WM Catalog 2015 - 1506 - Water Maze Catalogo y Guia de Aplicación
WM Catalog 2015 - 1506 - Water Maze Catalogo y Guia de Aplicación
APPLICATION GUIDE
WATER TREATMENT TECHNOLOGIES
The following pages include brief descriptions of the water treatment technologies and products offered
by Water Maze. The technology descriptions are written in simple terms so that the reader can discern the
capabilities and limitations of each technology. We believe that a well-informed customer will ultimately
result in a satisfied customer. Therefore, it is import that we offer our customers a basic understanding of each
technology, as well as the products that we offer.
Incorrect selection of products and/or water treatment technologies can be a costly mistake. Equipment selection
should involve a qualified application sales engineer that can assist and guide the buyer through the process.
The approach would normally involve the following minimal qualifying questions:
1. What is the source of the influent water and how is the water being generated?
2. How much water volume (hourly and daily) will need to be processed?
3. What are the constituents in the water that will need to be removed? (Oils, Solids, Metals, etc.)
4. What are the characteristics of the constituents in the water?
(Free-floating oils, emulsified oils, settleable solids, suspended solids, etc.)
5. What is the intended use of the treated water? (Recycle, discharge to sewer, etc.)
Typically, multiple products and/or multiple water treatment technologies become part of the total solution.
Only Water Maze offers such a complete range of products and technologies. Combined with our extensive network
of local supporting dealers, Water Maze is your best partner for wash water and industrial water treatment systems.
TABLE OF CONTENTS
PRE-TREATMENT 10
OIL/WATER SEPARATION 14
MECHANICAL FILTRATION 18
COAGULATION/FLOCCULATION 22
BIOREMEDIATION 26
EVAPORATION 30
ACCESSORIES 34
DRAFTING & INSTALLATION 40
SPECIFICATIONS 48
Manufacturing Center Design Engineers & Local Expertise
of Excellence Technical Experts & Support
All Water Maze products are built and tested Our team of design engineers and service The Water Maze service network is available
in Camas, Washington. Our 200,000 square technicians have decades of experience in throughout North America. Trained technicians
foot manufacturing center has been ISO 9001 industrial water processes. We have designed are available for start-up, service and ongoing
and 14001 certified for more than 10 years. and installed thousands of installations across operational support. From initial design
Every product is tested before shipping to the country that are treating and recycling consultations to after-sale support, we have
ensure high quality and reliability. millions of gallons of water every day. expertise to assist every step along the way.
4
Every treatment system is optimized to produce the required effluent
quality at the lowest operating cost.
We evaluate treatment requirements against best available technologies and select
the optimum combination to meet required objectives. Systems can be designed
to permit reuse/recycle, discharge to sewer* or evaporation of your waste stream
– often resulting in virtually zero-discharge systems.
Water Sample
Analysis 1 develop a project solution including
detailed product specifications and
site-specific drawings
On-Going
Service
operators are ready to
manage the process Partnership
from day one
*Subject to local regulations and permits
www.wmaze.com 5
APPLICATION COMPARISON MATRIX
Bioremediation
Coagulation &
Conditions Bioremediation
pH Controller
Flocculation/
Clarification/
Coagulation/
Coagulation/
Flocculation
Flocculation
Malodorous Chlorination,
Evaporation
Mechanical
Separation
Separation
(Electro or
Skimming
Chemical)
Filtration/
Wash Water
Particle
Ozone,
Water
Water Treatment Technologies
Applications Typically Applied to Application
Suspended
pH Control
Separation
Inorganics
Emulsified
(large and
Dissolved
Dissolved
Organics
Free Oils
Particles
Variable
Metals
Solids
small)
Solids
Heavy
Heavy
Water Characteristics
Oils
Typically Generated by Application
Page Number 10 18 18 22 14 22 22 26 30 26
Asphalt Paving Equipment
Auto Salvage
Automotive | Automatic Wash
Automotive | Detailing
Automotive | Manual Wash
Boat and Shipyard Hull Cleaning Fluids
Diesel Engine Repair Ships
Farm Implement Equipment
Golf and Turf Equipment
Machinery | Used
Material Handling | Forklifts
Material Handling | Wood Products
Mining Equipment
Oil Field Services | Tool Repair
Oil Field Transportation Equipment
Rental Equipment | Heavy Commercial
Rental Equipment | Retail
Road Construction Equipment | Excavators, Dozers, etc
Solid Waste Transport | Landfill Equipment
State Department of Transportation
Trailer Repair
Transportation | Aircraft
Transportation | Locomotive
Transportation | Motor Freight
Transportation | Truck & Bus
Truck Dealers | Heavy Duty
Truck Repair | Heavy Duty
Utilities Equipment Repair
6
Bioremediation
Coagulation &
Conditions Bioremediation
pH Controller
Flocculation/
Clarification/
Coagulation/
Coagulation/
Flocculation
Flocculation
Malodorous Chlorination,
Evaporation
Mechanical
Separation
Separation
(Electro or
Skimming
Chemical)
Filtration/
Industrial
Particle
Ozone,
Water
Water Treatment Technologies
Applications Typically Applied to Application
Suspended
pH Control
Separation
Inorganics
Emulsified
(large and
Dissolved
Dissolved
Organics
Free Oils
Particles
Variable
Metals
Solids
small)
Solids
Heavy
Heavy
Water Characteristics
Oils
Typically Generated by Application
Page Number 10 18 18 22 14 22 22 26 30 26
Aircraft Refurbishment Fluids
Cooling Tower Blow-down Water
Die Casting Release Agent Fluids
Electroplating and Polishing Fluids
Floor Scrubbing Water
Ground Water Remediation
Heat Treating Coolant Fluids
Machine Shop Metal Cutting Coolants
Manufacturing Fluids | Drawing Compounds
