Et200sp Failsafe Modules Product Information en-US en-US
Et200sp Failsafe Modules Product Information en-US en-US
Preface
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Product overview 1
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Application planning 2
SIMATIC
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Installation 3
ET 200SP
ET 200SP distributed I/O system ___________________
Connecting 4
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Configuring 5
Product Information
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Maintenance 6
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Technical specifications 7
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Accessories/spare parts 8
07/2013
A5E32288220-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Preface ................................................................................................................................................... 3
1 Product overview .................................................................................................................................... 7
1.1 What are fail-safe automation systems and fail-safe modules? ....................................................7
1.2 Fault reactions with fail-safe modules ..........................................................................................10
2 Application planning .............................................................................................................................. 13
2.1 Forming potential groups with fail-safe modules .........................................................................13
3 Installation ............................................................................................................................................ 15
3.1 Basics ...........................................................................................................................................15
4 Connecting ........................................................................................................................................... 17
4.1 Additional rules and provisions for operation of the ET 200SP with fail-safe modules ...............17
4.1.1 Safe functional extra-low voltage (SELV) for fail-safe modules ...................................................17
4.1.2 Requirements of sensors and actuators for fail-safe modules ....................................................18
4.1.3 Capacitive crosstalk of digital input/output signals ......................................................................20
5 Configuring ........................................................................................................................................... 21
5.1 Assigning the F-destination address for fail-safe modules ..........................................................21
5.1.1 Assigning the F-destination address ............................................................................................21
6 Maintenance ......................................................................................................................................... 23
6.1 Firmware update ..........................................................................................................................23
7 Technical specifications ........................................................................................................................ 25
7.1 Electromagnetic compatibility of fail-safe modules ......................................................................25
7.2 Standards and approvals .............................................................................................................27
8 Accessories/spare parts ........................................................................................................................ 29
8.1 Lightning protection and overvoltage protection for fail-safe modules ........................................29
Glossary ............................................................................................................................................... 31
Fail-safe modules
The key difference between fail-safe modules (F-modules) and standard ET 200SP modules
is that they have an internal two-channel design. The two integrated processors monitor
each other, automatically test the input and output circuits, and switch the F-I/O module to a
safe state in the event of a fault.
The F-CPU communicates with the fail-safe modules via the fail-safe PROFIsafe bus profile.
Fail-safe power modules, together with the respective BaseUnit, serve the load voltage
supply of the potential group and the safety-oriented tripping of the load voltage for standard
output modules.
Fail-safe digital input modules detect the signal states of safety-oriented sensors and send
the relevant safety message frames to the F-CPU.
Fail-safe digital output modules are suitable for safety-related shutdown procedures with
short circuit and cross-circuit protection up to the actuator.
Note
For digital F-modules, this safe state is the value "0". This applies to both sensors and
actuators.
WARNING
For channels that you set to "deactivated" in STEP 7, no diagnostic response or error
handling is triggered when a channel fault occurs, not even when such a channel is
affected indirectly by a channel group fault ("Channel activated/deactivated" parameter).
Introduction
ET 200SP distributed I/O systems can be configured using fail-safe and non-fail-safe
modules. This chapter provides an example of a mixed configuration comprising fail-safe and
non-fails-safe modules.
WARNING
Protection from conductive contaminants
In consideration of the environmental conditions, the devices must be protected from
conductive contaminants.
One way to accomplish this is by installing the devices in a control cabinet with an
appropriate degree of protection.
WARNING
The fail-safe modules must be operated with safe functional extra low voltage (SELV,
PELV).
You can find more information on safe functional extra-low voltage in the data sheets, for
example, of the applicable power supplies.
The fail-safe modules work with a rated voltage of 24 V DC. The tolerance range is
20.4 V DC to 28.8 V DC.
Within the overvoltage range from 32 V DC to 36 V DC, the F-modules react in a fail-safe
manner and the inputs and outputs are passivated. For overvoltages greater than 36 V DC,
the F-modules are permanently de-energized.
Use a power supply unit that does not exceed Um = 36 V DC even in the event of a fault.
For more on this, refer to the information in the data sheet on overvoltage protection in the
case of an internal error. Or implement appropriate measures to limit the voltage, e.g., use
of an overvoltage protector.
All system components that can supply electrical energy in any form whatsoever must fulfill
this condition.
Each additional circuit (24 V DC) used in the system must have a safe functional extra low
voltage (SELV, PELV). Refer to the relevant data sheets or contact the manufacturer.
Sensors and actuators with an external power supply can also be connected to F-modules.
Make sure that power is supplied to these components from safe functional extra-low
voltage as well. The process signal of a 24 V DC digital module may not exceed a fault
voltage Um in the event of a fault.
