Section 6: Foundation: 6.1 General
Section 6: Foundation: 6.1 General
6.1 GENERAL
All foundations shall be designed to withstand settlement, overturning and sliding when
subjected to specified conditions of loading. Allowances shall be made during the design
stage for hydrostatic pressure where such a condition exist, and the effects of seasonal
rain, drying out, cyclic loading, changes in water table level, etc on the soil.
6.1.1 Plinths
The design shall take into account the vertical load and overturning moment. The
vertical load shall comprise of the weights of the equipment and the steel structure
supports. The overturning moment consist of wind loads on the steel members and the
equipment. Wind pressure on steel members shall be 810 N/m2 on 1.5 x the projected
area of the structure and equipment. Any longitudinal load or pull of conductor on steel
structure causing overturning moment shall also be considered. All loadings are to have
a factor of safety of 2.5. The foundation design shall comply with BS 8004 : 1986.
Where investigations of subsoil have indicated a ground condition with low bearing
capacity and/or high water table or other special circumstances, piled foundation or
other “special” foundation shall be designed in accordance with established principles of
soil mechanics. The piles shall be of precast reinforced concrete conforming to BS8110-
Part 1 : 1997, and BS8004 : 1986.
6.2.1 Description
The work shall comprise the supply and installation of precast reinforced concrete piles
(where required, hydraulic injection piles), inclusive of pitching and driving, lengthening
and cutting and preparation of pile heads, all in accordance with the Specification and to
the details shown on the working drawings. The Contractor shall be responsible in
providing all plant, appliances, temporary works and all items related to casting,
handling, driving, installing, and, if required, extracting piles or steel casings where
applicable.
6.2.2 Materials
a) Concrete
Unless otherwise specified, Ordinary Portland Cement (OPC) of minimum Grade
45, and complying to MS 522 : Part 2 : 2005, shall be used for the casting of
piles.
b) Reinforcement
Steel reinforcement used shall conform to MS146 : 2006. The main
reinforcement bars in piles, shall in one continuous length, not exceed 12 metres
in length, unless otherwise specified by the Engineer. For piles exceeding
12metres in length, joints shall be permitted in main longitudinal bars at 12 metre
nominal intervals. Joints in adjacent bars shall be staggered at least one metre
apart along the length of the pile.
c) Pile Shoes
Piles need appropriate shoes to protect themselves from damages. Contractor
will propose the type of pile shoes subject to the soil strata.
The type of pile shoes to be used shall comply with the following requirements,
where relevant :
(i) ‘Chilled-hardened’ cast iron shoes , or
(ii) Mild steel to BS 4-1 : 2005, or
(iii) Cast steel to BS EN 10293 : 2005.
a) Casting
The length of piles to be cast shall be as shown on the working drawings,
subject to revision by the Engineer based on the results of pile driving
resistance and/or load tests carried out on piles driven on site. In addition, the
Engineer may from time to time order the lengths of piles to be modified.
Any pile face shall not deviate by more than 6mm from a straight edge,
3metre long laid on the face, and the centroid of any cross-sections of the
pile shall not deviate by more than 12mm from the staright line connecting the
centroid of the end faces of the pile.
After a pile has been cast, the date of casting, reference number, and the
length shall be clearly and permanently marked on the top surface and on the
head of the pile. In addition, each pile shall be marked at intervals of 0.5
metre along its length before driven.
a) Pitching Of Piles
Piles shall be pitched accurately in the positions. At all stages during driving and
until the pile has set or been driven to the required length, all exposed piles shall
be adequately supported and restrained by means of leaders, trestles,
temporary supports or other guide arrangements to maintain position and
alignment, and to prevent buckling and damage to piles.
d) Lengthening Of Piles
Where piles have to be lengthened, other than by means of welding of steel
plates, the reinforcement shall be stripped of all surrounding concrete for a
distance equal to 30 times the diameter of the main reinforcement measured
from the pile head for spliced joints, and 300mm for butt welded joints. All lateral
reinforcements shall be removed.
