Service Manual 5200 - 5380
Service Manual 5200 - 5380
Maintenance Manual
of URIT-5380
Five-Part-Diff
Automated
Hematology Analyzer
Our obligation:
We only responsible for instrument security, reliability and capability under following
condition:
Performed assemble, extend, re-debugging, improve and repair by our authorized
personnel;
Relevant wiring equipment accord with national standard;
Use the analyzer according to this service manual.
NOTE:
This analyzer cannot be used in family.
WARNING:
If each hospital or institution that is responsible for using this instrument cannot
realize a set of satisfactory service procedure, will cause deviant invalidation of instrument,
even jeopardize to health of human body.
Nowadays, We will provide relevant technical information conditionally when
customer request. In addition, narrate calibration method and other information through
list to help eligible technician to repair our instrument.
I
Copyright and Declaration
Guarantee
Manufacturer techniques and material
We guarantees automated hematology analyzer no techniques and material problem
within one year from shipping day if under normal use and maintenance.
Free service
Our obligation under this guarantee not include freight and other fare, not responsible
for direct, indirect and ultimate damage & delay caused by following condition: improper
use, replaced accessories or repaired by personnel not authorized by us.
This guarantee is not applicable for following items: instrument which is not through
maintenance or already broken; We original nameplate or is replaced or tore off; our other
product.
Security, reliability and run status
If following conditions occur, We are not responsible for the security, reliability and run
status of the analyzer:
Disassembly, stretch and re-debugging;
Serviced or changed not by our authorized personnel .
Send back instrument
If it’s needed to send back the instrument, please contact with distributor to get
detailed information, inform the analyzer serial number which marked on nameplate, we
will not accept if S/N cannot be identified. Please mark instrument No. and S/N, briefly
state the reason on sending back instrument.
Freight: if send back instrument for service, purchaser bears the freight (including
custom fare)
Version: 03/2016
II
Chapter 1 Introduction
1.1 Front View
COM
drain count
Ground
column
Cooling fan
nameplate
1
Chapter 1 Introduction
URIT-5380 achieves WBC differential count with 4 angle laser light scattering
technique and obtains the blood cell analysis via three independent detection channels.
1) WBC/DIFF channels: achieves WBC count and classification with laser light
scattering technology in the WOC. Complete WBC count and classification in
one channel.
2) WBC/HGB channels: Hemoglobin and WBC testing by Colorimetry
3) RBC/PLT channels: RBC and PLT counting by Electrical impedance
Electrical impedance of wed blood cells (WBC) count principle which is based on the
principle of non-conductive causes resistance change when blood cell granules in diluents
go through the aperture. Take it as the basis for testing to count WBC and determine its
column.
Counting chamber
External electrodes
Internal electrodes
Outer chamber
Inner chamber
Inner and outer electrodes are placed inside and outside the room in the counting
chamber. The two chambers are separated by a ruby aperture with a diameter of 100μm.
The rear chamber is filled with a certain concentration of cell suspension, and the front
chamber is filled with diluents.
The cell conductivity which is lower than diluents conductivity is the relative poor
conductor. When a cell granules in front chamber goes through the aperture, it generates
an instantaneous pulse voltage between inner and outer electrodes. The number of
pulses is proportional to the number of cells. Pulse height is proportional to the size of
the cell volume. Under the influence of negative pressure, a certain capacity of the cells
2
Chapter 1 Introduction
will continue through the aperture, thereby generating a series of pulses. Send to count for
obtaining a certain volume of total cells by pulse signals amplification, threshold
adjustment, identification, shaping and A / D conversion. (See Figure 1-3))
URIT-5380 not only calculates the overall amount of WBC, but also offers graphics
leukocyte distribution - the scatter plot.(See Figure 1-4)
Monocytes
Neutrophils
Hidden Eosinophils
Cells Eosinophils
Basophils
Lymphocytes s
3
Chapter 1 Introduction
The test principle of RBC is the same as that of WBC. Cells arranged in a certain
capacity go through aperture (68μm) under the negative pressure. Pulse is formed
during this process. The total number and average volume of RBC are obtained
4
Chapter 1 Introduction
according to pulse size and height. The RBC volume distribution histogram is shown in
Figure 1-7.
