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Test Report Iec 61215 2005 2nd Edition

The document is a 16-page test report that evaluates a photovoltaic module from Waris Srl against the IEC 61215:2005 standard. It provides test results from Eurotest Laboratori S.r.l. in Brugine, Italy. The tests include visual inspection, power determination, insulation testing, and environmental tests like humidity freeze, thermal cycling, and damp heat. The report finds that the Waris Srl WRS250-ST60F 260W module passed all applicable tests in the standard.

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ebrahim
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0% found this document useful (0 votes)
160 views

Test Report Iec 61215 2005 2nd Edition

The document is a 16-page test report that evaluates a photovoltaic module from Waris Srl against the IEC 61215:2005 standard. It provides test results from Eurotest Laboratori S.r.l. in Brugine, Italy. The tests include visual inspection, power determination, insulation testing, and environmental tests like humidity freeze, thermal cycling, and damp heat. The report finds that the Waris Srl WRS250-ST60F 260W module passed all applicable tests in the standard.

Uploaded by

ebrahim
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Pag 1 of 16

TEST REPORT
IEC 61215: 2005 2nd Edition
Crystalline Silicon Terrestrial Photovoltaic (PV) Modules
- Design Qualification and Type Approval

Report Reference No. .................... : PVQ01 19959-150035


Date of issue .................................. : 26 Mar 2015
Total number of pages .................. : 16
CB Testing Laboratory .................. : Eurotest Laboratori S.r.l.
Address .......................................... : Via Marconi, 23 – 35020 Brugine (PD) Italy
Applicant’s name ............................: WARIS SRL
Address .............................................: VIA SORINO, 2
38083 CONDINO TN , ITALY
Test specification ...........................:
Standard ...........................................: IEC 61215: 2005 2nd Edition
Non-standard test method ................: N/A
Test Report Form No. ....................: iec61215C rev.10

This test report shall not be reproduced, except in full, without the written approval of Eurotest Laboratori S.r.l.

Test item description ..................... : Photovoltaic (PV) Module(s)


Trade Mark .......................................:

Manufacturer.....................................: Waris Srl


Model/Type reference .......................: WRS250-ST60F
Ratings ..............................................: 260W, class A, 1000V maximum system voltage

TRF No. iec61215C rev.10


Page 2 of 16 Report Ref. No. PVQ01 19959-150035

Testing procedure and testing location:

CB Testing Laboratory: Eurotest Laboratori S.r.l.


Testing location/ address .......................: Via Marconi, 23 – 35020 Brugine (PD) Italy

Associated CB Test Laboratory:


Testing location/ address .......................:

Tested by (name + signature) ..... : Firmato digitalmente da

Marco Maniero
Approved by (+ signature) ............:

Testing procedure: TMP


Tested by (name + signature) ..... :
Approved by (+ signature) ............ :
Testing location/ address ........................... :

Testing procedure: WMT


Tested by (name + signature) ..... :
Witnessed by (+ signature) .......... :
Approved by (+ signature) ........... :
Testing location/ address .......................:

Testing procedure: SMT


Tested by (name + signature) ..... :
Approved by (+ signature) ............ :
Supervised by (+ signature) ........ :
Testing location/ address ................ :

Testing procedure: RMT


Tested by (name + signature) ..... :
Approved by (+ signature) ............ :
Supervised by (+ signature) ........ :
Testing location/ address .......................:

TRF No. iec61215C rev.10


Page 3 of 16 Report Ref. No. PVQ01 19959-150035

Summary of testing:

Tests performed (name of test and test clause): Testing location:


10.1 Visual inspection Eurotest Laboratori S.r.l.
10.2 Maximum power determination
10.3 Insulation test Via Marconi, 23 – 35020 Brugine (PD)
10.15 Wet leakage current test – initial test
Italy
10.4 Measurement of temperature coefficients
10.5 Measurement of NOCT
10.6 Performance at STC and NOCT
10.7 Performance at low irradiance
10.8 Outdoor exposure test
10.9 Hot-spot endurance test
10.18 Bypass diode thermal test
10.10 UV preconditioning test
10.11 Thermal cycling test – 50 cycles
10.12 Humidity-freeze test
10.14 Robustness of terminations test
10.11 Thermal cycling test – 200 cycles
10.13 Damp-heat test
10.15 Wet leakage current test – intermediate test
10.16 Mechanical load test
10.17 Hail test
10.15 Wet leakage current test – final test

Summary of compliance with National Differences: none

Copy of marking plate

TRF No. iec61215C rev.10


Page 4 of 16 Report Ref. No. PVQ01 19959-150035

GENERAL INFORMATION
Test item particulars:
Accessories and detachable parts included in the evaluation : none

Options included .................................................................. : none

Abbreviations used in the report:


HF – Humidity Freeze TC – Temperature Cycling
DH – Damp Heat Vmp – Maximum power voltage
Imp – Maximum power current Voc – Open circuit voltage
Isc - Short circuit current FF – Fill Factor
Pmp – Maximum power α – Current temperature coefficient
NOCT – Nominal Operating Cell Temperature β – Voltage temperature coefficient
STC – Standard Test Conditions δ – power temperature coefficient
Possible test case verdicts:
- test case does not apply to the test object ......................... : N/A

- test not perfomed on customer request .............................. : N/P


- test object does meet the requirement................................ : Pass (P)
- test object does not meet the requirement.......................... : Fail (F)
Testing:
Date of receipt of test item....................................................... : 25 Feb 2015
Date (s) of performance of tests.............................................. : 13 Mar 2015 ; 18 Mar 2015
General remarks:
The test results presented in this report relate only to the object tested.
Tests were requested by the customer.
Overall test result refers only to performed tests.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
"(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma (point) is used as the decimal separator.
General product information:
Product Electrical Ratings:
Module type WRS250-ST60F
Voc [V] 37.62
Vmp [V] 29.89
Imp [Adc] 8.36
Isc [Adc] 9.01
Pmp [W] 250
Maximum system 1000
voltage [V]
Series Fuse 15
Rating [A]

TRF No. iec61215C rev.10


Page 5 of 16 Report Ref. No. PVQ01 19959-150035

Description of module construction as declared by the applicant:


(Manufactories and part numbers, unless otherwise specified)

Sample .............................................: Random sampling from production not dependent on laboratory


Prototype submitted by client

Module
Front Cover ......................................: Glass / Mistlite / San Marco Spa / 3.2mm
Rear Cover ......................................: Polymeric / PVS190 / Filmcutter Srl
Encapsulation material ....................: EVA / Conserv A360-10 UC / Renewsys
Frame ..............................................: Aluminium / Marioli / Marioli Srl
Dimensions (l x w x h) [mm] ............: 1650 x 992 x 38
Module area [m²]..............................: 1.64

Adhesives (frame)............................: Silicon / PV 804 / Dow corning

Minimum distance between current- 15.4


carrying parts and module edge
[mm]

Cell
Cell (include type) ............................: Poly-Si
Cells (l x w) [mm] .............................: 156 x 156
Cell thickness [µm] ..........................: 200
Cell area [cm²] .................................: 243.36
Number of cells ................................: 60

Components and other


Cells per bypass diode ....................: 20
Type of bypass diode.......................: Not declared
No. of bypass diodes ......................: Not declared
Cell- and string connectors ..............: Between cells: Schlenk Matallfollien GmbH / Sn62Pb36Ag2 /
2.00 x 0.15 mm
Between strings: Schlenk Matallfollien GmbH / Sn62Pb36Ag2 /
5.00 x 0.40 mm
Junction box.....................................: Not declared
Cable................................................: Not declared
Connectors ......................................: Not declared
Adhesives (junction box ) ................: Silicon / PV 804 / Dow corning
Potting material (junction box) .........: N/A
see Description of the sample (photos) at the end of the report for
Others ..............................................: major details

