Model : P-V-500皿4RT国2 回 PCD

Customer : MINNESOTA RUBBER AND PLASTICS

Production Ticket : JOB-BL 19
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COMPRESSION MOULDING MACHIN 旺

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翻翻白口如￠立即i 白翻飞矿鲁智: 2018

PA时 STON 旺时Y口 RA时 LIC I 时口时 5T 制旺SCO 固， LT口国

No.10 , Lane 145 , Tai Ming Rd. , Wujih Dist., Taichung City, Taiwan , R.O.C.
τEl: +886-4国2335-8499 FAX: +886-4皿2335-7399

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一一一一 一一一一一一一一二十一一一
,
 SET-UP

4
反艺/
4-1 General guideline
4回2 Re-check and cleaning before the operation
4-3 Check the rotation of pump motor before operation
4-4 Vent out the air from the hydraulic system before the operation
4回 5 Functional testing before the operation
4-6 Install and removal process of the mould platen

OPERATION

5
5田丁 General guideline
5-2 Description of the control panel
5-3 Steps of power ON and start the machine
5-4 Steps of power OFF and stop the machine
5与 Setting of the temperature controller
5-6 Setting of the digital timer
5-7 Setting of the digital pressure sensor
5回 8 Setting

踊'A INTENANCE & TROUBLESHOOTING

6

6-1 General guideline

6皿2 Safety Precaution for Maintenance and Repairs
6刁 Maintenance schedule
6-4ξxchange the fluid of hydraulic system
6-5 Maintenance of the oil cooler
6国6 Clean the air filter
6-7 Compressed air filter drainage
6-8 Maintenance of lubricating unit for the pneumatic system
6-9 Inspection of the hoses
6-10 Oil and oil filter change of the vacuum pump
6-11 Exchange the filter of the electrical cabinet
6斗 2 Troubleshooting

二一一一一 一
 萨 E盟 自髓 撞事

Person(s) who operates the machine must be trained to understand the usage
of the safety measures , and possess the ability to obey and execute the
regulation stated in this manua l.

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Compression Molding 棉 achine
 节回2 Basic operation a口d designated use of the machine

丁 his machine was designed for certain applications only. We strongly recommend that
thismachine shall NOT be modified and/or used for any application other than it was
designed. If you have any questions relating to its application ,DO NOT use the machine
until you have detail instructions from your dealer.

• The machine has been built in accordance with the relevant standards and
jil-- recognized safety rules. Nevertheless , its use may constitute a risk to life and limb
of the user or third pa 叫y ， or cause damage to the machine and to any other
material property.

• The machine shall be used only in technically perfect condition in accordance with
its intended use and the instructions set out in the operating manual , and only by
safety conscious persons who are fully aware of the risks involved in operating the
machine. Any functional disorders , especially those affecting the safety of the
lll
machine , should therefore be rectified immediately.

• The machine is designed exclusively for processing of rubber materials , e.g.natural

rubber , synthetic rubber , oil-proof rubber , heatproof rubber , and reclaim rubber , etc.
For safety consideration , it is forbidden to try non-rubber materials such as plastic ,
metal , wood , and stone , etc.

• Don't operate this machine beyond the limit of the capacity , refer to specification.

• It is prohibited to by-pass the safety protection in any operating situation.

( Pan Stone can't be held liable for any damage resulting from out of designated use.
The risk of such misuse shall be entirely responsible by the user.

• Never make modifications , additions or conversions , which might affect safety

without Pan Stone's approva l.

1-2
.. SHUT OFF the powerand isolated the energy before leaving the machine

.. Have your equipment repaired bya qualified person

Repairing should only be carried out by qualifiedperson , and use original spare-
parts , otherwise it may result into considerable danger to the user.

.. Disposing wasted materials(ex. wasted rubber or hydraulic fluid) and pa 此s of

equipment shall obey the local environmental 啕 ulations and be very ca时u l.部

.. Fire extinguisher
丁 heignition possibility of rubber material in the heating areais very low. However,
the user can add a fire detector in the heating area , and the installation and
specification shall obey the local regulations and only carried out by qualified
person. &

丁 he workshop of user shall be provided with fire extinguisher or other deviceinaccordance with
the local safety regulations and be deeplycarefu l.

@ Make sure the main switch of control panel is locked at OFF position before
maintenance or inspection.

