Instruction Manual

Form 5823
May 2007 LCP100 Local Control Panel

LCP100 Local Control Panel

Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . 6
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 W9258

Figure 1. LCP100 Local Control Panel

Description
The LCP100 local control panel is used with the
HARTR-based DVC6000 SIS FIELDVUE digital
Introduction valve controller. This panel is used to manually open
and close a safety shutdown valve. The LCP100
also provides a manual reset feature as well as a
button for initiating a partial stroke test.
Scope of Manual
This instruction manual includes installation and Specifications
maintenance information for the LCP100 local Typical specifications for the LCP100 local control
control panel (figure 1). This device is used with panel are shown in table 1.
FIELDVUER instruments in Safety Instrumented
Systems (SIS). Refer to the DVC6000 Series
FIELDVUEr Digital Valve Controllers for Safety
Instrumented System (SIS) Solutions instruction
manual − Form 5807, for additional information. Note
Neither Emerson, Emerson Process
Do not install, operate or maintain an LCP100 local Management, nor any of their affiliated
control panel without first D being fully trained and entities assumes responsibility for the
qualified in valve, actuator and accessory selection, use, and maintenance of any
installation, operation and maintenance, and D product. Responsibility for the
carefully reading and understanding the contents of selection, use,and maintenance of any
this manual. If you have any questions about these product remains with the purchaser
instructions, contact your Emerson Process and end-user.
Managementt sales office.
D103272X012

www.Fisher.com
 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

Table 1. Specifications

Power Options (switch selectable) Compatibility

J External: 24 VDC +/− 10% @ 50 mA Requires DVC6000 SIS with Firmware revision 7
J Loop: 8−20 mA (LCP100 and DVC6000 or later
combined)
Installation Orientation
Temperature Limits(1) Wiring entrance must be pointed down for
−40 to 80_C (−40 to 176_F) for most approved self-draining
valve-mounted instruments
Dimensions
Maximum distance between LCP100 and 253.1 mm (10 inches) long by 109.5 mm (4.3
DVC6000 digital valve controller inches) wide by 127.8 mm 5 inches) deep. See
Cable length is limited by maximum cable figure 4.
capacitance of 18000 pF. Typical 56 meters (185
feet) with 18 AWG shielded Audio, Control and Approximate Weight
Instrumentation Cable.
2.2 kg (4.9 lbs)
Electrical Classification Lights
Ex em IIC T5 Green—Solid when the valve is at its normal
Suitable for Zone 1, Zone 2, and Class 1 operating position and loop current is normal.
Division 2 locations (pending agency Flashing when the valve is not at its normal
approval)(2) operating position and loop current is normal.

IECEx Ex em IIC T5 for Class 1 Zone 1 Red—Solid when the valve is at its Fail Safe
(pending agency approval)(2) State and loop current is tripped. Flashing when
valve is not at its Fail Safe State and loop current
is tripped.
Electromagnetic Interference (EMI)
Amber (ready-to-reset)—Solid when the valve is
Tested per IEC 61326-1 (Edition 1.1). Complies latched in the trip position and loop current is
with European EMC Directive. Meets emission normal.
limits for class A equipment (industrial locations).
Meets immunity requirements for industrial
Push Buttons
locations (Table A.1 in the IEC specification
document). Protected with lockable covers
Next to Green Light (top button): After an
Connections emergency demand—commands the valve to its
Conduit: 3/4 NPT or M20 normal position only after control current is
restored (manual reset).
During a test— abort test.
Wiring
Next to Red Light (middle button): Always
14 to 26 AWG commands the valve to its safe position
regardless of the control current.
Torque Specifications Next to Amber Light (bottom button, labeled
Wiring terminals: 0.5 NSm (4.5 inSlbs) VALVE TEST): Press and hold for 3 to 10
seconds. Commands the configured partial stroke
test. Can be overridden by the Close button,
Electrical Installation
Open button, or Emergency Demand.
Wire connections are polarity sensitive During a test— abort test.
1. The pressure/temperature limits in this document and any applicable standard or code limitation for valve should not be exceeded.
2. Contact your Emerson Process Management sales office for information on pending approvals.

