©} SCHENCK Technische Dokumentation Technical Documentation Documentation Technique VIBROCONTROL 4000SCHENCK TABLE OF CONTENTS Software VIBROCONFIG CM - 401 Vers. 3.00 Disk and Readme - File Parameter Settings for Monitoring Modules VB - AXX GP - 4Xx 9 — STRUCTUER OF VIBROCAM 4000 DOKUMENTATION 1 SYSTEM DESCRIPTION VIBROCAM 4000 2 MEASURING CHAINS 2.1. Mounting instructions for Non-contacting displacement transducers 2.3. Non-contacting displacement transducers Data sheet - Non-contacting displacement transducer $D-052 2.4 Extention Cables for non- contacting displacement transducers Data sheet - Extension cable EC-001 2.5 Oscillators for non- contacting displacement transducers Data sheet - Oscillator 00-051 ACCA 0145 (941194) Technische Information CTISCHENCK 3 ACCESSORIES FOR INSTALLATION AND COMMISSIONING 3.1. Transducer Holders Data sheet - transducer holder for displacement transducer AC - 105 3.2. Terminal heads Data sheet - Connection head/ transition piece AC - 1047 AC - 323 3.3. Protective Housings Data sheet - Protective Housing AC - 205 3.5 PVC covered flexible conduit and accessories Data sheet - PVC covered flexible conduit AC - 301/311/312 4 MEASURING AND MONITORING ELECTRONICS 4.1 Module housings Module housing RC - 400 4.2, Power Supply Modules Power Supply Module PS - 420 4.3. Interface Modules Interface Module cl-41t 4.4. Monitoring modules Monitoring module for dynamic Signals VB - 430/431/432 Monitoring module for static Signals GP - 410/411/412 Control panel TP -419 Error-messages 5 WIRING DIAGRAMS Grounding recommendations Vibrocontrol 4000, VB 4x, GP 4xx with SD - Transducer CPt -421 ACCA 0145 (941194) Technische Information CTICM - 401 VIBROCONFIG CM-401 Version 3.00 Vibroconfig CM-401 3.00 is principally a program which serves for configuring the mo- dules of the VIBROCAM 4000 and VC 1100 machine monitoring systems. Configuring means that the operating parameters of the module and/or instrument are set up to correspond to the measuring task, e.g. the sensor type, measuring range, filter frequencies, etc. In addition you have the option that The Rack Layout — can be displayed, — can be stored in a file together with a comment, and the stored file can be printed out. The Parameter List — can be displayed, — processed, — printed out — stored in the module or in a file, a comment added to the stored file using a text editor, and the stored file printed out. le IdentityDateikennung In the CM401 directory there is a sub-directory with the name DATA in which files with the following file identities are located: = XXXX0XOKK.ORG = YOOOOKK.VE4 = XOXOXO VC XX0OOOKKX = freely definable by the user Technische CM.401-€ Information CTT (0408) 1CM - 401 SCHENCK Establishing the Serial interface Connection Connect the serial interface of the PC to the VC-4000. Connect the serial interface cable between the PC (COM 1) and the module rack (Interface module Cl -... in slot position 0) This connection can either be made at the service serial interface or the master serial interface (1), Connection to the service serial interface This is located at the front panel (under the text field) of the Cl - The data transmission speed is fixed at 9600 Baud Connection to the master serial interface (1) This is located at the rear of the Cl - 4., connection (1) Set the data transmission speed to 9600 Baud (Rotary switch "1" in position "6" Connect the serial interface of the PC to the VC-1100. Connect the serial interface cable between the PC (COM 1) and the VO-1100. Set the data transmission speed to 9600 Baud. ‘A description of the connections with a diagram and setting of the Baudrate can be found in the VC-1100 documentation in chapter 3 "Connections" STARTING THE PROGRAM Ensure that the PC and the instrument are ready for operation. “ Change to the directory in which the CM-401 3.00 is installed. ~ Starting the program while in the directory CM401 is done by entering “om401" ‘The configuration program is loaded, Loading time is approx. 10 ... 50 seconds, * The program begins with the display. Operation with Vibrocontrol without Vibrocontrol Technische cM-401-€ Information CTI (0408) 3CM - 404 Explanation of the file identity: The XXXXXXXX.ORG files contain the standard works settings for the parameters of a module/instrument. These files are "Wwrite-protected’, i.e. the parameters in this file can- not be changed. The XXXXXXXX.VC4 files contain the parameter lists or the rack layout for the VIBRO- CONTROL 4000 modules. These files are created with the CM401 configuration pro- gram by the user. The XXXXXXXX.VC1 files contain the parameter lists or the layout for VIBROCON- TROL 1100 instruments. These files are created with the CM401 configuration program by the user. Minimum Requirements for the PC 286 microprocessor DOS > 3.3 operating system Working memory > 512 kB Hard disk > 20 MB for substantial data archiving Diskette drive 3.5" RS-282c serial interface, data only. (COM 1) Centronics parallel interface (LPT 1) Printer setup: Epson graphic mode Installing VIBROCONFIG CM-401 Software The installation is explained using an example. In this example the hard drive is diskette drive is and ‘Switch the PC on and boot up Insert the program diskette in the [ A] drive change to the diskette drive by entering: a * PC displays the diskette drive prompt A:\ Install the program on the hard disk drive [ C } = Entry: d ac ce Hard disk drive c (or enter d, € etc.) Diskette drive a (or enter b) Language d = German (or enter e = English) File name After the installation is complete the configuration program displays the selected hard disk drive and the program directory C:\CM401 OM-401-£ Technische 2 (6408) Information CTIVIBROCONTROL 4000 (SCHENCK MONITORING MODULE VB - 430/431/432 CHANNEL A and B Parameter Settings for Module Po: Device Measuring point Module housing gps ye OTD Channel A Channel B Group G Measuring point description : G01 Measuring point description oo | G02 Measuring point description ae (eee) Group! Transducer selectio 101 Channel is active Yu NO vaUl NO 102 Transducer type atl vil atl vol stl eu ft] stl uf] 103 Unit of transducer sensitivity mum [] Vim []— mViem []—mvimils {] myimnvs [] mips [] mVimmlg []mVfips [ mvimis* {] mig [] mVimvs® mvig 1} mview {] mVfew (] 104 Value of transducer sensitivity a | Group J Measurement type = 01 Measurement type 1 is aktive You NO e0T NO Jo2 Measurement type 1 atl vt atl vol st ey { stl ey {] J03._Unit of measurement type 1 ot mst [) 9 mis? [] is [] mms [] lps [] mis [1 mils [] am [] mils [] wm [] eu [} et 04 Unit of eu — a J05 Full scale measurement type 1 S| JOS Signal detection oftype + ams {7 eT rms fT PT) pp {] po {] pe [I pe [1 Vector [] pat B) [] Vector [] plat B) [] PAB) (] pptAr8) [] p(B) [] pptAe 8) [] pptA-8) [] petA-B) [1 407 Optimization at sudden signal change Fast [] Medium [] Fast [Medium [] Slow [] Siow [] HO Measurement type 2s aktive Yo NO YU No 14 Zero setting (with stransducers only) ee a) Group K Band-pass fiter: KO1 Lower imit frequency (-1 dB) tHe {] 2kz [] 4Hz [] 2Hz [] 5Hz [] 10HzISO [] SHz [] 10HzISO [] 02 Upper limit frequency (-1 4B) 250Hz [] SkHz [] 2502 [J SkHzZ [] tkH2 [] fOkHZ [] 0 TkHe []10kHz [] 1kHz 80 [] kHz ISO [] Group L Analog outputs : Output + Output 2 Loi Range of output signal O.40V [] 2.10V 1] 0.40V [] 2.40V[] 0..20mA [] 4.20mA [] 0..20mA [] 4..20mA [] Lo2 Output of characteristic curve bent” [] NO YU NU 03 Allocation of analog output to channel... A {J Bt aul BU max(a,8) [] max(A, 8) [] GPA I] GPB I} GPA T] CPB [] LO5 Ful scale of value L ee Version V1,01 => P-KARTE-VB43x E (940810)VIBROCONTROL 4000 ring Module VB-430/431/432 Channel A Channel B Group M_ Limit monitoring : MO Monitoring active Yu NO Yu Ni] Mo2_ Monitoring LIN YU NO Yo No Mo3_ Monitoring LiM2 YU NO Yo No Mo4 Monitoring LIM x Yu NO yu Nn MOS Monitoring LIM t vu NO yu NO ‘M10 Limit value LIM 1 a ‘M11 Limit value LIM 2, SEE M12 Limit value LIM x (BCU max/VDC min) VIBROCONTROL 4000 SCHENCK MONITORING MODULE GP - 410/411/412 CHANNEL A and B Parameter Settings for Module Position Device : Meesuring point : Module housing Filed in by Date: Channel A Channel B Group G Measuring point description : G01 Measuring point description Cc Lo G02__ Measuring point description (ey | Group! Transducer selection : 101 Channetis active Yo nu Yo NO 102 Input signal vu io wo io 105 Sensitivity (Vor mA/ Unit of L L measurement type > J03) 150 Linearization oftransducer characteristic Y {] no Yu No 151 Number of desired points of characteristic L 152 1. point of curve: value of input parameter | in Vormé 1531. point of curve: value of meas. parameter L in the unit of measurement type (J03) 154 2 point of curve: value of meas, parameter 155 2. point of curve: value of measurem. type 156 3. point of curve: value of input parameter 157 3. point of curve: value of measurem. type [ 158 4 point of curve: value of input parameter 159 4, point of curve: value of measurem. type 160 5. point of curve: value of input parameter es 61 5. point of curve: value of measurem. type [ 162 6. point of curve: value of input parameter 1636 point of curve: value of measurem. type [ C 64 7 point of curve: value of input parameter 165 7, point of curve: value of measurem. type 168 8. point of curve: value of input parameter 167 8. point of curve: value of measurem. type = 168 9 point of curve: value of input parameter 169 © point of curve: value of measurem. type [ C 70 10. point of curv: value of input parameter tC I71 10. point of curve: value of measurem. type L 72 11. point of curve: value of input parameter i 17311. point of curve: value of measurem, type coc 174 12, point of curve: value of input parameter 175 12. point of curve: value of measurem. type [ C 176 13. point of curve: value of input parameter —[ c 77 18. point of curve: value of measurem. type [ i {78 14. point of curve: value of input parameter C I 179 14, point of curve: value of measurem. type [ L 180 15. point of curve: value of input parameter f 181 18. point of curve: value of measurem. type t 4 P-KARTE-GP41xE (940810)VIBROCONTROL 4000 Monitoring Module GP-410/411/412 Channel A Channel B 162 16. point ofcure: value ofinput parameter {_ po 18316. point ofcure: value of measurem. type [ 4 184 47, point of curve: vale of input parameter [___] co 185 17. poin of curve: value of measurem. type [ 185 1 pointof curve: value ofinput parameter [ 18718 pointof curve: value of measurem. type [ 18 19.point of curve: value ofinput parameter —[ i 18919. point of curve: value of measurem. type _[ 180 20.point of curve: value of input parameter [ Ist 20.point or curve: value of measurem. type _[ Group J Measurement type : Jo2 Combination of channels APABB {] APABB [] Measurement on shaft cone: Measurement with transition point: Parameter 02 is independent of channel J03 Unit of measurement type mils [] JO4 Display text for "eu" units JOS Measuring range, lower limit JO6 Measuring range, upper iit | JOS Set point [ V] or [ mA] ee JO9 Set point of measured value unit 413 Transfer point of measured value unit ‘S14 Zero point defination in measured value unit Ld 18 Step correction in unit of the ‘measured value oo Group K Input fitter KO2 Upper limit frequency (-1 dB) osHz [] Hz [] OSHz [] tHe (] ‘2H [] 10Hz [] 2kz [1 10H [] Group L Analog outputs : Output 4 Output 2 Lot Range of output signal O.40V [] 2.A0V [] O.10V f] 2.10 I] 0..20mA [] 4.20mA [] 0.20mA []} 4..20mA [] LO2 Output of characteristic curve bent Yu NO Yu Nt [03 Allocation of analog output to channel... A [] BI] AU Bf) max(A8) [1] max(A8) 1] LOS Lower limit of analog output L J L LOS Upper limit of analog output C Co 2 P.KARTE-GP41x E (940810) Version V1.01 ~>VIBROCONTROL 4000 Monitoring Module GP-410/411/412 Group M_—_Limit monitoring : MO1 Monitoring active MO2 Monitoring LIM 1+ MO3_ Monitoring LIM 1- M04 Monitoring LIM 2+ MOS Monitoring LIM 2- MOS Monitoring LIM t M10 Limit value LIM 4 Ma1 Limit value LIM 2 Ma2__ Limit value LIM x (VDC min.) M13. Limit value LIM x (VDC max) M14 Limit value LIM t ‘M20 Alarm delay LIM 1+ Mai Alarm delay LIM 1~ M22 Alarm delay LIM 2+ ‘M23. Alarm delay LIM 2- ‘M24 Alarm delay LIM M40. Direction of limit value violation LIM 1+ exceeding up (+ ), exceeding down () M41. Direction of limit value violation LM 1- exceeding up (+ ), exceeding down (.) 1M42__ Direction of limit value violation LIM 2+ exceeding up (+ ), exceeding down (.) M43. Direction of limit value violation LIM 2- exceeding up (+ ), exceeding down (-) GroupN Relays : NOt LIM 1+ is assigned to relay NO2 LIM4- is assigned to relay NOS LIM2« is assigned to relay NO4 LIM 2- is assigned to relay NOS LIMtis assigned to relay N10 Relay Ki latching N11 Relay K2 tatching N12. Relay K3 latching N13. Relay Ké latching N20. Relay Ki logic N21 Relay K2 logic N22 Relay K3 logic N23 Relay Ké logic NSO. Latching of OK-LED N51 Latching of limit value LED Version V1.01 —> <<<<<< Channel A Channel B 0 No yo nq 0 NU yu NO 0 NO You NO a NO Yu Nt 0 NO Yu NO ia nu yu NO —— =— | oa) c a es] [eae] I as) ay === == [eececeasones aaa] | Ss t <= a -u +O “0 fa “0 +o “0 u “0 tu “0 u -u +O “0 L L = Zs a =e cocoa] t = = t ea Yt Ny Yu vo Yo N {] Parameters yu Nf] Nf0...N6t are AND [] OR [] _ independent AND [] OR [] of channels AND [] OR 1) AND oR Yl Nu vu vo P-KARTE-GP41xE (940810)VIBROCONTROL 4000 Monitoring Module GP-410/411/412 Channel A Channel B Group © OK Monitoring : 001 OK Monitoring active yu nu yo No 003 No monitoring incase of Kerr = [1] no yu Nu 004 OK Lower it [¥] a) Ls 05 OK Upper limit [V} a L_—_§ Group @ Local control input : Q01 OK Monitoring inactive NOK [] “Trip multiplier active TRMULT [] Trip override active TROVER [] (OK Monitoring inactive and trip override active NCHKNOK {] Parameters No monitoring channel A CHKA [] Q01, Q10 are ‘No monitoring channel B CHKB [] independent No monitoring channel A and B CHKAB [] of channels ‘Changing monitoring from channel A to channel 8 CHGAB [] Q10_Power-up (after votage failure) = system error yu Nu 4 P-KARTE-GP4tx E (940810) Version v1.01 —>2 INVUYIUNE UP VIBHUCAM 4000 SCHENCK Structure of VIBROCAM 4000 documentation ‘The documentation for VIBROCAM 4000 measuring and monitoring systems is tai lored to each incoming order. This possible because of the modular construction of the documentation, ‘The contents of the VIBROCAM 4000 documentation is divided into: — Main chapters 1,44, 1.2, 2,3, 4, and 5 - Sub-chapters 2.1 102.15 3.1 103.16 4.110 4.4 To ensure that you can reach the section you need quickly, the sub-chapters and Corresponding sub-sections are seperated by dividing index sheets, ‘The index sheets show the possible maximum extent of the instructions and data Pages. However only the sections relevant to your respective order will have in- struction and data pages. All other sections will be empty. Example: Main chapter 2 Measuring chains Sub-chapter 2.1 Mounting instructions - Non-contacting displacement pick-ups. The main chapters have the following titles and contents: Chapter 1. VIBROCAM 4000 system description The system description informs you which components make up the modular measuring and monitoring system, and which measuring and monitoring tasks can be performed with the individual components. Chapter 1.1 VIBRODAU 4000 mutti-channel data acquisition system This chapter informs you of the hardware components, their functions, technical data and connections of the VIBRODAU 4000 multichannel data acquisition sys- tem. STRUCTUR Version VIBROCAM (9208) 1.01 4000 1SCHENCK STRUCTURE OF VIBROCAM 4000 Structure of VIBROCAM 4000 documentation Chapter 1.2 VIBROCONTROL 4000 multi-channel monitoring system This chapter contains information of the hardware components, their functions, technical data and connections of the VIBROCONTROL 4000 multi-channel moni- toring system Chapter 2. Measuring chains This chapter contains the data sheets for the pick-ups icluding mounting instruc- tions, and installation instructions for pick-ups which must be installed in hazard- ous