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Et200sp Failsafe Modules Product Information en-US en-US

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Et200sp Failsafe Modules Product Information en-US en-US

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mubashersaeed
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© © All Rights Reserved
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You are on page 1/ 38

ET 200SP distributed I/O system ___________________

Preface

___________________
Product overview 1

___________________
Application planning 2
SIMATIC
___________________
Installation 3
ET 200SP
ET 200SP distributed I/O system ___________________
Connecting 4

___________________
Configuring 5
Product Information
___________________
Maintenance 6

___________________
Technical specifications 7

___________________
Accessories/spare parts 8

Translation of original operating instructions

07/2013
A5E32288220-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E32288220-AA Copyright © Siemens AG 2013.


Industry Sector Ⓟ 08/2013 Technical data subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface

Scope of the product information


This product information amends the ET 200SP Distributed I/O System System Manual
(http://support.automation.siemens.com/WW/view/en/58649293) to include ET 200SP fail-
safe modules.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 3
Preface

ET 200SP distributed I/O system


4 Product Information, 07/2013, A5E32288220-AA
Table of contents

Preface ................................................................................................................................................... 3
1 Product overview .................................................................................................................................... 7
1.1 What are fail-safe automation systems and fail-safe modules? ....................................................7
1.2 Fault reactions with fail-safe modules ..........................................................................................10
2 Application planning .............................................................................................................................. 13
2.1 Forming potential groups with fail-safe modules .........................................................................13
3 Installation ............................................................................................................................................ 15
3.1 Basics ...........................................................................................................................................15
4 Connecting ........................................................................................................................................... 17
4.1 Additional rules and provisions for operation of the ET 200SP with fail-safe modules ...............17
4.1.1 Safe functional extra-low voltage (SELV) for fail-safe modules ...................................................17
4.1.2 Requirements of sensors and actuators for fail-safe modules ....................................................18
4.1.3 Capacitive crosstalk of digital input/output signals ......................................................................20
5 Configuring ........................................................................................................................................... 21
5.1 Assigning the F-destination address for fail-safe modules ..........................................................21
5.1.1 Assigning the F-destination address ............................................................................................21
6 Maintenance ......................................................................................................................................... 23
6.1 Firmware update ..........................................................................................................................23
7 Technical specifications ........................................................................................................................ 25
7.1 Electromagnetic compatibility of fail-safe modules ......................................................................25
7.2 Standards and approvals .............................................................................................................27
8 Accessories/spare parts ........................................................................................................................ 29
8.1 Lightning protection and overvoltage protection for fail-safe modules ........................................29
Glossary ............................................................................................................................................... 31

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Product Information, 07/2013, A5E32288220-AA 5
Table of contents

ET 200SP distributed I/O system


6 Product Information, 07/2013, A5E32288220-AA
Product overview 1
1.1 What are fail-safe automation systems and fail-safe modules?

Fail-safe automation systems


Fail-safe automation systems (F-systems) are used in systems with higher-level safety
requirements. F-systems serve to control processes and ensure that they are in a safe state
immediately after shutdown. In other words, F-systems control processes in which an
immediate shutdown does not endanger persons or the environment.

Fail-safe modules
The key difference between fail-safe modules (F-modules) and standard ET 200SP modules
is that they have an internal two-channel design. The two integrated processors monitor
each other, automatically test the input and output circuits, and switch the F-I/O module to a
safe state in the event of a fault.
The F-CPU communicates with the fail-safe modules via the fail-safe PROFIsafe bus profile.
Fail-safe power modules, together with the respective BaseUnit, serve the load voltage
supply of the potential group and the safety-oriented tripping of the load voltage for standard
output modules.
Fail-safe digital input modules detect the signal states of safety-oriented sensors and send
the relevant safety message frames to the F-CPU.
Fail-safe digital output modules are suitable for safety-related shutdown procedures with
short circuit and cross-circuit protection up to the actuator.

Possible uses of ET 200SP with fail-safe modules


The use of ET 200SP with fail-safe modules allows conventional configurations in safety
engineering to be replaced with PROFNET IO components. This includes the replacement of
switching devices for emergency STOP, protective door monitors, two-hand operation, etc.
ET 200SP fail-safe modules are supported with the STEP 7 Safety Advanced optional
package V12 including HSP 54 or higher.
ET 200SP fail-safe modules are supported with IM155-6PN ST as of firmware V1.1.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 7
Product overview
1.1 What are fail-safe automation systems and fail-safe modules?

