Operator's Manual Third Edition • Third Printing

Important Contents
Read, understand and obey these safety rules Introduction............................................................ 1
and operating instructions before operating this Symbol and Hazard Pictorials Definitions............. 4
machine. Only trained and authorized personnel
General Safety....................................................... 6
shall be permitted to operate this machine. This
manual should be considered a permanent part of Work Area Safety................................................ 14
your machine and should remain with the machine Legend................................................................ 19
at all times. If you have any questions, call Genie. Controls............................................................... 20
Inspections.......................................................... 22
Operating Instructions......................................... 34
Contact us: Transport and Lifting Instructions........................ 40
Internet: http://www.genielift.com Maintenance........................................................ 42
e-mail: [email protected] Specifications...................................................... 46
Reporting Safety Defects..................................... 48

Copyright © 2003 by Terex

Third Edition: Third Printing, October 2014

"Terex" is a registered trademark of Terex USA, LLC in the USA

and many other countries.

These machines comply with

ANSI A92.2

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Printed on recycled paper

Printed in U.S.A.

Genie TZ-50 Part No. 133555

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Introduction

About this manual Intended Use

Genie appreciates your choice of our machine for This machine is intended to be used only to lift
your application. Our number one priority is user personnel, along with their tools and materials to
safety, which is best achieved by our joint efforts. an aerial work site.
This book is an operation and daily maintenance
manual for the user or operator of a Genie Bulletin Distribution and
machine.
Compliance
This manual should be considered a permanent Safety of product users is of paramount
part of your machine and should remain with the importance to Genie. Various bulletins are used
machine at all times. If you have any questions, by Genie to communicate important safety and
contact Genie. product information to dealers and machine
owners.
Product Identification
The information contained in the bulletins is tied to
The machine serial number is located on the serial specific machines using the machine model and
label. serial number.

Distribution of bulletins is based on the most

current owner on record along with their
associated dealer, so it is important to register
your machine and keep your contact information
up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to
comply with te action indicated in a respective
bulletin.

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Introduction

Contacting the Manuafacturer

At times it may be necessary to contact Terex.
When you do, be ready to supply the model
number and serial number of your machine,
along with your name and contact information. At
minimum, Terex should be contacted for:
Danger
Accident reporting

Questions regarding product applications and Failure to obey the instructions and
safety safety rules in this manual will result
Standards and regulatory compliance information in death or serious injury.
Current owner updates, such as changes in
machine ownership or changes in your contact Do Not Operate Unless:
information. See Transfer of Ownership, below.
You learn and practice the principles of safe
machine operation contained in this operator’s
Transfer of Machine Ownership manual.
Taking a few minutes to update owner information
1 Avoid hazardous situations.
will ensure that you receive important safety,
maintenance and operating information that Know and understand the safety rules
applies to your machine. before going on to the next section.
Please register your machine by visiting us on the 2 Always perform a pre-operation inspection.
web at www.genielift.com or by calling us toll free
3 Always perform function tests prior to use.
at 1-800-536-1800.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety rules—
safety and operator’s manuals and machine
decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

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Introduction

Hazard Classification Safety Sign Maintenance

Decals on this machine use symbols, color coding Replace any missing or damaged safety signs.
and signal words to identify the following: Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
Safety alert symbol—used to the safety sign material.v
alert you to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
DANGER that if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
WARNING that if not avoided, could result in
death or serious injury.
Indicates a hazardous situation
CAUTION that if not avoided, could result in
minor or moderate injury.
Indicates information considered
NOTICE important, but not hazard related
(e.g. messages related to property
damage)

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Symbol and Hazard Pictorials Definitions

Read the
operator’s Only trained Fall Hazard Keep off boom. Do not expose to
manual. personnel. water or rain.

Electrocution/burn No smoking. Corrosive acid. Explosion/burn Wear protective

hazard. hazard. clothing.

Crushing hazard. Stay clear of Crushing hazard. Keep away from Crushing Hazard.
moving platform. moving parts.

Electrocution Maintain required Injection Hazard. Do not check for Tip-over Hazard.
hazard. clearance. hydraulic leaks
with hands.

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Symbol and Hazard Pictorials Definitions

Corrosive acid. Explosion hazard. Crushing hazard. No flame. Crushing hazard.

Stay clear of
moving machinery.

Part No. 133555 Genie TZ-50 5

Operator’s Manual Third Edition • Third Printing

General Safety

Manifold Side / Platform End TZ-50

82479

STOP

97551

82505

TZ5006
-1234
1263140

43617

46262

82558

82505

Crushing Hazard.
Contact with moving
82479
parts will cause death
or serious injury. DANGER 46262
Keep clear of elevated Failure to read, understand and
components. obey the operator's manual
82505 A and safety rules will result in
death or serious injury.
The operator is responsible for safe machine
operation.This includes:

82558 97551 1
2
3
Avoid hazardous situations.
Always perform a pre-operation inspection.
Always perform function tests prior to use.

WARNING
4 Inspect the work place.

CAUTION 5 Only use the machine as it was intended.

Do not operate unless:
You read, understand and obey:
Compartment access is restricted. - manufacturer’s instructions and safety rules -
safety and operator's manuals and decals
Improper contact Only trained maintenance personnel - employer’s safety rules
should access compartments. Access - applicable governmental regulations
with components
under any cover by operator is only advised when You are properly trained to safely operate this
performing Pre-operation Inspection.All machine. 82479 B
will cause serious compartments must remain closed and
injury. secured during operation.

Injection Hazard
Escaping fluid under pressure can
97551 A
1263140
penetrate skin, causing serious injury.
43617 DANGER

Relieve pressure before disconnecting Maintain required clearance.

hydraulic lines. Keep away from leaks Line Voltage Required Clearance
and pin holes. Use a piece of cardboard 0 to 300V Avoid Contact
or paper to search for leaks. Do not use Electrocution Hazard
300V to 50KV 10 ft 3.05 m
hand. Death or injury can result from contacting electric
50KV to 200KV 15 ft 4.60 m

power lines. 200KV to 350KV 20 ft 6.10 m

Fluid injected into skin must be
350KV to 500KV 25 ft 7.62 m
surgically removed within a few hours Always contact the electric power line owner. The
500KV to 750KV 35 ft 10.67 m
by a doctor familiar with this type of electric power shall be disconnected or the power lines
moved or insulated before machine operations begin. 750KV to 1000KV 45 ft 13.72 m
injury or gangrene will result. 1263140 A over 1000 KV see operator manual
82558 B

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General Safety

Hydraulic tank side Side / Hitch End TZ-50

1263140

82506 82506

82558
46262

43617
62707

82558

62707 WARNING

Injection Hazard
Escaping fluid under pressure can
penetrate skin, causing serious injury.
46262
82506

WARNING Relieve pressure before disconnecting

hydraulic lines. Keep away from leaks
and pin holes. Use a piece of cardboard
or paper to search for leaks. Do not use
hand.
82506 B

Fluid injected into skin must be

surgically removed within a few hours
by a doctor familiar with this type of
injury or gangrene will result.
82558 B

Crushing hazard. 43617 1263140

Lowering the outriggers or tires
onto a person's foot can result DANGER
in serious injury.

Maintain required clearance.

Line Voltage Required Clearance
0 to 300V Avoid Contact
300V to 50KV 10 ft 3.05 m
Electrocution Hazard
50KV to 200KV 15 ft 4.60 m
Death or injury can result from contacting electric
power lines. 200KV to 350KV 20 ft 6.10 m
350KV to 500KV 25 ft 7.62 m
Always contact the electric power line owner. The
Keep clear of outriggers and electric power shall be disconnected or the power lines 500KV to 750KV 35 ft 10.67 m

moved or insulated before machine operations begin. 750KV to 1000KV 45 ft 13.72 m

tires before lowering. 1263140 A over 1000 KV see operator manual

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General Safety

Front and Rear view outriggers

82506

31060

28161

31060

28161 82506

WARNING WARNING
82506 B

31060

Crush Hazard
Contact with moving parts can
DANGER Crushing hazard.
Lowering the outriggers or tires
onto a person's foot can result
result in death or serious Tip-over Hazard
in serious injury.
injury. Altering or disabling limit
switches can result in machine
tip-over. Machine tip-over will
result in death or serious injury.

