DISMANTLE OF AUSTINDO ENCLOSURE 620

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A. Table of Contents
1. Air Outlet Dismantle................................................................................................................3
2. All Piping Work Dismantle......................................................................................................3
3. Lube Oil Tank Dismantle.........................................................................................................4
4. Radiator Dismantle..................................................................................................................5
5. Air Conditioning Dismantle.....................................................................................................6
6. Air Intake Louver Dismantle...................................................................................................7
7. Intake box Attenuator & Intake Fan Dismantle........................................................................7
8. Exhaust Dismantle...................................................................................................................8
9. Door & Canopy Dismantle.......................................................................................................9
10. Sandwich Panel Dismantle.......................................................................................................10
11. Rail Guard Dismantle..............................................................................................................11
12. Grating Platform Dismantle.....................................................................................................11
13. Ladder & Cage Ladder Dismantle...........................................................................................12
14. Bracing Column Dismantle......................................................................................................12
15. Horizontal Beam Dismantle.....................................................................................................13
16. All Column Dismantle.............................................................................................................13
17. U-beam for Sandwich Panel Locator Dismantle......................................................................14
18. Engine & Generator Dismantle................................................................................................14
19. Steel Base Frame Dismantle....................................................................................................15

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B. Prosedure Dismantle 620-Engine Enclosure Austindo Type

1 Working Item Picture

Air Outlet Dismantle

Component :
1. Air Outlet
2. Attenuator Air Outlet

Tools :
1. Wrench sets
2. Hoist Crane
3. Crow bar
4. Oxxy Cutting Flame
(Blander)

Procedure :
1. Locate the Crane lifting
lug on air outlet sides and
tighten it
2. Remove all bolts and nuts
using wrench sets
3. Use blander if there is any
welding conection on the
assembly
4. After all the conection is
removed, carefully
dislocate the air outlet and
attenuator from enclosure Air Outlet
and put it on safe place
and must indentificated

2 All Piping Work Dismantle

Component :
1. HT-LT Piping and
instrument (valve,strainer
,Etc)
2. HT-LT Pump
3. Expantion Tank
4. Oil Piping
5. Gas Piping & GassTrain
6. Interface Plate HT-LT Piping (Inside Enclosure)
7. All Support Piping
8. All Pump Support

Tools :
1. Wrench sets
2. Hoist Crane

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 3. Crow bar

Procedure :
1. Check all pressure on
piping system and make
sure the system is already
not running
2. Make Sure all the fluid
are clear
3. Remove all bolts and nuts
using wrench sets Pump & Expantion Tank
4. After all the conection is
removed, carefully
dislocate all the
component piping and
put it on safe place and
must indentificated

GassTrain

HT-LT & Gass Piping (Outside Enclosure)

3 Lube Oil Tank Dismantle

Component :
1. Lube Oil Tank 500L
2. Frame Support Lube Oil
Tank

Tools :
1. Wrench set
2. Hoist Crane

Procedure :
1. Make Sure all the fluide
are clear on the system
2. Remove all bolts and nuts

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 using wrench sets
between piping
assembling and tank and
frame.
3. Put on the safe place
4. Remove all bolts and nuts
using wrench sets
between oil tank and
Frame
5. Put on the safe place
6. Remove all bolts and nuts
using wrench sets
between oil frame and
base frame
7. Locate Lifting Lug on
Frame Support Lube Oil
Tank
8. Make sure all the bolt and
nut are clear before
before the frame were
lifting
9. All the item must be
placed in the safe place
and must be indenticated

Oil Tank & Frame Support

4 Radiator Dismantle

Component :
1. Radiator

Tools :
1. Wrench set
2. Hoist Crane

Procedure :
1. Locate the lifting lug on
each mounting position
2. Check all the system in
radiator and make sure
all the system is already
shut down (fluid free)
3. Remove all bolting
connection between

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 footing plate to the frame
4. After all the conection is
removed, carefully
dislocate all the
component and put it on
safe place and must
indentificated