areas. Chapter 3. Accessories for installation and commissioning In this chapter you will find the data pages for: — accessories for installing the pick-ups — cable, protective conduit and terminal blocks — other accessories Chapter 4. Measuring and monitoring electronics This chapter describes the modules assembly housing, power supply and mo- dules for measuring and monitoring Chapter 5. Wiring diagrams This chapter contains our grounding recommendations and the wiring diagrams for connecting the measuring chains to the electronic unit VIBROCAM STRUCTUR Version ‘4000 208) 101SYSTEM DESCRIPTION SCHENCK 1 VIBROCAM 4000 system description VIBROCAM 4000 is a modular system for diagnostic monitoring of machine condi- tion. The muttiple requirements for machine protection or condition-oriented mainten- ance which need to be met by such a system such as: — Measuring, monitoring, evaluating, displaying and reporting are fulfilled by various hardware and software components. Data can be acquired in an On-line or an Off-line operation with a combination of diferent data acquisition instruments and systems. WiROcAM Daconsnose ‘4000 uecre Monet oftime WanosToRE r suaosee sYSTDESC Version VIBROCAM (708) 401 ‘4000 1SCHENCK SYSTEM DESCRIPTION ON-LINE OPERATION Continuous machine monitoring with VIBROCONTROL 4000 lull bus VIBROCONTROL 4000 is a modular system for continuous machine monitoring with the possibilty to transmit the processed, measured signals directly to a PC for condition-oriented maintenance. ‘The following overall condition units are monitored: - Broad-band vibration values - Bearing condition units ~ Process parameters (voltage or current signals) - Speed In addition frequency spectra, time function signals and harmonics can be ac- quired with the corresponding Measuring and Interface module and transmitted to aPC, More information can be found in Chapter 1.2 "VIBROCONTROL 4000 multi-chan- nel monitoring system’. VIBROCAM SYSTDESC Version ‘4000 (6208) 4.01SYSTEM DESCRIPTION ON-LINE OPERATION Continuous machine monitoring with VIBROCONTROL 1100 E weauesoo- (20802) VIBROCONTROL 1100 is a two-channel, microprocessor controlled data acquisi- tion and monitoring instrument for monitoring machine vibration and rolling-ele- ment bearing condition. The following overall condition units can be displayed when used in conjunction with the VIBROEXPERT CM-410 evaluation software: — Broad-band vibration values — Bearing condition units ‘Transmission of data to the PC is via the RS-232 serial interface, A seperate description exists for the VIBROCONTROL 1100 and this is included in the VIBROCAM 4000 documentation. ‘SYSTDESC: Version VIBROCAM (9200) 4.01 4000SCHENCK SYSTEM DESCRIPTION ON-LINE OPERATION Discontinuous machine monitoring with VIBRODAU 4000 re VIBRODAU 4000 is a system for periodic, regular acquisition and processing of measured values. The following overall condition units can be displayed when used in conjunction with the VIBROEXPERT CM-410 evaluation software: — Broad-band vibration values Bearing condition units — Process parameters (voltage or current signals) — Speed In addition the following vibration diagnostic units can be - Time functions = Frequency spectra — Amount and phase of frequency selective values eg. 1st and 2nd harmonic More information can be found in Chapter 1.1 "VIBRODAU 4000 multi-channel data acquisition system". VIBROCAM SYSTDESC Version 4000 (@208) 1.01SYSTEM DESCRIPTION SCHENCK OFF-LINE OPERATION Discontinuous machine evaluation with VIBROSTORE ... vatostore vst ne —, veawatoo- (920902) VIBROSTORE .... is a portable data collector used to collect and store measured data taken at specific measuring points on machines according to a prescribed route. Aiter the route is completed the data is unloaded to a PC, archived and assessed. A seperate description exists for the VIBROSTORE ... data collector, and this is in- cluded in the VIBROCAM 4000 documentation. SYSTDESC Version (2208) 1.01SCHENCK SYSTEM DESCRIPTION Data acquisition and evaluation The data acquisition and evaluation is done with the VIBROEXPERT CM-410 soft- ware and a dedicated PC. Personal computer For data communication with the VIBROEXPERT CM-410 software, a PC with the following specifications is required: Central processor 80386 or 80486 CPU speed 25 MHz Math coprocessor 80387 RAM 4MB Operating system DOS 3.3 plus MS-Windows 3.0 Interface 2x RS-232C + 1x Centronics Graphic card VGA Colour monitor VGA capability Hard disk 80 MB Diskette drive 3.5" and 5.25" Mouse Bus mouse VIBROEXPERT CM-410 evaluation software VIBROCAM 4000 only operates with a PC having the above specifications and the evaluation software VIBROEXPERT CM-410. VIBROEXPERT CM-410 is used for: — Configuring the measuring points — Measured data acquisition — Measured data processing - Analysis — Displaying the results in the form of: Time functions Frequency spectra Trends ‘ist and 2nd harmonies — Displaying current measured values (Bargraph) ~ Archiving the results — Reports VIBROCAM SYSTDESC Version ‘4000 (9208) 1.0124 Mounting instruction - Non-contacting displacement transducers 2.2 Installation - Displacement transducers in hazardous areas 2.3 Data Sheet - Non-contacting displacement transducers 24 Data Sheet - Extension cables for non-contacting displacement transducers 2.5 Data Sheet - Oscillators for non-contacting displacement transducers 2.6 Data Sheet - Vibration velocity transducers. 2.7 Installation - Acceleration sensors in hazardous areas 2.8 Data Sheet - Acceleration sensors 2.9 Data Sheet - Charge Amplifier for acceleration sensors 2.10 Mounting instructions - VIBRONECS displacement pickups 2.11 Data Sheet - VIBRONECS displacement pickups 2.12 Data Sheet - Non-contacting differential expansion transducers - Contacting absolute displacement transducers Reference pickups [ 2.13 Data Sheet 2.14 Installation - Temperature sensors in hazardous areas 2.15 Data Sheet Other transducers and Measuring InstrumentsMOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS TABLE OF CONTENTS Mounting constructions for displacement sensors CONTENTS 1 YOUR GUIDE FOR MOUNTING 24 2.2 3.4 32 33 34 35 36 37 38 IMPORTANT THINGS PRIOR TO MOUNTING Check list Setting-up of displacement measuring chain MOUNTING INSTRUCTIONS Recommendation for mounting of non-contacting displacement sensors for measurement of shaft relative vibration Sensor, sensor holder, housing feed-through 3.2.1. Sensor mounting through the machine housing 3.2.2 Sensor mounting inside the machine housing Junction head / plug protective housing Cables and protective tubing 3.4.1 Cable installation outside the machine housing (with sheathed metal protective tubing) 3.4.2 Cable installation inside the machine housing Protective housing AC-205 / AC-208 Cable installation technique with sheathed metal protective tubing and flexible steel tubing Cable identification Physical influences on measurement with displacement sensors 3.8.1 Shaft material 3.8.2 Measuring track 3.8.3 Minimum clear space around the sensor tip Page: ©2NO oo 40 2 13 14 14 14 14 15 Technische SDM E01 Information CTI (@108)SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 4 ADJUSTMENT INSTRUCTIONS FOR NON-CONTACTING DISPLACEMENT SENSORS FOR MEASUREMENT AND MONITORING OF SHAFT RELATIVE VIBRATION 16 4.1 Measuring set-up 16 4.2 Adjustment of non-contacting displacement sensors 7 5 ADJUSTMENT INSTRUCTIONS FOR NON-CONTACTING DISPLACEMENT SENSORS FOR MEASUREMENT AND MONITORING OF SHAFT AXIAL DISPLACEMENT 18 5.1. Recording of transfer characteristic 18 5.2 Basic setting for non-contacting displacement sensor 19 SOM E01 Technische i (108) Information CTIMOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 3 SCHENCK 1 YOUR GUIDE FOR MOUNTING These mounting instructions give hints and information for correct mounting of the displacement sensors. The information is based on the experience of many years which Schenck have gained in project drafting of vibration monitoring systems. The