Achievable safety classes


Fail-safe modules are equipped with integrated safety functions for safety mode.
The following safety classes can be achieved through appropriate parameter
 assignment of
the safety functions in STEP 7 Professional V12 SP1 or higher with STEP 7 Safety
Advanced optional package V12 or higher, through a specific combination of fail-safe and
standard modules, and through a specific arrangement and wiring of sensors and actuators:

Safety class in safety mode


According to IEC 61508 According to ISO 13849-1:2006
SIL2 Category 3 (PL) Performance Level d
SIL3 Category 3 (PL) Performance Level e
SIL3 Category 4 (PL) Performance Level e

Use in SIMATIC Safety F-systems


ET 200SP fail-safe modules can be used with the STEP 7 Safety Advanced optional
package, V12 or higher under PROFINET IO, together with an F-CPU.

ET 200SP distributed I/O system


8 Product Information, 07/2013, A5E32288220-AA
Product overview
1.1 What are fail-safe automation systems and fail-safe modules?

SIMATIC Safety F-system with ET 200SP


The following figure shows a sample configuration for a SIMATIC Safety F-system with,
among other things, an ET 200SP on a PROFINET IO. The PROFINET IO lines can be set
up with copper cable, with fiber-optic cable or WLAN.
You will find further information on the Internet at Application planning (Page 13).
Tasks of the fail-safe IO controller (F-CPU) include the exchange of safety-related and non-
safety-related data with fail-safe and standard ET 200SP modules.

Figure 1-1 Fail-safe SIMATIC Safety automation system (sample configuration)

Use in safety mode only


Fail-safe modules can only be used in fail-safe mode. They cannot be used in non-fail-safe
mode In this context, fail-safe mode/non-fail-safe mode refers to the operating mode of the
F-I/O module, which either does or doesn't support safety-related communication via safety
message frames.
Fail-safe modules and non-fail-safe modules can be combined within an ET 200SP.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 9
Product overview
1.2 Fault reactions with fail-safe modules

1.2 Fault reactions with fail-safe modules

Safe state (safety concept)


The basic principle behind the safety concept is the existence of a safe state for all process
variables.

Note
For digital F-modules, this safe state is the value "0". This applies to both sensors and
actuators.

Fault reactions and startup of the F-system


The safety function requires that fail-safe values (safe state) be applied to the fail-safe
module instead of process values (passivation of the fail-safe module) in the following
situations:
● When the F-system is started up
● If errors are detected during safety-related communication between the F-CPU and the F-
module via the PROFIsafe safety protocol (communication error)
● If F-I/O faults or channel faults are detected (e.g., wire break, discrepancy error)
Detected faults are written to the diagnostic buffer of the F-CPU and communicated to the
safety program in the F-CPU.
F-modules cannot save errors as retentive data. When the system is powered down and
then restarted, any faults still existing are detected again during startup. However, you have
the option of saving faults in your safety program.

WARNING

For channels that you set to "deactivated" in STEP 7, no diagnostic response or error
handling is triggered when a channel fault occurs, not even when such a channel is
affected indirectly by a channel group fault ("Channel activated/deactivated" parameter).

Remedying faults in the F-system


To remedy faults in your F-system, follow the procedure described in IEC 61508-1:2010
section 7.15.2.4 and IEC 61508-2:2010 section 7.6.2.1 e.
The following steps must be performed:
1. Diagnostic and repair of the fault
2. Revalidation of the safety function
3. Recording in the service report

ET 200SP distributed I/O system


10 Product Information, 07/2013, A5E32288220-AA
Product overview
1.2 Fault reactions with fail-safe modules

Fail-safe value output for F-modules


In the case of F-modules with inputs, the F-system provides fail-safe values (0) for the safety
program instead of the process data pending at the fail-safe inputs in case of passivation.
In the case of F-modules with outputs, the F-system transfers fail-safe values (0) to the fail-
safe outputs instead of the output values provided by the safety program in case of
passivation. The output channels are de-energized. This also applies when the F-CPU goes
into STOP mode. The parameter assignment of fail-safe values is not possible.
Depending on which F-system you are using and the type of fault that occurred (F-I/O fault,
channel fault or communication error), fail-safe values are used either for the relevant
channel only or for all channels of the relevant fail-safe module.