@ To keep the electrical equipment in a good and safe performance is

necessary.Storage temperature shall be within a range of -25 0 C to 55 0 C and for
short period not exceeding 24 hours at up to +70 oC.

.. The training of the user/operator should be carried out by the authorized agent or
service engineer in an ora l/practical on site of the ordered machine , including
protective device explanation , personal protective equipment , setting , adjustment ,
maintenance , troubleshootingandoperation/use.

1-4
 1 翻5 General requirements during operation

The setting of the machine only can be carried out when the power is disconnected and
isolated from the power source.
The setting , operation and adjustment only carried out by Trained and authorized
person.

• It is essential that all operators are adequately trained in the use , adjustment
and operation of this machine.This covers in particular:
1) The danger associated with the operation of the machine.
2) The principles of machine operating , correct use and adjustment of the machine
and itsspecial accessories.
3) The completed knowledge about the safety functions of this machine 圃
4) 丁 he safe handling of workpiece when necessary.

• Use recommended ancillary equipment

If ancillary equipment is removed from the machine , the original guards or safety
devices shall be replaced. The connection of ancillary equipment including any
necessary modification of the guarding of the machine shall not afford unprotected
access to danger areas of the machine. Pan Stone and its authorized agent are
responsible for a future connection of the machine with ancillary equipment only if
we ourselves have designed such connection.

• Setupthe machine
Use special equipment e.g. gauges for setup the mold when machine is under
standstil l. The setting of the machine shall be carried out by the qualified person
only.

• Reaction of emergency situation

The machine provides two emergency buttonswithself-Iatching on the control panel
lil and easy accessible area. The emergency buUon is colored red with yellow
background.Afteractuating the emergency stop device , all movements and pump
motorwill be de-energized by magnetic contactors , control relays and control valves ‘

The energies ofthe heating system , controller and touch screen are not
disconnected.

• The operators should observe the operation procedures strictly

Don't open the protective cover or the machine door while the machine is running.
If opening of the safety door/guard , all hazardous movements will stop.
This machine has no setting mode forthecontrol system.The setting process shall
only be accepted when the safety guarding is under correct function , and the

才 -6
 1 回6 General requirements durin臼 maintenance and trou 如 leshooting

Maintenance and troubleshooting should only be carried out by qualified

personswithadequate tools.
To avoid any unexpected starting , turn off the main power switch and lockout at OFF
position before any maintenance or repair.

• SHUT OFF the power , isolatedenergyand carried out only when the machine is
standstill before inspection , maintenance , adjustment and c1 eaning.

• Employ only trained or instructed staff and set up clearly the individual
responsibilities of the personnel for operation , set up , maintenance and repair.

• To add safety-bar under the vertical moving pa叫sduring maintenance or cleaning ,

to avoid any residual risk due to movementsby gravity.

@丁 he stopping time and safety distanceof light curtain shall be verified and measured
in accordance with EN 180 13855 by qualified persons at least once a year.

• Use thecorrect tools for maintenance and repair.

llj • Read the safety instructions and warning labels attached on the machine before
open the safety guards or any maintenance.

• Replace the hydraulic hoses within stipulated and appropriate intervals.

• For execution of the maintenance work , tools and workshop equipment adapted to
the task on hand are absolutely indispensable.

• Work on the hydraulic system shall be carried out only by personnel with special
knowledge and experience for it.

• Clean the machine , especially connections and threaded unions of any trace of oil ,
fuel or preservatives before carrying out maintenance or repair. Do not use
aggressive detergents. Li nt free cloth could be used.
 1-8 酷 arkings and Warning si白 ns
• Before operating this machine , be sure that the responsible pa 付 ies have read and
understood this operation manual as well as the warning plates on the machine.
The contents of the warning labels are as follows:

A C EI 咀
B D F
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之

一 一一 ,
 Alert Sign Description

Mandatory: Forklift point

Mandatory: Heavy parts , two persons lift is required

Prohibition: Do not step on

Prohibition: Do not step on

Prohibition: Non authorized persons don't to enter this area.

I Prohibition: Dangerous to persons bearing pacemakers

,
‘~丁Bp
I Accept stand on

I Drain po 时

6 I Fill port

唔于 I Cooling water inlet po民

自… I Cooling water outlet po此

I Main electrical switch

@ I Pneumatic energy

J |丁emperature upper limit

1-12
 t 四窜 。verviews of the safety devices

Li aht curtain

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"
 To prevent unintendedaccess to the molding
8
area and other hazardous parts.

