Electrical System With EMCP 3 C9 Generator Set: Engine Top View
Electrical System With EMCP 3 C9 Generator Set: Engine Top View
INJECTOR INJECTOR INJECTOR 155-2264 3E-3388 227-4002 Harness identification code Harness And Wire Symbols
TEMPERATURE CYLINDER 1 P301 CYLINDER 2 P302 CYLINDER 3 P303 CYLINDER 4 P304 CYLINDER 5 P305 CYLINDER 6 P306 This example indicates
SENSOR P100 5 6 7 8
RENR7879 wire 135 in harness "AG". Connector Reference
Designator
1
2
8
7 10 9 8 7 6 5 4 3 2 1
February 2006
3 6 22 21 20 19 18 17 16 15 14 13 12 11
P174 J174 J274 Part Number For
P274 Connector Assembly
4 5
32 31 30 29 28 27 26 25 24 23 1306795 1306795 1117898 3E5179
4 3 2 1 44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45 325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
155-2267 3E-3370 60 59 58 57 56 55 54 53 2
Socket Wire
68 67 66 65 64 63 62 61
Pin Wire Fuse
Color Gauge
76 75 74 73 72 71 70 69 Pin or Socket
A
B 88 87 86 85 84 83 82 81 80 79 78 77 Single Wire Ground Number
A B 98 97 96 95 94 93 92 91 90 89 Connector Circuit Connection 200-L32 BK-14
C 110 109 108 107 106 105 104 103 102 101 100 99 Number
C 120 119 118 117 116 115 114 113 112 111 Identification
105-9344
100-3320 111-2416 Component
Part Number
160-7689 Component Identifiers (CID¹)
Module Identifier (MID²)
B
A B A CID Component Failure Mode Identifiers (FMI)¹
13 1 0001 Injector Cylinder #1
FMI No. Failure Description
23 14
0002 Injector Cylinder #2
31 24 0 Data valid but above normal operational range.
0003 Injector Cylinder #3
39 32 1 Data valid but below normal operational range.
47 40 0004 Injector Cylinder #4
155-2269 153-9693 2 Data erratic, intermittent, or incorrect.
57 48 0005 Injector Cylinder #5
70 58 3 Voltage above normal or shorted high.
0006 Injector Cylinder #6
4 Voltage below normal or shorted low.
0041 ECM (Electronic Control Module) 8 Volt DC Supply
5 Current below normal or open circuit.
0042 Injector Actuation Valve
2 1 A B B 6 Current above normal or grounded circuit.
0091 Throttle Position Sensor
C9 Generator Set
103-0213 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor
9 Abnormal update.
with EMCP 3
0102 Boost Pressure Sensor
191-7823 172-6062 1 2 3 4 5 6 7 8 9 10 11 12 13 14
10 Abnormal rate of change.
15 16 17 18 19 20 21 22 23 24 25 26 27 28 0110 Engine Coolant Temperature Sensor
29 30 31 32 33 34 35 36 37 38 39 40 41 42 11 Failure mode not identifiable.
INJECTOR HARNESS 0111 Engine Coolant Level Sensor
Electrical System
ATMOSPHERIC PRESSURE 43 44 45 46 47 48 49 50 51 52 53 54 55 56
INTERFACE P300/J300 1 2 3 4 5 6
0164 Injector Actuation Pressure Sensor 12 Bad device or component.
SENSOR P203 6 5 4 3 2 1 57 58 59 60 61 62 63 64 65 66 67 68 69 70
12 11 10 9 8 7
7 8 9 10 11 12
0168 Electrical System Voltage 13 Out of calibration.
TURBO OUTLET 18 17 16 15 14 13 13 14 15 16 17 18 0172 Intake Manifold Air Temperature Sensor 14 Parameter failures.
(BOOST) PRESSURE SENSOR INTAKE MANIFOLD AIR TEMPERATURE
15 Parameter failures.
(INTAKE MANIFOLD AIR) P200 SENSOR P103 C9E1-UP 0190
0247
Engine Speed Sensor
SAE J1939 Data Link 16 Parameter not available.