Reintegration of a fail-safe module


The system changes from fail-safe to process values (reintegration of an F-module) either
automatically or only after user acknowledgment in the safety program. If channel faults
occur, it may be necessary to remove and reinsert the F-module. A detailed listing of faults
requiring removal and insertion of the F-module can be found in the section Diagnostic
messages of the respective F-module.
After reintegration, the following occurs:
● In the case of an F-module with inputs, the process data pending at the fail-safe inputs
are provided to the safety program
● In the case of an F-module with outputs, the output values provided in the safety program
are again transferred to the fail-safe outputs

Additional information on passivation and reintegration


For additional information on passivation and reintegration of F-I/O, refer to the SIMATIC
Safety, Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/54110126) manual.

Reaction of the F-module with inputs to communication errors


F-modules with inputs respond differently to communication errors compared to other errors.
If a communication error is detected, the current process values remain set at the inputs of
the F-module. There is no passivation of the channels. The current process values are
passivated in the F-CPU.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 11
Product overview
1.2 Fault reactions with fail-safe modules

ET 200SP distributed I/O system


12 Product Information, 07/2013, A5E32288220-AA
Application planning 2
2.1 Forming potential groups with fail-safe modules

Introduction
ET 200SP distributed I/O systems can be configured using fail-safe and non-fail-safe
modules. This chapter provides an example of a mixed configuration comprising fail-safe and
non-fails-safe modules.

Assembly example for ET 200SP with fail-safe and non-fail-safe modules


Generally speaking, it is not necessary to operate fail-safe and non-fail-safe modules in
separate potential groups. You can divide the modules into fail-safe and non-fail-safe
potential groups and mount them.
The following diagram shows an assembly example with fail-safe and non-fail-safe modules
within a single ET 200SP.

① Interface module IM 155-6 PN HF


② F-module
③ Non-fail-safe module
④ Power module F-PM-E 24VDC/8A PPM ST
⑤ Mixed fail-safe and non-fail-safe potential group with BaseUnits BU15..D and BU15..B.
You achieve SIL3/Cat.4/PLe for the fail-safe modules.
⑥ Non-fail-safe potential group with BaseUnits BU15..D and BU15..B.
⑦ Fail-safe potential group with BaseUnits BU20..D and BU15..B.
Through disconnection of the power bus, and thus of the non-fail-safe modules, up to
SIL2/Cat.3/PLd is possible.
⑧ Server module
⑨ P1/P2 power buses

Figure 2-1 ET 200SP assembly example with fail-safe modules

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 13
Application planning
2.1 Forming potential groups with fail-safe modules

ET 200SP distributed I/O system


14 Product Information, 07/2013, A5E32288220-AA
Installation 3
3.1 Basics
The following applies to ET 200SP fail-safe modules:

WARNING
Protection from conductive contaminants
In consideration of the environmental conditions, the devices must be protected from
conductive contaminants.
One way to accomplish this is by installing the devices in a control cabinet with an
appropriate degree of protection.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 15
Installation
3.1 Basics

ET 200SP distributed I/O system


16 Product Information, 07/2013, A5E32288220-AA
Connecting 4
4.1 Additional rules and provisions for operation of the ET 200SP with
fail-safe modules

4.1.1 Safe functional extra-low voltage (SELV) for fail-safe modules

WARNING

The fail-safe modules must be operated with safe functional extra low voltage (SELV,
PELV).
You can find more information on safe functional extra-low voltage in the data sheets, for
example, of the applicable power supplies.
The fail-safe modules work with a rated voltage of 24 V DC. The tolerance range is
20.4 V DC to 28.8 V DC.
Within the overvoltage range from 32 V DC to 36 V DC, the F-modules react in a fail-safe
manner and the inputs and outputs are passivated. For overvoltages greater than 36 V DC,
the F-modules are permanently de-energized.
Use a power supply unit that does not exceed Um = 36 V DC even in the event of a fault.
For more on this, refer to the information in the data sheet on overvoltage protection in the
case of an internal error. Or implement appropriate measures to limit the voltage, e.g., use
of an overvoltage protector.
All system components that can supply electrical energy in any form whatsoever must fulfill
this condition.
Each additional circuit (24 V DC) used in the system must have a safe functional extra low
voltage (SELV, PELV). Refer to the relevant data sheets or contact the manufacturer.
Sensors and actuators with an external power supply can also be connected to F-modules.
Make sure that power is supplied to these components from safe functional extra-low
voltage as well. The process signal of a 24 V DC digital module may not exceed a fault
voltage Um in the event of a fault.