recommendations for mounting prepared by Schenck are intended to facilitate mounting for your spe- cial case of application. The general information given in these instructions is supplemented by information from the data sheets and wiring layouts tailored to your specific order. We request you to read both - the respective section in the mounting instructions and the associated data sheets - prior to mounting. In the case of explosion-proof installation you will find information on safety measures in the installation instructions "Displacement sensors in hazardous areas’. Technische SDM E01 Information CTI (8108) iSCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 2 24 IMPORTANT THINGS PRIOR TO MOUNTING Check list Please check prior to mouting: 1 Measuring chain to be checked for completeness all components available (sensor, extension cable, oscillator, sealing ring at sensor SD-053) all components must be matched to each other + of. chapter 2.2 "Setting-up of measuring chain". Mounting accessories completely available * Sensor holder » Junction head, fitting and/or plug protective housing «Metal protective tubing, screwed joints, clips, sealings of screwed joints all components are matched to each other ‘+ Are thread at the sensor holder and at the sensor bore in the machine identical ? Cable path Cable path from sensor to oscillator protective housing to be checked . Outide the machine + cf. 3.4.2 . inside the machine + cf.3.4.1 Auxiliary means Packing for sealing the threads of the sensor holders and/or housing feed- throughs + Teflon tape and/or liquid seal (AC-108) + Shrink tube (AC-108) «Cleaning agent for measuring cable connector (fat solvent, ¢.g. alcohol or similar) Tools Mounting * — Open-end wrench * — Screw driver Adjustment + Open-end wrench + Dial gauge, if required * Voltmeter (Ri > 10 K2/Volt) + Voltage supply - 24 V, 50 mA, DC, if required SDM E01 Technische (9108) Information CTIMOUNTING INSTRUCTIONS SCHENCK FOR DISPLACEMENT SENSORS 2.2. Setting-up of displacement measuring chain Prior to installation it is important to put the components of the displacement measuring chain together, Le. for each sensor - the appropriate extension cable = the appropriate oscillator must be provided for. Attention must be paid to the fact that the sum of the nominal length of the sen- sor cable and the nominal length of the extension cable is always equal to the no- minal length of the measuring chain. The nominal length of the measuring chain can be quickly determined in accord- ance with the following example’ onesuce tetra cate costs att SEs — Note: Due to the electrical calibration, the actual (physical) length may differ by up to + 0.6 m from the nominal length. Technische SM E01 Information CTI (9108) 3SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS. 3 MOUNTING INSTRUCTIONS. “Correct installation is a prerequisite for a reliable operation of a system. It should protect the measuring chain against: mechanical damage (e.g. by squeezing of the cable) cable damage caused by vibration (¢.g. abrasion of insulation) interference from electrical fields (e.g. from power lines) ambient influences (e.g. humicity) The following examples will give information on safe installation. The information is grouped in accordance with the subassemblies: 34 3.2 33 34 35 Recommendation for mounting of non-contacting displacement sensors for measurement of shaft relative vibration ‘Sensor, sensor holder, housing feed-through Junction head, plug protective housing Cables and protective tubing Oscillator protective housing For further information please refer to the data sheets. ‘SDM E01 Technische (9108) Information CTIMOUNTING INSTRUCTIONS. SCHENCK FOR DISPLACEMENT SENSORS, 3.1. Recommendation for mounting of non-contacting displacement sensors for measurement of shaft relative vibration measuring direction “Y meosuring direction x View from drive side on to machine 0623 (oe0829) View: From drive side to power take-off side The non-contacting displacement sensors are preferably to be mounted at an angle of 45° from the centre with: - the sensor for measuring direction x having to be mounted Fight from the centre - the sensor for measuring direction Y having to be mounted left from the centre. The direction of rotation of the shaft has not been considered, Technische ‘SOM E01 Information CTI (9108) 5| SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 3.2 Sensor, sensor holder, housing feed-through Transducer mounting through the machine housing Be sealed ir AC - 103 Ls. LL, ry Transducer ¥ seating rng wAcBéBe (880828) 3.2.1 Sensor mounting through the machine housing In the case of sensor mounting through the machine housing, the sensors are to be mounted and adjusted from outside. Sensor and sensor holder must be carefully sealed and secured against loosening (caused by vibration). + Sensor to be sealed - with sealing ring + Sensor holder AC-103/ AC-105 Housing feedthrough AC-149- Thread to be sealed with Teflon tape or liquid seal * Sensor, sensor cable and plug connection are optimally protected in the junction head. + In the case of narrow mounting spaces the fitting AC-324 is used instead of the junction head. For detailed information refer to chapter 3.4.1 SDM E01 Technische 6 (9108) Information CTIMOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS SCHENCK 3.2.2 Sensor mounting inside the machine housing Transducer mounting inside the machine housing Junction head AC~104 a cate norte ne tnmte —~ upon. mounting, screw off inction head, if required min, bending radius a . 5 dato sheet AC—301 Housing feedthrough AC-149 Transducer Transducer holder 1 AcB36e (380905) + Sensor holder to be positioned in such a way that the sensor is in vertical Position to the measuring track + Sensor to be secured by means of a counternut after adjustment + Plug connection between sensor and extension cable to be led out of the machine housing and to be accommodated in the junction head or the plug protective housing, For detailed information refer to chapter 3.4.2 Technische SDM E01 Information CTI (@108) inSCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS. 3.3 Junction head / plug protective housing ‘The plug connection between sensor cable and extension cable is protected mechanically and electrically in the junction head AC-104 or in the plug protective housing AC-122. = The plug connection is always accommodated outside the machine in a pro- tective housing. a Sensor cable and extension cable must not be shortened. They form part of the vibratory circuit of the measuring chain. Plug protective housing AC - 122 Tale ine nese correet instalation fier odiustment ~ - oe we ee on |: ACB40E (880905) SDM E01 Technische 8 (@108) Information CTIMOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 34 3.4.4 Cables and protective tubing The sensor cable and the extension cable must be protected electrically and mechanically (> also see plug protective housing) Installation of cables outside the machine housing (with sheathed metal protective tubing) Observe ambient temperature Bending’ rocius see dota sneet ae 01 a ANE we Acesee (8005) 1 Displacement sensor $D-053 / SD-083 2 — Sensor holder AC-103 or AC-105 or housing feed-through AC-149 or transition pieces AC-323 3 Junction head AC-104 and insulation kit AC-108 4 Transition piece AC-323 5 Screwed joints for protective tubing AC-311 6 Sheathed metal protective tubing AC-801 7 Extension cable EC-001 8 Protective housing AC... for oscillators or safety barriers 9 Signal cable, e.g. AC-112 Technische SDM E01 Information CTI (@108) SCHENCK3} SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS. 3.4.2 The following items must be observed: Plug connection between sensor cable and extension cable to be insu- lated, secured against loosening and to be accommodated in the junction head, Sensor holders, directly screwed-in sensors and housing feed-throughs must not be retightened after the running-in phase of the