WARNING
Even when a fault occurs, the permissible potential difference between the supply of the
interface module (bus voltage) and the load voltage must not be exceeded.
An external direct electrical connection is one way to meet this requirement. This also
prevents potential differences from causing voltage additions at the individual voltage
sources, which would cause the
fault voltage Um to be exceeded.
Note
To ensure adherence to the NAMUR recommendation NE 21, IEC 61131-2 and EN 298,
only use power packs/power supply units (230 V AC → 24 V DC) with a mains buffering time
of at least 20 ms. The latest up-to-date information on PS components is available on the
Internet (http://mall.automation.siemens.com).
It goes without saying that these requirements also apply to power packs/power supply units
not constructed using ET 200SP / S7-300/-400/-1500 technology.
WARNING
Note that instrumentation with sensors and actuators bears a considerable safety
responsibility. Also bear in mind that sensors and actuators generally do not have proof-test
intervals of 20 years as defined in IEC 61508:2010 without considerable loss of safety.
The probability of hazardous faults and the rate of hazardous faults of safety functions must
comply with an SIL-defined high limit. A listing of values achieved by F-modules in the
technical specifications of the F-modules is available under "Fail-safe performance
characteristics".
To achieve the respective safety class, suitably qualified sensors and actuators are
necessary.
WARNING
In the case of fail-safe input modules, a "0" value is output to the F-CPU after detection of
faults. You therefore need to make sure that the sensors are implemented in such a way as
to ensure the reliable reaction of the safety program when the sensor is in the "0" state.
Example: In its safety program, an EMERGENCY-STOP sensor must achieve the
shutdown of the respective actuator when it is in the "0" state (EMERGENCY-STOP button
pressed).
WARNING
WARNING
If the actuators switch voltages greater than 24 V DC (e.g., 230 V DC), the outputs of a fail-
safe output module and the parts carrying a higher voltage must be electrically isolated
(according to IEC 60664-1).
This is generally the case for relays and contactors. Particular attention must be paid to this
issue for semiconductor switching devices.
When fail-safe digital output and input signals are in a single cable, F-DQ modules and F-
PM-E modules may experience readback errors.
Cause: Capacitive crosstalk
During the bit pattern test of the outputs or the sensor supply of the inputs, the steep
switching edge of the output drivers caused by the coupling capacitance of the line may
result in crosstalk to other non-activated output or input channels. This may then lead to a
response of the readback circuit in these channels. The module detects a cross circuit/short
circuit and performs a safety-related shutdown.
Remedy:
● Separate cables for F-DI modules, F-DQ modules, and F-PM-E modules or non-fail-safe
DQ modules
● Separate cables for F-DQ channel and F-DI channels for the F-PM-E module
● Coupling relay or diodes in the outputs
● Disable the sensor supply test if safety class requirements allow it
Cause: magnetic crosstalk
Note that an inductive load connected to the F-DQ channels can induce capacitive coupling
of a strong magnetic field.
Remedy:
● Spatially disconnect the inductive loads or shield against the magnetic field.
● Configure the readback time to 50 ms or higher.
Note
During assignment of the F-destination address, the F-modules must be supplied with supply
voltage L+.
Note
Note the following in conjunction with configuration control:
Before you can use configuration control together with F-modules, you must assign the F-
destination address to the F-modules at the designated slots. For this, each F-module must
be inserted in the slot configured for it. The actual configuration can then differ from the
specified configuration.
For additional information on assigning the F-destination address, refer to the SIMATIC
Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/54110126) programming and operating
manual.
Introduction
It may be necessary to update the firmware during operation (e.g. function expansions).
Update the firmware of the interface module and I/O modules using firmware files.
Requirements
The ET 200SP is accessible online via PROFINET IO/PROFIBUS DP.
WARNING
Check of the firmware version for F-validity
When using a new firmware version, you must check whether the employed firmware
version is approved for use in the respective module.
The approved firmware version is specified in the appendices of the Certificate for SIMATIC
Safety.
Procedure
Connect the programming device or PC to the PROFINET IO or PROFIBUS DP interface of
the ET 200SP.
Note
Firmware update of analog I/O modules
For analog I/O modules, L+ supply voltage must be present on the module at the start of and
during the firmware update.
You can find additional information on the procedure in the online help for STEP 7.
See also
Certificate (http://support.automation.siemens.com/WW/view/en/49368678/134200)
Note
Lightning protection measures always require a case-by-case examination of the entire
system. An almost complete protection from overvoltages, however, can only be achieved if
the entire building surroundings have been designed for overvoltage protection. In particular,
this involves structural measures in the building design phase.
For detailed information regarding overvoltage protection, we recommend that you contact
your Siemens representative or a company specializing in lightning protection.