WARNING

Even when a fault occurs, the permissible potential difference between the supply of the
interface module (bus voltage) and the load voltage must not be exceeded.
An external direct electrical connection is one way to meet this requirement. This also
prevents potential differences from causing voltage additions at the individual voltage
sources, which would cause the
fault voltage Um to be exceeded.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 17
Connecting
4.1 Additional rules and provisions for operation of the ET 200SP with fail-safe modules

Power supply requirements for compliance with NAMUR recommendations

Note
To ensure adherence to the NAMUR recommendation NE 21, IEC 61131-2 and EN 298,
only use power packs/power supply units (230 V AC → 24 V DC) with a mains buffering time
of at least 20 ms. The latest up-to-date information on PS components is available on the
Internet (http://mall.automation.siemens.com).
It goes without saying that these requirements also apply to power packs/power supply units
not constructed using ET 200SP / S7-300/-400/-1500 technology.

4.1.2 Requirements of sensors and actuators for fail-safe modules

General requirements for sensors and actuators


Note the following important warning regarding safety-related use of sensors and actuators:

WARNING

Note that instrumentation with sensors and actuators bears a considerable safety
responsibility. Also bear in mind that sensors and actuators generally do not have proof-test
intervals of 20 years as defined in IEC 61508:2010 without considerable loss of safety.
The probability of hazardous faults and the rate of hazardous faults of safety functions must
comply with an SIL-defined high limit. A listing of values achieved by F-modules in the
technical specifications of the F-modules is available under "Fail-safe performance
characteristics".
To achieve the respective safety class, suitably qualified sensors and actuators are
necessary.

ET 200SP distributed I/O system


18 Product Information, 07/2013, A5E32288220-AA
Connecting
4.1 Additional rules and provisions for operation of the ET 200SP with fail-safe modules

Additional sensor requirements


General rule: To achieve SIL3/Cat.3/PLe, a single-channel sensor is all you need. However,
to achieve SIL3/Cat.3/PLe with a single-channel sensor, the sensor itself must be
SIL3/Cat.3/PLe-capable; otherwise the sensor must be connected by two channels to
achieve this safety level.
To achieve SIL3/Cat.4/PLe, sensors must be connected by two channels.

WARNING

In the case of fail-safe input modules, a "0" value is output to the F-CPU after detection of
faults. You therefore need to make sure that the sensors are implemented in such a way as
to ensure the reliable reaction of the safety program when the sensor is in the "0" state.
Example: In its safety program, an EMERGENCY-STOP sensor must achieve the
shutdown of the respective actuator when it is in the "0" state (EMERGENCY-STOP button
pressed).

Duration requirements for sensor signals

WARNING

Observe the following requirements for sensor signals:


• In order to ensure the correct detection of the sensor signals via fail-safe modules with
inputs, you need to make sure that the sensor signals are output for a minimum
duration.
• In order for pulses to be detected with certainty, the time between two signal changes
(pulse duration) must be greater than the PROFIsafe monitoring time.

Reliable detection by F-modules with inputs


The minimum duration of sensor signals for F-modules with inputs depends on the
configured input delay, the parameters of the short circuit test of the sensor supplies, and the
configured discrepancy behavior for 1oo2 evaluation. The signal must be greater than the
maximum response time of the configured application. Information on calculating the
maximum response time can be found in section "Response times" of the respective F-
module.
The maximum permitted switching frequency of the sensor signals results from the minimum
duration.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 19
Connecting
4.1 Additional rules and provisions for operation of the ET 200SP with fail-safe modules

Additional requirements for actuators


The fail-safe output modules test the outputs at regular intervals. The F-module briefly
switches off the activated outputs and, if necessary, switches on the deactivated outputs.
You can assign the maximum duration of the test pulses (dark and light period) with
parameters.
High-speed actuators may briefly drop out or be activated during this test. If your process
does not tolerate this, set the pulse duration of the light or dark test correspondingly or use
actuators that have sufficient lag.