Movable guard with interlock

To show the operation and warning situation.

7 GREEN color for normal operation ,
R臣 D color for danger situation

Warning tower

Guarding for accesstothe clamping areas during

8
the operation.

Li ght curtain

Note:To restart the molding machine , it shall correct the protecting device and reset
the safety functions that mentioned above.

I )

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1-16
 自曹雪自

喜事 I毒自 阔

\J
Person(s) who operates the machine shall be trained to understand the usage
of the safety measures , and possess the ability to obey and execute the
regulations stated in this manua l.

lilt-L Compression Molding Machine

 2 回2 瞄 odel descriptions

This machine was designed for certain applications

only. 叭le strongly recommend that this machine
shallNOT be modified and/or used for any
application other than it was designed.

P-v立- x-y- z - PC D
2 3 4 5 6 7

1st. Column type compression molding machine

2nd • Vacuum chamber mechanism

blank:machine without vacuum chamber;
V: machine with vacuum chamber

3rd .Clamping force

4 th • Mold handling mechanism

blank: without mold shuttle-out system;
A: only bottom 四mold shuttle-out;
2RT: 2 layers mold-plate; R41 L, TYP应 3级T BOTTO 阳黯.J ECτ0院
3RT: 3 layers mold-plate
th
5 • Station per set
blank: single station machine;
2: twin stations machine

6th • Machine with PLC control

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• Machine with touch screen
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2-2
[雹
l-→…一←_'

MN但E问
一般且恪 GENERAL SPECIFICA T! ON

K出3
夕晦尺寸 FOOTPRINT DIMENSIO~ L4680XW2645XH3210

『03ω 白。2ω
生封丑力 CLAMPING FORCE 4900 kN
最大使用匿力 WORKING PRESSURE(MAX) 206 bar
活垂直植 PISTON DIA~儿ETER 国22"
最对于程 STROKE(MAX) 300 rrm
子旺昂恪 SUB-CY LlNDER SPEC FA80X360stX2
Z 大四陆 DAYLIGHT(MAX) 30C 叫∞ 1lI11(苛捐)
1!:iî!容量 HEA TERCAPACITR 84 KW X2
F惚尺寸 HEA T1 NG PLATEN DIMENSION 700X700 llI11
边晴在币。IL RESERVOIR 1100 L
1"棋局力 MAIN HORSEPOWER 15HPX6PX2
丑'i'，需1) VACUUM HORSEPOWER R5-202 (55K的
直illl财式 WAY OF MOLD IN/OUT 抽蹬哥庄 (HYDRAULIC MOTOR)
J'l'l'罩骨虫时开î AVAILABLE STROKE OF 300 rrm
VACUUM CHAMBER CYLINDER
上屈服mè:r旺 UPPER STRIPPER CYLINDER FA63X400stX2( 4300kq)
中启航{自由宣I MIDDLE STRIPPER CYLINDER FA63X380s1X2(4300kq)
下眉脱舶!l[ LOWER STRIPPER CYLINDER FA63X250stX2( 4300k面
下拍板iIlifJ LOWER CLAPPER CY Ll NDER FA80X200st(7000kg)

1050
CZ 件 U 歪歪

队3

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 Person(s) who operates the machine must be trained to understand the usage
of the safety measures , and possess the ability to obey and execute the
regulation stated in this manua l.

Compression Molding I明 achine

11lJ
 3 国2 Handling and transportation

The handlina and transportation of the machine shall be carried out bv aualified persons.

The machine shall be dismantled by persons who are qualified. We strongly recommend
the use of suitable tools for dismantling job. Any problem in handing and transpo 付ation ，
please contact Pan Stone or our authorized aaen t.

@
The P series machine may be moved by using a crane or a forklift.

@
During handling , people are strictly prohibited from entering into the path of
machine movemen t.

@
While transportation , keep attention to the balance of the machine.

USE TO M36X4.0P)旧 EPTH55

1阳刚 M 甜阻J)
OIAME了 ERØ70)

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3-2
 3-4 Installation of the mechanical parts

The installation of mechanical pa同s shall only be carried out by trained and authorized
person.