SERVICE CONNECTOR
RECEPTACLE 10
55 24 GENERATOR (ALTERNATOR) 24
2
PANEL LIGHT 55 AC GENERATOR (ALTERNATOR) COOLANT LOSS SENSOR PLUG 2
1 2 A+ 82 10 A+ COOLANT LOSS SENSOR PLUG
1A A-10
82 10 B A A-10
9 CONTROL RELAY CR 41 1 E
B A
B-2 E
55 2 80 EF1 B-2
80 EF1 RELAY BOX LINK WIRES RELAY BOX LINK WIRES
3 C-18 C
6 C-18 C
2 2 2
ETHER START 10 30 E 2 2
2 2
10 78 EF2 30 E
ES- 2 2
23A 78 EF2
30 STARTER MOTOR
30 STARTER MOTOR
36 37 +
38 FUEL FILTER - LEFT SIDE VIEW 1 EMERGENCY STOP
+
55 (E/STOP) PLUG 1
ALARM BUZZER 55
+
2 59 EMERGENCY STOP +
PRIMARY ENGINE 1A 73 (E/STOP) PLUG
+
SPEED/TIMING INJECTION PANEL LIGHT SWITCH
77
+
95
SENSOR(TOP) P401 ACTUATION ENGINE OIL 96
9
PRESSURE PRESSURE ES- GENERATOR PLUG - 70 WAY
EF1 GENERATOR PLUG - 70 WAY
SECONDARY ENGINE SENSOR J204 SENSOR P201 CONNECTOR EMCP3 PLUG EF2 25 40
EARTH
SPEED/TIMING P2/J2 CONNECTOR J1 CAN1-
SPLICE(45) SPLICE(10) SPLICE(2 No.1)
25 40
CAN1+
SENSOR(BOTTOM) P402
ENGINE LEFT SIDE VIEW SCREEN SPLICE(45) SPLICE(10) SPLICE(2 No.1)
108
CAT
93 CHARGING ALTERNATOR
CHARGING ALTERNATOR
ELECTRONIC 94 109
SPLICE(1) 72 SPLICE(2 no.2)
M+
CONTROL MODULE (ECM) M- 110 2
SPLICE(1) SPLICE(30)
CONNECTOR TABLES FOR 45 30
E/STOP
SCREEN 50 FUEL LEVEL
1 2 SPLICE(B+) SPLICE(2 no.2) 2
CONNECTOR TABLES FOR HARNESS 235-8202 HARNESS 215-3249 E/STOP 17
34
CAN2+
CAN2-
51
52 2
1
59
2
2
21 22 72
MAGNETIC
TAC
P2 J204 P402 P304 NOTE X 14 SCREEN 53 FUEL LEVEL
CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ETHER START PLUG PICKUP
1 8T-8737 46 10 101 (MPU) PLUG
NEO_GY-16 T954-A57 1 154-2389
2 - WH-18 G828-A95 A 180-9339 BU-18 E965-A48 A 111-1567 108 2 SPLICE(B+)
RENR7879
NEO_BU-16 T960-A66 2 154-2389
3 8T-8737 GN-18 G829-A94 B 180-9339 YL-18 E966-A49 B 111-1567 55
ACCESSORY TABLE
4 - 57 SPLICE(30) 1 2
TAC
BR-18 G849-A96 C 180-9339 ACCESSORY TABLE QTY PART NAME P/N
RD-18 C987-A99 5 180-9340 30 21 22
6 8T-8737
ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 153-9693 ENGINE CONTROL
7 - QTY PART NAME P/N 1 PLUG_AS. 111-2416 1 SEAL 154-0877
90 MODULE (ECM) PLUG MAGNETIC
1 CLIP 154-3769 80 PICKUP
8 8T-8737 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 110-3202 91
9 - 200mm PAINT/PRO 110-3202 97
(MPU) PLUG
PU-18 G855-A91 10 180-9340 P305 NOTE X VOLTAGE 82 1 2
P401
11 8T-8737 1 WEDGE 3E-3371 CLR-GA WIRE NAME POS TERM/PLUG ADJUST 98 + 25 59 2 ENGINE CONTROL
CLR-GA WIRE NAME POS TERM/PLUG NEO_GN-16 T955-A58 1 154-2389 99
12 8T-8737 79 + 25 ETHER START PLUG MODULE (ECM) PLUG
BU-18 995-A12 13 180-9340 P200 BK-18 E963-A27 A 111-1567 NEO_GN-16 T961-A65 2 154-2389 D-SPD
1 2 E
14 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18 E964-A26 B 111-1567 ACCESSORY TABLE S-SPD E 40
PK-18 R746-A20 15 180-9340 QTY PART NAME P/N 40 19 2
WH-18 G828-A39 A 180-9340 ACCESSORY TABLE SCREEN
16 8T-8737 OIL TEMPERATURE PLUG + 1 2
30 Page
1 PLUG_AS. 153-9693 EARTH
GN-18 G829-A93 17 180-9340 GN-18 G829-A41 B 180-9340 QTY PART NAME P/N B+
1 SEAL 154-0877 + 19 2
18 8T-8737 PK-18 R746-A20 C 180-9340 1 PLUG_AS. 100-3320 B+ +
1 CLIP 154-3769 + 4 OIL TEMPERATURE PLUG
PK-18 G854-A92
19
20
21
8T-8737
180-9340
8T-8737
QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO 110-3202
P306 NOTE X
SPLICE(55) SPLICE(50) SPLICE(2) SPLICE(45) SPLICE(30) SPLICE(108)
4 10 45
RELAY BOX
2
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 283-4834 10 45 2