machine; other- wise the air gap of the sensors will be changed or the sensor cables will be twisted. All conical threads to be sealed with Teflon tape or liquid seals. Metal protective tubing to be safely fastened by means of holders and clips. Extension cable not to be shortened. Excessive length of cable to be ac- commodated in the oscillator protective housing. Cable installation inside the machine housing Displacement sensor SD-.. Counternut Sensor holder Sensor cable Tefion protective tubing Clip for cable fastening Housing feed-through Junction head AC-104 or fitting AC-324 Notch in Tefion protective tubing End of protective tubing in front of feed-through 11 Chamfered bore Soorvomsans 10 ‘SDM E02 Technische (9108) Information CTIMOUNTING INSTRUCTIONS SCHENCK FOR DISPLACEMENT SENSORS The following items must be observed: The sensor holder must be of very rigid design in order to avoid vibrations of the sensor. ‘Sensor cable to be fastened only on the Teflon tubing in order to avoid da- mage to the cable insulation. Cables not to be led over sharp edges. Bores to be deburred carefully. ‘At narrow bending radii, Teflon tubing to be slit open or cut in. The Teflon tubing must end in front of the housing feed-through. Sealing is made on the coaxial cable. Connector and extension cable to be placed outside the machine housing So that no oil can be pressed to the outside through the cable. Housing feed-through to be screwed into the housing by using Teflon tape or liquid seals. Technische SDM E02 Information CT! (9108) 1"(SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 3.5 Protective housing AC-205 / AC-206 Ordering informotion for protective housing AC~205 Possible equipment on mounting plate i 4 Oscitters | OD-rex (8) | geet come 2 oellere OD-ee oe men20 seis teins co Aca fae on 30 sets teins to n0-214/2, paws 5 Ordering information for protective housing AC-206 Possible equipment on mounting plate 6 Oxcetoe O0-am [ 4 cxcotrs OD-nne on Oo) Fy FET} | oesa ee temas Solty bars | ont fet fe Dom roe 30 seis termine on aco2e/2 awe Se Temarressias 1ACEESE (880905) optionally for accommodation of = oscillators - safety barriers - series terminals + Mounting of equipped protective housing: = to be connected to protective earth (PE) @) - in hazardous areas - protective housing to be connected to equipotential bonding PA/-£ + Extension cable to be installed within steel protective housing. * — Connectors "extension cable - oscillator* to be cleaned prior to connection. SDM E02 Technische 2 (@108) Information CTIiCHENCK MOUNTING INSTRUCTIONS, FOR DISPLACEMENT SENSORS 3.5 Protective housing AC-205 / AC-206 Ordering information for protective housing AC~205 Possible equipment on mcunting plate 4 Osclotors OO~rax bP fall 2 Osos coon Oo ont rmoc20 wes emis oeacnaie scoety ties ina30 in emi onan? on AC=214/2 et or oom pao Sao baa Ordering information for protective housing AC-206 Possible equment on mounting plate 6 Otel Odense 4 onsolrsO0-m we sroe30 sores temas cn ac-21e72 Stay tars smoe30 ies lis SMe Sante on concern We tena 1ACBASE (#90905) optionally for accommodation of: - oscillators + safety barriers - series terminals * Mounting of equipped protective housing: = to be connected to protective earth (PE) ©), - in hazardous areas - protective housing to be connected to equipotential bonding PA/ « Extension cable to be installed within steel protective housing, * — Connectors “extension cable - oscillator" to be cleaned prior to connection. SDM E02 Technische 2 (@108) Information CT!MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS SCHENCK 3.6 Cable installation technique with sheathed metal protective tubing and steel tubing Recommended cable installation in accordance with API 670 TN —— [esti conan] See - The cables, together with the connectors, are pulled through the protective tubing and thus do not require any further protection. - The plug connection between sensor cable and extension cable must be in- sulated, wrapped with Teflon tape, secured with shrink tubes and accommo- dated in the junction head. If, for reasons of design, junction heads were not used, a plug protective housing must be installed within the installation train, = Allinstallation parts must be fastened securely. For mounting of the oscillator protective housings, the cable length between sensor and oscillator of 5 m + 0.6 m must be considered. Any extension of the cables is not possible. Excessive length of extension cable is to be ac- commodated in the oscillator protective housing. Technische ‘SDM E02 Information CTI (9108) 13MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 37 3.8 3.8.1 Cable identification The identification of the cables from the measuring point to the connecting point at the monitoring electronics plays an essential part. It is indispensable for do- cumentation, commissioning and for the service departments. Physical influences on measurement with displacement sensors ‘Shaft material Schenck displacement measuring chains are tuned to the material number 1.7225 (42 CrMo 4) in accordance with DIN 17200, corresponding to AISI/SAE 4140. For sensitivity of your measuring chain and further shaft materials and their sen- sitivities please refer to the data sheet "Non-contacting displacement sensors". Measuring track In the case of the non-contacting measuring method in accordance with the eddy-current principle, the measured values may be falsified. The falsification of the measured values is to be attributed to properties of the measuring object. They are referred to as RUNOUT and a distinction is made between mechanical RUNOUT and electrical RUNOUT. MECHANICAL RUNOUT Essential causes * Surface roughness of the measuring track Out-of-true of the measuring track ELECTRICAL RUNOUT Essential causes * Fluctuation of the electric conductivity Fluctuation of permeability due to structural non-homogeneity «Partial residual magnetism 4 ‘SDM E02 Technische (9108) Information CT!MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS, 3.8.3 Requirements for the measuring track in accordance with API 612 «The measuring track should be concentric to the bearing journal. «The surface roughness should not exceed 0.4 um to 0.8 um. + The material of the measuring track should - be homogenous = have a uniform structure. Minimum clear space around the sensor tip To obtain an unfalsified measuring signal, a minimum clear space must be avail- able around the sensor tip. The extent of this space depends on the conditions of installation and on the sensor type. For minimum dimensions for the clear space please refer to the data sheet of the sensor, Technische ‘SDM E02 Information CTI (9108) 8SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 4a ADJUSTMENT INSTRUCTIONS FOR NON-CONTACTING DISPLACEMENT SENSORS FOR MEASUREMENT AND MONITORING OF SHAFT RELATIVE VIBRATION Measuring set-up Ee [epee un» Jas oo aa ctr essence (aos) The following equipment is required for adjustment of the non-contacting displace- ment sensor: = Avoltage supply of - 24 V for the non-contacting displacement sensor - Avvoltmeter up to approx. - 30 V for indication of the gap voltage U of the non-contacting displacement sensor. Connection of the measuring chain to the voltage supply and the voltage display can be effected either at the associated measuring electronics or at external units. 