Metal Cutting Water Table Fluids | Plasma Cutting
Metal Finishing | Surface prep | Phosphate Cleaning Fluids
Metal Plating Fluids
Metal Stamping Release Agents
Natural Gas Transmission Compressor Condensate
Parts Washing Fluids | Aqueous Based
Vibratory Bowl | Cleaning and Polishing Fluids
Water Jetting and Cutting Fluids
Note: Water contaminates and water characteristics may vary for each application
Please contact the Water Maze factory to discuss your specific water treatment application
www.wmaze.com 7
PRODUCT COMPARISON MATRIX
Malodorous
Organics &
Suspended
pH Control
Separation
Bioremediation Conditions
Emulsified
Bioremediation Emulsified
5 micron)
Reducing
Free Oils
Particles
Variable
Volume
(above
Metals
Solids
Solids
Heavy
Heavy
Water
Oils
Oils
Influent Water Characteristics Capabilities
Coagulation &
pH Controller
Page Number
Clarification/
Coagulation/
Coagulation/
Flocculation
Flocculation
Flocculation
Chlorination,
Evaporation
Mechanical
Separation
Separation
(Electro or
Skimming
Chemical)
Filtration/
Particle
Ozone,
Water
Primary Water Treatment Technology
8
Malodorous
Organics &
Suspended
pH Control
Separation
Bioremediation Conditions
Emulsified
Bioremediation Emulsified
5 micron)
Reducing
Free Oils
Particles
Variable
Volume
(above
Metals
Solids
Solids
Heavy
Heavy
Water
Oils
Oils
Influent Water Characteristics Capabilities
Coagulation &
pH Controller
Page Number
Clarification/
Coagulation/
Coagulation/
Flocculation
Flocculation
Flocculation
Chlorination,
Evaporation
Mechanical
Separation
Separation
(Electro or
Skimming
Chemical)
Filtration/
Particle
Ozone,
Water
Primary Water Treatment Technology
COAGULATION/FLOCCULATION
Compact CoAg (chemical coagulation/flocculation) 25
CoAg2-20A (chemical coagulation/flocculation) 24
EC2-20A (electro-coagulation/chem flocculation) 24
BIOREMEDIATION
PM-1000D (microbial treatment of pits and tanks) 28
CLB-600A | Primary Bio-digester (discharge) 29
CLB-30D | Auxiliary Bio-digester 29
CL-304A (with bioremediation) 20
CLPB-5024 (with bioremediation) 29
CLPB-7034 (with bioremediation) 29
BioPucks 28
WATER EVAPORATION (WATER REDUCTION)
HBE-10B or C 32
HBG-15D | HBG-30D 32
WB-50A | WB-120A 33
OTHER COMPONENTS & PRODUCTS
Water Blasting (demucking)
Water Blaster 25 GPM, 500 PSI 36
Water Cannon 100 to 150 GPM, 80 to 100 PSI 36
pH Control
pH Permissive System 12
Ozone
Stand-alone Ozone Generators with Circulation 37
Automation
REC2-20A (recycle module with ozone) 37
AMC-1000D Auto-purge Control with Air-purge Valve —
Pit Cleaner (for sludge removal) 36
www.wmaze.com 9
PRE-TREATMENT
PRE-TREATMENT IS A VITAL PART OF
ALL WATER TREATMENT SYSTEMS
All water treatment systems should include “adequate”
pre-treatment. The definition of “adequate” may vary
depending on the site specific application conditions and
the physical and chemical properties of the influent water.
www.wmaze.com 11
PRE-TREATMENT
TECHNOLOGY pH CONTROL
Maintaining proper pH in the water is crucial to a water treatment system’s effectiveness. A balanced pH promotes: solids to settle out quicker; emulsified
oils to become more buoyant; and some metals to precipitate. Extreme pH levels will negatively impact the performance of a water treatment system.
Automatic adjustment, rather than manually adjusting the pH of the water is highly recommended. Water Maze offers a variety of automatic pH control
systems. Some are incorporated into the base product, some are factory installed options, others are stand alone systems (as shown below).
Catch Basin PRODUCT Fiberglass Catch Basin | Collection Pits | Sump Pits
Water Maze offers in-ground fiberglass pits, which are easy to
install at the job site. As compared to poured-in-place concrete
pits that may eventually crack and allow water to leach into
Separation the ground, our fiberglass pits immersed into concrete can
Baffles provide double containment. We offer three sizes of pits. The
In-ground Separator (IGS) is uniquely designed with two sets
of standing weirs that force solids to the bottom of the pit.
12
TECHNOLOGY ABOVE-GROUND CONE-BOTTOM TANKS
Above-ground cone-bottom tanks can enhance existing pit systems that may be too small, or that do not provide adequate pre-treatment. They can also be
an economical alternative to expensive pit system reconstruction costs. Cone-bottom tanks can also provide lower clean out maintenance, as compared to
some in-ground pit systems.
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www.wmaze.com 13
OIL/WATER
SEPARATION
FREE-FLOATING OILS/
EMUSLIFIED OILS/SOLUBLE OILS
Oil/water separators are generally capable of separating
free-floating oils, rather than chemically emulsified oils, or soluble
oils from water. Many unaware buyers will request an oil/water
separator, without knowing the physical characteristics of the oils
as they exist in the water. This can result in a costly mistake.
THE BEHAVIOR OF SURFACTANT MOLECULES
AIR
HYDROPHILLIC
PORTION WATER
AT AN AIR-WATER INTERFACE
LIPOPHILLIC
PORTION
SURROUNDING A
“BLOB” OF OIL
Are the oils Are the oils chemically Are the oils soluble
free-floating? emulsified and dispersed in water?
within the body of water?
Traditional oil/water If so, traditional oil/water
separators are applied to If so, traditional oil/ separators are not normally
applications where the oils water separators are not applied. Rather, reducing
are buoyant and floating normally applied. Rather, the water volume prior
on the surface. In some a “de-emulsifying” water to off-site disposal (using
cases, pumping systems treatment technology evaporation technology)
will cause the oils to should be considered should be considered
temporarily mix into the for your application. for your application.
water. The skimmer Please refer to page 22 for Please refer to page 31 for
further details on Coagulation/ more details on Evaporation
should be positioned
Flocculation technology. technology.
where the oils are
buoyant and free.
