Set Up w2213 Maq 12-04 Siemens
Set Up w2213 Maq 12-04 Siemens
W-2557
w-2557
64
CHEMLON 104H
Max Regrind: Runner:
26/03/2011
RECOVERY
% S. S. Pack Hold psi %
1 99
75 75
BARREL Temperatures Nozzle 520 Z-3 520 Z-2 525 Z-1 530 Feed 150 MOLD Temperatures Cover 185 TCU Ejector 100 TCU
Hot Runner Temps Zone 1 510 Zone 7 Zone 2 510 Zone 8 Zone 3 510 Zone 9 Zone 4 510 Zone 10 Zone 5 510 Zone 11 Zone 6 510 Zone 12
Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time
REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time 2.20 Shot Size 1.16 Cut-off Position 0.50 Pressure at Cut-off 821 Melt Temperature Nozzel Size Clamp & Ejector Full Open Close Fast Low Press Close Mold Safe Open Break Open Fast Open Slow Eject Start Eject Forward Eject Retract Eject Counts Tip Stroke (on/off) Pack & Hold
Vol Time
Recovery
Pos Decompress Screw Rotate Speed Screw Rotate Delay (sec) Prs Speed
Pack Hold
30 20
0.55
0.35
50
Position Pressure
Speed
Velocity Profile
Position in/sec
Notes: Se bloquearon cavidades 18 y 47 por problemas de piezas incompletas en zona de espigas debido a enplasticamiento de molde. Se colocan 2 TCU para separar circuitos de enfriamiento en molde lado cover.
87 74 61 48 35 22
MPJI-07-0043F4-SIEM
REV. 02/13/09
APPROVAL:
(Process Eng. Supervisor's signature is required) date
MPJI-07-0043F4-SIEM
REV. 02/13/09
PATHFINDER PROCESS SET-UP SHEET JOB: Tool Base: Press Size: Cavities: Date:
W-2213
2213 300T 25.4 oz
4
Polypro 7523
Max Regrind: Runner:
25/03/2011
3.50 300
1.50 300
1.50 350
0.20 350
sec psi
BARREL Temperatures Feed 450 Rear 430 Center 430 Front 430 Nozzle 430 MOLD Temperatures TCU Cover 140 TCU Ejector 140
Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12
Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time
REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time 2.00 Shot Size 1.80 Cut-off Position 0.15 1443 Pressure at Cut-off Melt Temperature Nozzel Size Clamp & Ejector Mold Open Close Fast Close Slow Clamp Lockup Clamp Closed (cure) Open Break Open Fast Open Slow Counts Eject Forward Eject Retract Tip Stroke (on/off) Partially Retracted Eject Start
Position
Injection Hold Press Pack Vol 30% spd 0.69 sec 10.00 in/sec 2150 Peak Boost (psi)
Recovery
psi speed in
Back Pressure Decompress After Screw Rotate (rpm) Rotate Delay (sec)
Boost Profile
in / sec
psi Cutoff
0.15 0.15 0.17 0.19 0.21 0.31 0.41 0.71 1.01 1.31 1.80 0.40 0.82 0.80 1.20 1.20 1.20 1.20 1.20 1.20 1.20
Notes:
400 200
MPJI-07-0043F4-PATH
REV. 02/13/09
APPROVAL:
(Process Eng. Supervisor's signature is required) date
MPJI-07-0043F4-PATH
REV. 02/13/09
CRT PROCESS SET-UP SHEET JOB: Tool Base: Press Size: Cavities: Date:
MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:
Inject Boost Inject Pack Inject Hold If Applicable: Value Gate Fill Timer
On Off On Off
BARREL Temperatures Nozzle Z-3 Z-2 Z-1 MOLD Temperatures Cover Ejector
Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12
Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time Velocity Profile Pos Vel Pos Back Pressure Pos Psi Pos
Controlled Process Setting: Pack / Hold Pressure Profile Pack Hold Pack Time Hold Time Cure Time
Vel
Psi
Velocity Offset
0.00
REFERENCE PARAMETERS:
Clamp & Ejector Mold Open Low Press Close Mold Safe Open Fast Eject Start Open Slow Eject Retract Eject Forward Eject Counts Screw Rotate Back Pressure Decomp After Screw (rpm)
Position Vol Press
Notes:
MPJI-07-0043F4-CRT
REV. 02/13/09
APPROVAL:
(Process Eng. Supervisor's signature is required) date
MPJI-07-0043F4-CRT
REV. 02/13/09
W-
MATERIAL:
Max Regrind: Runner: Max Regrind @ wall:
#DIV/0!