16 ‘SDM E02 Technische (9108) Information CTIMOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS 4.2. Adjustment of non-contacting displacement sensors The displacement sensor should be adjusted preferably with the rotor being at standstil For connection of the displacement measuring chain to the voltage supply and the voltage display as well as screwing-in of the displacement sensor into the working area refer to chapter 4.1 "Measuring set-up’. When screwing in the displacement sensor care must be taken not to twist the sensor cable and to avoid any contact of the sensor tip with the measuring track. ‘The gap voltage for the working range is specified in the annexed data sheet "Non- contacting displacement sensors" ‘As soon as the displacement sensor has been adjusted for the working range, it must be secured by means of a counternut. When fastening the counternut, attention must be paid to the fact that the displace- ment sensor is no longer turned since this would change the gap voltage. Check gap voltage once again and document same. If required, also note the ma- chine status parameters (cold, warm and similar). Disconnect voltage supply and remove voltmeter. Install signal cable to the electronics and connect it. oo Votoge aT LI sonng ong | | Technische ‘SDM E02 Information CTI (108) v7(SCHENCK MOUNTING INSTRUCTIONS FOR DISPLACEMENT SENSORS. 5 ADJUSTMENT INSTRUCTIONS FOR NON-CONTACTING DISPLACEMENT SENSORS FOR MEASUREMENT AND MONITORING OF SHAFT AXIAL. DISPLACEMENT Prerequisite: The axial bearing clearance is known. The rotor can be shifted in axial direction. Recording of transter characteristic | ranster enoroctristic Gop Yeltoge rmaosurng range soo2se ance) For optimum utilization of the displacement measuring range of the sensor we rec- ommend recording of the transfer characteristic of the measuring chain for the re- spective shaft material with the static calibration unit AC-127, The bearing clearance (measuring track) to be monitored is to be entered into the recorded transfer characteristic. We recommend to place the measuring track about in the middle of the linear Tange of the transfer characteristic (-8 V... - 10 V) (see example above), The beginning of the measuring track or the gap voltage Us [V] thus resulting is the basic setting for the non-contacting displacement sensor. 18 SDM E02 Technische (9108) Information CTIMOUNTING INSTRUCTIONS (SCHENCK FOR DISPLACEMENT SENSORS 5.2 Basic setting for the non-contacting displacement sensor » Connection of measuring chain to voltage supply and voltage display as well as screwing-in of sensor in accordance with chapter 4.1 "Measuring set-up’. + Make rotor contact the axial bearing at the sensor side. + Sensor to be srewed into the measuring point and to be adjusted in basic setting. If required, apply a dial gauge to the rotor if the bearing clearance is to be checked in adition. Please note: The basic setting of the sensor must be selected in such a way that the sensor do- es not contact the rotor even when reaching the alarm and cut-off limits. For checking of the bearing clearance: + Make rotor contact the axial bearing (opposite to the sensor side) + Read bearing clearance on the dial gauge + Convert static gap voltage of the bearing clearance to displacement, compare it with the gauge readout and the bearing clearance known. «For checking, the procedure is to be repeated. Technische ‘SDM E02 Information CT! (e108) 19SD - 052 DATA SHEET SD - 052 NON-CONTACTING DISPLACEMENT TRANSDUCER MEASURING DISPLACEMENT 2 mm. 1 APPLICATION The non-contacting displacement transducer is part of the SCHENCK displace- ment measuring chain, comprising: — Non-contacting displacement transducer Extension cable Oscillator ‘The displacement measuring chain serves for non-contacting displacement meas- urement according to the eddy-current measuring principle 2 DIMENSIONED DRAWING sop0s (980531) 2.1 Variable dimensions Thread G M10x1-6g 3/8" - 24 UNF -2A Transducer length Li 45 mm ... max. 450 mm Cable length kK o5m+01m 40m+0.2m Technische ‘sD052DE0 Information CTI (9107) 1SCHENCK ‘SD - 052 DATA SHEET 3 TECHNICAL DATA Measured variable Measuring principle Working frequency range Displacement measuring range Recommended working range Material of transducer tip Working temperature range Storage temperature range ‘Transducer suitable for oscillator 80052080 (e107 shaft relative vibration shaft relative displacement ‘eddy-current principle 0... 10.000 Hz 08... 28mm 1.3... 1.6 mm 4 gap voltage -8 ...- 10V epoxy resin 30°C ... +180°C -55°C ... +180°C type OD - 051 type OD - 053 Technische {oformation CTISD - 052 DATA SHEET SCHENCK 4 MOUNTING INSTRUCTIONS 4.4 Requirements to be met by transducer fastening Transducers for non-contacting displacement measurement are preferrably to be fastened to such machine parts which do not falsify the measuring result by natural frequencies. 4.2. Free space and minimum distances for non-contacting displacement transducers Non-contacting displacement transducers produce a high“requency field. If any electrically conductive material apart from the measuring object is within this field, the measuring result wil be falsified. Therefore, the following free space and mini- mum distances must be adhered to during installation of the non-contacting dis- placement transducers: Z Probe tip projecting Distonce to Distonce to shaft shoulder, _Distonce to shaft shoulder shot end (radial measuring direction) (axial measuring direction) Required minimum diometer of shott sonmie (950508) Technische sp0520C0 Information CTI 107) 3SCHENCK SD - 052 DATA SHEET 5 ORDERING INFORMATION a SD- 4 [raat 51 [652] OB 161 JOSS] O83] OSH OBA TEA Cop Giplecenent mectvin come ee) | 2 | 7 [3518 12 [35] 2 [35] 8 B O € [iiresre if [[wexos-eg Te apie 28 Pw Sport 69 e[e|letetete a] 3 2 TR elel fete spurt @ aw eet * c (COT 4 [irenatecar Tenge Crm [aS [as [os [a0 |e Ye ass Spee scso solo D CO € [Rane engine = 05 [OS ms rm 10[LOms07m E ( € [eats protection — ‘| hoot able protection 1 [Stel protective hose @ 6 rin nal for $0 — 0557085 Di Teton protective hose G6 mn nl fer $5 ~ 053/085 F (Ol 4 ([irsatonar araering Tatormation Yor spaciot designs Tne. ies > (so-cfovéyctochéyevern sesporse (280726) ‘$0052DE0 Technische 4 (e107) Information CTIEC - 001 DATA SHEET SCHENCK EC-001 EXTENSION CABLE 1 APPLICATION ‘The extension cable is part of the SCHENCK displacement measuring chain, comprising: — Non-contacting displacement transducer - Extension cable = Oscillator. The displacement measuring chain serves for non-contacting displacement meas- urement according to the eddy-current principle. 2 DIMENSIONED DRAWING 2.1. Variable dimensions Cable length L. 4.0m +0.2m 45m+0.3m 9.0 m + 0.4 m with OD - 053 only 9.5 m + 0.6 m with OD - 053 only Note: The extension cable is part of the electrical resonant circuit and is harmonized ac- cordingly. For this reason, its length must not be modified. The total cable length (nominal length of transducer cable and extension cable) must be 5 m or 10 m (OD - 053). Technische ECo01DEO Information CTI (107) 1SCHENCK EC - 001 DATA SHEET 3 TECHNICAL DATA Item 4 Coaxial socket, internal contact gold-plated Item 2 Coaxial cable as per MIL-C-17E Teflon insulated, 95 © Item 3 Coaxial connector, internal contact gold-plated Admissible operating temperature: =50°C ... +200°C 4 ORDERING INFORMATION A EC -CDD) ¢ [Eitensio cave: OOF [without eable protection SOE Te F200"C) GOT with steel protective hose =50%E to 4 200°C 003 [with protective plots hose (50°C te FO) B (CO) ¢ [ease ena — 40 [40m i 02m = 45-45 0 03m - 90[ 90m Oem cay wih OO OHS ‘95-15 mt 06 menly with 00 — 055 c (0) (ritonatraarng ternation or special eens i Tee = > Lee-oyce/e/een conte (800726) ECoOIDED Technische 2 (0107) Information CTIOD - 051 DATA SHEET OD - 051 OSCILLATOR FOR NON-CONTACTING DISPLACEMENT TRANSDUCER MEASURING DISPLACEMENT 2 mm 1 APPLICATION ‘The oscillator is part of the SCHENCK displacement measuring chain, com- prising: = Non-contacting displacement transducer - Extension cable = Oscillator. The displacement measuring chain serves for non-contacting displacement meas- urement according to the eddy-current measuring principle.in conjunction with safety barriers the oscillator is admitted to be utilized in hazardous areas, classifi cation EEx ib 1IC T 6. 