Free Floating Oil Chemically Emulsified Oil Oil Soluble in Water
Note: the correct selection process for an oil/water separator should include a through examination of the characteristics of the oil/water mixture as they exist
in the influent water. Bench-scale testing should be performed on a representative influent water sample to determine which of the above applies.
www.wmaze.com 15
OIL/WATER SEPARATION
To
coalescing process; ultra-violet ozone generator for odor control;
Sewer
automatic oil skimming and decanting; NEMA control center for
FILTER
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PUMP
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To Pit
MS
for Reuse
16
TECHNOLOGY ABOVE-GROUND CLARIFIER/OIL/WATER SEPARATORS
There are various types and designs of clarifier / oil / water separators in the market. In general, most above-ground systems are easier to manage and
maintain than below ground systems. Each product may incorporate various features and benefits
www.wmaze.com 17
MECHANICAL
FILTRATION
MECHANICAL FILTRATION REMOVES
PARTICULATE MATTER FROM WATER
Filtration refers to the removal of solids from water. Solids in
water are normally classified and measured as either suspended
(Total Suspended Solids – TSS), or as dissolved (Total Dissolved
Solids – TDS). Generally, the definition of a dissolved solid is a
particle that is less than 2 micron.
www.wmaze.com 19
MECHANICAL FILTRATION
20
TECHNOLOGY FILTERS INTEGRATED INTO A SYSTEM
CONTINUED
PRODUCT CLP-5025A | CLP-7034A
The CLP-7034 and 5024 are automated wash water recycling
systems. Totally automated, the systems use a digital
sequencer to monitor and control the filtering, recirculating,
filter backwashing and sludge dumping functions. Other
CLP features include: extra quantities of media including
gravel, sand, anthracite, and garnet; up to 320 lbs. of
auto “backwashable,” degassed, virgin activated carbon;
185-490 sq. ft. of cone-shaped, coalescing plates for optimum
separation of oil and solids from wash water; industrial-grade
ozone generator; convenient, mess-free method of disposing of
sludge from the system
CLP-7034
PRODUCT Special Delta-1500A
The Delta wash-water recycling systems are ideal when a
wash facility is already equipped with a collection pit or
pre-treatment system. The Delta is self-contained and has
a low profile so it can be quickly installed inside a building
or next to a wash pad. The Delta features Water Maze's
proprietary “maze” design that uses oleophilic—oil-loving—
coalescing plates, which are meshed together and
inclined at just the right angle to produce highly effective
oil-water separation.
www.wmaze.com 21
COAGULATION/
FLOCCULATION
CHEMICAL TREATMENT SYSTEMS CAN
REMOVE SUSPENDED SOLIDS, EMULSIFIED
OILS, AND HEAVY METALS
Coagulation/flocculation water treatment technology is typically
applied to remove suspended particles and/or emulsified oils
from water.
COAGULATION
The purpose of coagulation is to neutralize the repelling charges
and to allow the matter to gather (agglomerate). For most wash
water and industrial wastewater applications, coagulation can
be accomplished by mixing a chemical coagulant (a cationic
positive charged chemical) into the water, or by applying
Electro-coagulation (an electrolytic process using an electrolytic
sacrificial cell and DC current) to the water. ADVANTAGES
FLOCCULATION Coagulation
The purpose of flocculation is to create additional adhesion When combined with
between the agglomerated mater by mixing a flocculent chemical other technologies,
chemical coagulation
into the water. The process creates larger agglomerations and adds
or electro-coagulation
molecular weight to the matter, which enhances the separation
can produce
and removal process of the contaminants from the water. exceptional water
quality with minimal
maintenance and can
successfully treat
broad ranges
of waste streams.
PRODUCT CoAg2-20A
A proprietary (patent pending) water treatment system that
incorporates chemical coagulation and chemical flocculation
COAG2-20A technology. This system features industrial grade components
and is simple to use and maintain, but is highly effective for
treating a broad range of waste streams including suspended
solids and emulsified oils. This system will automatically
process water and move it downstream so that no standing
water is retained within the system after processing is
complete. Water is processed on a batch-feed, continual basis.
PRODUCT EC2-20A
A proprietary (patent pending) water treatment system that
incorporates a new generation of Electro-coagulation and
chemical flocculation technology. This system features
robust industrial grade components and is simple to use and
maintain, but is highly effective for treating a broad range of
waste streams including suspended solids, emulsified oils, and
heavy metals. This system will automatically process water
and move it downstream so that no standing water is retained
within the system after processing is complete. Water is
EC2-20A processed on a batch-feed, continual basis.
24
TECHNOLOGY CHEMICAL COAGULATION AND FLOCCULATION
The Compact CoAg unit employs chemical coagulation and flocculation water treatment technology to enhance and speed up the process of removing
suspended solids and most types of emulsified oils. This product utilizes a patented process for applying and mixing proprietary blends of chemical
coagulant (CoAg+) and flocculant (EC+) to effectively de-emulsify oils and to agglomerate suspended solids.
www.wmaze.com 25
BIOREMEDIATION
26
MODULAR BIOREMEDIATION TECHNOLOGY Some of the critical design criteria that should be considered
when applying bioremediation:
FOR WASH WATER & INDUSTRIAL WATER • pH control of the water—maintain pH between 6 and 8
Bioremediation is the process of applying living organisms • Water temperature—below 40°F will slow down the
(microbes) for the purpose of breaking down organic process and above 120°F will kill microbes
carbon based molecules. The metabolic process renders
the organic compounds into harmless carbon dioxide and • Avoid toxic conditions in the water (i.e., biocides,
water. Bioremediation is fundamental to nature and life on chlorine, corrosive gases/liquids, heavy metals—i.e.,
earth as we know it. zinc, lead, copper, chrome, etc.)