GENERATOR SET ENCLOSURE REAR VIEW WITH DOORS OPEN GENERATOR SET RIGHT SIDE VIEW
DISCREET I/O MODULE THERMOCOUPLE MODULE THERMOCOUPLE RTD MODULE RTD
TERMINAL
NOTE:A P2
2274002 994-A10 GY-18
P300
1726062
J300
1917823
TERMINAL IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A
40-PIN CONNECTOR STRIP 40-PIN CONNECTOR STRIP
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A 1 995-A12 BU-18 T858-A86 GY-18-XLPE 1 T951-C54 YL-16
40-PIN CONNECTOR RTD #1 - H 1 171 RED 2 A751-A13 YL-18 T858-A85 GY-18-XLPE 2 T952-C55 BR-16
INPUT #1 1 300 THERMOCOUPLE #1 1 340 112 COPPER BUSBAR 6 mm 2
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING' 124 132 3 C967-A15 BU-18 T859-A88 WH-18-XLPE 3 T953-C56 BU-16
RTD #1 - M 2 16
INPUT #2 11 301 CHANNEL1 DEFAULT SPN='EXHAUST GAS PORT 1 TEMP' RTD 4 C987-A99 RD-18 T859-A87 WH-18-XLPE 4 T954-C57 GY-16
THERMOCOUPLE #1 11 341
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN 125 PT100 INLET AIR HEATER 5 C987-A99 RD-18 C991-A33 PK-18 T860-A90 OR-18-XLPE 5 T955-C58 GN-16
RTD #1 - L 3 CUSTOMER
INPUT #3 21 302 240 6 E963-A27 BK-18 T860-A89 OR-18-XLPE 6 T956-C63 GY-16
THERMOCOUPLE #2 21 342 100V TO 250V
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING' 126
RTD #1 - GND 4 172 WHITE 6 mm 2 133 7 E964-A26 WH-18 7
CHANNEL2 DEFAULT SPN='EXHAUST GAS PORT 2 TEMP'
INPUT #4 31 303
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
THERMOCOUPLE #2 31 343
127
113 18
120
AC SUPPLY 8 E965-A48 BU-18 8 INJECTOR
RTD #1 - SHIELD 5 (AC TERMINAL 9 E966-A49 YL-18 9
INPUT #5 2 304
76
THERMOCOUPLE #3 2 344 114 RAIL) IAPCV RETURN 10 G855-A91 PU-18 10 HARNESS
INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED' 128
INPUT #6 12 305 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN='EXHAUST GAS PORT 3 TEMP'
RTD #2 - H 11 181 RED
115 131 NOTE A
11 11 215-3249
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED' 129
12 12
14
RTD #2 - M 12 RTD ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 T962-A28 WH-18-XLPE 13 T962-C64 WH-16
INPUT #7 22 306 THERMOCOUPLE #4 22 346 M1 M2 A-S5
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED' 130 PT100 F17 F16 14 G826-A1 BR-18 G826-A38 BR-18 T961-A29 GN-18-XLPE 14 T961-C65 GN-16
RTD #2 - L 13 2P 6A NOTE:A
INPUT #8 32 307 CHANNEL4 DEFAULT SPN='EXHAUST GAS PORT 4 TEMP' (10A) (2A) MCB MCB
TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR) 15 R746-A20 PK-18 G826-A35 BR-18 T960-A19 BU-18-XLPE 15 T960-C66 BU-16
THERMOCOUPLE #4 32 347
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION' 131 16 T959-A18 BR-18-XLPE 16 T959-C67 BR-16
RTD #2 - GND 14 182 WHITE G829-A93 GN-18 A-S4
INPUT #9 3 308 THERMOCOUPLE #5 3 348 116 PRESSURE SENSOR COMMON 17 G827-A2 BU-18 G827-A43 BU-18 T958-A17 YL-18-XLPE 17 T958-C68 YL-16
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION' 132 135 136 141 147 134 138 NOTE: CUSTOMER CABLE TO 18
RTD #2 - SHIELD 15 18 G827-A36 BU-18 T957-A16 PU-18-XLPE T957-C69 PU-16
INPUT #10 13 309 CHANNEL5 DEFAULT SPN='EXHAUST GAS PORT 5 TEMP' ENTER DIRECTLY ONTO P301 P302 P303 P304 P305 P306
THERMOCOUPLE #5 13 349 117 19
81 INPUT 10 DEFAULT SPN='SPARE' 133 :5 :4 6mm 2 TERMINALS. IAPCV 20 G854-A92 PK-18 G828-A95 WH-18 INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
RTD #3 - H 21 191 RED A-S2 CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