2 DIMENSIONED DRAWING (1) S-pole terminal block = signal cable input (2) Coaxial socket for connecting the exten- sion cable ~ External conductor connected with housing and COM terminal ae 3) Aluminium housing aeons gh | = protection type IP-66 s—t = Fixing straps | : | | aS ae (6) Test sockets fom) ae Technische oD0s1DEO Information CTI (9107) 1OD - 051 DATA SHEET TECHNICAL DATA Oscillator suitable for non-contacting displacement transducer Admissible nominal length of transducer extension cable Measuring displacement Working frequency range Output signal ‘Supply voltage (Ua) Current consumption Source impedance, dynamic Working temperature range Storage temperature range Length of signal cable Electrical connection SD - 051, SD - 052, SD - 053, SD - 054 5m max, 2mm 0... 10 kHz (3 da) 71.5 V...-20V (max. Us +2V) +18 V...-26 Vdc. max. 30 mA approx. 0 Q, max. 5 mA 30°C ... + 65°C -65°C ... +100°C max. 1000 m Terminal -DC Connection - 24 V (- 18... - 26 V) Terminal com Reference conductor connection (0 V operating voltage and 0 V signal) Terminal SiG Measuring signal output ‘00051DE0 Technische (@107) Information CTIOD - 051 DATA SHEET 3.1. Sensitivity of displacement measuring chain Lineorer Wegmepbereich Liner displacement measuring range Gamee de mesure de déplecement linéoire — os 28 Li Typ sD - 05x ep afr) stn) Depacenente am) =] Tension stotaue Supra” :sosie0 (880706) Sensor, extension cable and oscillator temperature constant (t= 25°C). Voltage supply -24 V. Test material 42 CrMo4 AIS! 4140 Typical transfer characteristic (item 1) Typical characteristic of sensitivity (tem 2) Transfer characteristic U = f (s) {item 1) It describes the relationship of the gap voltage to the distance between transducer tip and measuring track. Linearity error (8 V/mm) —_ atroom temperature (25 °C) Deviation from the characteristic measured at room temperature — in working temperature range of oscillator (- 30°C ... +65 °C) = in working temperature range of transducer (-30°C ... +180 °C) Technische OD051DEO Information CTI (9107) # ir 1% 7% 7%| SCHENCK Characteristic of sensitivity a = 9 (S) (item 2) It describes the sensitivity as a function of the gap. Nominal measuring sensitivity - 8 mVjam (- 200 mV/mil) (for standard shaft material, material No. 1.7225 according to DIN 17200 in composition 42CrMo4) Deviation from nominal measuring sensitivity — at room temperature (25 °C) + 5% = in working temperature range of oscillators (- 30°C ... +65 °C) + 10% — in working temperature range of transducer (-30°C ... +180 °C) + 10% 0D081DE0 Technische (107) loformation CTI OD - 051 DATA SHEETOD - 051 DATA SHEET 5] SCHENCK 3.1.1. Sensitivity of displacement measuring chain as a function of the material of the measuring track The displacement measuring chain is calibrated to material no. 1.7225 (42CrMo4) as per DIN 17 200, according to AISISAE 4140. ‘The sensitivity is - 8 mV/urn. Further materials and their sensitivities are listed in the following table. ‘The sensitivity of a material can be determined on a material sample by using the SCHENCK calibration unit AC-126. Calibration of the displacement measuring chain to another material is effected on the electronic measuring system. Material no. as ‘Abbreviation Sensitivity per DIN 17 200 =mV / um 1.0050 St502 7,70 4.0052 St 50.17 8,00 1.0062 St60.2 8,00 4.0503 C45G 7,80 1.4181 CK 35 7,80 4.2842, POMNGrv8 7,80 4.4006 X10CrNi13 7,30 1.4028 X80Cr13 7.40_ 4.4057 X22CrNiI7V 7.10] 1.4104 X12CrMoSi7 7,50 4.4906 XSCrNI189 10,80 [1.4313 G-XSCrNiI3.4 = 8,00 4.4401 XSCrNiMON 1812 40,20 [_7.4500 G-X7NICFMOCUNG 9,50 1.6562 40NiMoCr7.3 7,50 4.6983 28CrMONIVaS 7,90 |__ 1.7219 27CrMo5 __ 8,00 1.7225 | _42CrMo4 8,00 Gu 13,70 Al 13,20 Brass 12,50 Titanium 9,50 Sensitivity for different materials (room temperature of measuring chain) Technische (00051DE0 Information CTI (107)SCHENCK OD - 051 DATA SHEET 4 ORDERING INFORMATION a oD-OTl 4 aattatar ‘051 [2 mara Measuring diplacerent, 5 m cooxal cable ‘081 | 35 mm measuring diplacerient, 5 m_cooviol_coble 162 | 80mm measuring deplocement, 5 m_cooxil_coble ‘O53 2 avn measuring dieplocerent, 10_m_cooxie_coble 151 [4mm meosurng deplocement, rig lerpercuie tonsa Taibrations to standard matarah at Requirements fro 1 yes (exact SpaciVcaTion clear test requred) ne ed oD-I VoV/O/CL) eoceoce (80728) 0D081DE0 6 (9107) Technische Information CTI3.1 Data Sheet Transducer holders 3.2 3.3 3.4 3.5 3.6 Data Sheet Data Sheet Data Sheet Data Sheet Data Sheet Terminal heads Protective housings Set of Safety barriers Signal Cables PVC Covered Flexible Conduit and Accessories Terminal blocks Tools for start-upAC - 105 DATA SHEET AC - 105 SENSOR HOLDER FOR DISPLACEMENT SENSOR DESCRIPTION Within the sensor holder AC-105 the sensor distance is adjusted by means of the sen- sor thread. The sensor length is determined by the distance to be bridged between the ‘measuring surface and the machine housing. In order to facilitate the assembly the sen- sor thread should not be longer than 60 mm. TECHNICAL DATA Cnmection Head ——) or Adapier | order Displacement Transducer | separately Counter—nut Threod 3/4"=14 NPT Thread "6! Distonce between machine housing and shaft; resulting Transducer lengths: Typ [min max. when using Length |length_AC ~ 104 051] +k foe Wrensducer SD-O51}A+58 [Aso [6 enedlce without protec~ tive hose SD 00x A490 TACBe3E 890214) Material : V2A steel Technische ACIOBDEN Information CTI (ott) 1SCHENCK AC - 105 DATA SHEET ASSEMBLY Check whether the parts to be mounted are complete. ‘Screw off connection head. Seal screw-in thread, if necessary. Screw sensor holder into machine housing. ae en Screw sensor into sensor holder without twisting the sensor cable. Important: When being screwed in the sensor must not contact the rotor. Otherwise, the sensor tip will be damaged. 6. For adjustment refer to assembly instructions. 7. Bolt connection head AC-104 or joining piece AC-324, secure thread (e. g. LOCTITE type 500) When fixing the junction head do not twist the already adjusted sensor holder any more. ORDERING CODE 4 = ie B T] € [Tionsticer Weeos [STW TOT ep RT Tw oa Oe pew ore n3(e.ge [baer apa re wef e=ao | eR 84 ony ic 1 4 [Threcs “6” Tei wer RE Dead 2 RD TROT — [4] ROA OW 27ST D (Cl € [Special Requirements : i) [i ies, 05 Totows: > RBC Doe ac-fosi/L1/0) /D/LT 1) caoze (290309) ‘AC10SDE0 Technische 2 (aint) Information CTIAC-104 / AC-323 DATA SHEET SCHENCK AC - 104 / AC - 323 CONNECTION HEAD / TRANSITION PIECE TYPE CODE AC-104 Connection head AC-323 _Transition piece DESCRIPTION ‘The connection head may be directly screwed onto the sensor holder, onto hous- ing glands or - by means of a transition piece AC-323 - also on displacement sen- sor $D-161. 1/2" protective tubes may be connected directly. Flexible protective metal hoses may be connected by means of the transition piece AC-323, TECHNICAL DATA Connection Head AC-104 Transition Piece AC-323 14NeT ee ZV = 2H Tok Type of IP 65; DIN 40 050 — Is not included in the protection s : scope of supply of AG-228 |__ Material Cast iron Thermo- 9 4 | stabitty 40°C... 260°C Varnish black prime coat Technische AC104DE0 Information CTI (ort)(SCHENCK AC-104 / AC-323 DATA SHEET ASSEMBLY Important: During assembly of the sensor head the sensor and the sensor holder must not be twisted any more. Do not forget seal Secure threod (LOCTITE type 500) ACBAZE (890213) ORDERING CODE Terminal Head ——] AC-[Tol4) coos. (080213) A AC -BEG) 4 Kate > B (Dl € Liareos G76 WT ao BEST] SIESTA PT on WHT] c oe = T[ Nickel ploted brass [7] stoniess steel] D> [ace SEB/EVO/OILLL | xcHO7E (990214) ‘ACI04DE0 Technische 2 ent) Information CTIAC - 205 DATA SHEET (SCHENCK AC - 205 PROTECTIVE HOUSING APPLICATION Universal housing of protection type IP 65 for alternatively accommodating oscilla- tors, safety barriers or series terminals. TECHNICAL DATA 21 Dimensions for fastening holes #7 el (2) 2 Yee ‘Acaese (930526) ___ Housing _ Type of protection 1P 65 Material aluminium Varnish RAL 7032 _ Mounting plate Material laminated fabric Size | 168 x 180 mm Thickness L4mm The standard scope of supply comprises housing body with cover, mounting plate, various fixation materials and two dummy side covers, ‘Schutzvermerk gemaa Technische AC205-E DIN 34 boachten Information CTI (6208) 1AC - 205 DATA SHEET Possible side covers Number and design of additional side covers have to be stated when ordering the pro- tective housing, indicating the respective ordering code. Ordering code AC-210/ 0 Dummy side cover for covering non-used sides or for customerspecific finishing. Ordering code AC-210/ 09 Side cover with 10 threaded holes PG 9 erp eae 5 im 2 ey Ordering code AC-210/ 13 Side cover with 6 threaded holes PG 13,5 pepe | ¢ q lo Ordering code AC-210/ 21 Side cover with 2 threaded holes PG 21 9478 +} | ° e Aca68 (890308) AC205-E Technische Schutzvermerk gemaB, 2 (8305) Information cm! DIN 34 beachtenAC - 205 DATA SHEET (SCHENCK Bore-holes and equipment possibilities of the mounting plate Figure 1 standard bore-holes Figure2 4 oscillators OD-x Figure 3 2 oscillators OD-xxx and 1 terminal strip (max. 20 series terminals WDU 2.5) Figure 4 4 terminal strip (max. 30 series terminals WDU 2.5) without safety barriers Figure 3 sets for OD-0x or 5 sets for AS-011 or 3 sets for thermal resistors : lees a “le 9 +, +, ‘ = +, Te G— le | fe | aries oma 3 4 lo a |e +! 