• Assure that the proper ratios of nutrients are present in
Water Maze offers a series of bioremediation products,
the water
components, and modules that enhance the natural process
of remediating organic compounds within a small footprint. • The system must supply an adequate amount of dissolved
oxygen (DO) into the water. If not, the system will turn
In some cases, these BioSystem products can be applied as a anaerobic and will create a malodorous condition in the
stand alone bioremediation system. However, in most cases, immediate area
these products are applied as a component within an overall
system. Overall, the Water Maze BioSystem employs the latest • Adequate retention time (e.g., enough time for the
aerobic bio-technology for treating a broad range of wash water microbes to complete their digestive process)
and industrial waste streams such as: water generated from must be designed into the system
washing golf and turf equipment; water generated from washing
solid waste disposal equipment (i.e., trucks and trailers); and
• Augment the microbial colony by injecting ADVANTAGES
new microbes daily—assures that the Bioremediation
wash water with emulsified hydrocarbons (oils).
microbial colony is working at peak Correctly applied,
As with all Water Maze systems, pre-treatment is also an efficiency levels, the naturally occurring bioremediation can
important element to any bioremediation system. Overall, microbes should be augmented with be user friendly, cost
a pre-treatment system for bioremediation should address cultured microbes effective, and be a
the following items: low cost method of
treating certain types
• Removal of heavy solids—heavy metals may kill microbes of water. However,
if misapplied,
• Removal of free-oils—this will effectively reduce the bioremediation can
WATER ANALYSIS
amount of “food” for the microbes and speeds up the result in poor water
Bioremediation applications require
microbial processing rate a base-level water analysis to assure quality, malodorous
that the elements for design criteria conditions, and
• pH Control—microbial activity is most effective when the become on overall
pH of the water is between 6 and 8. Higher or lower pH have been considered before a
recommendation for a BioSystem unpleasant experience
levels may inhibit or kill the microbes for the end-user.
can be determined.
See page 52 for details.
www.wmaze.com 27
BIOREMEDIATION
Microbe Biostax N1
Pump Pump
Air
Pump Biostax N1
Microbe Supply
Aeration
Supply Line
Aeration Wash
Line Water
Discharge
Wash
Water
Influent
Sludge
28
TECHNOLOGY MODULAR BIOREMEDIATION BIOSYSTEMS
CONTINUED
HydroScreen
www.wmaze.com 29
EVAPORATION
EVAPORATION IS THE KEY TO ENHANCE CRITICAL ISSUES THAT SHOULD BE CONSIDERED:
ENERGY EFFICIENCY AND COST SAVINGS • How clean is the water? Is pre-treatment required?
Dirty water (i.e., suspended solids, emulsified oils,
etc.) will concentrate inside of the evaporator and
Water volume reduction using evaporation technology can be
increase the viscosity of the water, which will reduce
an economical alternative to the high costs associated with
the heat transfer efficiencies and may result in
off-site disposal of water, which can exceed $1 USD per gallon.
higher maintenance
Evaporation operational costs can be a small fraction of the
off-site disposal costs. In that, 90% or more of the water being • The pH of the influent water should be balanced
hauled off-site contains mostly water, our evaporation systems
may achieve up to a 95% volume reduction. This can translate • The influent water must not be flammable
into major costs savings and a quick return on investment for
the purchase of the equipment. • Water Maze highly recommends that a “Base
Analysis for Evaporators” (refer to list of tests)
WASTEWATER EVAPORATORS ARE TYPICALLY SOLD be performed on a representative sample of the
TO CUSTOMERS THAT: evaporative waste stream
• Are paying for off-site disposal of their wastewater • Water Maze offers a written Feasibility Report that
• Want to reduce their disposal cost by as much as 95% is based on the laboratory data
www.wmaze.com 31
EVAPORATION
32
TECHNOLOGY SUBMERGED COMBUSTION WATER EVAPORATION
Patented, super-energy efficient system using submerged combustion in which heat is forced through a submerged tube and released directly into the water
for 100% heat exchanger efficiency and dramatic operational and energy cost savings.
www.wmaze.com 33
ACCESSORIES
ADD-ONS AND ACCESSORIES ENHANCE
THE EFFECTIVENESS OF INDUSTRIAL
WASTEWATER TREATMENT SYSTEMS
Water Maze offers a broad selection of add-on accessories
and consumables that support the performance of your
water treatment systems.
www.wmaze.com 35
ACCESSORIES
36
MICROBIAL AND ODOR CONTROL
Ozone works up to 1000 times faster than chlorine, and other sanitizers, in killing bacteria without creating harmful by-products. It also acts as a deodorizer.
PRODUCT REC2-20A
This product is a small footprint, water management control
center that receives processed water from another source.
The unit includes: a pump to transfer pretreated water into a
clean-water holding tank (tank supplied by others); a ¾ HP
pump with mazzei injector to circulate water in the clean-water
holding tank; a transfer pump with pressure tank and manifold
piping system to transfer the clean water back to the point
of use; an electrical control center; fresh water makeup and
REC2-20A excess water discharge system with float controls.
www.wmaze.com 37
ACCESSORIES
38
TECHNOLOGY ENVIRONMENTAL CONTAINMENT
CONTINUED
SHOWN WITH OPTIONAL CANOPY
www.wmaze.com 39
DRAFTING &
INSTALLATION
EXPERTLY DESIGNED AND INSTALLED
TO MEET EACH SPECIFIC COMPLEX
WATER TREATMENT CHALLENGE
Water Maze manufactures the building blocks that are
integrated into complete water treatment solutions. Our team
of experienced Regional Sales Managers and Design Engineers
look at every application and custom design a water treatment
system to fit each application and it’s requirements. Water Maze
partners with authorized local distribution centers to perform on
site application surveys, as well as collect water samples for in
lab analysis, to better understand how to address the customer’s
application requirements.
Water Maze staff will work hand in hand with architectural firms
and engineering consultants to create and provide site specific
conceptual AutoCAD drawings on wash pad designs, in-ground
pit and trench drain configurations, as well as plan view and
elevation view equipment layouts.