WARNING

If the actuators switch voltages greater than 24 V DC (e.g., 230 V DC), the outputs of a fail-
safe output module and the parts carrying a higher voltage must be electrically isolated
(according to IEC 60664-1).
This is generally the case for relays and contactors. Particular attention must be paid to this
issue for semiconductor switching devices.

Technical specifications of sensors and actuators


Refer to the manuals of the fail-safe modules for technical specifications to assist you in
selecting sensors and actuators.

4.1.3 Capacitive crosstalk of digital input/output signals

When fail-safe digital output and input signals are in a single cable, F-DQ modules and F-
PM-E modules may experience readback errors.
Cause: Capacitive crosstalk
During the bit pattern test of the outputs or the sensor supply of the inputs, the steep
switching edge of the output drivers caused by the coupling capacitance of the line may
result in crosstalk to other non-activated output or input channels. This may then lead to a
response of the readback circuit in these channels. The module detects a cross circuit/short
circuit and performs a safety-related shutdown.
Remedy:
● Separate cables for F-DI modules, F-DQ modules, and F-PM-E modules or non-fail-safe
DQ modules
● Separate cables for F-DQ channel and F-DI channels for the F-PM-E module
● Coupling relay or diodes in the outputs
● Disable the sensor supply test if safety class requirements allow it
Cause: magnetic crosstalk
Note that an inductive load connected to the F-DQ channels can induce capacitive coupling
of a strong magnetic field.
Remedy:
● Spatially disconnect the inductive loads or shield against the magnetic field.
● Configure the readback time to 50 ms or higher.

ET 200SP distributed I/O system


20 Product Information, 07/2013, A5E32288220-AA
Configuring 5
5.1 Assigning the F-destination address for fail-safe modules

5.1.1 Assigning the F-destination address


The F-destination address is saved permanently on the coding element of the ET 200SP fail-
safe modules.

Note
During assignment of the F-destination address, the F-modules must be supplied with supply
voltage L+.

Note
Note the following in conjunction with configuration control:
Before you can use configuration control together with F-modules, you must assign the F-
destination address to the F-modules at the designated slots. For this, each F-module must
be inserted in the slot configured for it. The actual configuration can then differ from the
specified configuration.

For additional information on assigning the F-destination address, refer to the SIMATIC
Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/54110126) programming and operating
manual.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 21
Configuring
5.1 Assigning the F-destination address for fail-safe modules

ET 200SP distributed I/O system


22 Product Information, 07/2013, A5E32288220-AA
Maintenance 6
6.1 Firmware update

Introduction
It may be necessary to update the firmware during operation (e.g. function expansions).
Update the firmware of the interface module and I/O modules using firmware files.

Options for the firmware update


Online via PROFINET IO/PROFIBUS DP (with STEP 7)

Requirements
The ET 200SP is accessible online via PROFINET IO/PROFIBUS DP.

Additional requirement for fail-safe modules

WARNING
Check of the firmware version for F-validity
When using a new firmware version, you must check whether the employed firmware
version is approved for use in the respective module.
The approved firmware version is specified in the appendices of the Certificate for SIMATIC
Safety.

Procedure
Connect the programming device or PC to the PROFINET IO or PROFIBUS DP interface of
the ET 200SP.

Note
Firmware update of analog I/O modules
For analog I/O modules, L+ supply voltage must be present on the module at the start of and
during the firmware update.

You can find additional information on the procedure in the online help for STEP 7.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 23
Maintenance
6.1 Firmware update

See also
Certificate (http://support.automation.siemens.com/WW/view/en/49368678/134200)

ET 200SP distributed I/O system


24 Product Information, 07/2013, A5E32288220-AA
Technical specifications 7
7.1 Electromagnetic compatibility of fail-safe modules

Protecting ET 200SP with fail-safe modules against overvoltages


If your equipment requires protection from overvoltage, we recommend that you use an
external protective circuit (surge filter) between the load voltage power supply and the load
voltage input of the BaseUnits to ensure surge immunity for the ET 200SP with fail-safe
modules.