INPUT #11 23 310
A
B
A
B
A
B
A
B
A
B
A
B
THERMOCOUPLE #6 23 350
2 .5 mm 2
2 .5 mm 2
6 mm 2
118 21 G828-A92 WH-18 G828-A40 WH-18
82 INPUT 11 DEFAULT SPN='SPARE' 134 CR/2 CR/1
6 mm 2
6 mm 2
CHANNEL6 DEFAULT SPN='EXHAUST GAS PORT 6 TEMP' RTD #3 - M 22 RTD 22 G828-A39 WH-18
INPUT #12 33 311 THERMOCOUPLE #6 33 351 :6 :1
83 INPUT 12 DEFAULT SPN='SPARE' 135 PT100 23
23
INPUT COMMON #1 4 312
84
THERMOCOUPLE #7 4 352
136
RTD #3 - L
BATTERY CHARGER 140 137 141 147 134 138 PRIMARY ENGINE SPEED/TIMING
24
25 E963-A27 BK-18 G829-A93 GN-18
A-S3
G829-A94 GN-18
G829-A42 GN-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
24 192 WHITE
INPUT COMMON #2 14 313
85
THERMOCOUPLE #7 14 353
137
CHANNEL7 DEFAULT SPN='EXHAUST GAS PORT 7 TEMP' RTD #3 - GND 119 & HEATERS :A1 :13 :1 :3 :5 TIMING CALIBRATION PROBE + 26
27
G856-A22 WH-18 G829-A41 GN-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
25
INPUT COMMON #3 24 314
86
THERMOCOUPLE #8 24 354
138
RTD #3 - SHIELD 120 (120V Charger, HC ENGINE OIL PRESSURE SENSOR 28
29
994-A10 GY-18
G833-A47 PK-18
A-S1
G833-A46 PK-18
G833-A44 PK-18 P105
31 163 RED :A2 :14 :2 :4 :6
INPUT COMMON #4 34 315
87
THERMOCOUPLE #8 34 355
139
CHANNEL8 DEFAULT SPN='EXHAUST GAS PORT 8 TEMP' RTD #4 - H 121 240V Heaters) 131 142 139
ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 G833-A45 PK-18 994-A10 GY-18
P93
1552264
J93
3E3388
1552269
1 SIGNAL
FUEL
TEMPERATURE
32 31 995-A12 BU-18 A751-A13 YL-18 1 F421-L1 YL-18 2 RETURN SENSOR
OUTPUT #1 (N/O) 7 316 THERMOCOUPLE #9 7 356 RTD #4 - M RTD 9 1309811
88 PT100 19 32 A751-A13 YL-18 G833-A46 PK-18 2 G833-L2 PK-18 FUEL
140 PRESSURE
CHANNEL9 DEFAULT SPN='EXHAUST GAS PORT 9 TEMP' RTD #4 - L 33 NOTE A 33 C967-A15 BU-18 T725-A32 WH-18 3 T725-L3 WH-18 1552269
OUTPUT #1 (N/C) 5 317 THERMOCOUPLE #9 5 357 NOT J209 SENSOR
89 OUPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING' 34 G849-A96 BR-18 C987-A99 RD-18 N707-A31 PU-18 4 N707-L4 PU-18
141
34 164 WHITE USED 3E3370 1946725
OUTPUT #1 (COM) 6 318 RTD #4 - GND PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G850-A98 BU-18 C991-A33 PK-18 G826-A35 BR-18 5 G828-L5 WH-18 A OR-18 V+ ANALOG
THERMOCOUPLE #10 6 358 122
90 142 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 G854-A92 PK-18 E963-A27 BK-18 G827-A36 BU-18 6 G829-L6 GR-18 B YL-18 RETURN
CHANNEL10 DEFAULT SPN='EXHAUST GAS PORT 10 TEMP' RTD #4 - SHIELD 35 37 G855-A91 PU-18 E964-A26 WH-18
OUTPUT #2 (N/O) 17 319 THERMOCOUPLE #10 17 359 123 C991-A33 PK-18 7 C991-L7 PK-18 C GN-18 SIGNAL
91 143 38 G856-A22 WH-18 E965-A48 BU-18
6 ALTERNATOR 8 FUEL HARNESS 243-1552
OUTPUT #2 (N/C) 15 320 RTD #5 - H ENGINE 39 G857-A30 YL-18 E966-A49 YL-18
2 .5 mm 2
THERMOCOUPLE #11 15
92 OUPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING' (GENERATOR) JACKET FUEL PRESSURE C991-A33 PK-18
7 40 N707-A31 PU-18 G826-A35 BR-18 J400
6 mm 2
RTD #5 - M HEATER P400
OUTPUT #2 (COM) 16 321 THERMOCOUPLE #11 16 CONSTANT WATER 41 R746-A20 PK-18 G826-A38 BR-18 1552269 3E3364
93
8 VOLTAGE CHARGER 131 HEATER 42 R747-A6 GY-18 G827-A36 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
OUTPUT #3 (N/O) 27 322 THERMOCOUPLE #12 27 RTD #5 - L
94 13 20 43 T725-A32 WH-18 G827-A43 BU-18 G857-A30 YL-18 2 (TC)PROBE CONNECTOR
+ 140
RTD #5 - GND 9 + 10 44 G828-A39 WH-18