Do not alter or disable limit

Keep away from moving parts. switch(s). Keep clear of outriggers and
28161 C 31060 C tires before lowering.

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General Safety

Boom and Platform Views

28181
T Z-5 28236
0
®

28161
114170

82409 28177

114171 82505
28161
DANGER
Failureto read,understandand obey the operator'smanualand the
following safetyruleswill resultin deathor seriousinjury.

Improper Use Hazard Be sure all tires are in good condition, air-filled tires are
properly inflated and lug nuts are properly tightened.
WARNING
The operator is responsible for safe machine
operation. This includes: Explosion Hazards
1 Avoid hazardous situations. Do not start engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other

28177
2 Always perform a pre-operation inspection.
explosive substances.
3 Always perform function tests prior to use.
Do not refuel machine with engine running.
4 Inspect work place.
Electrocution Hazards
5 Only use the machine as it was intended.

WARNING
This machine is not electrically
Do not operate unless: insulated and will not provide
You read, understand and obey: protection from contact with or
- manufacturer’s instructions and safety rules — proximity to electrical current.
safety and operator's manuals and decals
- employer’s safety rules Maintain safe distances from
- applicable governmental regulations electrical power lines and
apparatus in accordance with
You are properly trained to safely operate this applicablegovernmental
machine. regulations and the following
Tip-over Hazards
Do not exceed rated load
chart.
Minimum Safe Approach Distance
Crush Hazard
capacity. Voltage Distance

Do not raise boom unless all

four outriggers are lowered,
Phase to Phase
0 to 300V
Feet Meters
Avoid Contact
Death or serious Crush Hazard
300V to 50KV 10 3.05
footpads are in firm contact
with ground and machine is
level.
50KV to 200KV
200KV to 350KV
15
20
4.60
6.10
injury may result Contact with moving parts can
Do not raise boom unless machine is level. Do not set
machine up on a surface where it cannot be leveled
350KV to 500KV
500KV to 750KV
750KV to 1000KV
25
35
45
7.62
10.67
13.72
from platform result in death or serious
using only the outriggers.
Do not set the machine up unless it is on a firm
Fall Hazards crushing injury.
surface Avoid drop-offs, holes, unstable or slippery
surfaces and other possible hazardous conditions. Occupants must wear a safety
Do not depend on tilt alarm as a level indicator. Tilt
alarm sounds only when machine is on a severe
belt or harness in accordance
with governmental regulations.
personnel
Attach lanyard to anchor provided
slope.
Do not raise the boom when wind speeds may exceed
in platform.
Do not sit, stand or climb on the platform guard rails.
against boom.
28 mph / 12.5 m/s. If wind speeds exceed 28 mph /
12.5 m/s when the boom is raised, lower the boom Maintain a firm footing on the platform floor at all times.
and do not continue to operate the machine. Do not climb down from the platform when raised.
Do not operate machine in Lower platform entry mid-rail or close entry gate before
strong or gusty winds. Do not
increase surface area of
platform or load. Increasing
operating.
Collision Hazard
Keep away from
area exposed to wind will
decrease machine stability.
Be aware of crushing hazard when grasping platform
guard rail. path of moving
Do not place ladders or Check work area for overhead obstructions or other
scaffolds in platform or against
any part of this machine.
possible hazards.
Do not lower the boom unless the area below is clear of
platform.
Do not alter or disable machine
components that in any way
personnel and obstructions. Keep away from moving parts.
affect safety and stability. Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
28177 C 28161 C
Do not push off or pull toward
any object outside of the Be sure all maintenance has been performed as
platform. specified in the appropriate operator's and service
Do not attempt to free a caught or snagged platform manuals.
using platform controls. All personnel must be Be sure all decals are in place and legible.
removed from platform before attempting to free
platform using ground controls.
Do not place or attach overhanging loads to any part
of platform.
Be sure safety, operator’s and responsibilities manuals
are complete, legible and in the storage container
located on the platform. 114170 82409
114171 A

WARNING 82505
28181 Failure to read, understand and obey the operator's manual and
the following safety rules could result in death or serious injury.

WARNING
Tip-over Hazard Observe and use color-coded direction
Use extreme care and slow speeds while arrows on drive control box for drive and
driving machine in stowed position across steer functions.
uneven terrain, debris, unstable or slippery Limit travel speed according to condition of
surfaces and near holes and ground surface, congestion, slope, location
drop-offs. of personnel and any other factors which
may cause collision.
Collision Hazards
Use common sense and planning when
Do not drive machine unless parking brake operating the drive system from the ground.
on tongue released. Remove the drive control box from its
Do not drive machine unless platform is mounting and step away from the machine
fully lowered. before driving. Maintain safe distances
Be aware of limited sight distance and blind between the operator, the machine and
spots when driving or operating. fixed objects.
114170 A

Fall Hazard
NOTICE
Death or serious injury may result
from climbing or riding on boom.
Drive System Operating Instructions
Be sure platform is fully lowered. Drive
function will not operate unless platform is
fully lowered.
Before raising platform, lower outriggers
and adjust to level machine and raise
wheels slightly off ground. Use bubble level
28236
WARNING
Use buttons on drive control box to raise to make sure machine is level.
the outriggers. Driving on a slope
Manually engage drive wheels by pulling Determine the slope and side slope ratings
drive wheel lever toward the tire on each for the machine and determine the slope
side of machine. grade. Use methods in operator's manual.
Release parking brake on tongue. Maximum slope rating,
Press and hold function enable button on toungue/hitch uphill, Read and understand Operator's
drive system control handle. stowed position : 20% (11°)
Move drive control handle off center. Use
Manual, Responsibilities Manual and
color-coded direction arrows on drive Maximum slope rating, Safety Manual and all safety signs
control panel to determine direction of toungue/hitch downhill,
machine travel. stowed position: 20% (11°) before using or maintaining machine.
Note: When operating drive control system Maximum side slope rating, If you do not understand the
from the ground, remove drive control box stowed position: 20% (11°) Improper operation or information in the manuals, consult
from its mounting and step away from
machine. Maintain safe distances between Note: Slope rating is subject to ground maintenance can result in your supervisor, the owner or the
Keep off this surface. 28181 C
the operator, the machine and fixed conditions and adequate traction. serious injury or death. manufacturer. 28236 D
objects.

Part No. 133555 Genie TZ-50 9

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General Safety

Manifold Side / Platform End TZ-50

CE only
97590

82614

TZ5006
-1234 97554
82544

82487

82473
82560

Bi-energy
Option
82481

82487
82614

82544
82614 C

82487 C

82473

82560

82473 D

82544 B

97590
82481
97590 A

82481 B
82560 B

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General Safety

Hydraulic tank side Side / Hitch End TZ-50

97554

82475

82475

82475
82560

82481

82560

82475 C

82544 82481

82481 B
82560 B
82544 B

Part No. 133555 Genie TZ-50 11

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General Safety

Front and Rear view outriggers

82475

82472

82472 82475

82472 B
82475 C

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General Safety

Boom and Platform Views

82487

82472

82614

82548

82614 82472

82614 C

82548 82472 B

82487

82548 B
82487 C

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Work Area Safety

Electrocution Hazards Do not use the machine as a ground for welding.

This machine is not electrically insulated and Keep away from the machine if it contacts
will not provide protection from contact with or energized power lines. Personnel must not touch
proximity to electrical current. or operate the machine until energized power lines
are shut off.
Obey all local and governmental regulations
regarding required clearance from electrical
power lines. At a minimum, the required clearance
contained in the chart below must be followed.
Line Voltage
Required Clearance
0 to 50KV 3.05 m
>50 to 200KV 4.60 m
>200 to 350KV 6.10 m
>350 to 500KV 7.62 m
>500 to 750KV 10.67 m Do not operate an AC powered machine or a DC
>750 to 1000KV 13.72 m
battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC
over 1000KV see below circuit. Do not alter or disable 3-wire grounded
plugs.
For power lines over 1000kV, the minimum
clearance distance must be established by Tip-over Hazards
the utility owner or operator or by a registered Occupants, equipment and materials shall not
professional engineer who is a qualified person exceed the maximum platform capacity.
with respect to electrical power transmission and
distribution. Maximum capacity - without optional platform rotate
ANSI/CSA models - 2 occupants 227 kg
Allow for platform movement, electrical line sway
CE models - 2 occupants 200 kg
or sag and beware of strong or gusty winds.