• The installation of the safety guards shall be used ideal tools and accordance
with following drawings.

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3-4
也 J
 3-5 Installation the hydraulic system

The installation of the hydraulic system shall only be carried out by qualified engineers
with proper tools.

@ The hydraulic fluid of 180 VG46 is recommended. Other hydraulic fluids cannot be
used without our expressed written permission.
Brand I Hydraulic fluid 150 VG46
d窍赵、 |
CPC Biodegradable Hydraulic Fluid 46

Agip 05046

Aral Vitam DE 46

Castrol Hyspin AW5 46

Esso FIREXX HF 回C46

酬。 bil DTE 25

5hellτellus Oil46

• The required fluid quantity can be checked from the following table:
Model I P-V-500-4RT-2-PCD
Fluid quantify I 1100 L

• Filling process:

1. Open the tank cover (vent cap).

2. Fill the hydraulic fluid. We will recommend using a funnel with a fine filter (metal
"
sieve). Impurities in the fluid may lead to malfunctions!

3. Check the fluid level indicator during filling.

4. Re-attach the tank cover and close it when the fluid is full.

5. Avoid air coming into the pump with the hydraulic flow. 8uch may damage the pump.
After fill out the fluid , please wait for 1 hou r. Then it allows to sta 比 up the pump
moto r.

3-6
 3 国6 Connection of the cooling water
• Oil in the hydraulic pipes willlead to temperature rise because of friction effect.
Generally speaking , the hydraulic oil is a kind of petroleum system. Its temperature
is limited under 55 0 C. If temperature exceeds 55 0 C , it will reduce the viscosity of
the oi l. Such may lead to oil leakage and lower down the function of solenoid valves.
Efficiency of pump will become lower and oil quality will be bad also. In order to
prevent the above mentioned defect , please note the following points when you are
using a cooler.
• The machine is fitted with a cooling device in the oil reservoir. It should be
equipped with water pipes. Information relating to oil quantity , temperature and
pressure is shown as below:
叭IATER 叭IATER OUTLET OIL
叭IATER FEEDING
TEMPERATURE PRESSURE TEMPERATURE
30 Li ter/min. <30 0 C 6.5 bar <50 0 C

@ Instructions for oil cooler:

1) Select the water pipe which is long enough to avoid the interference with
machine operation.
2) The water pipe diameter shall be in accordance with the joint diameter.
3) Coolant is recommended to add into the cooling system.
4) Keep sufficient flow , proper temperature and pressure of the cooling water.

@ Key points on quality of water:

111!L
1) Cooling water shall apply soft water (no minera l). If hard water is used , there will
be laminated scale happened inside the metal pipes. So that it should be cleaned
periodically.
2) Water pressure and quantity of cooling water should be supplied adequately.

@ How to setup water coolant pipe:

1) Connect water supply to "WAτERIN Gl一" hole , and from "WATER OUT 卧"
hole (refer afterward diagram) back to water chilling uni t.
2) The rest water disposal shall be very careful to obey the local regulations.

3-8
3 回母 Installation of exhaust system
@ If there will be harmful gases , fumes or dust generated during production , user or
system integrator shall install an exhaust system for the extraction of harmful
substances. The exhaust system shall be positioned and fitted under the
responsibility of the user. Please ask the material prope时y from the supplier in
advance. The machine has already reserved a vet base for extraction system.
About the vent location please refer to the figure shown as below.

@ The user shall check with the professional expert or relevant authority to prevent
emission of dangerous substance/ gas. It can be achieved by suitable means
according to local /national environmenta l/ health codes/regulations.

1 号

3-10
 E 盟明

Person(s) who operate the machine must be trained , and understand the usage
of the safety measures , and possess the ability to obey and execute the
regulation stated in this manual

Compression Molding Machine

4国2 Re四check and cleaning before the operation

The machine has been built in accordance with the state of the a 此 and recognized
safety rules. Nevertheless , its usage may constitute a risk to life and Ii mb of the user or
third parties , or cause damage to the machine and to any other material prope 时y.

• Cut all fixing ropes and remove it.