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Instruction Manual
Form 5823
May 2007 LCP100 Local Control Panel

AUX − (UNUSED)
AUX +
LOOP +
SHIELD TO
LOOP −
GROUNDING LUG

TO AUX +
ON DVC6000 SIS

LOOP +
FROM LOGIC SOLVER
TO LOOP + DVC6000 SIS
ON DVC6000 SIS
LOOP −
FROM LOGIC SOLVER

TO LOOP −
8−20 mA SIGNAL ON DVC6000 SIS
FROM LOGIC SOLVER SHIELDED CABLE

SHIELD NOT
CONNECTED SHIELD TO
GROUNDING
LCP100 LUG

LOOP −
LOOP +
AUX +

PREFERRED METHOD FOR NEW OR

RETROFIT INSTALLATIONS

NOTE: THE LOGIC SOLVER MINIMUM OUTPUT MUST BE AT LEAST 8 mA. THE LCP100,
WHEN POWERED BY THE LOOP, CONSUMES APPROXIMATELY 4 mA.
E1046

Figure 2. Wiring for 8−20 mA Loop-Powered Configuration

Installation Refer to figure 4 for dimensional information. The

LCP100 local control panel has four (4) mounting
holes for on-site mounting of the device. The
WARNING LCP100 must be installed so that the wiring
connections are on the bottom to prevent
Electrostatic charge hazard. Do not accumulation of moisture inside the box.
rub or clean the LCP100 with solvents.
To do so could result in an explosion.
Electrical connections are shown in figures 2 and 3.
There are two different ways to power the LCP100.
The first method uses loop current to power the
LCP100. However, because the LCP100 does
consume energy to drive the lights and
Note microprocessor, the minimum current signal from the
logic solver must be 8 mA. If the logic solver can not
Direct all wiring to the left side of the provide an output range of 8−20 mA, then the
LCP100 compartment, away from the external power method must be used. The second
buttons. method requires an external 24 VDC source to
power the LCP100.

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 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

LOOP + AUX +
LOOP − AUX −

SHIELD TO
GROUNDING LUG
TO AUX +
ON DVC6000 SIS

24VDC +

24VDC −
TO AUX −
ON DVC6000 SIS
DVC6000 SIS

4−20 mA SIGNAL
FROM LOGIC SOLVER SHIELDED CABLE

SHIELD TO
GROUNDING
LUG
LCP100
AUX +
LOOP −
LOOP + 24VDC
AUX −
SHIELD NOT
CONNECTED

SIMPLE METHOD FOR INSTALLING AN LCP100

TO AN EXISTING DVC6000 SIS INSTRUMENT
WHEN 24 VDC POWER IS AVAILABLE

NOTE: DO NOT CONNECT THE LOOP + TERMINAL IN THE LCP100 TO THE LOOP + TERMINAL
IN THE DVC6000 SIS. THIS WILL CAUSE THE LCP100 TO UNNECESSARILY CONSUME 4 mA.
E1047

Figure 3. Wiring for 24 VDC External Power Configuration

Open the cover and move the DIP switch to the Before connecting the LCP100 to the process,
appropriate power setting. If external 24 VDC is conduct the following tests on the LCP100
used to power the LCP100, make sure the switch is connected to the DVC6000 SIS.
on the side that says “24VDC”. If loop power is used,
slide the switch to the side that says “LOOP”. Successful Partial Stroke Test
1. Press the Valve Test (bottom) push button for
more than 3 seconds (but less than 10 seconds).
2. Observe that the green light starts flashing when
the valve starts moving.
Note 3. Observe that the valve moves no more than the
configured partial stroke test travel limit.
Factory default for the DIP switch 4. Observe that the valve returns to the normal
power selector is 24 VDC. operating position and the green light comes on
solid.
Manually Aborted Partial Stroke Test
When installing the cover, apply no more than 20 1. Press the Valve Test (bottom) push button for
inSlbf to prevent the metal inserts from pulling out. more than 3 seconds (but less than 10 seconds).