Do not operate the machine during lightning or Maximum capacity - with optional platform rotate
storms.
ANSI/CSA models - 2 occupants 209 kg
CE models - 1 occupant 181 kg

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Work Area Safety

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed
to the wind will decrease machine stability.

Do not alter or disable

machine components
that in any way affect
safety and stability.

Do not replace items

critical to machine
Do not raise the boom unless the machine is level.
stability with items
Do not set the machine up on a surface where it
of different weight or
cannot be leveled using only the outriggers.
specification.
Do not raise the boom unless all four outriggers
Do not modify or alter an aerial work platform
are lowered, the footpads are in firm contact with
without prior written permission from the
the ground and the machine is level.
manufacturer. Mounting attachments for holding
Do not set the machine up unless it is on a firm tools or other materials onto the platform,
surface. Avoid drop-offs, holes, unstable or toeboards or guard rail system can increase the
slippery surfaces and other possible hazardous weight in the platform and the surface area of the
conditions. platform or the load.

Do not move the machine when the boom is Do not transport tools and materials unless they
raised. are evenly distributed and can be safely handled
by person(s) in the platform.
Do not adjust or stow the outriggers when the
boom is raised. Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds only when the machine is on Do not use the machine on a moving or mobile
a severe slope. surface or vehicle.

When the tilt alarm sounds, immediately lower Be sure all tires are properly inflated and in good
the boom and adjust the outriggers to level the condition and lug nuts are properly tightened.
machine.
Do not use the platform as a crane.
Do not alter or disable the limit switches.
Do not place loads outside the platform perimeter.

Do not place or attach overhanging loads to any

part of the platform.

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Work Area Safety

Maximum allowable manual force, CE 400 N Collision Hazards

The machine must be on a level surface or
Do not push off or pull secured before releasing the parking brake.
toward any object outside
of the platform. Do not attempt to manually move a machine
unless it is on a firm, level surface. Use the parking
Do not push the machine brake to control the speed of the machine while
or other objects with the pushing it.
boom.
Check the work area for overhead obstructions or
Do not use the platform controls to free a platform other possible hazards.
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.

DC models: Do not use batteries that weigh less

than the original equipment. Four batteries are
used as counterweight and are critical to machine
stability. Each battery must weigh 65 pounds /
29.5 kg.

Do not contact adjacent structures with the boom. Be aware of crushing hazards when grasping the
platform guard rail.
Do not tie the boom or platform to adjacent
structures. Do not lower the boom unless the area below is
clear of personnel and obstructions.
Fall Hazards Be aware of boom position when rotating the
Occupants must wear a turntable.
safety belt or harness and Operators must comply with employer, job site
comply with applicable and governmental rules regarding use of personal
governmental regulations. protective equipment.
Attach the lanyard to the
anchor provided in the Do not operate a boom in the path of any crane
platform. unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
Do not sit, stand or climb on the platform guard any potential collision.
rails. Maintain a firm footing on the platform floor
at all times. No stunt driving or horseplay while operating the
machine.
Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gate before operating.

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Work Area Safety

Explosion and Fire Hazards Bodily Injury Hazard

Models with engines: Do not start the engine if you Do not operate the machine with a hydraulic oil or
smell or detect liquid petroleum gas (LPG), air leak. An air leak or hydraulic leak can penetrate
gasoline, diesel fuel or other explosive and/or burn skin.
substances.
Models with engines: When the engine is running,
Models with engines: Do not refuel the machine operate the machine in a well-ventilated area to
with the engine running. avoid carbon monoxide poisoning.

Refuel the machine and charge the battery only in Improper contact with components under
an open, well-ventilated area away from sparks, any cover will cause serious injury. Only
flames and lighted tobacco. trained maintenance personnel should access
compartments. Access by the operator is only
Do not operate the machine in hazardous advised when performing a pre-operation
locations or locations where potentially flammable inspection. All compartments must remain closed
or explosive gases or particles may be present. and secured during operation.

Component Damage Hazards Towing Hazards

Do not use the machine as a ground for welding. Read, understand and obey all of your tow vehicle
Do not fully lower the booms unless the booms are manufacturer’s recommendations, warnings and
aligned with the tongue. The primary boom must instructions before towing this machine.
be lowered into the chassis cradle. Make sure your tow vehicle is properly maintained
and capable of towing this machine.
Damaged Machine Hazards
Be sure the hitch is properly and securely attached
Do not use a damaged or malfunctioning machine. to your tow vehicle.
Conduct a thorough pre-operation inspection of Do not overload your tow vehicle. Observe the
the machine and test all functions before each manufacturer’s Gross Vehicle Weight Rating
work shift. Immediately tag and remove from (GVWR).
service a damaged or malfunctioning machine.
Be sure all lights, mirrors and hitch components
Be sure all maintenance has been performed conform to federal and local regulations.
as specified in this manual and the appropriate
Be sure that all driving lights are operational.
service manual.
Be sure the tires are properly inflated.
Be sure all decals are in place and legible.
Do not tow the machine unless the boom is
Be sure the operator’s, safety and responsibilities
lowered into both cradles and the hold-down
manuals are complete, legible and in the storage
latches are securely locked in place. There is a
container located on the platform.
mast cradle on the chassis and a mid-pivot cradle
on the tongue of the machine.

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Work Area Safety

Do not load cargo on the machine. The TZ is not Do not contact the battery terminals or the cable
designed to carry any extra cargo. clamps with tools that may cause sparks.

Be sure the safety chains (if required) are securely Component Damage Hazards
attached to the tow vehicle. Cross the chains
under the hitch. This will create a cradle to catch Do not use any battery charger greater than 24V
the tongue of the trailer if it becomes disconnected to charge the batteries.
from the tow vehicle.
Do not expose the batteries or the charger to
Do not tow the machine on public roads unless it water or rain.
meets all governmental regulations for towing.
Electrocution Hazards
Do not exceed 60 mph / 97 km/h. Obey all local
and national towing speed laws. Connect the battery charger to a grounded,
AC 3-wire electrical outlet only.
Be sure to chock the wheels of the trailer when
parking on a hill. Inspect daily for damaged
cord, cables and wires.
Battery Safety - DC Models Replace damaged items before
operating.
Burn Hazards
Avoid electrical shock from
Batteries contain acid. Always wear protective contact with battery terminals.
clothing and eyewear when working with batteries. Remove all rings, watches and
other jewelry.

Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Four batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 29.5 kg.

Lifting Hazard
Avoid spilling or contacting battery acid. Neutralize Use the appropriate number of people and proper
battery acid spills with baking soda and water. lifting techniques when lifting batteries.

Explosion Hazards
Keep sparks, flames and
lighted tobacco away
from batteries. Batteries
emit an explosive gas.

The covers should be

open during the entire
charging cycle.