The following figure shows an example configuration with fail-safe modules. Voltage is
supplied by 1 power supply unit. Note, however, that the total current of the modules fed by
the power supply unit must not exceed the permissible limits. You can also use multiple
power supply units.
Figure 7-1 External protective circuit (surge filter) for ET 200SP with fail-safe modules
CE mark
The ET 200SP F distributed I/O system meets the requirements and safety objectives of the
following EC directives and satisfies the harmonized European Standards (EN) for
programmable logic controllers published in the official journals of the European Community:
● 2006/42/EC "Directive on Machinery" (Machinery Directive)
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
Voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC "Equipment and Protective Systems Intended for Use in Potentially Explosive
Atmospheres" (Explosion Protection Directive)
The EC declarations of conformity are kept available for the relevant authorities at:
Siemens Aktiengesellschaft
Industry Sector
I IA AS FA DH AMB
PO Box 1963
D-92209 Amberg, Germany
These are also available for download on the Customer Support web page, keyword
"Declaration of Conformity".
Note
This section lists only those overvoltage suppressors that may be used for the protection of
fail-safe modules.
Be sure to observe the detailed information on lightning protection and overvoltage
protection of the ET 200SP distributed I/O device in ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293).
Components for overvoltage protection of fail-safe modules (lightning protection zone transition
0B to 1)
The table below lists overvoltage arresters you can use for fail-safe modules:
Table 8- 1 Components for the overvoltage protection (only for unshielded lines)
1oo1 evaluation
Type of → sensor evaluation – in the case of the 1oo1 evaluation, there → is one sensor with
a 1-channel connection to the F module.
1oo2 evaluation
Type of → sensor evaluation – in the case of 1oo2 evaluation , two input channels are
assigned one two-channel sensor or two one-channel sensors. The input signals are
compared internally for equivalence or nonequivalence.
Acknowledgment time
During the acknowledgment time, the → F-I/O acknowledge the sign of life specified by the →
F-CPU. The acknowledgment time is included in the calculation of the → monitoring time and
→ response time of the overall fail-safe system.
Actuator
Actuators can be power relays or contactors for switching on loads, or they can be loads
themselves (e.g., directly controlled solenoid valves).
Availability
Availability is the probability that a system is functional at a specific point in time. Availability
can be increased by redundancy, e.g., by using multiple -> sensors at the
same measuring
point.
Channel fault
Channel-specific fault, such as a wire break or short circuit.
In channel-specific passivation, the affected channel is either automatically reintegrated or
the fail-safe module must be removed and reinserted after the fault has been eliminated.
Channel group
The channels of a module are grouped together in a channel group. Certain parameters in
STEP 7 can only be assigned to channel groups, rather than to individual channels.
Channel number
Channel numbers are used to uniquely identify the inputs and outputs of a module and to
assign channel-specific diagnostic messages.
Channel-specific passivation
With this type of passivation, only the affected channel is passivated in the event of a →
channel fault. In the event of a → module fault, all channels of the → fail-safe module are
passivated.
CRC
Cyclic Redundancy Check
CRC signature
The validity of the process values in the safety message frame, the accuracy of the assigned
address references, and the safety-related parameters are validated by means of the CRC
signature in the safety message frame.
Dark period
Dark periods occur during shutdown tests and complete bit pattern tests. The fail-safe output
module switches test-related zero signals to the active output. This output is then briefly
disabled (= dark period). An adequate carrier → actuator will not respond to this and will
remain activated.
Derating
See temperature characteristics
Discrepancy analysis
The discrepancy analysis for equivalence/non-equivalence is used for fail-safe applications
to prevent errors from time differences between two signals for the same function. The
discrepancy analysis is initiated when different levels are detected in two associated input
signals (when testing for non-equivalence: the same levels). A check is performed to
determine whether the difference (for nonequivalence testing: the same levels) has
disappeared after an assignable time period, the so-called discrepancy time. If not, this
means that a discrepancy error exists.
The discrepancy analysis compares the two input signals of the 1oo2 sensor evaluation in
the fail-safe input module.
Discrepancy time
Configurable time for the → discrepancy analysis. If the discrepancy time is set too high, the
fault detection time and → fault reaction time
are extended unnecessarily. If the discrepancy
time is set too low, availability is decreased unnecessarily since a discrepancy error is
detected when, in reality, no error exists.
Fail-safe modules
ET 200SP modules with integrated safety functions that can be used for safety-related
operation (safety mode).
Fail-safe systems
Fail-safe systems (F-systems) remain in a safe state or immediately assume another safe
state as soon as particular failures occur.
F-CPU
An F-CPU is a central processing unit with fail-safe capability that is permitted for use in
SIMATIC Safety. A standard user program can also be run on the F-CPU.