The lengthening bars shall butt on the exposed bars in true alignment and shall
be butt welded as specified or be spliced with bars of the same diameter as the
main pile bars. New binders of similar size shall be provided and spaced at half
the centres of the binders in the main body of the pile, and shall be securely
bound with 1.63mm soft annealed iron wire. Care shall be taken to form the joint
between the hardened and fresh concrete as described in the Specification.
Any extension shall be truly in line with the remainder of the pile, and be properly
cured and allowed to harden sufficiently to develop the strength necessary for
further driving.
The Contractor shall maintain and submit to the Engineer, a complete record of all pile
installation, containing the following information :
a) Name of Contractor.
b) Name of drill rig operator.
c) Pile number and location.
d) Shaft diameter.
e) Ground elevation.
f) Top elevation of shaft.
g) Bottom elevation of shaft.
h) Groundwater elevation.
i) Caving or sloughing of excavation.
j) Drilling difficulties.
k) Casing insertion, size and length, and whether or not removed.
l) Date and Time of start and finish of excavation.
m) Length and diameter of reinforcing bar cage.
n) Date and time of concrete placed.
o) Calculated volume of excavation based on the diameter and length of shaft.
p) Total quantity of concrete placed.
q) Details of re-driving (if any).
6.4.1 General
This section covers foundation bored piling installation of temporary metal casings, and
placing of concrete for piers.
The Contractor shall dispose of all excavated materials in a manner and to a location
acceptable to the Engineer.
Blasting will not be permitted on Site. Any damage incurred to any adjacent works or
properties due to unauthorised blasting works by the Contractor, including all related
costs, shall be the responsibility of the Contractor.
Foundation piles shall be drilled with an auger or other approved equipment where
required to advance the pile. Casings shall be used where the sides of the excavation
are unstable and may be used at all locations. Drilling equipment shall be designed to
drill straight and clean holes. The Contractor may elect to advance the excavation and
facilitate the removal of cuttings by utilising a densified fluid.
Temporary casing shall be removed by the use of a vibratory extractor. During removal,
the casing shall be continually plumb and the concrete surface within the casing shall be
continually observed for maintenance of concrete ‘head’ sufficient to offset any concrete
loss and the casing’s external water head. A minimum head of between 1.2 to 1.5
metres of concrete shall be maintained above the bottom of the casing during extraction.
The Contractor shall use appropriate means to clean the bottom of the excavation such
that no more than 25mm of loose material is present.
Each pile shall be accurately located, sized and plumbed. The maximum variation of any
pile from its designated location shall not be more than 50mm at its top elevation. No
pier shall be out of plumb more than 16mm in one metre of height. Variation of pile
location within the specified limits shall not be cause for variation in anchor bolt or pile
cap location. All pile depths shall be checked immediately prior to any concrete
placement.
Any pile excavation shall be inspected by the Engineer or his Representative prior to the
placement of reinforcing steel or concrete. The Contractor shall be responsible in
providing all arrangements necessary for this inspection.
All concreting works for foundation piles shall conform to the requirements as described
earlier in SECTION 5 ‘CONCRETE WORKS’. Unless otherwise specified by the
Engineer, concrete shall be placed in the pile holes on the same day the holes are
drilled. Any loose materials must be removed from the holes and reinforcing shall be
thoroughly cleaned before any concrete is placed.
Concrete shall be placed with a tremie or funnel to prevent segregation, and the top 1.8
metres shall be rodded or vibrated to provide a dense mass free of voids. During laying
of concrete, the concrete ‘slump’ shall not exceed 150mm.
Records shall be kept by the Contractor indicating the volume of each pile excavated
which shall then be compared to the volume of concrete actually placed in each pile. A
lesser amount of concrete placed than calculated may indicate faulty pile construction. In
the event of such an occurrence, the Engineer shall be notified, and immediate remedial
action shall then be taken by the Contractor.
Underwater concrete shall be placed through tremies, equipped with a tremie seal at
the lower end and a hopper at the upper end. The tremie shall be watertight and large
enough to allow a free flow of concrete. Any agitation of deposited concrete must be
avoided. The entire mass of concrete shall be placed as quickly as possible for ease of
flow without the necessity of horizontal shifting below the water.