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Legend

7 6 6 8

6
10

5 11

4 12

13
3
2
1

14

9 15

17

11

16
10

1 Pneumatic tongue wheels 10 Tailights

2 Hitch 11 Turntable assembly
3 Parking brake 12 Battery box - roadside
4 Secondary boom assembly 13 Hydraulic power unit
5 Pivot assembly 14 Primary boom assembly
6 Outrigger 15 Leveling jack
7 Secondary boom assembly 16 Battery box - curbside
8 Platform controls 17 Manual storage
9 Platform

Part No. 133555 Genie TZ-50 19

Operator’s Manual Third Edition • Third Printing

Controls

3 4 5

STOP 6

2 8

1 10 9

Platform Control Panel

1 Function enable button for: 3 Red Emergency Stop button

Platform down
Primary boom down 4 Boom function speed controller
Primary boom retract
5 Primary boom extend/retract button
Secondary boom down
Turntable rotate right 6 Platform overload indicator light (if equipped)
2 Function enable button for: 7 Primary boom up/down button
Platform up
Primary boom up 8 Platform level button
Primary boom extend
9 Secondary boom up/down button
Secondary boom up
Turntable rotate left 10 Turntable rotate button

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Controls

5 6 7

3 STOP 8

10

11

1 13 12

Ground Control Panel

1 Outrigger raise/lower 4 Function enable button for: 8 Platform overload indicator

button Platform up light (if equipped)
(individual outrigger) Primary boom up
Primary boom extend 9 Platform level button
2 Outrigger auto level button
Secondary boom up 10 Primary boom extend/
3 Function enable button for: Turntable rotate left retract button
Platform down Outrigger raise
Primary boom down 11 Primary boom up/down
5 15 amp breaker for controls button
Primary boom retract
circuits
Secondary boom down 12 Secondary boom up/down
Turntable rotate right 6 Red Emergency Stop button button
Outrigger lower
7 Key switch for ground/off/ 13 Turntable rotate button
platform selection

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Inspections

Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection

Do Not Operate Unless: performed by the operator prior to each work shift.
The inspection is designed to discover if anything
You learn and practice the principles of safe
is apparently wrong with a machine before the
machine operation contained in this operator’s
operator performs the function tests.
manual.
1 Avoid hazardous situations. The pre-operation inspection also serves to
determine if routine maintenance procedures are
2 Always perform a pre-operation required. Only routine maintenance items specified
inspection. in this manual may be performed by the operator.
Know and understand the pre-operation Refer to the list on the next page and check each
inspection before going on to the next of the items.
section.
If damage or any unauthorized variation from
3 Always perform function tests prior to use. factory delivered condition is discovered, the
4 Inspect the workplace. machine must be tagged and removed from
service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer’s specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.

Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer’s specifications
and the requirements listed in the responsibilities
manual.

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Inspections

Pre-operation Inspection  Nuts, bolts and other fasteners

 Be sure that the operator's, safety and  Platform entry mid-rail/gate

responsibilities manuals are complete, legible  Platform ladder (if equipped)
and in the storage container located on the
platform.  Surge brake components

 Be sure that all decals are legible and in place.  Safety chains (if required)
See Decals section.  Light and brake cables
 Check for hydraulic oil leaks and proper oil  Engine and related components
level. Add oil if needed. See Maintenance (if equipped)
section.
 Mechanical brake components (if equipped)
 DC models: Check for battery fluid leaks and
proper fluid level. Add distilled water if needed.  Axle components
See Maintenance section.  Beacon and alarms (if equipped)
 Check for proper tire pressure and lug  Inspect the Lanyard Anchorage Points.
nut torque. Add air to tires if needed. See
Maintenance section.  Be sure the Manual Pump Handle for the
Hydraulic Pump is stowed in place.
 Models with engines: Check for engine oil leaks
and proper fluid level. Add oil if needed. See Check entire machine for:
Maintenance section.  Cracks in welds or structural components
Check the following components or areas for  Dents or damage to machine
damage, improperly installed or missing parts and
unauthorized modifications:  Be sure that all structural and other critical
components are present and all associated
 Electrical components, wiring and electrical fasteners and pins are in place and properly
cables tightened.
 Hydraulic power unit, reservoir, hoses,  Be sure that the batteries are in place and
fittings, cylinders and manifolds properly connected.
 Boom components and wear pads  Models equipped with hydraulic surge brake
 Tires and wheels systems:
Check the hydraulic oil level in the surge brake.
 Trailer lights and reflectors Check for leaks.
 Parking brake components  After you complete your inspection, be sure
 Outriggers and foot pads that all compartment covers are in place and
latched.
 Limit switch and alarms

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Inspections

Function Test Fundamentals

The function tests are designed to discover
any malfunctions before the machine is put into
service. The operator must follow the step-by-step
instructions to test all machine functions.

Do Not Operate Unless: A malfunctioning machine must never be used. If

malfunctions are discovered, the machine must
You learn and practice the principles of safe be tagged and removed from service. Repairs
machine operation contained in this operator’s to the machine may only be made by a qualified
manual. service technician, according to the manufacturer’s
specifications.
1 Avoid hazardous situations.
2 Always perform a pre-operation After repairs are completed, the operator must
inspection. perform a pre-operation inspection and function
tests again before putting the machine into service.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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Inspections

Function Tests At the Ground Controls

Setup 14 Insert the key and turn to ground control.

1 Position the machine below the desired work 15 Pull out the red Emergency Stop button to the
area. on position.

2 Set the parking brake. Result: The beacon (if equipped) should flash.

3 Disconnect the trailer lights, safety chains and 16 Auto level: Push and hold the
brake cables from the vehicle. yellow function enable button.
Push and hold the auto level
4 Open the latch on the ball coupler. button. The outriggers will lower
and adjust to level the machine
5 Pull the jack release handle and rotate the
and raise the wheels off the
tongue jack to the lifting position.
ground. Level the machine
6 Raise the tongue by turning the jack handle. using only the outriggers.
Use the bubble level to make
7 Be sure the boom hold-down latches are
sure the machine is level.
unlatched.
Manual level: Push and hold the yellow
8 Connect to the appropriate power source:
function enable button. Push and hold each
DC models: Connect the battery packs.
outrigger button to lower the outriggers. Adjust
AC models: Connect to a grounded 15A AC
the outriggers to level the machine and raise
power supply.
the wheels off the ground. Level the machine
9 AC models: Check the using only the outriggers. Use the bubble level
CV CC SHORT
power panel at the end to make sure the machine is level.
of the chassis behind
17 Be sure the wheels on the tongue jack are not
the platform.
touching the ground.
Result: The CV light should be on. The CC and
Note: If the wheels on the tongue jack are touching
SHORT lights should be off.
the ground, crank the tongue jack up until the
wheels are no longer on the ground.
Test the Parking Brake
10 Release the parking brake.
11 Push the machine from the tongue until the
road tires begin to move.
12 Set the parking brake.
13 Push the machine again.
Result: The road tires should not move.

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Inspections

Test the Tilt Sensor Test Outrigger Interlock

18 Raise the boom 2 feet / 60 28 Lower the boom into the stowed position.
cm.
29 Push and hold the blue function enable button.
19 Turn the key switch to Push and hold one outrigger button and raise
platform control. the outrigger off the ground.
20 Locate the tilt sensor below 30 Push and hold the blue function enable button
the ground control box. It is and activate each boom function.
the sensor farthest to the
Result: All boom functions should not operate.
left.
31 Use the leveling buttons to lower the outrigger.
21 Press down one side of the tilt sensor.
32 Repeat this procedure for each outrigger.
Result: The alarm should sound.
33 Use the function enable buttons and the auto
22 Lower the boom.
level button or the outrigger leveling buttons to
Test Emergency Stop make sure the machine is level.

23 Push in the red Emergency Stop button to the 34 Raise the platform approximately 2 feet / 60 cm.
off position. 35 Push and hold the blue function enable button
Result: All ground and platform control and attempt to raise each outrigger off the
functions should not operate. ground.