Note
Lightning protection measures always require a case-by-case examination of the entire
system. An almost complete protection from overvoltages, however, can only be achieved if
the entire building surroundings have been designed for overvoltage protection. In particular,
this involves structural measures in the building design phase.
For detailed information regarding overvoltage protection, we recommend that you contact
your Siemens representative or a company specializing in lightning protection.

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 25
Technical specifications
7.1 Electromagnetic compatibility of fail-safe modules

The following figure shows an example configuration with fail-safe modules. Voltage is
supplied by 1 power supply unit. Note, however, that the total current of the modules fed by
the power supply unit must not exceed the permissible limits. You can also use multiple
power supply units.

Figure 7-1 External protective circuit (surge filter) for ET 200SP with fail-safe modules

Name Order number of Dehn Co.


A = BVT AD 24 918 402
B = DCO RK D 5 24 919 986
C = DEHNconnect DCO RK E 60 919 990

ET 200SP distributed I/O system


26 Product Information, 07/2013, A5E32288220-AA
Technical specifications
7.2 Standards and approvals

7.2 Standards and approvals

CE mark

The ET 200SP F distributed I/O system meets the requirements and safety objectives of the
following EC directives and satisfies the harmonized European Standards (EN) for
programmable logic controllers published in the official journals of the European Community:
● 2006/42/EC "Directive on Machinery" (Machinery Directive)
● 2006/95/EC "Electrical Equipment Designed for Use within Certain Voltage Limits" (Low-
Voltage Directive)
● 2004/108/EC "Electromagnetic Compatibility" (EMC Directive)
● 94/9/EC "Equipment and Protective Systems Intended for Use in Potentially Explosive
Atmospheres" (Explosion Protection Directive)
The EC declarations of conformity are kept available for the relevant authorities at:
Siemens Aktiengesellschaft
Industry Sector
I IA AS FA DH AMB
PO Box 1963
D-92209 Amberg, Germany
These are also available for download on the Customer Support web page, keyword
"Declaration of Conformity".

ET 200SP distributed I/O system


Product Information, 07/2013, A5E32288220-AA 27
Technical specifications
7.2 Standards and approvals

ET 200SP distributed I/O system


28 Product Information, 07/2013, A5E32288220-AA
Accessories/spare parts 8
8.1 Lightning protection and overvoltage protection for fail-safe modules

Overvoltage suppressors for fail-safe electronic modules

Note
This section lists only those overvoltage suppressors that may be used for the protection of
fail-safe modules.
Be sure to observe the detailed information on lightning protection and overvoltage
protection of the ET 200SP distributed I/O device in ET 200SP distributed I/O system
(http://support.automation.siemens.com/WW/view/en/58649293).

Components for overvoltage protection of fail-safe modules (lightning protection zone transition
0B to 1)
The table below lists overvoltage arresters you can use for fail-safe modules:

Table 8- 1 Components for the overvoltage protection (only for unshielded lines)

Fail-safe modules Connecting of the lines to interface 0B to 1 with: Article number


Supply voltage 1L+, L+ (24 BLITZDUCTOR BVT AD 24 918 402
V DC)
Inputs/outputs of the F- DEHNconnect RK DCO RK D 5 24 919 986
modules (24 V DC)
Direct ordering of the components from:
DEHN + SÖHNE GmbH + CO. KG.
Hans-Dehn-Str. 1
D-92318 Neumarkt, Germany
Phone +49 (0)9181-906-730

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Accessories/spare parts
8.1 Lightning protection and overvoltage protection for fail-safe modules

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Glossary

1oo1 evaluation
Type of → sensor evaluation – in the case of the 1oo1 evaluation, there → is one sensor with
a 1-channel connection to the F module.

1oo2 evaluation
Type of → sensor evaluation – in the case of 1oo2 evaluation , two input channels are
assigned one two-channel sensor or two one-channel sensors. The input signals are
compared internally for equivalence or nonequivalence.

Acknowledgment time
During the acknowledgment time, the → F-I/O acknowledge the sign of life specified by the →
F-CPU. The acknowledgment time is included in the calculation of the → monitoring time and
→ response time of the overall fail-safe system.