The water shall be quiescent when concrete is deposited therein. After placing, the
groundwater level in the adjacent areas shall be kept static until the initial set of the
concrete has been taken.
6.5.1 Definitions
a) Compression Pile
A pile that is designed to resist an axial force such as, would cause it to
penetrate into the ground.
b) Tension Pile
A pile that is designed to resist an axial force such as, would cause it to be
extracted from the ground.
c) Test Pile
A compression pile to which a load is applied to determine the “Load vs.
Settlement Characteristics” of the pile and the surrounding ground. A tension pile
to which a load is applied to determine the “Load vs. Uplift Characteristics” of the
pile.
d) Kentledge
The dead weight used in a loading test.
A Maintained Load Test (MLT) shall be carried out on every test pile. The Engineer may,
at his discretion, decide to carry out the Constant Rate Of Penetration (CRP) Test or
Dynamic Pile Testing (using the Pile Driving Analyser or PDA) on the trial piles, upon
completion of the MLT, and selected works piles.
The test load shall be applied by means of a hydraulic jack of adequate capacity fitted
with measuring devices capable of registering loads in increments not exceeding 50kN.
The hydraulic jack and measuring devices shall be approved by the Engineer before
use. Certificates of calibration for all measuring devices shall be provided at the
Engineer' s request.
The kentledge shall be provided by a heavy mass of dead load, exceeding the
maximum test load required, supported centrally over the test pile on a suitably
constructed temporary staging or by means of anchor piles.
If anchor piles are used to provide reaction for the jack, the centre to centre distance
between the piles and the test pile must not be less than 1.5 metres. Where the pile
diameter exceeds 1.5 metres, this diameter will be used as the minimum. Any anchor
piles, which later form part of the piled foundation for the structure, shall be re-driven to
the set or level as required by the Engineer.
Vertical movements of any test pile shall be measured by at least two dial gauges, i.e.
25mm travel, graduated to an accuracy of 0.05 mm.
The gauge shall be erected on stiff steel beams, the ends of which shall rest on or be
fixed to reliable supports. Such supports shall be located not closer than two metres
away from the test pile, and shall be rigidly fixed to the ground to a depth of not less than
one metre of a concrete surround. The elevation of the supports shall be constantly
checked with reference to a fixed benchmark.
The entire measuring assembly shall be properly protected against rain, direct sunlight
and other disturbances that might affect its reliability. Temperature readings shall be
taken when requested by the Engineer.
All kentledge, staging, anchor piles, equipment, shelter, supports, etc. required for the
load test shall be provided by the Contractor, who shall also provide all necessary
facilities to enable the Engineer or his Representatives to check all readings during the
progress of the test.
The Engineer shall supervise and direct the whole process of the test and provide skilled
staff to assist in taking and recording all readings. The Contractor shall provide all the
labour required for the proper execution of the test, including the construction and
dismantling of the load staging, and handling of the kentledge materials on and off the
load stage etc. and for continuous and competent supervision of the whole test to the
full satisfaction of the Engineer.
The load shall be applied in increments of 25% of the working load until a
maximum test load of twice the working load is reached. Each increment of load
shall be applied as smoothly and as expeditiously as possible. Settlement
readings and time observations shall be taken before and after each new load
increment.
A settlement-time graph shall be plotted to indicate when the rate of settlement
of 0.1mm in 20 minutes is reached. A further increment of load shall be applied
when this rate of settlement is achieved or until a minimum time of 2 hours has
elapsed, whichever is later. The process is repeated until the maximum test load
is reached. The maximum test load shall then be maintained for a minimum of
25 hours, and time-settlement readings shall be taken in regular intervals as for
the other load stages.
The test load shall then be decreased in four equal stages and time-settlement
readings taken as described aforesaid until movement ceases. An interval of at
least 60 minutes shall be allowed between the unloading decrements.
The tested pile shall be deemed to have failed if :-
i. The residual settlement after removal of the test load exceeds 6.5mm.
ii. The total settlement under the Working Load exceeds 12.5mm.
iii. The total settlement under twice the Working Load exceeds 38.0mm, or
10% of pile diameter / width, whichever is the lower value.