5 Air Conditioning Dismantle

Component :
1. Air conditioner indoor
unit
2. Air conditioner outdoor
unit

Tools :
1. Wrench set
2. Pilers
3. Allenkey

Procedure :
1. Check electrical
connection and make sure
its already disconect with
the AC system
2. Close all manifold fon
inlet and outlet using
allenkey on outdoor unit
3. remove the pipe conection
on outdoor unit using
wrench
4. remove the pipe conection
on indoor unit
5. remove bolt connection
mounting bracket in
outdoor and indoor unit
6. After all the conection is
removed, carefully
dislocate all the
component and put it on
safe place and must
indentificated

6 Air Intake Louver Dismantle

Component :
1. Air intake Louver

Tools :

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 1. Wrench sets
2. Hoist Crane
3. Crow bar
4. Oxxy Cutting Flame
(Blander)

Procedure :
1. Locate the Crane lifting
lug on air intake sides and
tighten it
2. Remove all bolts and nuts
using wrench sets
3. Use blander if there is any
welding connection on the
assembly
4. After all the conection is
removed, carefully
dislocate the air intake
Louver and attenuator
from enclosure and put it
on safe place and must
indentificated

7 Intake box Attenuator &

Intake Fan Dismantle

Component :
1. Attenuator box
2. Intake Sound Attenuator
8 units
3. Flexible Ducting intake
fan 2 units
4. Intake fan 2 units
5. Fan Elbow ducting 2
Units
6. Support intake fan
including rubber dumper

Tools :
1. Wrench sets
2. Hoist Crane
3. Crow bar
4. Oxxy Cutting Flame Intake Fan Assy
(Blander)

Procedure :
1. Locate the Crane lifting
lug on attenuator box
sides and tighten it
2. Remove all bolts and nuts
using wrench sets

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 3. Use blander if there is any
welding conection on the
assembly
4. After all the conection is
removed, carefully
dislocate the attenuator
box, flexible ducting, fan
intake, elbow ducting
from enclosure and put it
on safe place and must
indentificated

Support Intake fan

8 Exhaust Dismantle

Component :
1. Chimney & rain hood
2. Silencer
3. Exhaust piping
4. Flexible conection
5. Branch conection
6. Support exhaust

Tools :
1. Wrench
2. Hoist Crane
3. Metal plate scisors
4. Oxxy Cutting Flame
(Blander) Jacketing plate & Rocwool insulation on exhaust

Procedure :

1. Remove all jacketing

plate using metal plate
scisors
2. Remove all rockwool
insulation
3. Remove all bolts and nuts
using wrench sets on
engine outlet exhaust and Flexible connection
compensator or flexible
joint
4. Remove the Y-branch on
exhaust engine conection
and put it on safe place
5. Locate the Crane lifting
lug on chimney
6. Remove all bolts and nuts

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 using wrench sets on
chimney and silencer
conection
7. Remove the chimney and
locate in safe place
8. Remove all bolts and nuts
using wrench sets on
silencer and frame support
connection, also on elbow
exhaust
9. Remove the silencer and
locate in safe place Y-Branch connection on exhaust engine
10. Remove all bolts and nuts
using wrench sets on
frame support
11. Use blander if there is any
welding conection on the
assembly
12. After all the conection is
removed, carefully
dislocate the frame and
put on safe place and must
indentificated

Silencer and chimney conection

9 Door & Canopy Dismantle

Component :
1. Canopy Single Door
2. Canopy Double Door
3. Single door
4. Double door

Tools :
1. Screw driver
2. Wrench sets
3. Scafolding Single door

Procedure :

1. Open all screw on door

hinge
2. After the hinge was
realese, move the door
and put on safety place
3. Open all bolt and nut on
canopy
4. After all bolt and nut was
realese, move the canopy
and put on safe place and
must indentificated
Door Canopy

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 Door Hinge

10 Sandwich Panel Dismantle

Component :
1. Sandwich Panel
2. Steel Structure
Tools :
1. Wrench
2. Hoist Crane

Procedure :
1. Open cam lock using cam
lock key
2. After the cam lock was
released, move the
sandwich panel and put
on safety place must
indentificated