4 > > a . jo | ® a o sewn a ee oo re DIN 34 beaciiten Information CTI (9305) 3AC - 205 DATA SHEET ASSEMBLY — check whether components are complete — mount components onto mounting plate according to the respective case of application — mount side covers while paying attention to exact position of the seal rings — do not attach housing to vibrating building or machine parts = close non-used cable entries with dummy screwed joints CONNECTION ‘The components or terminals have to be connected in accordance with the circuit diagrams or wiring diagrams of the respective machine. Earth, neutral and protective circuitry in accordance with local electrical code. ORDERING CODE Protective housing | Dummy lateral cover Loteral cover 10 Threaded holes PG 9 Lateral cover 6 Threaded holes PG 13 Lateral cover 2 Threaded holes PG 21 AcaBgE (80424) AC20S-E Technische ‘Schutzvermerk gem 4 (9305) Information CTI DIN 24 beachtenAC-301 / 311 / 312 DATA SHEET SCHENCK AC - 301 / AC - 311 / AC - 312 COVERED FLEXIBLE CONDUITS, FLEXIBLE CONDUIT FITTINGS; CABLE CLIPS APPLICATION: FLEXIBLE CONDUIT AC - 301 Mechanical protection and electrical insulation of transducer cables, extension cables and signal cables. Terr, | aces (290202) * ) not included in our scope of supply TECHNICAL DATA Flexible conduit eee bending radius internal_| external ~ AG -801/09 jomm | 16mm = 60mm AC - 301/13, témm_ | 21mm = 75mm | __AG-a01/at 2imm | 27mm > 100 mm Type of protection [es * ‘Ambient temperature: = 15°C... +80 °C ] 1 up to 100 °C. Sheathing + ] * For certain types of laying only and if flexible condult fittings are used ASSEMBLY shorten flexible conduit by means of a saw mount flexible conduit fittings keep distance between cable clips (max. 1 m) Technische ‘AC301DE0 Information CTI (ort) 1AC-301 / 311 / 312 DATA SHEET APPLICATION: FLEXIBLE CONDUIT FITTINGS AC - 311 End piece of flexible conduit as straight piece or bent at right angles for mechanical pro- tection as well as for electrical shielding against transducer cables, extension cables and signal cables. TECHNICAL DATA A B c D oS i cd Type of protection P65 * Ambient temperature = 50°C... +80°C ‘Component Material Screwed joint nickle-plated brass Seal ring Benterit Possible models ** Model Type of thread A rigid external thread B lockable external thread c turning external thread D internal thread Possible thread types ** G=Pa 9 G= 14" G = PG 13,5 G= 12" G =PG21 G= 3/4" * For mounting of the respective components only * * Model and thread type in accordance with your order ‘AC301DE0 Technische. 2 (ort) Information CTIAC-301 / 311 / 312 DATA SHEET SCHENCK ASSEMBLY kacBS6 (890201) — slide union nut (1) over flexible conduit ~ slide seal (2) over flexible conduit (cone in direction of fitting end) ~ screw protective bush (3) into flexible conduit Press seal into protective bush ~ bolt front part of screwed joint (4) with union nut APPLICATION: CABLE CLIPS AC - 312 Fast and safe fixation of cables and protective housings TECHNICAL DATA Type Clamp range | Dimensions bu B AC-312/1 6.15 35 30 AC -312/2 16... 23 43 40 AC-312/3 24..32 | 55 | 55 Temperature range = 40°C... +110 °C Material polyamide Fastening thread M6 All measures are given in mm ASSEMBLY ~ _ fixation of cable clips by means of stud bolts or screws (thread M 6 in clip base) — Max. distance between cable clips: 1m Technische ‘ACa01DE0 Information CTI (nt) 3SCHENCK AC-301 / 311 / 312 DATA SHEET ORDERING CODES AC -(3]0olt . aus AC —[S1OLE}/[015) fom | r6mm | = som] 29,942 |e» 50 PG 15.5 ond AC~[SIG[A)/[EI5) ft6mm | zim | = 25mm] 26,132 | eo 50 2 100mm | P5,21.9%9 | co $0 a arm | 27mm | 2 oar | 24 0 ‘acai. (200310) A Flexible Conduit Fittings ic B ‘Style ond Thread Type a TA, externol_ PG thread 5[C. swivel extemal PO thread DLA external PG thread 6[C. swivel external PO thread ‘3]B._extemnol PG thread] 7] D. internal pipe thread 4[8. Pipe Thread c [Thread 6 = 09 | PG 9 Tor AC=30179 TOO 17F tor KCBS 14 [6 1/4" for AC=301/09 | 21 | PC 21 for AC=301/21 iS PG 155 for AC~301/13 | 34 6 3/4” for AC~301/21 > AB Gen : Ac-(shil/LI/C L/L acai (090310) AC -(sInz] € Caw tow | renin | ror texmie Coble Clips in mim in en ° min-max | H_ | 8 | conduit tye oe ees neducere end 16-23 | 43 | 40 24-32. | 55 | $5 | ac-sor/21 ‘Aco (880310) ‘Aca01DEO Technische 4 (ott) Information CTI4.1 Module housings RC - 4... 4.2 Power Supply Modules PS - 4... 4.3 Interface Modules Cl - 4... Multiplexer Modules MX - 4... 4,4 Monitoring ModulesRC - 400 MODULE HOUSING 3) SCHENCK RC - 400 Module housing LEE}: eA ys: BAURCAONE (940605) The RC-400 module housing is for the assembly of the Power Supply module and a maximum of 13 modules. Positions 0 to 12 are for the modules. As soon as a module is plugged in, the position number in the housing is visible through a window in the module. Plug-in position layout The PS-4xx has a fixed position in the module housing to the left of the Position 0. For the layout of the positions 0 ... 12 consult the VIBRODAU 4000, VIBROCON- TROL 4000 system description. Printed circuit mother board The power for the pick-ups (- 24 V), the signals and the data is distributed by the printed mother board to all modules. Technische RC400E Information CTI (9407) 1SCHENCK TECHNICAL DATA Equipment Dimensions Width Height Physical dimensions Accessories * Blind panels Width Height * Not included in delivery RC - 400 MODULE HOUSING Module housing for cabinet and panel mounting Standard 19" with electro- magnetically shielded printed circuit mother board Slides can be ordered for cabinet- mounted Module housing 84 TE (Width units) 6 HE (Height units) 483 x 265 x 305 mm (Wx H x D) (19"x 10.4" x 12") BF-405 BF-410 BF-420 BF-419 5TE 10TE 20TE 19TE 6HE 6HE 6HE 6HE RO400E 2 (9407) Technische Information CTIRC - 400 MODULE HOUSING 3 SCHENCK Plug-in positions for modules No. of positions 14 Position for Power Supply module left of position 0 Positions for modules positions 0... 12 Plug from module to mother board 48-pole Instrument grounding 1 SE ground bar 26 terminals for connecting shield (for monitor modules) 1 TE ground bar 26 terminals for connecting technical ground (for monitor modules) Terminal connectors solid 4 mm? flexible 4 mm? Technische RC400E Information CTI (9407) 3SCHENCK RC - 400 MODULE HOUSING Permissible ambient temperature for an equipped Module Hopusing Storage temperature -20... #70 deg. C( 6... #183 deg.F) Operating temperature 0... #60 deg, C (+32... +166 deg F *) Humidité max. 95 % non-condensing Weight 66 kg (14.5 lbs) *) Overtemperature Protection Circuit ‘The module housing is equipped with an overtemperature protection circuit switeh- ing off the module LCDs in case of high ambient temperatures > 50 °C. The module can however be operated with the display switched off at an operating temperature up < 60 °C. Installation dimensions Deteil “A” Sooce for . 8 | a . 1 Space for. fitting | — >| 2 —_—o,_» iit Detail “A” Re400E Technische 4 (9407) {Information CTI