The Contractor shall engage an independent specialist firm that has extensive
experience and proven track record in carrying out the PDA Test and
interpretation of the results. The Contractor shall allow in the Contract Price for
any delays caused by the dynamic testing of piles. All testing or measurements
shall be made in the presence of the Engineer’s representatives. The PDA Test
carried out shall comply with ASTM D4945-00 “Standard Test Method For High-
Strain Dynamic Testing Of Piles”. The piles to be tested must be exposed to a
minimum length of one (1) metre to prevent damage to the gauges by the
hammer.
The tender shall include and cater for the testing of work piles to twice the working load
applied by incremental loading as already described. The Engineer shall decide and
select piles that are to be tested after their installation. Selected piles shall not be loaded
until one week after their installation.
In the event of one or more piles failing to satisfy the test requirements, the Contractor
shall, at his own expense, test such additional piles as may be required by the Engineer.
The Piling Contractor shall bear the cost of all additional works including the driving of
additional piles as the Engineer may consider necessary due to the failure of one or
more piles to satisfy the requirements of the loadings test.
A final report for the tested piles must be prepared on completion of field work,
incorporating results of the tested piles together with the details of pile instrumentation
and recording equipment, records of field measurements made and analysis of the
measured data. This report will be sent to the Engineer within 3 weeks after the testing
completed.
6.8 SPLICING
The butting surfaces of adjoining portions of a pile shall be truly square to ensure
contact over the whole cross-section. The joints shall be formed to withstand the
handling stresses and to develop the necessary column strength during driving and
during the finished pile state. Bolted or welded cover plates shall be provided. There
shall not be more than one joint in each pile.
6.9 WELDING
All surfaces to be welded shall be free of rust, grease and dirt. Welding electrodes shall
comply with BS EN ISO 2560 : 2005. Welding operations shall conform to BS EN 1011-
1 : 1998. “ Specification for Arc welding of Carbon Steel”.
All welding shall be done in an approved manner to prevent any distortion. Only skilled
welders shall be employed on the site and shall have previously undertaken selected
tests as described in MS1206 : Part 2 : 1991. Gas welding shall not be permitted on
Site. All fillet welds shall not be less than 8mm unless otherwise stated.
All piles driven to the required set and above the ground shall be cut-off at the required
levels. The length of pile to be bonded in a pile cap shall be such that the permissible
bond stress is not exceeded. All cut-off piles shall be disposed of as waste and removed
from site or re-used as directed by the Engineer.
The Contractor shall survey all pile levels, and provide to the Engineer, details of the
actual location of the driven piles compared to their positions as indicated on the pile
layout drawings.
Upon completion of the piling works, the Contractor shall be required to employ a
Licensed Surveyor to prepare a Survey Plan for the Engineer showing the final positions
and the top levels of the piles.
The responsibility for obtaining the required resistance to withstand the limited
settlement as specified shall rest with the Contractor. A longer pile length due to
unfavourable ground condition, shall only be permitted when the Contractor is able to
produce practical evidence that the increased pile length would be more economical and
provide equivalent safety. Where a pile is to be constructed in good ground, the
Contractor must provide sufficient proof that the reduced length of pile can safely carry
the required load.
The centreline of each pile shall not deviate from its true position in the working draw-
ings by more than 12.5% of the least lateral dimension of the pile in any direction. Such
deviation, however, shall be limited to a maximum of 76mm.
The vertical position of piles, and any inclination of raked piles shall not deviate at any
point by more than 1 in 120 from their true vertical or raked positions respectively.
Additional costs, in relation to the amendment of pile caps or beams etc., due to pile
eccentricities exceeding the above tolerances shall be borne by the Contractor.
Piles shall be handled carefully to avoid dropping or severe jarring while they are in a
horizontal position, and be formed, in such a manner, as to ensure that the previously
formed piles in adjacent positions sustain no damage. Where a pile has been damaged
due to handling, driving or displaced due to installation or driving test loading, the
Contractor shall drive replacement pile(s) at a location to be agreed by the Engineer. All
costs with regard to the above, including any ammendment in the pile caps and all
additional strapping beams as may be required to achieve the required bearing capacity
at the original location, shall be borne by the Contractor.