24 Pull out the red Emergency Stop button to Result: The outriggers should not raise.
the on position. Test Manual Operation of Functions
Test Boom Functions and Function Enable
Manifold valves are located under the cover on the
25 Do not push a function enable button. Attempt ground controls side of the machine.
to activate each boom function button.
Machine functions can be operated with the hand
Result: All boom functions should not operate. pump located on the manifold.
26 Push and hold the blue function enable button.
Activate each boom function button.
Turntable Rotate
Result: Primary boom up, primary boom
extend, secondary boom up, platform level up Secondary Boom Down
and turntable rotate right should all function.
27 Push and hold the yellow function enable
button. Activate each boom function button.
Primary Boom Down
Result: Primary boom down, primary boom
retract, secondary boom down, platform
level down and turntable rotate left should all Primary Boom Up
function.
Primary Boom
Extend/Retract

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Inspections

All models except Australia: 41 Reset the valve. The machine will not function
unless the valves are reset.
36 Open the valve of the desired function.
Turntable rotate right: Turn counterclockwise.
Turntable rotate right: Push in and hold. Turntable rotate left: Turn clockwise.
Turntable rotate left: Pull out and hold.
Platform extend: Turn counterclockwise.
Platform extend: Push in and hold. Platform retract: Turn clockwise.
Platform retract: Pull out and hold.
Secondary boom down and primary boom up/
Secondary boom down and primary boom down: Push in and turn clockwise.
up/down: Push in and turn counterclockwise
until the button pops into place. Manual Operation of Jib (Australian models
only)
37 Operate the hand pump.
The jib boom lowering manifold is located on the
38 Reset the valve. The machine will not function
primary extension boom.
unless the valves are reset.
Turntable rotate and platform extend/retract: Let 42 Turn the jib manifold knob counterclockwise to
go. lower the jib.

Secondary boom down and primary boom up/ 43 To reset, turn the knob clockwise as far as it will
down: Push in and turn clockwise until the go.
button pops into place.
Australian models only:

39 Open the valve of the desired function.

Turntable rotate right: Push in and turn
clockwise.
Turntable rotate left: Pull out and turn Jib manifold knob
counterclockwise.
Platform extend: Push in and turn clockwise. At the Platform Controls
Platform retract: Pull out and turn 44 Turn the key switch to platform control.
counterclockwise.
45 Pull out the platform red Emergency Stop
Secondary boom down, primary boom up/ button to the on position.
down: Push in and turn counterclockwise.
Test Emergency Stop
40 Operate the hand pump.
46 Push in the platform red Emergency Stop
button to the off position.
Result: All platform control functions should not
operate.

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Inspections

47 Pull out the platform red Emergency Stop 52 Manually engage the drive wheels by pulling
button to the on position. the drive wheel lever toward the tire on each
side of the machine.
Test Boom Functions and Function Enable
53 Release parking brake on the tongue.
48 Do not push a function enable button. Attempt
to activate each boom function button. 54 ANSI, CSA and Australian models: At the
drive control box mounted next to the platform
Result: All boom functions should not operate.
controls, press and hold the blue function
49 Push and hold the blue function enable button. enable button and raise the outriggers.
Activate each boom function button.
CE models: At the ground controls, press and
Result: Primary boom up, primary boom hold the blue function enable button and raise
extend, secondary boom up, platform level up the outriggers.
and turntable rotate right should all function.
55 Press and hold the function enable button on
50 Push and hold the yellow function enable
the drive control handle.
button. Activate each boom function button.
Result: Primary boom down, primary boom 56 Slowly move the drive control handle in the
retract, secondary boom down, platform direction that one of the blue arrows points until
level down and turntable rotate left should all the machine begins to move, then return the
function. handle to the center position.
Result: The machine should move in the
Test Drive and Brake System direction that the blue arrow points, then come
(if equipped) to an abrupt stop.
ANSI, CSA and Australian models: Perform this 57 Repeat this procedure for each blue arrow.
test from the platform or the ground, using the
drive control box located next to the platform. 58 Slowly move the drive control handle in the
direction that one of the yellow arrows points
CE models: Perform this test from the ground, until the machine begins to move, then return
using the drive control box mounted next to the the handle to the center position.
ground controls.
Result: The machine should move in the
Note: When operating the drive control system direction that the yellow arrow points, then
from the ground, remove the drive control box from come to an abrupt stop.
its mounting and step away from the machine. 59 Repeat this procedure for each yellow arrow.
Maintain safe distances between the operator, the
machine and fixed objects. Note: The brakes must be able to hold the machine
on any slope it is able to climb.
51 Fully retract and lower the platform.

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Inspections

Workplace Inspection Checklist

Be aware of and avoid the following hazardous
situations:

 Drop-offs or holes
 Bumps, floor obstructions or debris
Do Not Operate Unless:
 Sloped surfaces
You learn and practice the principles of safe
machine operation contained in this operator’s  Unstable or slippery surfaces
manual.  Overhead obstructions and high voltage
1 Avoid hazardous situations. conductors

2 Always perform a pre-operation  Hazardous locations

inspection.  Inadequate surface support to withstand all
3 Always perform function tests prior to use. load forces imposed by the machine

4 Inspect the workplace.  Wind and weather conditions

Know and understand the workplace  The presence of unauthorized personnel

inspection before going on to the next  Other possible unsafe conditions
section.
5 Only use the machine as it was intended.
Emergency Stop
Push in the red Emergency Stop button to the off
Workplace Inspection position at the ground or platform controls to stop
Fundamentals all machine functions.

The workplace inspection helps the operator Repair any function that operates when the red
determine if the workplace is suitable for safe Emergency Stop button is pushed in.
machine operation. It should be performed by
the operator prior to moving the machine to the Selecting and operating the ground controls will
workplace. override the platform red Emergency Stop button.

It is the operator’s responsibility to read and Setup

remember the workplace hazards, then watch
Make sure the machine is properly set up and
for and avoid them while moving, setting up and
tested. See Function Tests section.
operating the machine.inspection before using the
machine.

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Inspections

Inspection for Decals with Words

Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and
in place.
Part No. Description Quantity Part No. Description Quantity
28158 Label - Unleaded Fuel Only 82479 Danger - General Safety, Ground 1
(models with engines) 1 82505 Danger - Crushing Hazard, Elevated
28161 Warning - Crushing Hazard 5 Components 2
28164 Notice - Hazardous Materials 1 82506 Caution - Foot Crushing Hazard 6
28174 Label - Power to Platform, 230V 2 82558 Warning - Skin Injection Hazard 2
28176 Notice - Missing Manuals 1 82880 Ground Control Panel 1
28177 Warning - Platform Rotate (option) 2 82881 Platform Control Panel 1
28181 Warning - No Step or Ride 1 82882 Cosmetic - Genie TZ-50 1
28235 Label - Power to Platform, 115V 2 82883 Notice - Operating Instructions, Ground 1
28236 Warning - Failure To Read . . . 1 82884 Notice - Operating Instructions, Platform 1
31060 Danger - Tip-over Hazard 5 97551 Caution - Compartment Access 1
31785 Notice - Battery Charger Operating Instr. 1 97562 Drive Control Panel (option) 1
37052 Notice - Max Capacity, 97567 Label - Outrigger Load 4
500 lbs / 227 kg (ANSI/CSA) 1 97568 Label - Wheel Load 2
40434 Label - Lanyard Anchorage 2 97569 Notice - Tire Specifications 2
43617 Danger - Tip-over (batteries) 2 97580 Notice - Engine Specifications
43658 Label - Power to Battery Charger, 230V 1 (models with engines) 1
44248 Notice - Max Capacity, 97581 Notice - Battery Connection Diagram 2
440 lbs / 200 kg (Australia) 1 97586 Notice - Manifold Valves 1
44980 Label - Power to Battery Charger, 115V 1 97703 Notice - Manifold Valves (Australia) 1
46262 Danger - Battery/Charger Safety 2 97704 Notice - Jib Manifold (Australia) 1
48723 Label - Parking Brake 1 97815 Label - Lower Midrail 1
52475 Label - Transport Tie-down 4 114167 Label -Transport Diagram 3
62707 Warning - Towing Hazard 1 114170 Warning/Notice - Drive System
65309 Notice - Max Manual Force, Operation (option) 1
90 lbs/400N, Australia 1 114171 Danger - General Safety, Platform 1
82366 Label - Chevron Rykon 1 230344 Platform Control Panel 1
82409 Warning - Transport Instructions 1 1263140 Danger - Electrocution Hazard 2