www.wmaze.com 41
DRAFTING & INSTALLATION
42 PRODUCT Configuration | Trench Wash Bay and Coagulation-Recycle System with Top Purge
PRODUCT Configuration | Phospate-Recycle Bio-System
www.wmaze.com 43
DRAFTING & INSTALLATION
CLT-300 Special with OWS 150-gallon Feed Tank Compact CoAg with IPF2-20A Filter REC2-20A Recycle Module Processed Water Storage Tank
CLT-300 Seperator Tank
44
PRODUCT Configuration | Compact CoAg Recycle System PRODUCT Configuration | CL-30 OWS with CoAg2-20A
PRODUCT Configuration | Chemical Treatment Recycle System with CLT-300 Special Pre-Treatment Module
www.wmaze.com 45
PRODUCT Application | High Volume Water Blasting
46
PRODUCT Application | Recycle
CLT-600 | CoAg2-20A | IPF2-20D | REC2-20A
PRODUCT Application | Drive-in Scoop Out Pit System PRODUCT Application | Two Systems Running in Parallel
www.wmaze.com 47
SPECIFICATIONS
PRE-TREATMENT
PART # DESCRIPTION VOLTAGE AMPS
PH-3020D 1.103-458.0 pH Permissive Control System 120 9
8.903-682.0 Auto Fill (SS sump pump, fittings and floats), Factory Install
8.903-681.0 Holding Tank, 300 gal. (valves and hose)
INSIDE
PART # DESCRIPTION MATERIAL DIMENSIONS GPM
PH-3020D Collection Pit 8.903-657.0 In-ground Oil Separator Pit Fiberglass 3' x 9' x 5' 60
8.903-674.0 Cover, Hinged Aluminum, Diamond Tread Plate with Steel Tube Frame, 3' x 9'
8.903-673.0 Coalescing Grid Packs, 58 Plates, 1,700 sq ft Surface Area
8.712-023.0 Wood Brace Kit (bracing to reinforce fiberglass while pouring concrete,
required for installation of Collection Pit #8.903-657.0)
8.903-675.0 Cover, Aluminum Diamond Tread Plate with Steel Tube Frame, 2' x 2'
8.903-676.0 Grating*, Hot Rolled Steel 1/2" x 2" Flatbar, 2' x 2'
CLT-300
OZONE FLOW
PART # DESCRIPTION GENERATOR GPM VOLTAGE PHASE AMPS
CL-304A 1.103-409.0 Compact Wash Water Recycle Chlorinator 1-5 230 1 15
DELTA-1500A CL-304A
Special Compact Wash Water Recycle — 1-5 230 1 15
with microbial and nutrient injection
8.903-683.0 Upgrade Platform to Stainless Steel
Special pH (only) Control Option
CL-304A
PAC III 8.903-716.0 Filtration Module 330 300 500 230-460 3 5.6-2.8
PAC III Special Filtration Module with Auto-Back Wash System
FLOW HEIGHT CONTAINER
PART # DESCRIPTION GPM (INCHES) GALLONS VOLTAGE PHASE AMPS
IPF2-20D 1.103-488.0 Innovator Indexing Polishing Filter 1-20 37.56 — 120 3 —
IPF2-20A Special High-Boy Indexing Polishing Filter 1-20 47.56 82 120 3 —
PAC III
8.752-171.0 Fabric Media, Filter – 50 Micron x 1100 Yards
8.752-173.0 Fabric Media, Filter – 20 Micron x 650 Yards
8.752-172.0 Fabric Media, Filter – 5 Micron x 500 Yards
8.917-279.0 Water Retention Container (approximately 40-gallon capacity)
ZCF SKID
www.wmaze.com 49
SPECIFICATIONS
OIL & WATER
SEPERATION COALESCING CAPACITY FLOW
PART # DESCRIPTION AREA (SQ FT) (GAL) GPM VOLTAGE PHASE AMPS
ALPHA-3100D 1.103-402.0 Above-ground Separator 1000 250 1-30 120 1 10
8.903-694.0 Auto-Water Discharge (automatically switches between recycle and discharge modes),
Factory Install
8.903-647.0 ORP/pH Digital Controller, Model 250, 2 Pumps, Factory Install
8.913-331.0 Lid, Aluminum
CAPACITY FLOW
PART # DESCRIPTION (GAL) GPM
CLT-600 Special Modular Clarifier System Base Unit with Rain Shield 600 1-30
Special Coalescing cones (2) with Funnel Oil Skimming, Factory Install
Special Belt Mop Skimmer, 120 V/6 Amps, Factory Install
Special AMC-1000D Auto-purge System (85 PSI), 120 V/2 Amps, Factory Install
CL-30A
Special pH (only) Controller, Peristaltic Pump, 120 V/1 Amps, Factory Install
Special Auto-water Discharge/Circulation Valve System, 120 V/2 Amps, Factory Install
Special UV Ozone System (2 bulb), 120 V/9 Amps, Factory Install
Special UV Ozone System (4 bulb), 120 V/9 Amps, Factory Install
Special CoAg Mixing Chamber (inside CLT tank), Factory Install
8.906-478.0 Sludge Tub with Lid
CLT-300 Special Modular Clarifier System Base Unit with Rain Shield 300 1-15
Special Coalescing cones (2) with Funnel Oil Skimming, Factory Install
CLT-600 SPECIAL
Special Belt Mop Skimmer, 120 V/6 Amps, Factory Install
Special AMC-1000D Auto-purge System (85 PSI), 120 V/2 Amps, Factory Install
Special pH (only) Controller, Peristaltic Pump, 120 V/1 Amps, Factory Install
Special Auto-water Discharge/Circulation Valve System, 120 V/2 Amps, Factory Install
Special UV Ozone System (2 bulb), 120 V/9 Amps, Factory Install
Special UV Ozone System (4 bulb), 120 V/9 Amps, Factory Install
Special CoAg Mixing Chamber (inside CLT tank), Factory Install
CLT-300 SPECIAL 8.906-478.0 Sludge Tub with Lid
COAGULATION/
FLOCCULATION FLOW
PART # DESCRIPTION COAGULATION FLOCCULATION GPM VOLTAGE PHASE AMPS
CoAg2-20A 1.103-487.0 Innovator Water Treatment Skid Chemical Chemical 1-20 230 1 6
8.917-355.0 Stainless Steel Skid with Zinc Epoxy Powder Coat Finish, Factory Install
8.917-354.0 pH Control Kit: includes pH Controller, Peristaltic Pump, Inline Mixing Tubes,
Factory Install