TRF No. iec61215C rev.10


Page 6 of 16 Report Ref. No. PVQ01 19959-150035

Testing procedure
New module type
Modifications (if yes, please choose the applicable modification according to the IECEE Retesting
Guideline DSH0647A)
Change in cell technology
Modification to encapsulation system
Modification to superstrate
Increase in module size
Modification to backsheet/ substrate
Modification to frame and/ or mounting structure
Modification to junction box/ electrical termination
Change in cell interconnect materials or technique
Change in electrical circuit of an identical package
Higher or lower power output (by 10%) in the identical package including size and using the
identical cell process
Qualification of a frameless module after the design has received certification as a framed
module
Change in bypass diode or number of diodes
Other:
10.1 Visual inspection
10.2 Maximum power determination
10.3 Insulation test
10.15 Wet leakage current test – initial test
10.16 Mechanical load test
10.15 Wet leakage current test – final test

Original Test Report Ref. No : -

Module group assignment:


Sample # Model (module type) Sample S/N

01 WRS250-ST60F WRSP60C0111268524
08 WRS250-ST60F WRSP60C0111268525
Supplementary info: none

TRF No. iec61215C rev.10


Page 7 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

4 MARKING —
Name, monogram or symbol of manufacturer ...... :

Type or model number ........................................... : WRS250-ST60F —


Serial number ......................................................... : Laminated —
Polarity of terminals or leads ................................. : On connectors —
Maximum system voltage ...................................... : 1000 —
The date and place of manufacture....................... : Traceable by serial number —

Initial examination All modules P


10 Preconditioning ..................................................... : 5.3 kWh/m² —
10.1 Visual inspection ................................................... : See table 10.1 Int P
10.2 Maximum power determination ............................ : See table 10.2 Int —
10.3 Insulation test........................................................ : See table 10.3 Int P
10.15 Wet leakage current test See table 10.15 Int P

Group A Control Module Sample Group ID A —

Group E1 1 Module Sample Group ID E1 P


10.16 Mechanical load test ............................................. : 2400 ; 8000 Pa —
10.16.4 -No open-circuits or ground faults detected P
Final measurements See table 10.16 E1 P
10.16 Mechanical load test ............................................. : 10000 Pa —
10.16.4 -No open-circuits or ground faults detected P
Final measurements See table 10.16 E1 P

Final measurement All modules P


10.15 Wet leakage current test See table 10.15 F —

TRF No. iec61215C rev.10


Page 8 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

10.1 Intitial TABLE: Visual inspection (Initial) P


Test Date (MM/DD/YYYY) ........................... : 13 Mar 2015, Sample 01 —
13 Mar 2015, Sample 08
Sample # Nature and position of initial findings – comments or attach photos Verdict
01 No major visual defects P
08 No major visual defects P
Supplementary information: none

Sample Technician Amb. Temp. [°C] Rel. Hum. [%]


01 Marco Maniero 24.5 37.8
08 Marco Maniero 24.3 38.0

10.2 Initial TABLE: Maximum power determination (initial) —


Test Date [MM/DD/YYYY] ....................... : 13 Mar 2015, Sample 01 —
13 Mar 2015, Sample 08
Module temperature [°C].......................... : 25.0 —
2
Irradiance [W/m ] ..................................... : 1000 —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] Pmp [W] FF [%]
01 37.64 30.22 8.85 8.24 249.02 75.7
08 37.60 30.10 8.85 8.26 248.51 74.7
Supplementary information: none
Sample Technician Amb. Temp. [°C] Rel. Hum. [%]
01 Marco Maniero 24.7 35.6
08 Marco Maniero 24.8 35.9