F-I/O
Collective name for fail-safe inputs and outputs available in SIMATIC S7 for integration into
the SIMATIC Safety F-system. Available F-I/O modules:
● Fail-safe I/O module for ET 200eco
● Fail-safe signal modules S7-300 (F-SMs)
● Fail-safe modules for ET 200S
● Fail-safe modules for ET 200SP
● Fail-safe DP standard slaves
● Fail-safe PA field devices
● Fail-safe IO devices
F-monitoring time
→ PROFIsafe monitoring time
F-Systems
→ fail-safe systems
Module fault
Module faults can be external faults (e.g. missing load voltage) or internal faults (e.g.
processor failure). Internal faults always require module replacement.
Monitoring time
→ PROFIsafe monitoring time
M-switch
Each fail-safe digital output of ET 200SP F-modules consists of a P-switch DO-Px (current
sourcing) and an M-switch DO-Mx (current sinking). The load is connected between the P-
switch and M-switch. The two switches are always activated so that voltage is applied to the
load.
Nonequivalent sensor
A nonequivalent → sensor is a two-way switch that is connected to two inputs of an → F-I/O
(via 2 channels) in → fail-safe systems (for → 1oo2 evaluation of sensor signals).
Passivation
If an → F-I/O module detects a fault it switches either the affected channel or all channels to
a → safe state, i.e. the channels of this F-I/O module are passivated. The F-I/O module
signals the detected faults to the → F-CPU.
When passivating channels at F-I/O with inputs, the → F-System provides fail-safe values for
the → safety program instead of the process values pending at the fail-safe inputs.
When passivating channels at F-I/O with outputs, the F-system returns fail-safe values (0) to
the fail-safe outputs instead of the output values provided by the safety program.
Performance Level
Performance Level (PL) according to ISO 13849-1:2006 or EN ISO 13849-1:2008
PROFIsafe
Safety-oriented PROFINET I/O bus profile for communication between the → safety program
and the → F-I/O module in a → fail-safe system.
PROFIsafe address
Every → fail-safe module has a PROFIsafe address. You have to configure the PROFIsafe
address.
Proof-test interval
Period after which a component must be forced to fail-safe state, that is, it is either replaced
with an unused component, or is proven faultless.
P-switch
→ M-switch
Redundancy, availability-enhancing
Multiple instances of components with the objective of maintaining component functionality in
the event of hardware faults.
Redundancy, safety-enhancing
Multiple availability of components with the aim of exposing hardware faults based on
comparison; such as → 1oo2 evaluation in → fail-safe modules.
Reintegration
After the elimination of a fault, it is necessary to ensure the reintegration (depassivation) of
the → F-I/O. Reintegration (switchover from fail-safe values to process values) occurs either
automatically or only after a user acknowledgment in the safety program.
In the case of a fail-safe input module, the process values pending at the fail-
safe inputs are
made available to the
safety program again after reintegration. In the case of a fail-safe
output module, the → fail-safe system transfers the output values in the safety program to the
fail-safe outputs again.
Safe state
The basic principle of the safety concept in F-systems is the existence of a safe state for all
process variables. For the digital F-I/O, for example, the safe state is the value "0".
Safety class
Safety level (Safety Integrity Level) SIL according to IEC 61508:2010. The higher the Safety
Integrity Level, the more rigid the measures for prevention of systematic faults and for
management of systematic faults and hardware failures.
The fail-safe modules support operation in safety mode up to safety class SIL3.
Safety function
A mechanism integrated in the → F-CPU and → F-I/O that enables their use in → the fail-safe
system SIMATIC Safety.
According to IEC 61508:2010 A safety function is implemented by a safety system in order to
maintain or force a system safe state in the event of a specific fault.
Safety mode
Operating mode of → F-I/O that enables → safety-related communication via → safety
message frames.
→ ET 200SP fail-safe modules can only used in safety mode.
Safety program
Safety-related user program
Safety-related communication
Communication used to exchange fail-safe data.
Sensor evaluation
There are two types of sensor evaluation:
→ 1oo1 evaluation – sensor signal is read once
→ 1oo2 evaluation – sensor signal is read in twice by the same F-module and compared
internally
Sensors
Sensors are used for accurate detection of digital and analog signals as well as routes,
positions, velocities, rotational speeds, masses, etc.
SIL
Safety Integrated Level → safety class
Standard mode
Operating mode of F-I/O in which standard communication is possible by means of → safety
message frames, but not → safety-related communication.
Fail-safe ET 200SP modules can only be operated in safety mode.
Value status
The value status is the binary additional information of a digital signal. The value status is
entered in the process image of the input and provides information on the validity of the
signal.