Shading indicates decal is hidden from view,

i.e. under covers

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Inspections

82880 97562 97704 46262 97581 97551 28161 Ground

82505 28174 97586 43617 1263140 31060
28158 or 28235 or 97703 Controls
28174 or Side
28235
40434
Serial
label
31060
28177
28161
97567 114167
82479 97567
82883
82558 Platform End
Shading
indicates 82506
decal is 82881
hidden from or 230344
view, i.e.
under covers
28176
82506 114171
82409 28236
82506
82506 82884
NHTSA 97815
label 37052
82505 or 44248
65309
97569 114170
97568 31060
82506 52475
52475 114167
97569 52475
97568 82282
82506 28181
28161
114167
48723 40434
62707 97580
28164
28177
28161
31060
97567
43658
97581 97567 43617 or 44980 31785 82558
28161 31060 46262 1263140 82366
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Inspections

Inspection for Decals with

Symbols
Determine whether the decals on your machine
have words or symbols. Use the appropriate
inspection to verify that all decals are legible and
in place.
Part No. Description Quantity Part No. Description Quantity
28158 Label - Unleaded Fuel Only 82658 Danger - Maximum Manual Force,
(models with engines) 1 400 N, CE 1
28174 Label - Power to Platform, 230V 2 82659 Label - Parking Brake, CE 1
28235 Label - Power to Platform, 115V 2 82661 Label - Parking Brake, ANSI 1
40434 Label - Lanyard Anchorage 2 82667 Danger - Maximum Capacity,
227 kg, ANSI 1
43658 Label - Power to Battery Charger, 230V 1
82672 Label - Tire Pressure, CE 2
44980 Label - Power to Battery Charger, 115V 1
82880 Ground Control Panel 1
52475 Label - Transport Tie-down 4
82881 Platform Control Panel 1
82240 Label - Decibel Rating, 105 dBA 1
82882 Cosmetic - Genie TZ-50 1
82472 Warning - Crushing Hazard 5
97554 Danger - Electrocution Hazard 2
82473 Caution - Compartment Access
(models with engines) 1 97562 Drive Control Panel (models with drive
system option) 1
82475 Caution - Foot Crushing Hazard 6
97567 Label - Outrigger Load 4
82481 Danger - Battery Safety 2
97568 Label - Wheel Load 2
82487 Label - Read The Manual 2
97587 Label - Manifold Valves 1
82548 Warning - Platform Rotate 2
97590 Danger - Collision Hazards
82560 Warning - Skin Injection Hazard 2
(optional drive system) 1
82612 Danger - Maximum Capacity, 97754 Label - Drawbar Certificate, CE 1
200 kg, CE 1
97815 Label - Midrail 1
82614 Danger - Crushing Hazard, Elevated
Components 2 114167 Label - Transport Diagram 3
230344 Platform Control Panel 1

Shading indicates decal is hidden from view,

i.e. under covers

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Inspections

Ground
Controls
Side

Platform End
Shading
indicates
decal is
hidden from
view, i.e.
under covers

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Operating Instructions

Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s
manual.
Do Not Operate Unless:
Only trained and authorized personnel should be
You learn and practice the principles of safe permitted to operate a machine. If more than one
machine operation contained in this operator’s operator is expected to use a machine at different
manual. times in the same work shift, they must all be
qualified operators and are all expected to follow
1 Avoid hazardous situations.
all safety rules and instructions in the operator’s,
2 Always perform a pre-operation safety and responsibilities manuals. That means
inspection. every new operator should perform a pre-operation
inspection, function tests, and a workplace
3 Always perform function tests prior to use.
inspection before using the machine.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Setup for Operation
1 Position the machine below the desired work
area.
2 Set the parking brake.
3 Disconnect the trailer lights, safety chains and
brake cables from the vehicle.
4 Open the latch on the ball coupler.
5 Pull the jack release handle and rotate the
tongue jack to the lifting position.
6 Raise the tongue by turning the jack handle.
7 Be sure the boom hold-down latches are
unlatched.
8 Be sure the batteries are connected.

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Operating Instructions

Operation from Ground Starting the Engine (if equipped)

1 Turn the key switch to ground control. The machine can be operated with or without the
engine running.
2 Pull out the red Emergency Stop button to
the on position. 1 At the ground controls, turn the key switch to
the desired position.
3 Press and hold the yellow function
enable button. Press and hold the 2 Be sure both ground and platform control red
auto level button or the individual Emergency Stop buttons are pulled out to the
outrigger buttons to lower the on position.
outriggers and level the machine.
3 Be sure the key switch on the engine is turned
4 Check the bubble level to make sure the to the ON position.
machine is level.
4 Press the engine start button.
To Position Platform
If the engine fails to start after 15
1 Push and hold the appropriate function enable seconds of cranking, determine the
button. cause and repair any malfunction. Wait
60 seconds before trying to start again.
2 Push and hold the boom function buttons
according to the markings on the control panel. In cold conditions, hold the choke
button and then start the engine.
Operation from Platform
1 Turn the key switch to platform control.
2 Pull out both ground and platform red
Emergency Stop buttons to the on position.
To Position Platform

1 Push and hold the appropriate function enable

button.
2 Push and hold the coordinating boom function
button according to the markings on the control
panel.

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Operating Instructions

Manual Operation of Functions Secondary boom down and primary boom up/
down: Push in and turn clockwise until the
Manifold valves are located under the cover on the button pops into place.
ground controls side of the machine.
Australian models only:
Machine functions can be operated with the hand
pump located on the manifold. 1 Open the valve of the desired function.
Turntable rotate right: Push in and turn
Turntable Rotate clockwise.
Turntable rotate left: Pull out and turn
Secondary Boom Down counterclockwise.
Platform extend: Push in and turn clockwise.
Platform retract: Pull out and turn
Primary Boom Down counterclockwise.
Secondary boom down, primary boom up/
Primary Boom Up down: Push in and turn counterclockwise.
Primary Boom 2 Operate the hand pump.
Extend/Retract
3 Reset the valve. The machine will not function
unless the valves are reset.
All models except Australia: Turntable rotate right: Turn counterclockwise.
Turntable rotate left: Turn clockwise.
1 Open the valve of the desired function.
Platform extend: Turn counterclockwise.
Turntable rotate right: Push in and hold. Platform retract: Turn clockwise.
Turntable rotate left: Pull out and hold.
Secondary boom down and primary boom up/
Platform extend: Push in and hold. down: Push in and turn clockwise.
Platform retract: Pull out and hold.
Manual Operation of Jib (Australian models
Secondary boom down and primary boom only)
up/down: Push in and turn counterclockwise
until the button pops into place. The jib boom lowering manifold is located on the
primary extension boom.
2 For ANSI and CSA models only -
Operate the hand pump. 1 Turn the jib manifold knob counterclockwise to
lower the jib.
For CE models only -
Break the security tie and operate the hand 2 To reset, turn the knob clockwise as far as it will
pump. go.
Note: If the sercurity tie is broken or missing
consult the appropriate Genie Service Manual.

3 Reset the valve. The machine will not function

unless the valves are reset.
Turntable rotate and platform extend/retract: Let
go.
Jib manifold knob

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Operating Instructions

Platform Overload Indicator Light CE models: At the ground controls, press and
hold the blue function enable button. Press
(if equipped) and hold the auto level button or the individual
Light flashing indicates the platform outrigger buttons to raise the outriggers. Operate
is overloaded and no functions will the drive controls from the ground using the
operate. control box mounted next to the ground controls.
Remove the drive control box from its mounting
Remove weight from the platform and step away from the machine to drive.
until the light goes off.
4 Press and hold the function enable button on
Fall Protection the drive control handle.

Personal fall protection equipment (PFPE) is 5 Move the drive control handle off center. Use
required when operating this machine. the color-coded direction arrows on the control
panel to determine the direction of machine
All PFPE must comply with applicable travel.
governmental regulations, and must be
inspected and used in accordance with the PFPE 6 Before raising the platform, lower the outriggers
manufacturer’s instructions. and adjust to level the machine and raise the
wheels off the ground.
Optional Drive System Operation Note: Use the bubble level to make sure the
machine is level.
1 Be sure the platform is fully lowered. The drive
function will not operate unless the platform is
Driving on a slope
fully lowered.
2 Manually engage the drive wheels by pulling Determine the uphill, downhill and side slope
the drive wheel lever toward the tire on each ratings for the machine and determine the slope
side of the machine. grade.