@ Check and tighten all the bolts and screws

a) Un-tighten or loosened bolt/screw , due to negligence in the assembling line or caused
by the quakes during transpo时ation ， might lead to unpredictable serious consequence!
Therefore , we strongly suggest that , after initial trial running and before commence the
normal production , please check and tighten all the bolts and screws. Especially, check
and tighten those on movable components.
b) Please check and tighten all the bolts/screws eve叩 two or three days in the beginning
two weeks.

4-2

-;;--1
 @ Check that whether the lubricant of the vacuum pump is enough 息
@ Check that whether there is any abnormal noise from the vacuum pump.
e a b C

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!J 4-4
4 国4 Vent out the air from the hydraulic system before the operation

00 not switch ON the pump motor when there is no oil in the tank! The pump may be
seized!
Avoid the air into the pump by hydraulic flow and damaged the pump. After fill out the
fluid , please wait for 1 hour. Then start the pump motor.

@
Venting of the hydraulic system is necessa 叩 if large amounts of air has penetrated
in the system. The system should be vented after one of the following conditions:
国 after filling the fluid in tank for the first time.
- after exchanging the fluid or other work on the hydraulic system.
- after a long machine standstil l.
@
Air in the hydraulic system can be recognized by:
- foaming of the hydraulic fluid , or
- abnormal noise , or
圄 clamping pressure cannot reach to ideal value.
@
How to vent it?
1) Switch ON the machine
2) Close the mold plate by manual
3) Turn the manual valve under the main cylinder to vent the air until the clamping
pressure can reach the ideal value.

Manual valve for vent out

air form hydraulic system

4阳6
 If the beam is interrupted or the interlocking guard is
opened during closing stroke of the mold in
operation , the mold-plate will stop immediately.

Actuated the Emergency Stop button , the motor

power and all hazardous moving parts will be shut
down.

@ (叫): "Point of operation" means the area of the press where work is being
performed during any process such as shearing , crushing or forming.

1. Do not operate the press with the guard limit switch inactivated.
2. Avoid protruding any part of the body into the point of operation (*1) during the press
operation 司 When adjusting or inspecting of the press , depress the EMξ 只 GENCY STOP button ,
and follow all the procedures in 1-6 General requirements during maintenance and
troubleshooting before starting the adjustment or inspection.

Caution
If the beam of the light curtain is disturbed by the sun-beam , the light curtain will activate as if the
light beam were interrupted , and therefore the press becomes inoperative. In this case , prevent
f--r
)lf(I entrance of the sun-beam of take other suitable measures.

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、

4俑8
 4 TO FIX BOTTOM MOLD ON SLIDING
, 5.1 0 TURN MOLD FIXING PL T
PL T WITH M16 SCREW A 时 D T NUT. BACK AND FALL ON MOLD.

I !
6 TO FIX TOP MOLD ON MOLD FIXING PLATE WITH
,

M12 SCREW FOR COMPLETING MOLD INST ALLA TION.

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4-10
 Person(s) who operates the machine shall be trained , and understand the
usage the safety measures , and possess the ability to obey and execute the
regulation stated in this manua l.
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、

Compression 醋。 Iding Machine

5国2 Description of the control pa 口 el

01-TOP MOLD L&R OF UNIT 1

<Qj)@@@@@@@
Check the temp. value of top mold L&R
02-TOP MOLD MID. OF UNIT 1 回国回国 回国
Check the temp. value of top mold mid. @ @ 。 @ @
03-BOTTOM MOLD L&R OF UNIT 1
Check the temp. value of boUom mold L&R
04田 BOTTOM MOLD MID. OF UNIT 1 @ @ ⑩ @
Check the temp. value of bottom mold mid.
05-TOP MOLD L&R OF UNIT 2

@口管国
Check the temp. value of top mold L&R ⑩ @ @
06-TOP MOLD MID. OF UNIT 2
Check the temp. value of top mold mid.
07田 BOTTOM MOLD L&R OF UNIT 2

