce the risks, such as permitting, barricades, proper chemical storage, ventilation, using respiratory masks and other PPE, and following MSDS instructions. 3. High risks that cannot be avoided, such as dangers of corrosive pickling, require allowing only competent workers with proper training, ventilation, and use of eye protection, respirators, and

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0% found this document useful (0 votes)
435 views4 pages

RA - 11 (K2 Paste.

1. The document describes a risk assessment for cleaning welding joints at the Elephant Project in Sayakha Gujarat. It identifies hazards for various steps of the activity including deploying manpower without permits, improper chemical storage and handling, and using pickling and passivation without proper precautions and PPE. 2. Control measures are provided to reduce the risks, such as permitting, barricades, proper chemical storage, ventilation, using respiratory masks and other PPE, and following MSDS instructions. 3. High risks that cannot be avoided, such as dangers of corrosive pickling, require allowing only competent workers with proper training, ventilation, and use of eye protection, respirators, and

Uploaded by

alla malik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Elephant Project – Sayakha Gujarat

Company Name : Trimurti Fabricators Pvt Ltd Document Number : RA-12


Project Number : 506111-2041 Revision Number : 00
Location Applicable : Pipe Rack Revision Date : 15/02/2022
Activity/Event : Cleaning of welding joint Surface.
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Initial risk level Residual
Hazard / Aspect (2) Impact the hazard be Control measures (6)
No. (1) (4) risk level (7)
(3) avoided? (5)

Risk Level

Risk Level
Likelihood

Likelihood
Severity

Severity
Y/N

1 Preparation 1. Deploying Body injury 1 2 L Y 1.1. Option safe work permit before 1 1 L
Manpower execute the work.
without work 2.1. Unknown person do not enter in to
permit work area
2. Unknown person 2.2. Area barricading, signage display
can enter 3.1. All the workers should be
3. Incompetent competent and trained.
workers
2 K2Paste storage and 1. Improper 2 3 M Y 1.1. Store chemicals in safe storage 1 1 L
handling storages of area, prevent from direct sunlight
chemical material and maintain temperature as per
2. Spillage of
MSDS instruction.
chemical
3. Improper way of 1.2. Proper storage of chemicals with
handling label and signs.
2.1. Deep tray should be provide
under the chemical Plastic can to
avoid chemical spillage.
3.1. Extra care should be taken while
handling of chemical
3.2. All workers those who are
engaging chemical handling
Elephant Project – Sayakha Gujarat
Company Name : Trimurti Fabricators Pvt Ltd Document Number : RA-12
Project Number : 506111-2041 Revision Number : 00
Location Applicable : Pipe Rack Revision Date : 15/02/2022
Activity/Event : Cleaning of welding joint Surface.
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Initial risk level Residual
Hazard / Aspect (2) Impact the hazard be Control measures (6)
No. (1) (4) risk level (7)
(3) avoided? (5)
related must attend chemical
handling training
3 K2- Pest Pickling 1. Danger corrosive Human 3 3 H Y 1.1. Only competent person shall be 1 2 L
upper side of weld joint 2. Vapor Inhalation injury/Fatality/ allow to use of pickling and
3. Eye injury property passivation with proper PPE,S
4. Skin Burn damage
prior to start work.
5. Suffocation
2.1. Ventilation plan cleared to person
6. Improper
illumination prior start of job
2.2. Use respiratory Nose mask.
2.3. Follow the instruction as
mentioned in the MSDS.
2.4. MSDS shall be provided for
passivation and their contents.
3.1. Use eye Safety goggles
3.2. Eye wash shall be provided
3.3. Use body PVC apron with Safety
goggles to avoid contact with skin
and eye.

4.1. Use protective clothing as rubber


gloves, gum boots.
5.1. Ensure proper ventilation shall be
provided to prevent suffocation
6.1. Ensure proper lighting shall be
Elephant Project – Sayakha Gujarat
Company Name : Trimurti Fabricators Pvt Ltd Document Number : RA-12
Project Number : 506111-2041 Revision Number : 00
Location Applicable : Pipe Rack Revision Date : 15/02/2022
Activity/Event : Cleaning of welding joint Surface.
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Initial risk level Residual
Hazard / Aspect (2) Impact the hazard be Control measures (6)
No. (1) (4) risk level (7)
(3) avoided? (5)
arranged

4 Chemical cleaning pickling 1. Eye irritation Human health 3 3 H Y 1.1. Only competent person should 1 1 L
paste 2. Skin Burn/eye injury be allow to use of K2 paste.
injury 2.1. Make sure all required PPE must
be used (Hand/Eye/Face
protection)

5 In case of emergency 1. During emergency Human 1 1 L Y 1 1 L


injury/fatality/p 1.1. Available of first Aider And first
roperty AID kit.
1.2. Emergency vehicle.
1.3. Call to Emergency Contact
numbers

Prepared By Reviewed By Approved by Reviewed By Approved By

Area Engineer Area HSE HSE M RCM APG HSE APG Engineer
Name Rahmat Ansari Vijay sahani Ranjeet Nair Joseph Stephen Bapi Gosh.
Signature
Date
Elephant Project – Sayakha Gujarat
Company Name : Trimurti Fabricators Pvt Ltd Document Number : RA-12
Project Number : 506111-2041 Revision Number : 00
Location Applicable : Pipe Rack Revision Date : 15/02/2022
Activity/Event : Cleaning of welding joint Surface.
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Initial risk level Residual
Hazard / Aspect (2) Impact the hazard be Control measures (6)
No. (1) (4) risk level (7)
(3) avoided? (5)

Guidelines on how to complete the HSRA


1. Record the hazard or aspect, e.g. exposure to noise, entering a confined space, etc.
2. Identify the worst-case effect of the hazard
3. Identify who could be affected by the risk, e.g. Project Team, Sub-consultants/contractors, Members of the public, etc.
4. Evaluate the level of risk for each hazard, by identifying its severity of harm and likelihood, using the risk matrix shown below
5. Ascertain if high risk, can hazard be avoided?
6. Identify control measures, noting that each hazard may require more than one control measure in order to reduce the level of risk to an acceptable level
7. Evaluate the level of risk for each hazard, taking into account the effect of the control measure(s)
8. Identify who is responsible for implementing or ensuring that the control measures have been implemented
9. Record the date the actions completed or due
Risk Level
Severity Probability Severity
Severity of Harm Likelihood Probability Index
Index Index Index
1 2 3

Death or major injury 3 Harm is certain or near certain to occur 3 1 L L M

Lost time injury or illness 2 Harm is likely to occur 2 2 L M H

All other injuries or illnesses 1 Harm is unlikely 1 3 M H H

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