Normally, ratio of number of RBC and WBC is approximately 750:1, so it can ignore
factors caused by WBC as testing the RBC. However, in some special pathological
conditions, such as leukemia simultaneously with blood disease, may cause
abnormal RBC count.
HCT=(MCV × RBC) /10. According to the relevant algorithm, the MCH and MCHC
can be derived by RBC, MCV and HGB. RDW is obtained as testing RBC number and
volume differences, which reflects the outer periphery of RBC volume heterogeneity. RDW
which reflects the extent of RBC sizes has clinical significance for diagnosis of anemia.
Platelet (PLT) and RBC are tested in the same count chamber. The analyzer
respectively counts it according to different thresholds. (See Figure 1-8)
PLT data stores in 64 channels in 2 ~ 30fL.
5
Chapter 1 Introduction
is non-linear negative correlation. PCT is drawn through the MPV and PLT.
Hemoglobin (HGB) and WBC counts in the same counting chamber. In WBC
counting chamber, the lyse destroys RNC in the blood and the HGB is dissolved out.
Colorimetric assay in specific wavelength (540nm) in count chamber, absorbance change
is proportional to HGB content in liquid. HGB test results is obtained by correlation
algorithm.
6
Chapter 2 Precautions
2.1 Environmental Requirements
To ensure the normal work and stable test, the analyzer uses 220V power input.
High-precision automatic AC power supply should be installed as the electric supply is
unstable. If intermittent power outages happens frequently, please install the UPS
uninterruptible power supply, so as to avoid damage to the power and circuit board.
Acquisition signal is very weak, external interference may cause abnormal data
Therefore, it’s recommended connecting with ground wire to avoid affecting the test
results by interference signal. Away from the equipments generated interference signals,
such as monitors, copiers, centrifuges and X-ray detector.
2.1.3 Temperature
1、 Place the analyzer and reagents in the same horizontal plane to ensure reagent
can be quickly added into the analyzer.
2、 Waste containers should be placed on the ground. (Avoid waste overflowing)
3、 Insert the reagent connectors. Diluents connect with the blue one, detergent
connects with the green one and sheath connects with the yellow one.
Note: The analyzer is a precision optical instruments, pay attention to dust
when used.
1、 Check whether the tubing connector of flow system looses or cracks. If so,
please deal with it before boot.
2、 After boot, check whether there’s abnormal sound or smell, the screen display is
normal or not. If so, please shut down the analyzer immediately and check it.
7
Chapter 2 Precautions
3、 Check whether the screen display and program initialization is normal. Enter
sample test interface if it’s normal.
There are two sample test modes, which are whole blood and pre-dilution.
1、Whole blood collection: collecting human blood by vacuum blood collection. The
anticoagulant in the collection tube anticoagulats the blood sample.
2、Pre-dilution collection: collecting human peripheral blood with blood collection,
such as fingers, ears and so on.
3 、 Whole blood mode test: in count interface, inject sample probe into the
anticoagulant tube and then click START to test.
4、Pre-dilution mode test: put the disposable tubes in the STAT position and press
Drain (or click in the interface), then 800ml diluent is injected into the disposable
tube. Collect and inject 20μL peripheral blood into the tube and mix it. Place this
tube in the STAT position again and click COUNT to start testing.
※ Note: avoid squeezing when collecting peripheral blood so as not to extrude tissue
fluid or aggregate PLT, which may affects PLT counting. Needle goes a little bit
deeper when collecting peripheral blood. Do not collect first drop of blood as
sample.
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Chapter 3 Circuit
The circuit consists of Dual-supply switching power supply, ARM board, CPU board,
ADFIFO board, front-end amplifier board, auto sampling drive board, auto sampling
control board, motor driver board, vacuum panels, photovoltaic acquisition board, power
adapter plate, level detection optocoupler board, Amp Power board (analog power supply
board), USB converter board, IC card reader board, pressure plate, LMS plate, solenoid
valve plate, photomultiplier tube mounting plate and panel indicator board.
NOTE: the ARM board and CPU board shall be combined into one circuit board.
3.1 Introduction
Waste tank
Vacuum pump
Auto sampling
drive board
9
Chapter 3 Circuit
ADFIFO board
Vacuum board
solenoid
valve plate
Card reader (5 PCS)
CPU board
Auto sampling
control board ARM board
front-end
amplifier board
pressure
plate Willinge
n laser
Count vacuum
chamber
Injector module
ARM board which is the control center of the analyzer stores gain and motor steps.