EC2-20A 1.103-486.0 Innovator Water Treatment Skid Electro Chemical 1-10 230 1 44
8.917-355.0 Stainless Steel Skid with Zinc Epoxy Powder Coat Finish, Factory Install
8.917-354.0 pH Control Kit: includes pH Controller, Peristaltic Pump, Inline Mixing Tubes,
COAG2-20A Factory Install
8.917-356.0 65-gallon Clean Water Reservoir with Fill Kit (e.g., float valve, hose connection,
bulkhead fitting) for EC Cell Flushing for Discharge Applications Only)
FLOW
PART # DESCRIPTION COAGULATION FLOCCULATION GPM VOLTAGE PHASE AMPS
REC2-20A 1.103-489.0 Innovator Water Management Center — — 1-20 230 1 22
8.917-652.0 Stainless Steel Skid with Zinc Epoxy Powder Coat Finish
8.917-651.0 UV Ozone Generator (series 400) with Mounting Bracket Add-ons to Innovator Series
1.103-467.0 PM-1000D BioSystem – Bioremediation for Dissolved Organics
EC2-20A 1.103-406.0 AMC-1000, Auto-purge Maintenance Control Retrofit Kit, 120V
FLOW
PART # DESCRIPTION COAGULATION FLOCCULATION GPM VOLTAGE PHASE AMPS
Compact CoAg 1.103-510.0 Innovator Water Treatment System Chemical Chemical 1-20 120 1 4
8.921-729.0 pH (only) Controller with one peristaltic pump electrically
interfaced with the infeed pump / sump pump circuit, Factory Install
8.921-730.0 Factory mounted AMC-1000D, Auto-Purge System, Factory Install
Includes: mounting of control center on the chassis of the Compact CoAg and the air
actuated auto-purge valve supplied as a loose item (compressed air required 3 cfm @ 85 PSI)
REC2-20A
Note: Sump pumps sold separately, see page 54 for options
CHEMICAL COAG TREATMENT KITS AND CONSUMABLES
8.749-144.0 EC+Plus Waste water Test Kit
Special CoAg Bench Scale Test Kit
8.720-009.0 Chlorine Test Strips
8.753-577.0 pH Test Strips
8.725-445.0 CoAg+ Coagulant – 5 Gallons
www.wmaze.com 51
SPECIFICATIONS
BIOREMEDIATION
TYPE OF BIO-MEDIA CAPACITY
PART # DESCRIPTION SYSTEM AREA (SQ FT) (GAL) VOLTAGE PHASE AMPS
CLB-600A TBD Main Bio-digestion Unit Discharge 320,000
CLB-603A 1.103-417.0 Main Bio-digestion Unit Recycle 2,087 600 230 1 20
8.903-780.0 Pressure Pump, 2 HP, for Upsizing ¾ HP Pump, Factory Install
8.903-785.0 Oil Separation Assembly, Automatic, with 26-gallon Collection Tank, Factory Install
8.903-781.0 pH Controller, Factory Install
CLB-600A
Special Air Pump System, Factory Install
CLB-600D 1.103-416.0 Main Bio-digestion Unit Discharge 2,087 600 120 1 9
8.903-785.0 Oil Separation Assembly, Automatic, with 26-gallon Collection Tank, Factory Install
8.903-787.0 pH Controller, Factory Install
Special Air Pump System, Factory Install
CLB-30D 1.103-414.0 Discharge Capacity Tank Auxiliary 2,087 600 120 1 1
CLB-603A 8.903-785.0 Oil Separation Assembly, Automatic, with 26-gallon Collection Tank, Factory Install
8.903-782.0 Auto-purge Valve, Factory Install
8.716-422.0 Auto-purge Valve (valve only)
1.103-406.0 AMC-1000, Maintenance Control Retrofit Kit, 120V
8.715-367.0 Sump Pump (for pumping water from collection pit)
Special Air Pump System, Factory Install
PM-1000D 1.103-467.0 Automatic Pit Management System BioStax — — 120 1 4
CLB-600D CLPB-7034A Special Filtration Recycling System* Bioremediation 950 lbs 230 1 30
CLPB-7034B Special Filtration Recycling System* Bioremediation 950 lbs 230 3 15
CLPB-7034C Special Filtration Recycling System* Bioremediation 950 lbs 460 3 9
CLPB-5024A Special Filtration Recycling System* Bioremediation 275 lbs 230 1 18
CLPB-5024B Special Filtration Recycling System* Bioremediation 275 lbs 230 3 12
CLPB-5024C Special Filtration Recycling System* Bioremediation 275 lbs 200 3 8
*Not supplied with ETL/UL certification, compressed air required for these models (4 cfm at 60-100 PSI). Note: Sump pumps sold separately, see page 54 for options
CL-30A WATER ANALYSIS, SAMPLING KIT, AND CONSUMABLES 8.719-148.0 Base Analysis for Bioremediation (includes Total BOD, Dissolved BOD, TSS,
COD TKN,Total Oils & Greases, Total Phosphorous, Ortho Phosphorous,
Nitrate, TOC, Dissolved Phosphorus, CNP-Carbon, Nitrogen, Phosphorous)
8.719-147.0 Bioremediation Waste Stream Sampling Kit
8.718-913.0 BioPuck HC, 4-pack with BioNutrient and four pit socks
8.749-853.0 BioPuck HC, box of 20 pucks
8.718-914.0 BioPuck GT, 4-pack with four pit socks
PM-1000D
8.718-918.0 BioStax 1800, liquid, 2 containers A&B (concentrate makes 55 gallons)
8.718-917.0 BioStax 100 Hawaiian Blend, liquid, 8 oz. vial
8.718-919.0 BioStax 1800, Two 8 oz vials (A & B) makes 5 gallons
8.718-916.0 BioNutrient, powder, 8 oz vial
GOLF COURSE SYSTEMS ADD-ONS
8.903-602.0 Grass Dumpster with SS Mesh-lined Dewatering Screen
8.903-783.0 HydroScreen, Stainless Steel, Grass Slide Assembly with Hose Grass Screen,
Stainless Steel, for HydroScreen, Factory Install
CLPB-5024A 8.906-478.0 Sludge Tub with Lid
8.903-784.0 Mounting Bracket for Attaching HydroScreen to CLT-300, Factory Install
EVAPORATION
EVAPORATION FLOW EXHAUST CAPACITY