TRF No. iec61215C rev.10


Page 9 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

10.3 Initial Table: Insulation test (initial) P


Test Date [MM/DD/YYYY] ....................... : 13 Mar 2015, Sample 01 —
13 Mar 2015, Sample 08
Test Voltage applied [V] .......................... : 6000 ; 3000 ; 1000 —
Sample # Measured Required Dielectric breakdown Result
MΩ MΩ Yes (description) No
01 >1000 24.5 P
08 >1000 24.5 P
Supplementary information: Size of module [m²]: 1.63
Sample Technician Amb. Temp. [°C] Rel. Hum. [%]
01 Marco Maniero 24.5 37.6
08 Marco Maniero 24.6 37.2

10.15 TABLE: Wet leakage current test (Initial) P


Initial
Test Date [MM/DD/YYYY] ................................. : 16 Mar 2015, Sample 01 —
16 Mar 2015, Sample 08
Test Voltage applied [V].................................... : 1000 —
Solution resistivity [Ω cm].......................................: < 3,500 Ω cm at 22 ± 3°C 2127 —
Solution temperature [°C] .................................... : 22.0 —
Sample # Measured [MΩ] Limit [MΩ] Result
01 734 24.5 P
08 768 24.5 P
Supplementary information: Size of module [m²]: 1.63
Sample Technician Amb. Temp. [°C] Rel. Hum. [%]
01 Marco Maniero 21.5 39.2
08 Marco Maniero 21.6 39.0

TRF No. iec61215C rev.10


Page 10 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

10.16 E1 TABLE: Mechanical load test P


Sample # ....................................................... : 08 —
Test Date [MM/DD/YYYY] .............................. : 16 Mar 2015- 17 Mar 2015 —
Two horizontal bars Two horizontal bars —
fixed on the long side fixed on the long side
with clamp 100mm at a with clamp 100mm at a
Mounting method ........................................... :
distance of 350 mm distance of 350 mm
from the edge of the from the edge of the
module module
Load applied to .............................................. : front side back side —
Mechanical load [Pa] ..................................... : 2400 / 8000 2400 —
First cycle time (start/end) ............................ : 10:12 / 11:12 11:49 / 12:49 —
Intermittent open-circuit (yes/no) ................... : no no P
Second cycle time (start/end) ....................... : 14:19 / 15:19 15:41 / 16:41 —
Intermittent open-circuit (yes/no) ................... : no no P
Third cycle time (start/end) ........................... : 10:06 / 11:06 12:00 / 13:00 —
Intermittent open-circuit (yes/no) ................... : no no P
Supplementary information: Maximum bending at module center: 42 mm
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 22.7 46.7
(10.1 Visual inspection after mechanical load test) —
Test Date [MM/DD/YYYY] ............................: 17 Mar 2015 —
Sample # Nature and position of initial findings – comments or attach photos —
08 No major visual defects P
Supplementary information: none
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.0 45.1
(10.2 Maximum power determination after mechanical load test) —
Test Date [MM/DD/YYYY] ............................: 18 Mar 2015 —
Module temperature [°C] ...............................: 25.0 —
2
Irradiance [W/m ]...........................................: 1000 —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] Pmp [W] FF [%]
08 37.50 29.69 8.84 8.15 241.98 73.0
Pmp degradation after this test [%] ≤ 5% ......................... : 2.63 P
Supplementary information: none
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.5 38.7

TRF No. iec61215C rev.10


Page 11 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

(10.3 Insulation test after mechanical load test) —


Test Date [MM/DD/YYYY] ....................... : 18 Mar 2015 —
Test Voltage applied [V] .......................... : 6000 ; 3000 ; 1000 —
Sample # Measured Required Dielectric breakdown Result
MΩ MΩ Yes (description) No
08 >1000 24.5 P
Supplementary information: none
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.1 45.8

10.16 E1 TABLE: Mechanical load test P


Sample # ....................................................... : 08 —
Test Date [MM/DD/YYYY] .............................. : 18 Mar 2015 —
Two horizontal bars fixed on the long side with —
Mounting method ........................................... : clamp 100mm at a distance of 350 mm from the
edge of the module
Load applied to .............................................. : front side —
Mechanical load [Pa] ..................................... : 10000 —
First cycle time (start/end) ............................ : 14:39 / 15:49 —
Intermittent open-circuit (yes/no) ................... : no P
Supplementary information: Maximum bending at module center: 45 mm
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.6 37.8
(10.1 Visual inspection after mechanical load test) —
Test Date [MM/DD/YYYY] ............................: 18 Mar 2015 —
Sample # Nature and position of initial findings – comments or attach photos —
08 No major visual defects P
Supplementary information: none
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.8 39.9