The Contractor is to allow for any special surfacing that may be required for piling rigs.
For the purpose of the Tender, piling may be assumed to take place from the existing
ground level.]
The Contractor shall be responsible in removing all surplus earth resulting from any
piling operation from Site. All costs related herewith are deemed included in the Contract
Price.
The Contractor shall provide all frames, equipment-lifting devices and labour necessary
for the driving of piles. Before commencement of working piles, the Contractor shall
submit to the Engineer full details of his working schedule, including the number and
type of frames and hammers which he intends to use. The Engineer shall order the
removal or replacement of any equipment or staff whenever he thinks that such
equipment and staff for the works are inadequate.
Piles shall be pitched accurately in their location, and on the appropriate lines and levels.
No piles, which has deflected or heaved from its true course or has been wrongly
aligned shall be forcibly brought back to alignment.
The Tenderer shall include in his Rates, driving or boring through old foundations,
brickwork, any breaking up of surface concrete etc. and any other obstructions met with.
Driving shall cease when the pile has reached rock or at a level when the calculated set
is achieved. The set shall be determined from the test pile calculated using Hiley' s
formula or as directed by the Engineer.
6.20 RECORDS
The Contractor shall provide three copies of continuous records of driving piles to the
Engineer. These records, must be made by a competent inspector, and shall include
weight and drop or energy of driving piles, the date, time, total length of penetration, rate
of penetration and number of blows for every metre penetration under last ten blows of
hammer, temporary compression, and any other data deemed relevant by the Engineer.
All heaved piles deemed by the Engineer was a result of driving displacement shall be
redriven to the required set or level at the Contractor' s expense. The Engineer may also
require for the Contractor to redrive certain pile not caused by the heave. For this
situation, the Contractor shall be entitled to any additional pile costs.
The Contractor is to keep the whole Site, during the Contract Period, free from any
excessive surface water by the provision of temporary drains or other means of
drainage.
The Contractor shall be responsible for any damages to adjacent properties due to his
piling activities. All necessary precautions to safeguard adjacent properties shall be
taken by the Contractor by providing shoring, underpinning or other approved methods.
The Contractor shall bear the full costs of the supply and installation of non-setting piles
if in the opinion of the Engineer, the inability of the pile to attain the specified set is
attributable to the following causes :
a) The flanges at the toe of the driven pile buckled and were torn apart in
penetrating through the limestone strata, and / or
b) In attempting to find itself in the vicinity of the pinnacles of the limestone
formation, the buried leading lengths of the driven piles are deviated from their
vertical alignment on being further driven.
The Contractor shall submit his remedial proposal as regards to any revised method of
pile installation, the numbers and layout of the piles replacing these unset piles for the
approval of the Engineer.
a) the supply and installation of the excess numbers of piles derived by taking the
difference between the total numbers of work piles driven to set and the
numbers of work piles actually required (with no allowance for defective piles) all
as specified on the Engineer' s drawings.
b) the supply and installation of all unset replacement piles.
c) any enlargement or modification of pile caps to encase the replacement piles.
d) all other items of works related to the site investigation of the unset piles.
The Engineer' s decision on the outcome of the investigation conducted to establish the
cause of work piles failing to achieve the specified set, after taking fair and objective
consideration of all relevant information available, shall be taken as final.
Where obstructions of are met during the driving of piles, redriving of work piles or
heaved piles, or other remedial operations, no claims for additional costs will be
entertained by the Engineer in relation to the Contractor'
s labour or equipment idling
time or any overhead charges.
Any rectification works on piles such as pile found to be out of alignment, piles cast too
long or too short, additional size of pile caps, additional piles etc. shall be made good at
the Contractor' s expense and the cost shall be deducted from any money due to the
Contractor under the Contract.
The Contractor is not to base his order for materials on the quantities in the Bill of
Quantities and will not be reimbursed for materials delivered to Site in excess of the total
requirement on completion.