OUTPUT #3 (N/C) 25 323 THERMOCOUPLE #12 25 TO NOTE A
95 OUPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING' STARTER 143 148 45 T957-A16 PU-18-XLPE G828-A40 WH-18 P401
RTD #5 - SHIELD 10 SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 T958-A17 YL-18-XLPE G828-A95 WH-18 1003320
OUTPUT #3 (COM) 26 324 THERMOCOUPLE #13 26 MOTOR
96 2 131 SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 T959-A18 BR-18-XLPE G829-A41 GN-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE
16 - 12
OUTPUT #4 (N/O) 37 325 RTD #6 - H 48 T960-A19 BU-18-XLPE G829-A94 GN-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP)
THERMOCOUPLE #13 37
97
17 49 T961-A29 GN-18-XLPE G829-A42 GN-18
OUTPUT #4 (N/C) 35 326 THERMOCOUPLE #14 35 RTD #6 - M 50 T962-A28 WH-18-XLPE G833-A44 PK-18
98 OUPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO' P402 (236-6221)
NOTE:A 51 G833-A46 PK-18
18 1112416
OUTPUT #4 (COM) 36 327 THERMOCOUPLE #14 36 RTD #6 - L IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A SIGNAL
99 52 T860-A90 OR-18-XLPE G833-A45 PK-18 E965-A48 BU-18 A SECONDARY ENGINE
19 IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A 53 G849-A96 BR-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
OUTPUT #5 (N/O) 10 328 THERMOCOUPLE #15 10 RTD #6 - GND A-S6 ATMOSPHERIC
100 ANALOG RETURN 54 G827-A2 BU-18 T860-A89 OR-18-XLPE PRESSURE G850-A98 BU-18
20 55 T860-A34 OR-18-XLPE SENSOR P203 G854-A92 PK-18
OUTPUT #5 (N/C) 8 329 THERMOCOUPLE #15 8 RTD #6 - SHIELD COPPER BUSBAR 6 mm 2 P100
101 OUPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 132 INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 A-S7 G855-A91 PU-18
16 1552269 COLOR
26 T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE ENGINE COOLANT
OUTPUT #5 (COM) 9 330 THERMOCOUPLE #16 9 RTD #7 - H ATMOSPHERIC PRESSURE 57 R747-A6 GY-18 G856-A22 WH-18 995-A12 BU-18 1 SIGNAL ABBREVIATIONS
102 CUSTOMER T859-A88 WH-18-XLPE TEMPERATURE SENSOR
58 G857-A30 YL-18 G833-A44 PK-18 2 RETURN (197-8392) RD RED
27 100V TO 250V A-S8
OUTPUT #6 (N/O) 20 331 THERMOCOUPLE #16 20 RTD #7 - M 59 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE N707-A31 PU-18
103 F16 F17 F18 F19 AC SUPPLY WH WHITE
28 (2A) (6A) (4A) NOTE:A 60 T858-A86 GY-18-XLPE R746-A20 PK-18 P103
OUTPUT #6 (N/C) 18 332 THERMOCOUPLE #17 18 RTD #7 - L 6 mm 2 (AC TERMINAL 61 R747-A6 GY-18
104 OUPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN' 131 1552269 OR ORANGE
14 RAIL) FUEL TEMPERATURE 62 A751-A13 YL-18 INTAKE MANIFOLD
29 136 T725-A32 WH-18 C967-A15 BU-18 1 SIGNAL
OUTPUT #6 (COM) 19 333 THERMOCOUPLE #17 19 RTD #7 - GND AIR TEMPERATURE SENSOR YL YELLOW
105 63 G833-A45 PK-18 2 RETURN (197-8391)
30 :4 131 135 141 134 NOTE A 64 INTAKE MANIFOLD AIR TEMPERATURE PK PINK
OUTPUT #7 (N/O) 30 334 THERMOCOUPLE #18 30 RTD #7 - SHIELD
106 DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18 SENSOR P103
CR/1 P200
2 .5 mm 2
36 66 TURBO OUTLET(BOOST) PRESSURE BK BLACK
OUTPUT #7 (N/C) 28 335 THERMOCOUPLE #18 28 RTD #8 - H A-S3 1552267
6 mm 2
107 OUPUT 7 DEFAULT SPN='ENGINE OVERCRANK' :1 NOTE: CUSTOMER CABLE TO 67 SENSOR(INTAKE MANIFOLD AIR) P200 GY GRAY
37 G828-A39 WH-18 A V+ ANALOG TURBO OUTLET(BOOST) PRESSURE
OUTPUT #7 (COM) 29 336 THERMOCOUPLE #19 29 RTD #8 - M ENTER DIRECTLY ONTO 68 G829-A41 GN-18 B RETURN SENSOR(INTAKE MANIFOLD AIR) PU PURPLE