@区
Check the temp. value of bottom mold L&R
08四 BOTTOM MOLD MID. OF UNIT 2
Check the temp. value of bottom mold mid.
09-AMMETER OF PROPORTION PRESSURE VALVE OF UNIT 1
Check the current value of pressure valve of unit 1
10回AMMETER OF PROPORTION FLOWVALVE OF UNIT 1
Check the current value of flow valve of unit 1
11-01L 叭IARM HEATER AMMETER OF UNIT 1
Check the current value of oil warm of unit 1
12-AMMETER OF PROPORTION PRESSURE VALVE OF UNIT 2
Check the current value of oressure valve of unit 2
13-AMMETER OF PROPORTION FLOWVALVE OF UNIT 2
Check the current value of 刊 ow valve of unit 2
14田TOP MOLD L&R HEATER AMMETER OF UNIT 1
Check the current value of top mold left right of unit 1
15-TOP MOLD MIDDLE HEATER AMME丁 ER OF UNIT 1
Check the current value of top mold middle of unit 1
16-01L 叭IARM HEATER AMMETER OF UNIT 2
Check the current value of oil warm of unit 2
17-TOP MOLD L&R HEATER AMMEτER OF UNIT2
Check the current value of top mold left right of unit 2
18-TOP MOLD MIDDLE HEATER AMMETER OF UNIT 2
Check the current value of top mold middle of unit 2
19-BTM. MOLD L&R HEATERAMMETER OF UNIT 1
Check the current value of top mold left right of unit 1
20-BTM. MOLD MIDDLE HEATER AMMETER OF UNIT 1
Check the current value of top mold middle of unit 1
2 才 -BTM. MOLD L&R HEATERAMME丁 ER OF UNIT2
Check the current value of top mold left right of unit 2
22-BTM ‘ MOLD MIDDLE HEA丁 ER AMMETER OF UNIT 2
Check the current value of top mold middle of unit 2
23-POWER OFF<->ON
yvhen operate th_e m_ain cylinder to go down ,
the upper releasing has tó stay
24-HMI UNLOCK OFF<回 >ON
To control mold close and open ,
25-MAIN POWER SWITCH 幽唰慰问阳i
This main swith controls all power systems

5-2
 Description of the control panel
1-TOUCH SCREEN
The sc_r een is _to_e systE? m control setting station.
According to differént function request,
the operator can select and adjust the setting
from the screen to achieve the performance.
2-MAIN CY Ll NDER HIGHT SPEED<->LOW SPEED
!1J_is switch is to_ operate the main cylinder to go up and down.
y'vhen. operate t~~_ m~in cyl.inçler tO.90 doyvn ,
1he ab~v.e condit!qn h_avé to b~ _achl~yed sò _that t_he_ main cylinder can go up.
If any of the condition is not achieved the main cylinder can Í1 0t go up.
This is to avoid the mold to be damaged.
3-VACUUM CHAMBER DOWN<->UP
To control vaccuum chamber down and up ,
It is necessary to confirm in advance that the mold plate is in out
4-RETAINER OUT<田>IN
To control retainer air cylinder out and in ,
It is. ~e~~ss.ary to ~onfirm in advance that the
mold plate is in out
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@⑧@⑩⑩。
5圄 OIL 叭IARM HEATING<回 >STOP<->COO Ll NG @(u@(U@
Manual choose oil warm circulating ,lt needs to control
6-TOP MOLD DOWNι>UP
To control upper ejector plate down and up 0
φφ
7-MIDDLE MOLD 1 DOWNι>UP
To control middle 1 叫 ector plate down and up 。 φφ
ιMIDDLE MOLD 2 DOWN<->UP

等@
To control middle 2 时 ector plate down and up 。
包 BOTTOM CLAPPER DOWNι> UP
To control clapper movement up and down. @
It is necessa 叩 to confirm in advance that the mold plate is in out
1Q-AUTO START
This buUom can be pressed to start the auto cycle.
什回 MAIN CY Ll NDER DOWN<四 >UP
'-_~is switch is to operate the main cylinder to go up and down.
When operate the main cylinder to go down ,
The above condition have to be achieved so that the main cylinder can go up.
If any of the condition is not achieved the main cylinder can not go up.
丁 his is to avoid the mold to be damaged.
才 2回 MOLD PLATE OUT <国 >IN
丁。 control Sliding plate to go 0ut and in
13罔 EMERGENCY STOP 陶附刷刷|
If there is any emergency during machine operation ,
this buttom has to be pushed to shot down all the power.
Aft~r th.e bytto l)1 is.pu~~~d it wi!!. t?e stock<?d ,
and only after turnihg it back will it return to norma l.

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5-4
5-5 Setting of the temperature controller

lNO.1 displa币 1
4够
她 φ 唱· .. PV or specified parameter
吼 V

J No.2 也向 |
节事审卢雷S V SP orspeE丽edpa旭metervalue

Use 廿抽回~ Keys to set the

哩些些二

Press @ Key once to 90 to Adjustment Level.