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11 Rail Guard Dismantle

Component :
1. Rail guards

Tools :
2. Wrench
3. Hoist Crane

Procedure :
4. Remove all bolts and nuts
using wrench sets
5. Use blander if there is
any welding conection on
the assembly
6. Locate the lifting lug on
rail guard sub Assembly
7. Move Rail Guard and put
on safety place and must
indentificated

12 Grating Platform Dismantle

Component :
1. Air Outlet
2. Attenuator Otlet

Tools :
1. Wrench
2. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the assembly
3. Locate the lifting lug on
Grating Platform
4. Move Grating Platform
and put on safety place
and must indentificated

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13 Ladder & Cage Ladder
Dismantle

Component :
1. Cagged Ladder

Tools :
2. Wrench
3. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the assembly
4. Locate the lifting lug on
Cagged Ladder
5. After the Cagged Ladder
was released, move the
Cagged Ladder and put
on safety place

14 Bracing Column Dismantle

Component :
1. Bracing for Coulumn

Tools :

1. Wrench
2. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the assembly
3. Locate the lifting lug on
Bracing Coloumn
4. After the Bracing
Coulumn was released,
move the Bracing
Coulumn and put on
safety place and must
indentificated

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15 Horizontal Beam Dismantle

Component :
1. Horizontal Beam
Tools :
2. Wrench
3. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the assembly
3. Locate the lifting lug on
Horizontal Beam
4. After the Horizontal
Beam was released, move
the Horizontal Beam
and put on safety place
must indentificated
16 All Column Dismantle

Component :
1. All coloumn

Tools :
1. Wrench
2. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the assembly
3. Locate the lifting lug on
Coloumn
4. After the Coloumn was
released, move the
Coloumn and put on
safety place must
indentificated

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17 U-beam for Sandwich Panel
Locator Dismantle

Component :
1. U Beam for sandwich
Panel
Tools :
1. Wrench
2. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is any
welding conection on the
assembly
3. Locate the lifting lug on U
Beam
4. After the U Beam was
released, move the Beam
and put on safety place and
must indentificated
18 Engine & Generator Dismantle

Component :
1. Engine 620
2. Generator 620

Tools :
1. Wrench set
2. Hoist Crane

Procedure :
1. Make sure all component
on top area must be clear
such as: Removing Generator
 Exhaust attenuator and box,
 Front sandwich panel and
steel support
 Pipe HT, LT included
expansion tank, pump, etc
 Radiator
 Silencer, support and
chimney
 Wye pipe, compensator,
 Oil tanks
 Gas train, pre chamber, gas
pipe etc,
 All steel support with in
enclosure
 Loose and dismantle
generator and engine, note
all cable has terminate
 Dismantle intake louvre,
attenuator and steel support Removing Engine
 Dismantle rail guard
 Dismantle all top beam/ steel
support
 Dismantle cat ladder
 Dismantle horizontal beam
 Dismantle vertical beam and
bracing

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  Dismantle elbow duct
 Dismantle intake fan
 Dismantle air conditioning
 Dismantle steel support
 Dismantle canopy and door
 Dismantle angle bar of the
sandwich panel
 Dismantle top sandwich
panel
 Dismantle wall sandwich
panel
 Dismantle u channel
 Dismantle base frame
 etc

2. Locate the lifting lug on

mounting position in
each component
3. Check all the system in
gerator and engine and
make sure al the system
is already shut down
4. Remove all bolting
connection between
generator and engine
5. After all the conection is
removed, carefully
dislocate all the
component and put it on
safe place and must
indentificated

19 Steel Base Frame Dismantle

Component :
1. Steel base frame

Tools :
1. Wrench Sets
2. Hoist Crane

Procedure :
1. Remove all bolts and nuts
using wrench sets
2. Use blander if there is
any welding conection on
the Steel Base Frame
assembly
3. Locate the lifting lug on
Steel Base frame
4. After the Steel Base
Frame was released,
move the Steel Base
frame and put on safe
place and must
indentificated

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