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Instruction Manual
Form 5823
May 2007 LCP100 Local Control Panel
2. Observe that the green light starts flashing when 5. Observe that the red light goes off, the valve
the valve starts moving. moves to its normal operating position, and then the
green light comes on solid.
3. Before the valve reaches the travel limit of the
configured partial stroke test, press the Valve Test
push button, or the push button next to the green
light. Setup
In order for the LCP100 to operate properly, it must
4. Observe that the valve immediately returns to the
be connected to a DVC6000 SIS device with
normal operating position and the green light comes
firmware revision 7 or later. Once the physical
on solid.
connections are made, use the following checklist to
Emergency Demand through the Logic Solver configure the LCP100.
1. Reduce the current to the DVC6000 to 4 mA (for D Using the 375 Field Communicator select
de-energize to trip operation). Setup, Basic Setup, and Setup Wizard. Follow the
prompts on the Field Communicator:
Select Setup Wizard
Enter Supply Pressure and Unit
Note Enter Actuator Make, Model and Size
For a loop powered installation, you Enter Partial Stroke test Starting Point, Relay
may remove the power completely; Type and Zero Power Condition [select the
however, the lights in step 3 will be off. “instrument connected to local control panel
Without power to the DVC6000, the (LCP100)” option]
LCP100 cannot function. D Follow the prompts to complete the Setup
Wizard. The following parameters will be
automatically set under Travel Alerts:
2. Observe that the valve moves to its fail safe d Hi Hi / Lo Lo Enable − Yes
state.
d Lo Lo Point (%) − 1
3. Observe that the red light comes on solid and the d Hi Hi Point (%) − 99
amber light stays off.
d Deadband (%) − 0.5
4. Press the push button next to the green light and d DVC Power Up − Manual Reset
observe that the valve does not move.
D Continue to set up the DVC6000 SIS digital
5. Increase the current to the DVC6000 to 20 mA valve controller according the normal set up
(for de-energize to trip) and observe that the valve procedure.
remains in its fail safe state.
D Remember to place the instrument back in
6. Observe that the red light stays on solid and the service before disconnecting.
amber light comes on solid (ready to reset).
7. Press the push button next to the green light.
8. Observe that the red light goes off, the valve
moves to its normal operating position, and then the
Note
green light comes on solid. An alternative method to configure the
LCP100 is through Detailed Setup.
Emergency Demand through Local Control Panel Using the 375 Field Communicator,
1. Press the push button next to the red light. select Setup, Initial Setup, Aux
Terminal Mode, and SIS Local Control
2. Observe that the valve moves to it fail safe Panel. When this setting is downloaded
position. to the device, an information screen
will pop up advising that some
3. Observe that the red light comes on solid and the additional parameters will be
amber light comes on solid (ready to reset). configured. Select Yes.
4. Press the push button next to the green light.

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 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

(7.6)
194

253.1
(10)
127.8 94
(5) (3.7)
109.5 mm
(4.3) (INCH)

Figure 4. LCP100 Dimensions

Principle of Operation D May be labeled OPEN or CLOSED depending

on the safe (tripped) state of the valve.
The lights indicate the state of the valve as
described below.
AMBER (labeled READY TO RESET)

Lights D Solid when the loop current is normal, and the

GREEN valve is at its safe (tripped) position.

D Solid when the valve is at its normal position

and loop current is normal. Buttons
Next to GREEN Light (top button)
D Flashing when the valve is not at its normal
position and loop current is normal.
D Press for >1/2 second.
D May be labeled OPEN or CLOSED depending
on the normal operating state of the valve. D After an emergency demand—commands the
valve to its normal position only after control current
RED is restored (manual reset).

D Solid when the valve is at its safe position and

loop current is tripped. D During a test—abort test.

D Flashing when valve is not at its safe position D May be labeled VALVE OPEN or VALVE
and loop current is tripped. CLOSE depending on the normal state of the valve.