108 6 mm 2 TERMINALS. 69 R746-A20 PK-18 C SIGNAL (210-1747)
38
6 mm 2
OUTPUT #8 (N/O) 40 337 THERMOCOUPLE #19 40 RTD #8 - L 70 BR BROWN
109
39 137 131 135 141 134 71
OUTPUT #8 (N/C) 38 338 THERMOCOUPLE #20 38 RTD #8 - GND P201 GN GREEN
G828-A92 WH-18
110 OUPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
40 BATTERY CHARGER :A1 :1 :3 :5
PRESSURE SENSOR +5V 72
73 A-S2 G826-A38 BR-18
1552267
A V+ ANALOG BU BLUE
OUTPUT #8 (COM) 39 339 THERMOCOUPLE #20 39 RTD #8 - SHIELD ENGINE COOLANT TEMPERATURE ENGINE OIL
111 & HEATERS HC
74
75
SENSOR P100
A-S1 G827-A43 BU-18 B RETURN PRESSURE SENSOR
(197-8394)
8-PIN CONNECTOR 8-PIN CONNECTOR 994-A10 GY-18 C SIGNAL
WIRE GROUP COLOR DESCRIPTIONS
BATT(+) 1 55
8-PIN CONNECTOR
BATT(+) 5 55
(Both use the :A2 :2 :4 :6 76
77
18 BATTERY POSITIVE(12-24V DC) 1 55
BATT(-) 4 2
BATT(+) 18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
BATTERY POSITIVE(12-24V DC)
same voltage) 131 131 140
9
142 139
19 NOTE A 78
P203
1552267
(+) BATTERY
5 4 2 5 BATTERY NEGATIVE (12-24VDC) AIR INLET HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG (-) BATTERY / SENSOR RETURN
BATT(-) 5 BATTERY NEGATIVE (12-24VDC) ATMOSPHERIC
ANALOG POWER +5V 80 G826-A1 BR-18 G829-A42 GN-18 B RETURN PRESSURE SENSOR SENSOR / ACTUATOR SUPPLY
81 R747-A6 GY-18 C SIGNAL (197-8393)
CAN_H 2 CAN2 + CAN_H 2 CAN1 + 82 SIGNAL PLUS TO ECM
62 29 J1939 DATA LINK - HIGH CAN_H 2 CAN2 +
J1939 DATA LINK - HIGH 62 J1939 DATA LINK - HIGH FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
3 CAN1 - J204 SIGNAL MINUS TO ECM
CAN_L 3 CAN2 - CAN_L CAN_L 4 CAN2 - 84
63 J1939 DATA LINK - LOW 27 J1939 DATA LINK - LOW J1939 DATA LINK - LOW 3E3370 CONTROL PLUS FROM ECM
63 INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18
5 SHIELD ALTERNATOR ENGINE G828-A95 WH-18 A OR-18 V+ ANALOG INJECTION ACTUATION
SHIELD 5 SHIELD SHIELD 31 SHIELD 3 SHIELD (GENERATOR) JACKET 86
64 G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR CONTROL MINUS FROM ECM
64 CONSTANT HEATER 87 (236-6220)
WATER G849-A96 BR-18 C GN-18 SIGNAL
VOLTAGE CHARGER 88
HEATER INLET AIR INJECTION ACTUATION FUEL HARNESS
1 F15 36 89
2 .5 mm 2
4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL 24V DC + 140 HEATER RELAY P501 PRESSURE SENSOR J204 INTERFACE P93 P500
1 + 90 1552269
6 mm 2
NOTE:A SUPPLY (*)
NOTE A 91 G854-A92 PK-18 1 INJECTION ACTUATION
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A (DC
92 INJECTOR ACTUATION G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A TERMINAL 2 2 131
T1 L1 T1 L1 - 5 14 15 93 PRESSURE CONTROL
RAIL) -
94 VALVE(IAPCV) P500 P501 J501
95 A-S5 A-S4 3E3364
COPPER BUSBAR 6 mm 2 T2 L2 T2 L2 FOR 5A CHARGER FIT (6A) FUSE ENGINE OIL PRESSURE 1552269 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
132 * 96
16 FOR 10A CHARGER FIT (10A) FUSE SENSOR P201 C987-A99 RD-18 1 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
POWER POWER 97
CUSTOMER G850-A98 BU-18 2
WIRING T3 L3 WIRING T3 L3 98
100V TO 250V FROM FROM INJECTOR 5&6 HS T860-A34 OR-18-XLPE
99 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
F16 F18 F19 AC SUPPLY GENERATOR COPPER BUSBAR 6 mm 2 132
GENERATOR N N N N 100
(2A) (4A) NOTE:A WITHOUT CATERPILLAR ENGINEERING APPROVAL
BK-18
BK-18
(AC TERMINAL RAIL) 16
6 mm 2 131 101
136