D250 twinkles when ARM board works in normal. (Figure 3-4)
Collect optics 0 °, 10 °laser signal and convert it into an analog signal to ADFIFO
board.
11
Chapter 3 Circuit
Voltage detection
point in blank test
CPU control board which is responsible for system logic control provides various
parameters for the ARM industrial control panels and executes the command. See
Figure 3-6.
12
Chapter 3 Circuit
V33-V34
2
V9-V16
LMS board
Vacuum plate(SV)
Front-end amplifier board amplifies and processes weak cellular signal of sample
cups and adjusts it to the appropriate signal to the ADFIFO board for data conversion.
13
Chapter 3 Circuit
Offer +/-12v
HGB
Interface Offer AC100V
burning, DC100V
constant current
WBC Interface source
Connect front-end
0 ° 10 ° 90 ° 90 ° D
amplifier board
Interfac Interface Interface Interface
e
14
Chapter 3 Circuit
1、WBC test point 2、HGB test point 3、RBC test point 4、PLT test point 5、
0°test point 6、10°test point 7、90°test point 8、90°D test point 9、A+12V
test point(the lights lit on standby) 10、A-12V test point(the lights lit on standby)
11、AGND test point 12、ADC+3.3V(the lights lit on standby) 13、Flashing lights
on standby 14、A+5V Indicator(the lights lit on standby) 15、D+5V Indicator
(the lights lit on standby) 16、F+3.3V Indicator(the lights lit on standby)
Solenoid valve board controls valve switches in flow system and change flow
direction, which ensures unblocked flow system.
Vacuum board which is responsible for controlling the vacuum pump tests
liquid-storage tank, the waste tank, vacuum tank and internal pressure of pressure tank.
(See Figure3-14)
Motor driver board is mainly responsible for the movement of each syringe movement
and sampling unit, and testing whether the syringes and sampling unit are in place.
16
Chapter 3 Circuit
C5 :+12V/5V input
MA Motor
MF sample probe
From left to right, it’s SA、
SB、SC、SD、SE、SF
17
Chapter 3 Circuit
18
Chapter 3 Circuit
19
Chapter 3 Circuit
DC600V, connect
PMT
Connect
PMT base
Counting time measurement module consists of 1 LMS board and 2 glass tubes.
There are 4 optpcouplers and 4 potentiometers. These 4 optocouplers correspond test
points TEST1-TEST4 respectively. The voltage is 4.8 ± 0.2V as the glass tube filled with
liquid, and the voltage is 2.9 ± 0.1V as the glass tube is empty. Optocoupler parameter
deviation and dirty inner-wall of glass tube shall cause the voltage deviation of
TEST1-TEST4.
LMS board calculates the injected liquid via optpcoupler and metering tube detection
so as to ensure measurement accuracy of WBC, RBC and PLT. The measuring board has
two channels, one is the WBC channel, and the other is the RBC and PLT channel. Each
channel consists of 1 metering tube and 2 optpcouplers. Open the V33 and V34 before
counting. The air goes into the WBC and RBC metering tube of LMS board. Empty the
liquid in the tube, close the V33 and V34 after counting, the liquid goes through aperture
and metering tube. The liquid column of metering tube moves down. Comparator inputs
counting signal as liquid column meets the up optocoupler, and the comparator stops
inputting counting signal as the liquid column meets the down optocoupler.
20
Chapter 3 Circuit
start optocoupler in
RBC count
start optocoupler in
WBC count
21
Chapter 3 Circuit
S1:diluent detection
22
Chapter 3 Circuit
3.1.15 Auto Sampling Drive Board & Auto Sampling Control Board
The auto sampling drive board (Figure 3-22) auto sampling control board (Figure
3-23) are used to control the auto sampling module. There’s a LED light on the top of
S1-S14 of auto sampling drive board and auto sampling control board. the LED
lights/lights off when the optocoupler guard sheet is ready.
M M M
1 2 3 From left to right, S1—S8
S13
S11
S10 条码仪接口
S14
S9
23
Chapter 4 Flow System
Frame diagram of flow system in front view is shown as below.