(Cure) Cooling
BARREL Temperatures Nozzle Front Middle Rear MOLD Temperatures Cover Ejector
Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12
Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time
REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time
(Re-Cycle Time)
Shot Size
(Set Screw Feeding Stroke)
Screw Feed (Recovery) Screw Feed Speed Profile Decomp. After Feed Screw Feed Delay Time Decomp. Speed
Notes:
Melt Temperature Nozzel Size Mold Open, Clamp & Ejector Mold Open Position Start Speed (1&2) Closing Speed (1&2) Closing Speed (3) Clamp Force Intermed Fwd Vel Position Intermed Forward Speed Forward Pressure Retract Speed Retract Pressure Start Mold Protection Mold Prot Press Profile Mold Prot Speed Profile Ejector Counter
MPJI-07-0043F4-ENG Printed On: 06/13/2011 REV. 02/13/09
APPROVAL:
(Process Eng. Supervisor's signature is required)
MPJI-07-0043F4-ENG
REV. 02/13/09
W-
MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:
Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12
Mold Vac Blow Back 1st Stage Injection Time Mold Closed Time Parameters for Shuttle Press Injection Setup Inject Timer Sec Inject (hold) Sec Inject (hold) Timer Cure Timer Decompression Knockout Timer Idle Protection Time (sec) Screw Speed Inject Speed Hold Pressure Back Pressure Shot Size
Parameters for Rotary Press Injection Setup Pos Speed Press Inject Delay Fill Profile 1 Profile 2 Profile 3 Profile 4 Profile 5 Transfer At Pack Hold Cure Screw Speed Back Pressure Shot Size Decompress Max Cushion Min Cushion Operator Setup Knock Out Knock Out Timer Idle Timer (min.) Clamp Setup Clamp Full Open Open Speed Open Slow Down Close Speed LPC Pressure LPC Time
Time
Pos
Spd
Notes:
APPROVAL:
(Process Eng. Supervisor's signature is required) date
MPJI-07-0043F4-NEWB
REV. 02/13/09
W-
MATERIAL:
Max Regrind: Runner: Max Regrind @ wall: Barrel - per Shot:
0.00
If Applicable: Hot Runner Temps Zone 1 Zone 7 Zone 2 Zone 8 Zone 3 Zone 9 Zone 4 Zone 10 Zone 5 Zone 11 Zone 6 Zone 12
REFERENCE PARAMETERS:
MACHINE OVERVIEW Mold Open Time Shot Size Cut-off Position
Pressure at Cut-off Injection Profile
Melt Temperature Nozzel Size Breakaway Clamp Opn Spd 1 Clamp Opn Spd 2 Clamp Clsd Spd 1 Clamp Clsd Spd 2 Clamp Clsd Spd 3 Mold Protect Lock Up Forward Pressure Forward Speed 1 Forward Speed 2 Eject Forward Hold Retract Pressure Retract Speed Tip Stroke (on/off) Counts
Back Pressure Screw Rotate Decompression Clamp & Ejector Start Spd 1 Start Spd 2 Full Open Start Spd 2 Start Spd 3 Start Start Start Spd 2 Full Fwd Notes:
APPROVAL:
(Process Eng. Supervisor's signature is required) date
MPJI-07-0043F8-NC4
REV. 02/13/09