14 CUSTOMER 102 PRIMARY ENGINE SPEED/TIMING UNLESS OTHERWISE SPECIFIED:
NOTE A E E E E 100V TO 250V 103 SENSOR(TOP) P401 INJECTOR HARNESS
F17 AC SUPPLY INTERFACE P300 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
131 141 134 INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE
(6A) (AC TERMINAL INJECTOR 5 LS T962-A28 WH-18-XLPE A-S6 A-S7 A-S8 EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
:4 NOTE: CUSTOMER CABLE TO 2 :C1 2 :C11 6 mm 2 131 105
3 3 14 RAIL) INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
CR/1 ENTER DIRECTLY ONTO 24V DC 24V DC ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ST SHUNT ST SHUNT INJECTOR 6 LS 107 T961-A29 GN-18-XLPE TIMING CALIBRATION
2 .5 mm 2
8 8
:C2 CONSIDERING COMPONENT REMOVAL
6 mm 2
ENGINE WIRING
RAIL) - 5 -
ENGINE MOUNTED
T1 L1
6 mm 2
P1 P2
GRAVITY FUEL SUPPLY FROM HIGH INLET AIR
HEATER RELAY
131 131
AC
T2
S1
P1
S2
P2
CT1
L2 LEVEL BULK TANK TO BASETANK FUEL LEVEL SWITCH DRAWING
14 15 GENERATOR
NOTE A (ALTERNATOR) S1 S2 CT2 FUEL SYSTEM No. 2 NOTE D
T3 P1 P2 L3
N
S1 S2 CT3
N
DC CIRCUIT
+VE SUPPLY
F23 STARTER MOTOR +VE
1 1 HIG
E E
CAN 2 SERVICE ANNUNCIATOR (2A) HIG H-
H
EF2 EF1 CONNECTOR ANNUNCIATOR
84
C9 INLET AIR HEATER
10 22 21 24 12 55
P16 J16 # 1 84 SW
4 CABLE
10 A1 51 52 53 50 T1 T2 T3 101 A
55
43 18 1 BATT + 54 LEVEL SWITCH
F1 F2 F3 1
11 30 2 :3 :6
(TOP VIEW) W3
30 EARTH FAULT 14 (4A) (4A) 4A) B 3 2 LOW 2 S ENTRY
14 A2 EF2 5 2 BATT - LEVEL 1 SW 77
RELAY 2 PR/1 PR/2 SW 21
14 2
2 3 4 1 EARTH D FUEL
k l 20 GENERATOR BOTH OF THESE :1 :7 H
73 RECEPTACLE SERVICE 3 NC SWITCH HIG
EF1 E 3 W
EF1 EF2 1030213 MAGNETIC WIRES CONNECT SRN 52 - LO (DC TERMINAL RAIL)
61 62 CONNECTOR LOW 30
TO THE STANDARD C SRN 55
PICK UP No.1 64 4 4 CAN2 SRN HIGH LOW 13
25 26 GENERATOR E STUD IF THE CAN2+ LEVEL
108 109 110 101 H 85
PLUG 9X4391 EF2 OPTIONAL STUD CAN2- CAN2- FUEL TERMINAL BOX 77 30
EF1 J 63 5 5 CAN2 - SWITCH :2
1 IS NOT SUPPLIED FUEL
CAN2+ 83 MV LEAK
62 6 6 CAN2 +
HARNESS Y 53 :1 MOT. SWITCH
SPLICE 50 HARNESS Y
E VALVE LEVEL SWITCH
GENERATOR DOOR
SPLICE 101 101
5 (SIDE VIEW) FUEL LEAK DETECTOR
CAN 1-
GENERATOR GENERATOR 21 22 :2 +
SRN(CAN1)
RECEPTACLE
CAN 1+
PLUG RECEPTACLE 50 E
1030213 31 32 33 E PR
9X4391 1030213 62 63 64 35 36 37 - -VE SUPPLY
HARNESS Y 108 :10
SPLICE 108 6 120 120
GENERATOR
TERMINAL BOX
RENR7879
1 1607689
COMMON ALARM GENERATOR RUNNING SW3 NORMALLY CLOSED
GRR/3 FUSE
AC ALR/3 :8 :9 11 CHASSIS CUSTOMER TERMINAL
67 66 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4 :8 :9 LOCATED ON DC TERMINAL RAIL
- + SW2 NORMALLY CLOSED
MAG VC + - SRN + - SRN + - SRN :11
IA IB IC I RETURN :11
HARNESS X CAN1 J1939 CAN2 J1939 RS485
SPLICE 1 6 mm 2 PICKUP
VB EMERGENCY STOP CHASSIS DC TERMINAL
HARNESS Y 64 65 66 SW1 NORMALLY CLOSED PUSHBUTTON 11
2.5 mm 2 SPLICE 1
1 E
VA The above does not function on EMCP3.1 87 88 89 LOCATED ON DC TERMINAL RAIL
EARTH (MOUNTING SCREW) 46 47 48 49 50 51
TERMINAL The below does
+VE SUPPLY 2.5 mm 2 RAIL LINK REMOTE CONTACTS REMOTE CONTACTS PANEL LAMP
CHASSIS AC TERMINAL
EMCP3.3 not function
on EMCP3.1
FOR GENERAL ALARM FOR GENERATOR RUNNING
8
LOCATED ON AC TERMINAL RAIL
2 EMCP3 PLUG :10
CB2 CB3 CB1 1607689 LCD DISPLAY or 3.2 SINK O/P 1 69 95
22
EMCP Suspect Parameter Number (SPN) Codes
R RELAY COIL
(20A) (15A) (60A) 2 65 CUSTOMER CONNECTIONS: JUMPER PLUGS WIRE IDENT:- SPN Description SPN SPN Description SPN 2 START AID SOLENOID VALVE