Actuator
Actuators can be power relays or contactors for switching on loads, or they can be loads
themselves (e.g., directly controlled solenoid valves).

Availability
Availability is the probability that a system is functional at a specific point in time. Availability
can be increased by redundancy, e.g., by using multiple -> sensors at the
same measuring
point.

Channel fault
Channel-specific fault, such as a wire break or short circuit.
In channel-specific passivation, the affected channel is either automatically reintegrated or
the fail-safe module must be removed and reinserted after the fault has been eliminated.

Channel group
The channels of a module are grouped together in a channel group. Certain parameters in
STEP 7 can only be assigned to channel groups, rather than to individual channels.

Channel number
Channel numbers are used to uniquely identify the inputs and outputs of a module and to
assign channel-specific diagnostic messages.

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Glossary

Channel-specific passivation
With this type of passivation, only the affected channel is passivated in the event of a →
channel fault. In the event of a → module fault, all channels of the → fail-safe module are
passivated.

CRC
Cyclic Redundancy Check

CRC signature
The validity of the process values in the safety message frame, the accuracy of the assigned
address references, and the safety-related parameters are validated by means of the CRC
signature in the safety message frame.

Dark period
Dark periods occur during shutdown tests and complete bit pattern tests. The fail-safe output
module switches test-related zero signals to the active output. This output is then briefly
disabled (= dark period). An adequate carrier → actuator will not respond to this and will
remain activated.

Derating
See temperature characteristics

Discrepancy analysis
The discrepancy analysis for equivalence/non-equivalence is used for fail-safe applications
to prevent errors from time differences between two signals for the same function. The
discrepancy analysis is initiated when different levels are detected in two associated input
signals (when testing for non-equivalence: the same levels). A check is performed to
determine whether the difference (for nonequivalence testing: the same levels) has
disappeared after an assignable time period, the so-called discrepancy time. If not, this
means that a discrepancy error exists.
The discrepancy analysis compares the two input signals of the 1oo2 sensor evaluation in
the fail-safe input module.

Discrepancy time
Configurable time for the → discrepancy analysis. If the discrepancy time is set too high, the
fault detection time and → fault reaction time 
are extended unnecessarily. If the discrepancy
time is set too low, availability is decreased unnecessarily since a discrepancy error is
detected when, in reality, no error exists.

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Glossary

Fail-safe modules
ET 200SP modules with integrated safety functions that can be used for safety-related
operation (safety mode).

Fail-safe systems
Fail-safe systems (F-systems) remain in a safe state or immediately assume another safe
state as soon as particular failures occur.

Fault response time


The maximum fault response time of an F-system defines the interval between the
occurrence of any fault and a safe reaction at all affected fail-safe outputs.
For → F-systems overall: The maximum fault response time defines the interval between the
occurrence of any fault at any → F-I/O and the safe reaction at the corresponding fail-safe
output.
For digital inputs: The maximum fault response time defines the interval between the
occurrence of the fault and the safe reaction at the backplane bus.
For digital outputs: The maximum fault response time defines the interval between the
occurrence of the fault and the safe reaction at the digital output.

Fault tolerance time


The fault tolerance time of a process is the time a process can be left unattended without risk
to life and limb of the operating personnel, or damage to the environment.
Any type of F-system control is tolerated within this fault tolerance time, i.e. the → F-system
can control its processes incorrectly or even not at all. The fault tolerance time depends on
the type of process and must be determined on a case-by-case basis.

F-CPU
An F-CPU is a central processing unit with fail-safe capability that is permitted for use in
SIMATIC Safety. A standard user program can also be run on the F-CPU.

F-I/O
Collective name for fail-safe inputs and outputs available in SIMATIC S7 for integration into
the SIMATIC Safety F-system. Available F-I/O modules:
● Fail-safe I/O module for ET 200eco
● Fail-safe signal modules S7-300 (F-SMs)
● Fail-safe modules for ET 200S
● Fail-safe modules for ET 200SP
● Fail-safe DP standard slaves
● Fail-safe PA field devices
● Fail-safe IO devices

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Glossary

F-monitoring time
→ PROFIsafe monitoring time

F-Systems
→ fail-safe systems

Module fault
Module faults can be external faults (e.g. missing load voltage) or internal faults (e.g.
processor failure). Internal faults always require module replacement.