3 Release the parking brake on the tongue. Maximum slope rating,

tongue/hitch uphill,
ANSI, CSA and Australian models: Operate stowed position : 20% (11°)
the drive system from the platform using the
drive control box mounted next to the platform. Maximum slope rating,
Press and hold the blue function enable button. tongue/hitch downhill,
Press and hold the auto level button to raise the stowed position: 20% (11°)
outriggers.
Maximum side slope rating,
Note: The drive system control box can be
stowed position: 20% (11°)
detached from the machine and used while
standing on the ground. Remove the drive control Note: Slope rating is subject to ground conditions
box from its mounting and step away from the and adequate traction.
machine to drive.

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Operating Instructions

To determine the slope grade: After Each Use

Measure the slope with a digital inclinometer OR 1 Rotate the turntable so that the platform is
use the following procedure. opposite the tongue of the machine.
You will need: 2 Lower the boom into the mast cradles.
carpenter’s level 3 Secure the boom with the hold-down latches.
straight piece of wood, at least 3 feet / 1 m long 4 Turn the key switch to the off position and
remove the key to secure from unauthorized
tape measure
use.
Lay the piece of wood on the slope.
5 Charge the batteries (if necessary).
At the downhill end, lay the level on the top edge
of the piece of wood and lift the end until the piece Storage
of wood is level. 1 Make sure the boom is properly stowed and the
While holding the piece of wood level, measure the hold-down latches are secured.
vertical distance from the bottom of the piece of 2 Raise and stow the outriggers.
wood to the ground.
3 Select a safe parking location—firm level
Divide the tape measure distance (rise) by the surface, clear of obstructions and traffic.
length of the piece of wood (run) and multiply by
100. 4 Turn the key switch to the off position and
remove the key to secure from unauthorized
Example: use.
5 Chock the wheels.
run
6 Charge the batteries (if necessary).

Backing Up with Hydraulic Surge

rise Brake (ANSI, CSA and Australian
models)
If your machine is equipped with a hydraulic surge
Piece of wood = 144 inches (3.6 m) brake, the system must be released before backing
Run = 144 inches (3.6 m) up.

Rise = 12 inches (0.3 m) Consult the surge brake system manual for
specific instructions on each surge brake.
12 in  144 in = 0.083 x 100 = 8.3% grade
Be sure that the machine is returned to towing or
0.3 m  3.6 m = 0.083 x 100 = 8.3 % grade operating configuration when finished.
If the slope exceeds the maximum uphill, downhill
or side slope rating, then the machine must be
winched or transported by the tow vehicle up
or down the slope. See Transport and Lifting
Instructions section.

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Operating Instructions

Moving Machine Without a Tow All tires must be properly inflated. Find the
recommended cold tire pressures on the tire
Vehicle sidewall or trailer decal. Do not overinflate the tires.
Do not attempt to manually move a machine Tire pressures go up during driving. Checking the
unless it is on a firm, level surface. Use the parking tire pressure when the tires are warm will give you
brake to control the speed of the machine while an inaccurate pressure reading.
pushing it. Increase the distance between your vehicle and
the vehicle in front of you to twice the normal
Towing following distance when towing a trailer. Allow
1 Set the parking brake. more following distance in adverse weather.
2 Secure the boom with the hold-down latches. Slow down for downgrades and shift your
transmission into a lower gear.
3 Models with platform rotate: Make sure the
platform is in the center position. If the platform Slow down for curves, hazardous road conditions,
is off center, the taillights may not be visible on freeway exits, and when driving in adverse
the road. weather.

4 Raise the tongue by turning the jack handle. When passing other vehicles, be sure to leave
enough room for the extra length of the trailer. You
5 Position the ball of the transport vehicle directly will need to go much farther beyond the passed
under the ball coupler. vehicle before you can return to your lane.
6 Open the latch on the ball coupler. When turning with a trailer, avoid jerky or sudden
movements.
7 Lower the tongue by turning the jack handle.
Heavy winds, excessive speed, load shifting or
8 Close the latch on the ball coupler.
passing vehicles can cause the trailer to sway
9 Attach the safety chains (if required) and the while driving. If this occurs, do not brake, speed
brake cables to the vehicle. Cross the chains up or turn the steering wheel. Turning the steering
under the hitch. wheel or applying the brakes can cause the
vehicle and trailer to jackknife. Let up on the gas
10 Pull the jack release handle and rotate the pedal and keep the steering wheel straight.
tongue jack to the stowed position.
If the vehicle and/or trailer travels off the paved
11 Connect and test the trailer lights. road, hold the steering wheel firmly and let up on
12 Release the parking brake. the gas pedal. Do not apply the brakes. Do not turn
sharply. Slow down to under 25 mph / 40 km/h.
Towing Information Gradually turn the steering wheel to get back on
the road. Proceed with caution when entering
Driving a vehicle that is pulling a trailer is traffic.
different from driving a vehicle alone. Read the
following instructions carefully.
Use the checklist on the back cover of this manual
before towing and while on the road. Inspect all
connections at each stop.

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Transport and Lifting Instructions

Securing the Chassis

Place a block under the tongue.

Secure a strap over the tongue of the machine.

Observe and Obey:

Genie provides this securement information
as a recommendation. Drivers are solely
responsible for making sure machines are
properly secured and the correct trailer is
selected pursuant to US Department of
Transportation regulations, other localized
regulations, and their company policy.
The transport vehicle must be parked on a level Place a block underneath the axle between the
surface. two wheels.
The transport vehicle must be secured to Use the four tie-down points on the chassis for
prevent rolling while the machine is being anchoring down to the transport surface.
loaded.
Use chains or straps of ample load capacity.
Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand Use a minimum of 4 chains to secure the chassis.
the machine weight. See the serial plate for the
machine weight. Adjust the rigging to prevent damage to the chains.

Securing to Truck or Trailer for Truck bed

Transit
Fully lower and retract the boom. Make sure the
boom and mid-pivot rest securely in the mast
cradles.

Securely latch the boom hold-down latches.

Raise all four outriggers to the stowed position.

Always chock the machine wheels in preparation

for transport.

Turn the key switch to the off position and remove

the key before transporting.

Inspect the entire machine for loose or unsecured

items.

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Transport and Lifting Instructions

Lifting Instructions
Fully lower and retract the boom.

Securely latch the boom hold-down latches.

Raise all four outriggers to the stowed position.

Observe and Obey: Remove all loose items on the machine.

Only qualified riggers should rig and lift the Determine the center of gravity of your machine
machine. using the table and pictures on this page. Measure
from one of the lifting points on the tongue end of
Only certified crane operators should lift the
the machine.
machine and only in accordance with the
applicable crane regulations. Attach the rigging only to the designated lifting
Be sure the crane capacity, loading surfaces points on the machine.
and straps or lines are sufficient to withstand Adjust the rigging to prevent damage to the
the machine weight. See the serial plate for the machine and to keep the machine level.
machine weight.
Center of Gravity Table
X Axis Y Axis
ANSI, CSA and Australia 34 cm 41 cm
CE 31 cm 41 cm

Tie-down
point Lifting
point

CG

Y axis

Chassis Chassis
Lifting Lifting
Points (2) Points (2)
X axis

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Maintenance

Check the Batteries

Proper battery condition is essential to good

machine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in component damage and
Observe and Obey: hazardous conditions.
Only routine maintenance items specified in
This procedure does not need
this manual shall be performed by the operator. NOTICE to be performed on machines
Scheduled maintenance inspections shall be with sealed or maintenance-free
completed by qualified service technicians, batteries
according to the manufacturer’s specifications
Electrocution hazard. Contact with
and the requirements specified in the
hot or live circuits could result in
responsibilities manual.
death or serious injury. Remove all
Dispose of material in accordance with rings, watches and other jewelry.
governmental regulations.
Bodily injury hazard. Batteries
Use only Genie approved replacement parts. contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking
Maintenance Symbols Legend soda and water.
The following symbols have 1 Put on protective clothing and eye wear.
been used in this manual to
2 Be sure that the battery cable connections are
help communicate the intent of
tight and free of corrosion.
the instructions. When one or
more of the symbols appear at 3 Be sure that the battery hold-down brackets are
the beginning of a maintenance secure.
procedure, it conveys the meaning
below. 4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of
Indicates that tools will be required to the battery fill tube. Do not overfill.
perform this procedure.
6 Install the vent caps.