PART # DESCRIPTION BTU TECHNOLOGY RATE (GPH) STACK (GAL) VOLTAGE PHASE AMPS
WB-120A 1.103-473.0 Wastewater Evaporator - Natural Gas 1,142,000 Combustion 1-120 12" 170 230 1 30
8.903-729.0 Tank and Tube Conversion to AL-6XN, Factory Install
8.906-066.0 Conversion from Natural Gas to Propane, Factory Install
8.903-762.0 Foam Detection System, Factory Install
8.903-767.0 Wastewater Flame Injection System, Factory Install
WB-120A 8.717-743.0 12" Flue Pipe Rain Shield
WB-50A 1.103-474.0 Wastewater Evaporator - Natural Gas 571,000 Combustion 1-60 10" 76 230 1 20
8.903-725.0 Tank and Tube Conversion to AL-6XN, Factory Install
8.906-066.0 Conversion from Natural Gas to Propane, Factory Install
8.903-762.0 Foam Detection System, Factory Install
8.903-766.0 Wastewater Flame Injection System, Factory Install
HBG-30D 1.103-449.0 Wastewater Evaporator - Natural Gas 390,000 Hot-Plate 1-30 10" 100 120 1 3
8.903-749.0 Tank Conversion to 316L Stainless Steel, Factory Install 8.903-741.0 Motorized Belt Oil Skimmer, 316L Stainless Steel,
8.903-750.0 Tank Conversion to AL-6XN, Factory Install Factory Install
8.906-077.0 Conversion from Natural Gas to Propane, Factory Install 8.906-074.0 Chemical Injector, Defoamer, Air-Injected, Factory Install
8.903-740.0 Air Diaphragm Fill Pump & Level Controls for Auto Fill, 8.906-073.0 Inline Chemical Injector for Anti-foam or Rust Inhibitor,
(compressed air required, 3 cfm at 60-100 PSI), Factory Install Electric-Powered, Factory Install
HBG-30D 8.717-742.0 10" Flue Pipe Rain Shield
8.903-753.0 Electric Centrifugal Fill Pump & Level Controls for Auto Fill,
Factory Install
HBG-15D 1.103-448.0 Wastewater Evaporator - Natural Gas 200,000 Hot-Plate 1-15 6" 70 120 1 3
8.903-746.0 Tank Conversion to 316L Stainless Steel, Factory Install 8.903-741.0 Motorized Belt Oil Skimmer, 316L Stainless Steel,
8.903-747.0 Tank Conversion to AL-6XN, Factory Install Factory Install
8.906-076.0 Conversion from Natural Gas to Propane, Factory Install 8.906-074.0 Chemical Injector, Defoamer, Air-Injected, Factory Install
HBG-30D SPECIAL 8.906-073.0 Inline Chemical Injector for Anti-foam or Rust Inhibitor,
8.903-740.0 Air Diaphragm Fill Pump & Level Controls for Auto Fill
(compressed air required, 3 cfm at 60-100 PSI), Factory Install Electric-Powered, Factory Install
8.903-753.0 Electric Centrifugal Fill Pump & Level Controls for Auto Fill, 8.717-740.0 6" Flue Pipe Rain Shield
Factory Install
HBE-10B Special Wastewater Evaporator - Electric — Hot-Plate 1-8 — 55 230 3 57
HBE-10C Special Wastewater Evaporator - Electric — Hot-Plate 1-8 — 55 460 3 28
HBG-15D Special Tank Conversion to 316L Stainless Steel, Factory Install
Special Tank Conversion to AL-6XN, Factory Install
Special Electric Centrifugal Fill Pump & Level Controls for Auto Fill, Factory Install
Special Chemical Injector, Defoamer, Air-Injected, Factory Install
Evaporator Belt 8.707-034.0 Wrap-It-Heat Water Reduction Belt — Electric 1.4 — 55** 230 1 12.5
**Drum not included
WATER ANALYSES AND KITS FOR EVAPORATION SYSTEMS 8.750-241.0 Metal Analysis (includes Ag, As, Ba, Cd, Cr, Pb,Se Hg, Cu, Zn, Ni)
HBE-10B
8.750-242.0 Base Analysis for Evaporators (includes analysis of pH dissolved and suspended
solids, Total Oils & Greases, NP [Non-Polar] Oils & Greases, Anions [Cl, NO3,
o-PO4, SO4], Flashpoint, Viscosity, Cations [B, Ca, Fe, K, Mg, Na])
8.750-243.0 VOC Analysis (includes 67 VOC compounds by EPA 8260) for Evaporation Systems
8.719-146.0 Evaporator Waste Stream Sampling Kit
EVAPORATOR BELT
www.wmaze.com 53
SPECIFICATIONS
ACCESSORIES
PART # DESCRIPTION GPM PSI HP VOLTAGE PHASE AMPS
Water Blaster 1.103-484.0 High Pressure Cleaning 25 500 10 230 3 30
Water Blaster 1.103-472.0 High Pressure Cleaning 25 500 10 460 3 15
8.711-860.0 Manually Operated Hose Reel only
WATER BLASTER PART # DESCRIPTION GPM PSI HP PUMP ELECTRICAL VOLTAGE PHASE AMPS
Water Cannon Special Pre-Wash Solids Separator 150 100 15 Cast Iron NEMA 4, 230 3 40
Centrifugal Mag Starter
Water Cannon Special Pre-Wash Solids Separator 150 100 15 Cast Iron NEMA 4, 460 3 20
Centrifugal Mag Starter
8.716-989.0 pH-only Controller with Probes (stand alone)
8.715-378.0 VSP20 Metering Pump, 24VAC
WATER CANNON
8.715-379.0 VSP20 Metering Pump, 120V
OZONE GRAMS
PART # DESCRIPTION GPM PER DAY VOLTAGE PHASE AMPS
Ozone Generator 1.103-457.0 30-7501 Ozone Generator 1-30 1-24 120 1 8
Ozone System Special Ozone Generator System, 40-50 1-72 120 20
(requires 2 power circuits)
30-7501 OZONE GENERATOR 8.712-138.0 Ozone Flowmeter
SUCTION DISCHARGE PRESSURE WASHER REQUIREMENTS*
PART # DESCRIPTION FLOW (GPM) HOSE PSI GPM
Pit Cleaner 8.903-600.0 Pit Cleaner 15-40 8'x1.25" 1000-3000 2.0-5.2
*Pressure washer not included
8.709-206.0 Sludge Cart Only (includes 5 bags)
8.903-601.0 Shallow Pit Cleaner, up to 2 Feet Deep (includes 1 bag)
PIT CLEANER INSIDE CAPACITY LOWER DECK TROUGH ACCESS