Vacuum RBC
chamber cup
WBC
cup
Syringe module
WOC cup
Mix
Diluents storage chamber
tank
24
Chapter 4 Flow System
Positive
pressure
tank
Diluents storage
tank
Waste
tank
Sample
cup
Card
WOC reader
Interfaces of
optical
system
Peristalt
ic pump Sampling
unit
STAT position
MC send the
sample to the
WOC
As shown in Figure 4-5, the main function of it is cleaning, counting, priming, sample
dilution and offering diluents and power sources. The circuit board provides DC12V to
the motor.
Syringe module consists of a small syringe, sampling syringe, dilution syringe, motors,
seals and other components. Three kinds of syringe can be individually disassembled for
easy replacement of the entire syringe, or replace seals.
Motor of syringe module is installed in the rear of the syringe, which avoids electrical
corrode damaged caused by syringe leak.
MF ( 10ml )
add sheath to
WOC cup
MC sends
MA(100μL) MA ( 2.5ml ) MB(10ml) gives
sample to
sampling and add lyse to diluents to WBC,
WOC
separating WBCcup RBC, cleaning and
sample probe
26
Chapter 4 Flow System
MB MA
MF motor motor motor
As shown in Figure 4-7, sample cup components which is the counting sensor of the
analyzer is the most front-end detection element of data acquisition.
Functionally, the sample cup consists of inner and outer electrodes, front and rear
chambers and ruby aperture.
Measure RBC, WBC and PLT parameters via Coulter principle (electrical impedance
principle). In the sample cup, the circuit provides a constant current through diluted
conductive liquid in cell counting. As cells go through aperture, the loop resistance
changes. Cells with different volume produce electrical pulses with different amplitudes,
so cells volume and numbers can be calculated.
Make a Colorimetric analysis towards the treated sample and calculate HGB value via
light emitting and receiving of WBC cup.
NOTE: the liquid should be sprayed on the walls of the cup, or the results of MCV, PLT
and HGB shall be affected.
27
Chapter 4 Flow System
HGB test
28
Chapter 4 Flow System
29
Chapter 4 Flow System
30
Chapter 4 Flow System
Flow system of pressure module is responsible for providing pressure of 160KPa and
78KPa, pumps reagent to the liquid reservoir and supplies it to the analyzer for cleaning
and counting and form sheath flow effect. See Figure4-10.
Add 2000μl sheath into WOC cup by MF, use MA syringe to collect 30μl blood and
inject 8.5μl of it into WOC cup, and mix the blood and sheath in mixing cup. Open the
V4 and V8, pump the mixed liquid into the channel between V4 and V8 by peristaltic
pump, and inject it into WOC via MC syringe. The waste is pumped and discharged
by V24.
31
Chapter 4 Flow System
32
Chapter 5 Optical System
5.1 Optical Structure
33
Chapter 5 Optical System
34
Chapter 6 Test
6.1 Valve Test
Click ‘Service’ in Count interface, click ‘1111’ and ‘OK’ to enter valve test interface.
click valve number shown in below figure, the corresponding valve makes action.
Click ‘Service’ in Count interface, input ‘4444’ to enter gain adjustment interface.
press ‘Ctrl+H’ to see all parameters.
Input the value in the box at the right side of the need-to-be changed item and
press ’Enter’. Click ‘Save’ at the bottom lest corner and exit. Please see the following
figures for details.
35
Chapter 6 Test
Check the gain of RBC, WIC and PLT after testing by quality control material ( see
Figure 6-4), if it’s within QC requirements, there’s no need to adjust it. If not, please adjust
it in gain adjustment interface. Click ‘Service’ in Count interface, input ‘4444’ and click first
36
Chapter 6 Test
page (see Figure6-2). Input those needed-to-be-changed value in the blank box at the
right side and press ‘Enter’. Click ‘Save’ before exit. Then do QC and check whether the
gain of RBC, WIC and PLT are within reference range. If not, please re-modify till the gain
in the reference range.
The specialized PLT QC is needed in PLT gain adjustment. The analyzer has been
adjusted before it leaves the factory.
37
Chapter 6 Test
Adjust the PLT gain as changing the front-end amplifier board. Do a sample test and
adjust the PLT gain which should be the same as it before changing.