1.5 mm 2 6 mm 2
_
or 3.1 SINK O/P 2 68 96
Fuel Level (External Tank) 38 Exhaust Gas Port 10 Temperature 1146
:2
SOCKET
BATTERY (12/24Vdc) 23 1 -1 Aftercooler Temperature 52 Exhaust Gas Port 11 Temperature 1147
24
55 52 The above does 2 -1 Starting Air Pressure 82 Exhaust Gas Port 12 Temperature 1148
A+ + AWG 12 TRANZORB 2 OIL TEMPERATURE SENSOR
not function SPARE BATTERY - 3 -2 Fuel Pressure 94 Exhaust Gas Port 13 Temperature 1149 (SURGE SUPRESSOR)
+ AWG 12 -2 SOCKET
The below does on EMCP3.2 or SPARE BATTERY - 4
:30 EMCP3 PLUG AWG 12 Fuel Filter Differential Pressure 95 Exhaust Gas Port 14 Temperature 1150
The items below do not not function SPARE BATTERY - 5 -2
EMCP3.1 1607689 AWG 12 Fuel Level (Local Tank) 96 Exhaust Gas Port 15 Temperature 1151
PS1 SMMS1/1 SR/1 RLY1 RLY2 RLY3 RLY5 RLY6 RLY7 function on RLY8 on EMCP3.1 SPARE BATTERY - 6 -2
24V RLY4 Engine Oil Level 98 Exhaust Gas Port 16 Temperature 1152 SCREEN CABLE 58
:87 EMCP3.1 7 -3
RELAY BOX ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW PROG PROG OIL ENGINE OIL OIL ENGINE OIL 8 -6 Oil Filter Differential Pressure 99 Exhaust Gas Port 17 Temperature 1153 CHASSIS TO DOOR DC SOCKET
- 25 40 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP 9 -8 Engine Oil Pressure 100 Exhaust Gas Port 18 Temperature 1154 :1
LEVEL LEVEL 10 -10
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE Crankcase Pressure 101 Exhaust Gas Port 19 Temperature 1155 R/1
11 -10 RELAY CONTACT N/O
SM1 PS1 B+ I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
12 -23A Intake Manifold 1 Temperature 105 Exhaust Gas Port 20 Temperature 1156 :3 30
OPTIONAL ALT DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 GENERATOR SOCKET
BATTERY 13 -30 Air Filter Differential Pressure 107 Main Bearing 1 Temperature (engine) 1157
ISOLATOR CHARGING F5 EMCP3 PLUG 14 -30 Atmospheric Pressure 108 Main Bearing 2 Temperature (engine) 1158
SWITCH ALTERNATOR (10A) AIR SHUTOFF RELAY AWG 12 15 -37
1607689 This pin This pin Engine Coolant Temperature 110 Main Bearing 3 Temperature (engine) 1159
KEY 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 16 -38 :3 5
REMOVABLE 6 mm 2 does not does not AWG 12 Engine Coolant Level 111 Main Bearing 4 Temperature (engine) 1160 E/STOP CHASSIS TO DOOR SOCKET
HARNESS Y SPARE BATTERY + 17 -55 PANEL LAMP SWITCH
-VE SUPPLY SPLICE 55 exist on exist on AWG 12 Fire Extinguisher Pressure 137 Main Bearing 5 Temperature (engine) 1161
TERMINAL F4 56 57 58 59 60 61 21 20 33 34 SPARE BATTERY + 18 -55
RAIL LINK EMCP3.1 EMCP3.1 :2
(10A) 19 -59 Battery Voltage (switch) 158 Main Bearing 6 Temperature (engine) 1162
E/STUD 1 20 -73 Battery Charging System Voltage 167 Main Bearing 7 Temperature (engine) 1163
E/STUD 2 AWG 12 POWER TERMINAL
FUEL LEAK DETECT 21 -77 Battery Voltage 168 Main Bearing 8 Temperature (engine) 1164
55 6 38 22 120 OHM
2 -95
RESISTOR Ambient Air Temperature 171 Main Bearing 9 Temperature (engine) 1165
RELAY BOX
SERVICE CONNECTOR
RECEPTACLE 1282312
55
15
55
36 8 16
AIR 23
24
-96
-ES- BETWEEN Inlet Air Temperature 172 Main Bearing 10 Temperature (engine) 1166 EARTH
SHUTOFF 27 & 29 CONNECTION
SRN(CAN1)
AIR :2
ECM 17 18 ALR ALARM 1
Engine Oil Temperature 175 Turbocharger 2 Compressor Inlet Temperature 1173
CAN 1+