TRF No. iec61215C rev.10


Page 12 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

(10.2 Maximum power determination after mechanical load test) —


Test Date [MM/DD/YYYY] ............................: 18 Mar 2015 —
Module temperature [°C] ...............................: 25.0 —
2
Irradiance [W/m ]...........................................: 1000 —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] Pmp [W] FF [%]
08 37.48 29.54 8.83 8.15 240.73 72.7
Pmp degradation after this test [%] ≤ 5% ......................... : 0.52 P
Supplementary information: Degradation is calculated from the mechanical load to 8000 Pa
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.9 40.5
(10.3 Insulation test after mechanical load test) —
Test Date [MM/DD/YYYY] ....................... : 18 Mar 2015 —
Test Voltage applied [V] .......................... : 6000 ; 3000 ; 1000 —
Sample # Measured Required Dielectric breakdown Result
MΩ MΩ Yes (description) No
08 >1000 24.5 P
Supplementary information: none
Technician Ambient temperature [°C] Relative humidity [%]
Marco Maniero 23.8 40.2

TRF No. iec61215C rev.10


Page 13 of 16 Report Ref. No. PVQ01 19959-150035

IEC 61215
Clause Requirement + Test Result - Remark Verdict

10.2 F TABLE: Maximum power determination (final) P


Test Date [MM/DD/YYYY] ....................... : 18 Mar 2015, Sample 01 —
18 Feb 2015, Sample 08
Module temperature [°C] .......................... : 25.0 —
2
Irradiance [W/m ]...................................... : 1000 —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] FF [%] Pmp [W] Degradation Limit [%]
[%]
01 37.73 30.18 8.85 8.24 74.5 248.73 0.12 -8
08 37.48 29.54 8.83 8.15 72.7 240.73 3.13 -8
Supplementary information: none
Sample Technician Amb. Temp. [°C] Rel. Hum. [%]
01 Marco Maniero 23.6 37.7
08 Marco Maniero 23.9 40.2

10.15 F TABLE: Wet leakage current test (final) P


Test Date [MM/DD/YYYY] ................................. : 18 Mar 2015, Sample 01

18 Mar 2015, Sample 08
Test Voltage applied [V] ................................... : 1000 —
Solution resistivity [Ω cm]....................................... : < 3,500 Ω cm at 22 ± 3°C 2500 —
Solution temperature [°C] .................................... : 22.6 —
Sample # Measured [MΩ] Limit [MΩ] Result
01 794 24.5 P
08 836 24.5 P
Supplementary information: Size of module [m²]: 1.63
Sample Technician Amb. Temp. [°C] Rel. Hum. [%]
01 Marco Maniero 24.5 38.8
08 Marco Maniero 24.5 39.1

TRF No. iec61215C rev.10


Page 14 of 16 Report Ref. No. PVQ01 19959-150035

List of Annexes

ANNEX 01 PVQ-PS2 R1.20 : List of measurement equipment


ANNEX 03 PVQ-PS2 R1.17 : Statement of the estimated uncertainty of the test results

TRF No. iec61215C rev.10


Page 15 of 16 Report Ref. No. PVQ01 19959-150035

Description of the sample (photos)

Fig. 01 Front Fig. 02 Back

Fig. 03 Junction Box Fig. 04 Junction Box (internal)

TRF No. iec61215C rev.10


Page 16 of 16 Report Ref. No. PVQ01 19959-150035

Fig. 05 Cable Fig.06 Connector

Fig. 07 Frame detail

----------------- End of TRF No. PVQ01 19959-150035------------------

TRF No. iec61215C rev.10

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