Test with specialized PLT QC as debugging, press CTRL+F6 to pop up the dialog box
of PLT adjustment. Enter 4444 to adjust PLT gain value, making the peak of PLT is 7.4-8.0.
See figure 6-7.
Click ‘Service’ in software count interface and input ‘5555’ to enter motor test.
38
Chapter 6 Test
39
Chapter 6 Test
Choose and double click the value in Test or Query interface to pop up the interface
shown as in Figure 6-10, and input new value in the chosen box.
Click ‘Service’, input ‘3333’ and press ‘Enter’ to go into optical debugging interface.
(See Figure 6-11)
40
Chapter 6 Test
Click Service, input 77770 and click OK to enter Calibration---Others. The P_LCR,
MON%, EOS% and BASO% can be calibrated here.
Double-click to run the installation program, install the software to the path in Figure
6-14. In most cases, this default path is appropriate.(D:\Program Files\UT5380)
Click ‘×’ in top right corner to pop up the dialog box shown in Figure 6-15, click ‘Exit’
the exit the program. Click software icon on your desktop to restart the software.
41
Chapter 6 Test
It’s usually needed to restart the computer, the analyzer and the software in
maintenance. Press ‘Ctrl+F12’ as the interface shown in Figure6-10 comes out to skip
self-checking.
42
Chapter 7 Upgrade Process
7.1 Upgrade Process of Flow Program
7.1.1 Preparation
43
Chapter 7 Upgrade Process
double click
upgrading
Input the ID of
program
upgrading program
程序的 ID 号
文件名与
Files 所
name and
对应的 ID 号 ID
corresponding
44
Chapter 7 Upgrade Process
Double click and the dialog box(see Figure7-5) pops up. Click
‘Configuration’ , the baud rate should be 115200, and the COM port should match with
the computer. Click ‘OK’ and exit.(See Figure7-6)
45
Chapter 7 Upgrade Process
46
Chapter 7 Upgrade Process
47
Chapter 8 Troubleshooting
8.1 Optical Fault
Wrong optical classification, it cannot be clearly classified the blood sample to 3 cell
populations. Please measure the 0°optical background voltage. Measurement method
please see Figure8-1.
48
Chapter 8 Troubleshooting
Make optical background voltage test, if it’s pretty high ( 5.6V in multimeter and 5.4V
as moving the WOC flow cell away), it can be determined to be image forming mirror
stained. Remove the image forming mirror, screw down the socket head cap screws,
unscrew the clamping ring, take the lens out and wipe it. Do not unscrew the set screw
and adjusting nut. (see Figure 8-4)
Clean up the two lens and put them face to face (convex to convex). Then place lens
into lens barrel and tighten the clamping ring. Test the background voltage till it drops to
1V. As installing the image forming lens, please making it as close to the WOC flow cell.
The light spot falls onto the strip light bar which is behind the WOC, when laser passing
through the image forming lens. (See Figure 8-5) Fine tuning the mirror 1 level knob
49
Chapter 8 Troubleshooting
(lower left corner), multimeter voltage displays maximum value is better. Fine tuning the
mirror 2 level knob (top right corner), multimeter voltage displays minimum value is
better.
When the WOC flow cell loosens or falls off, please open the front shell and the shield.
If there’s liquid in the WOC, please change the WOC or bond it again. Unplug the tubing of
WOC flow cell, unscrew the fixing screw, move the WOC away and take it out. Change a
new WOC flow cell and make the WOC reflected light (the highlight) shining into the laser
transmit aperture. Make 3333 sample test in Service. Fine tuning 0° and 10° knobs to
50
Chapter 8 Troubleshooting
51
Chapter 8 Troubleshooting
Figure 8-10)
52
Chapter 8 Troubleshooting
Cover the PMT tube shield, turn on the power and make sample test. Please take
53
Chapter 8 Troubleshooting
54
【Total distribution and after-sales service】
URIT Medical Electronic Sales CO., LTD
Address:3 Fuhe alley, Zhong Hua Road, Guilin
P.C:541001
Tel:0773-2288555 2288558
Fax:0773-2288559 2824559
After-sales Service:0773-2288566 2825742
400 Hotline:400-727-2288
E-mail:[email protected]
55