PART # DESCRIPTION LxWxH* (LBS) SECTIONS (MIN) SIZE (WxD) RAMPS
Rack/Wash Pad Special Environmental Containment Rack 7'x9'x6' 15,000 1 24"x4.5" 1-2
Rack/Wash Pad Special Environmental Containment Rack 7'x18'x6' 60,000 2 24"x4.5" 1-2
7'x18'x12'
DRIVE-ON / BACK-OFF *Length customized in 7' increments
(18' W & 9' W) Special Custom Deck Widths Special Integrated Conveyor System: Automatically Removes Solids
Special Integrated Undercarriage Rinse System: 60GPM @ 100PSI; from the Center Trough System (available only for 18' wide or
includes 10' Spray Bar System with 10 Sub Surface Nozzle greater containment racks)
Pockets Embedded into One Set of Desk Sections and a Special Canopy Covers (available to fit all models)
Centrifugal Booster Pumping System with Enclosed Impellers Special Treatment and Discharge Systems
DRIVE-THROUGH (18' W) Special Dual Diaphragm Pump Recovery System: Includes 2 Heavy Special Recycle Systems
Duty Suction Pumps; Hoses and Hose Connections from One
End of Drain Trough to Pump Rack
FILTER TANKS, 8.726-028.0 Media, 3.1 sq ft, CrystalFlo II 8.723-217.0 Cartridge Element, 300 sq ft, StaRite
ELEMENTS, AND 8.726-029.0 Media, 4.9 sq ft, Tagelus 100D 8.715-367.0 Little Giant Sump Pump, ½ hp 120V
MEDIA FILTER SUMP PUMPS
8.723-204.0 Filter Tank, 125 sq ft, with element, StaRite 8.715-369.0 Little Giant Sump Pump, ¹⁄³ hp 220V
8.723-205.0 Filter Tank, 200 sq ft, with element, StaRite 8.753-541.0 Little Giant Sump Pump, Submersive 10S-CIM 208-240V
8.723-206.0 Filter Tank, 300 sq ft, with element, StaRite (Requires below Part #8.753-542.0)
8.723-215.0 Cartridge Element, 125 sq ft, StaRite 8.753-542.0 Mech Float Switch 15' Cord (Requires above Part #8.753-541.0)
8.723-216.0 Cartridge Element, 200 sq ft, StaRite 8.715-438.0 Ebara Sump Pump, ½ hp 230V / 3PH
FILTER TANK WITH ELEMENT 8.715-439.0 Ebara Sump Pump, ½ hp 460V / 3PH
DETERGENTS, DEFOAMERS
AND ADDITIVES
DETERGENT | Wash Water Applications
PART # SIZE DESCRIPTION
Enviro-Clean 8.916-594.0 55 Gal All-purpose detergent designed to be used through a pressure washer and still have the quick release properties for use
with a wash water recycling system or oil-water separator Quick Release | Phosphate Free | All Purpose
Enviro-Clean+Plus 8.916-589.0 5 Gal Combines both the cleaning power of other detergents with oil-release properties to enhance the effectiveness of a wash
water recycling system or oil-water separator Quick Release | Low Phosphate | All Purpose
Enviro-Degreaser 8.916-590.0 5 Gal Potent degreaser that also has quick-release properties so it is ideal for use when water is being treated by a wash water
ENVIRO-CLEAN 8.916-593.0 55 Gal recycle system or oil-water separator Quick Release | Phosphate Free | Degreaser
ADDITIVES
PART # SIZE DESCRIPTION
EC+ Plus Flocculant 8.940-586.0 5 Gal Anionic flocculant for use with the Water Maze Innovator Series water treatment systems. It is extremely effective in wash
METAL R+ 8.725-508.0 55 Gal water clarification and solids removal Electrocoagulation | Chemical Coagulation
CoAg+ Coagulant 8.725-445.0 5 Gal Proprietary coagulant, containing highly reactive polyaluminum chloride and polyamine. Highly effective at coagulating
8.725-446.0 55 Gal suspended solids, emulsified oils, and greases from a variety of applications. Chemical Coagulation
Metal R+ Coagulant 8.750-280.0 5 Gal Easy, flexible and cost efficient solution to reduce metal concentration. It is effective against a wide array of metals and
8.750-281.0 55 Gal removes various co-existing heavy-metals at the same time. It is extremely cost effective and will remove Cu, Zn, Hg,
Pb, Cd, Ag, Ni, Co, Fe+2, Cr+3, Au, Pt and Sn. Chemical Coagulation
Liquid Alum pH 8.749-550.0 5 Gal 20% liquid aluminum sulfate solution for use as a pH adjust chemical or a coagulant in water treatment adjusting agent
8.749-549.0 55 Gal All Water Treatment Systems
No Rust 8.749-782.0 5 Gal Concentrated corrosion inhibitor is designed to provide rust protection in Water Maze industrial wastewater evaporators.
8.749-781.0 55 Gal When added continuously this unique blend of chemicals will prevent corrosion to the wetted metal surfaces of a waste
LIQUID ALUM water evaporator. Carbon Steel Tank Evaporators
OxiMaze+* 8.750-499.0 5 Gal A powerful, non-toxic, and non-corrosive oxidizer to be used as a sanitizer for very effective odor control within waste
8.750-500.0 55 Gal water treatment systems. All Water Treatment Systems
*Cannot Ship Via UPS
NO RUST
www.wmaze.com 55
Your Water Treatment Technology Partners for Wash Water & Industrial Water Treatment
See your Authorized Water Maze Dealer for details, options, and pricing. Process flow rates may vary based on the
water chemistry of the specific application. Specifications and product descriptions subject to change without notice. REGISTERED REGISTERED
Form #8.754-617.0 • 1506 • © 2015 ISO 9001:2008 ISO 14001:2004