Indicates that new parts will be required

to perform this procedure.

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Maintenance

Dry Battery Filling and

Charging Instructions
1 Remove the battery vent caps and permanently
remove the plastic seal from the battery vent
openings.
2 Fill each cell with battery acid (electrolyte) until
Battery and Charger Instructions the level is sufficient to cover the plates.
Observe and Obey: Do not fill to maximum level until the battery
charge cycle is complete. Overfilling can cause the
Do not use an external charger or booster
battery acid to overflow during charging. Neutralize
battery.
battery acid spills with baking soda and water.
Charge the battery in a well-ventilated area.
3 Install the battery vent caps.
Use the proper AC input voltage for charging as
indicated on the charger. 4 Charge the battery.

Use only a Genie authorized battery and 5 Check the battery acid level when the charging
charger. cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

To Charge Battery
1 Be sure the batteries are connected before
charging the batteries.
2 Open the battery box covers. The covers should
remain open for the entire charging cycle.
3 Remove the battery vent caps and check
the battery acid level. If necessary, add only
enough distilled water to cover the plates. Do
not overfill prior to the charge cycle.
4 Replace the battery vent caps.
5 Connect the battery charger to a grounded AC
circuit.
6 The charger will indicate when the battery is
fully charged.
7 Check the battery acid level when the charging
cycle is complete. Replenish with distilled water
to the bottom of the fill tube. Do not overfill.

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Maintenance

Check the Tires and Wheels Tires and wheels - ANSI, CSA and Australia
Tire size ST225/75 R15
Load Range D
Bodily injury hazard. An over-
WARNING inflated tire can explode and may
Lug nut torque (dry) 108 Nm
Tire pressure (cold) 4.5 bar
cause death or serious injury.
Tires and wheels - CE
WARNING Collision hazard. An excessively
Tire size 215/70 R14
worn tire can cause poor handling Load Range C
and continued use could result in
tire failure. Lug nut torque (dry) 260 Nm
Tire pressure (cold) 4.5 bar
Tip-over hazard. Do not use
WARNING
temporary flat tire repair products.
Check the Hydraulic Oil Level
Maintaining the tires and wheels in good
condition is essential to safe operation and good
performance. Tire and/or wheel failure could result
in a machine tip-over. Component damage may Maintaining the hydraulic oil at the proper level is
also result if problems are not discovered and essential to machine operation. Improper hydraulic
repaired in a timely fashion. oil levels can damage hydraulic components. Daily
1 Check the tire surface and sidewalls for cuts, checks allow the inspector to identify changes
cracks, punctures and uneven or excessive in oil level that might indicate the presence of
tread wear. hydraulic system problems.

Result: Replace the tire if uneven or excessive 1 Be sure the boom is in the stowed position and
tread wear is found. the outriggers are raised.

Tires and wheels must be 2 Check the sight gauge on the side of the
replaced with tires and wheels of hydraulic reservoir.
the specifications listed. Result: The hydraulic oil level should be visible
2 Check each wheel for damage, bends and in the middle of the sight gauge.
cracks. Hydraulic oil specifications
Result: Replace the wheel if any damage is Hydraulic oil type Chevron Rykon
found. Premium MV equivalent

3 Check each tire with an air pressure gauge and

add air as needed.
4 Check the torque of each lug nut.

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Maintenance

Check the Engine Oil Level (if Scheduled Maintenance

equipped) Maintenance performed quarterly, annually, semi-
annually and every two years must be completed
by a person trained and qualified to perform
maintenance on this machine according to the
Maintaining the proper engine oil level is essential procedures found in the service manual for this
to good engine performance and service life. machine.
Operating the machine with an improper oil level
can damage engine components. Machines that have been out of service for more
than three months must receive the quarterly
Check the oil level with the engine inspection before they are put back into service.
off.
1 Check the oil level dipstick.
Result: The oil must touch the dipstick.
2 If oil is low, fill to the edge of the oil filler hole.

Honda GX160K1
Oil viscosity requirements
-4° to 100°F / -20° to 38°C 10W-30
Below 30°F / 0°C 5W-30
Above 50°F / 10°C 30W
Engine oil should have properties of API classification
SJ.

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Specifications

Height, working maximum 16.9 m Power source

Height, platform maximum 15.1 m Models without drive option 4 Group T-105
6V DC 225AH Batteries
Height, stowed maximum 2m
with optional Honda
Horizontal working reach 8.9 m GX160K1 Gas Engine
maximum from centerline of machine
Models with drive option 4 Group T-145
Outrigger footprint 4.37 m x 4.37 m 6V DC 244AH Batteries
Maximum load capacity with optional Honda
ANSI and CSA 227 kg GX160K1 Gas Engine
CE and Australia 200 kg Floor Loading Information (ANSI / CSA / Australia)
Width, stowed 1.68 m Tire load, maximum 957 kg
Length, stowed 6.7 m (without rated load)

Turntable rotation 359° Outrigger load, maximum 1286 kg

(including rated load)
Platform rotation 160°
Tire contact pressure 3.5 kg/cm2
Platform dimensions 1.1 m x 68 cm (without rated load) 347 kPa
Platform leveling self-leveling Outrigger contact pressure 2.0 kg/cm2
AC outlet in platform standard (including rated load) 197 kPa
Tire size, 225/75 R15 Occupied floor pressure 846 kg/m2
ANSI, CSA and Australia models Load Range D (without rated load) 8.30 kPa
Vibration value does not exceed 2.5 m/s2 Occupied floor pressure 127 kg/m2
(including rated load) 1.25 kPa
Whole body vibration value does not exceed 0.5 m/s2
Tire size, CE models 215/70 R14
Load Range C Floor Loading Information (CE)
Ground clearance 25.4 cm Tire load, maximum 1035 kg
(without rated load)
Weight See Serial Plate
(Machine weights vary with option configurations) Outrigger load, maximum 1286 kg
(including rated load)
Maximum towing speed 97 km/h
Tire contact pressure 3.8 kg/cm2
Maximum tongue weight
(without rated load) 375 kPa
ANSI, CSA and Australia 202 kg
CE 105 kg Outrigger contact pressure 2.0 kg/cm2
(including rated load) 197 kPa
Hydraulic pressure, maximum 207 bar
(boom functions) Occupied floor pressure 1002 kg/m2
(without rated load) 9.83 kPa
System voltage 24V
Occupied floor pressure 127 kg/m2
(including rated load) 1.25 kPa
Airborne noise emissions
Note: Floor loading information is approximate and does
Sound pressure level at ground workstation 89 dBA not incorporate different option configurations. It should
Sound pressure level at platform workstation 86 dBA be used only with adequate safety factors.

Guaranteed sound power level 105 dBA

Continuous improvement of our products

is a Genie policy. Product specifications are
subject to change without notice or obligation.

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Specifications

Range of Motion Chart

60 ft
18.29 m

55 ft
16.76 m

50 ft
15.24 m

45 ft
13.72 m

40 ft
12.19 m

35 ft
10.67 m

30 ft
9.14 m

25 ft
7.62 m

20 ft
6.10 m

15 ft
4.57 m

10 ft
3.05 m

5 ft
1.52 m

0 ft
0m
35 ft 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 5 ft 10 ft 15 ft 20 ft 25 ft 30 ft 35
ft
10.7 m 9.14 m 7.62 m 6.10 m 4.57 m 3.05 m 1.52 m 0m 1.52 m 3.05 m 4.57 m 6.10 m 7.62 m 9.14 m 10.7 m

Part No. 133555 Genie TZ-50 47