Monitoring time
→ PROFIsafe monitoring time

M-switch
Each fail-safe digital output of ET 200SP F-modules consists of a P-switch DO-Px (current
sourcing) and an M-switch DO-Mx (current sinking). The load is connected between the P-
switch and M-switch. The two switches are always activated so that voltage is applied to the
load.

Nonequivalent sensor
A nonequivalent → sensor is a two-way switch that is connected to two inputs of an → F-I/O
(via 2 channels) in → fail-safe systems (for → 1oo2 evaluation of sensor signals).

Passivation
If an → F-I/O module detects a fault it switches either the affected channel or all channels to
a → safe state, i.e. the channels of this F-I/O module are passivated. The F-I/O module
signals the detected faults to the → F-CPU.
When passivating channels at F-I/O with inputs, the → F-System provides fail-safe values for
the → safety program instead of the process values pending at the fail-safe inputs.
When passivating channels at F-I/O with outputs, the F-system returns fail-safe values (0) to
the fail-safe outputs instead of the output values provided by the safety program.

Performance Level
Performance Level (PL) according to ISO 13849-1:2006 or EN ISO 13849-1:2008

PROFIsafe
Safety-oriented PROFINET I/O bus profile for communication between the → safety program
and the → F-I/O module in a → fail-safe system.

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Glossary

PROFIsafe address
Every → fail-safe module has a PROFIsafe address. You have to configure the PROFIsafe
address.

PROFIsafe monitoring time


Monitoring time for safety-related communication between the F-CPU and F-I/O

Proof-test interval
Period after which a component must be forced to fail-safe state, that is, it is either replaced
with an unused component, or is proven faultless.

P-switch
→ M-switch

Redundancy, availability-enhancing
Multiple instances of components with the objective of maintaining component functionality in
the event of hardware faults.

Redundancy, safety-enhancing
Multiple availability of components with the aim of exposing hardware faults based on
comparison; such as → 1oo2 evaluation in → fail-safe modules.

Reintegration
After the elimination of a fault, it is necessary to ensure the reintegration (depassivation) of
the → F-I/O. Reintegration (switchover from fail-safe values to process values) occurs either
automatically or only after a user acknowledgment in the safety program.
In the case of a fail-safe input module, the process values pending at the fail-
safe inputs are
made available to the
safety program again after reintegration. In the case of a fail-safe
output module, the → fail-safe system transfers the output values in the safety program to the
fail-safe outputs again.

Safe state
The basic principle of the safety concept in F-systems is the existence of a safe state for all
process variables. For the digital F-I/O, for example, the safe state is the value "0".

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Glossary

Safety class
Safety level (Safety Integrity Level) SIL according to IEC 61508:2010. The higher the Safety
Integrity Level, the more rigid the measures for prevention of systematic faults and for
management of systematic faults and hardware failures.
The fail-safe modules support operation in safety mode up to safety class SIL3.

Safety function
A mechanism integrated in the → F-CPU and → F-I/O that enables their use in → the fail-safe
system SIMATIC Safety.
According to IEC 61508:2010 A safety function is implemented by a safety system in order to
maintain or force a system safe state in the event of a specific fault.

Safety message frame


In safety mode, data are transferred between the → F-CPU and → F-I/O in a safety message
frame.

Safety mode
Operating mode of → F-I/O that enables → safety-related communication via → safety
message frames.
→ ET 200SP fail-safe modules can only used in safety mode.

Safety program
Safety-related user program

Safety-related communication
Communication used to exchange fail-safe data.

Sensor evaluation
There are two types of sensor evaluation:
→ 1oo1 evaluation – sensor signal is read once
→ 1oo2 evaluation – sensor signal is read in twice by the same F-module and compared
internally

Sensors
Sensors are used for accurate detection of digital and analog signals as well as routes,
positions, velocities, rotational speeds, masses, etc.

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Glossary

SIL
Safety Integrated Level → safety class

Standard mode
Operating mode of F-I/O in which standard communication is possible by means of → safety
message frames, but not → safety-related communication.
Fail-safe ET 200SP modules can only be operated in safety mode.

Value status
The value status is the binary additional information of a digital signal. The value status is
entered in the process image of the input and provides information on the validity of the
signal.

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Glossary

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