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Instruction Manual
Form 5823
May 2007 LCP100 Local Control Panel

Table 2. Instrument Troubleshooting

SYMPTOM POSSIBLE CAUSE ACTION
1. Lights are not lit. 1. LCP100 is not properly connected to the digital valve 1. Ensure that the LCP100 is connected correctly to the digital
controller aux. terminal. valve controller aux. terminal, as described in the Installation
section of this manual.
2. LCP100 is properly 2. Power switch is not set correctly. 2. Ensure that the power switch is set correctly. If Loop Power
connected to the digital is used, ensure that the switch position is set to Loop Power,
valve controller aux. and NOT 24VDC, and vice versa.
terminal, but the lights are
not lit.
3. The power switch is set 3. Loop Power option is selected, but there is not enough 3. The Loop Power Option requires 8 mA current to operate.
correctly, but the lights are current. Ensure that there is sufficient current.
not lit.
4. The LCP100 and the 4. The LED may be damaged. 4. Replace LED.
digital valve controller are
properly connected, and
there is sufficient current but
the lights are not lit.
5. Lights are flickering. 5. Valve is not at it’s normal stop. 5. Check for proper calibration. Re-run calibration if necessary.
6. Proper calibration but 6. Hi Hi / Lo Lo alerts settings not correctly set. 6. Ensure that the Hi Hi / Lo Lo Alert settings are 99 and 1%
lights are flickering. respectively. For large rotary valve, adjust settings to 98 and
2% and observe.

Next to RED Light (middle button) Maintenance

Note WARNING
The primary safety function should be
implemented by controlling the current Electrostatic charge hazard. Do not
(in point-to-point mode) or voltage (in rub or clean the LCP100 with solvents.
multi-drop mode) from the logic solver. To do so could result in an explosion.
The red button is not intended to
perform the primary safety function for
the process.

D Press for >1/2 second. The LCP100 has four major components; the
housing, lights, conduit connections, and electronics.
D Commands the valve to its safe position If a light is not working it can be replaced with the
regardless of control current. appropriate color. The conduit connections do not
normally need replacement. The electronics module
D May be labeled VALVE OPEN or VALVE can be replaced as an assembly without having to
CLOSE depending on the tripped (safe) state of the disconnect the conduit connections or remove the
valve. box from its mounting.
Next to AMBER Light (bottom button, labeled
VALVE TEST)

D Press and hold for 3 to 10 seconds.

D Commands the configured partial stroke test.
Instrument Troubleshooting
D Can be overridden by VALVE CLOSE, VALVE
OPEN, or emergency demand.
If difficulties are experienced with the LCP100
D During a test—abort test. control panel, refer to table 2.

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 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

Parts Ordering
When corresponding with your Emerson Process Note
Management sales office about this equipment, Neither Emerson, Emerson Process
mention the serial number found on the nameplate Management, nor any of their affiliated
(key 10, figure 5) of the unit. When ordering entities assumes responsibility for the
replacement parts, state the complete 11-character selection, use,and maintenance of any
part number of each part required as found in the product. Responsibility for the
following parts list. selection, use,and maintenance of any
product remains with the purchaser
and end-user.

Parts Kits
Description Part Number
LED Assemblies Kit
WARNING Includes LED’s (qty. 3); Amber, Red, and
Green (keys 11*, 12*, and 13*, see figure 5)
Use only genuine FisherR replacement and fasteners (qty. 6) (key 8, see figure 5) GE25751X012
parts. Components that are not
Enclosure Labels Kit
supplied by Emerson Process Includes labels (qty. 4); OPEN, CLOSED,
Management should not, under any VALVE OPEN, and VALVE CLOSE GE25750X012
circumstances, be used in any Fisher
instrument. Use of components not
supplied by Emerson Process Parts List
Management will void your warranty,
might adversely affect the
performance of the instrument, and Common Parts (see figures 5 and 6)
give rise to personal injury and Key Description Part Number
property damage. 3 3/4 NPT Conduit (2 req’d) GE24416X012
M20 Conduit (2 req’d) GE20671X012
5 Machine Screw (4 req’d) GE22073X012
9 Electronics Module (see figure 6) GE24388X012

8 *Recommended spare parts

Only available in the LED Assemblies Parts Kit
Instruction Manual
Form 5823
May 2007 LCP100 Local Control Panel

GE20541-C

Figure 5. LCP100 Assembly

GE24388-D

Figure 6. Key 9, Electronics Module

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 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

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Instruction Manual
Form 5823
May 2007 LCP100 Local Control Panel

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 Instruction Manual
Form 5823
LCP100 Local Control Panel May 2007

FIELDVUE and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of
Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.
HART is a mark owned by the HART Communication Foundation. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of
any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

Emerson Process Management

Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com

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EFisher Controls International LLC 2007; All Rights Reserved Printed in USA