No. 1 Display Displays the process value or parameter type.

Li ghts for approximately one second during sta同 up.

No. 2 Display Displays the set poin t, parameter operation read value , or the variable input
value.
Ughts for approximately one second during sta 付 up.

Operation Indicators
1，且 3... 1. ALM1 (Alarm 1)
Li ghts when the alarm 1 output is ON.
ALM2 (Alarm 2)
Ughts when the alarm 2 output is ON.
ALM3 (Alarm 3)
Ughts when the alarm 3 output is ON.
2. HA (Heater burnout and HS indicator)
Ughts when a heater burnout or HS occurs.
3. OUT1 , OUT2 (control output 1, heating!cooling output (It depends on the
assigned function.)
Ughts when control output 1 or heating!cooling output (It depends on the
assigned function.) is ON.
For a current outpu t, however , OFF for a 0% output only.
4. STOP
Li ghts when operation is stopped.
During operation , this indicator lights when operation is stopped by an
event or by using the RUN!STOP function.
5. CMW (Communications Writing)
Ughts when communications writing is enabled and is not lit when it is dis-
abled.

5-6
 Example 2
Inpu! type: 9 (T Ihermocouple ,
200'C 10 400'C)
Conlrol melhod: PIO conlrol
PIO constants found using
aut口创 ning (AT).
Alarm type: 2 upper limlt
Alarm value 1: 30'C
Se! poin t: 150'C

|生j

Power ON
二二:J
Op叫on L叫

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To execute 剖 When ON , self-tuning

ST: =τ2ιopefi日tes.
To cancel Iõ FFI
ST
Checkthe It is recommended that 20 seconds
period
∞ ntrol
be set for a rela叩 output and 2
seconds for an SSR voltage output.
Check the
alarmtype

15D

lpm叫e 四 key
. Adjustmenl (for less than 1 s)
. Level
Ex e口且 eAT lrR日卫部副:e õU 飞'. Toe肌晦盯 (auto-tuning) ， select
i』 J 户手|TOMel EPl 剖 (AT execu时， and to cancel A了，
u:: :r::n u巳j ÁrιseleCt òFF: (AT ëancel).
(When PIO
control is I Press the [Q] kev
selecled) . Operation Level .. (for less than 1 5).

Confirm that
the 5et point
回M

Operation Confirm that

Level ∞ntrol is
阳nning

U5e the I"iJ and

~keystoset 王口
Ihe alarm value
to30'C

l
Start operation.

5-8
 5 国7 Setting of the di 臼 ital pressure sensor

S 臣τ
i￥IODE
Setting
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F时on sEl副ing/功能盟

目前值(Curent 叫叫
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管 踊甜(阳)

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旧名 Il 飞挝旦E飞Rlll.n60:u幅"'"阳 2.V8)

N 心 .2 COLD RUNNER TEMP.

CO 刊 PENS 内 TION & P.I.D SETUP
， ψ

;, 11
1

lj
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12
 百「

自噩 革虽

Person(s) who operate the machine shall be trained , and understand the usage
the safety measures , and possess the ability to obey and execute the
regulation stated in this manua l.

Compression Molding Machine

lll--J

‘.}
 • Check with the safety instructions and warning labels attached on the machine
before open the safety guards or carry out any maintenance.

• Replace hydraulic hoses within stipulated and appropriate intervals.

• Use the safety ladders or suppo 叫 devices for access of height position.

• For execution of maintenance work, tools and workshop equipment adapted to the
task on hand are absolutely indispensable.

liJ • Work on the hydraulic system shall be carried out only by personnel with special
knowledge and experience in hydraulic equipmen t.

• Clean the machine, especially connections and threaded unions of any trace of oil ,
fuel or preservatives before car叩 ing out maintenance or repair. Do not use
aggressive detergents. Li nt free cloth is recommended.

• Maintenance plays a crucial role in prolonging mechanical life and in the

pe 厅Ormance of stable molding and efficient operation.

• Maintenance includes inspection before start of operation , daily inspection and

periodical inspection.

• As pa 此 of our preventive maintenance we offer you the possibility of concluding a

maintenance agreement with us, through our service departmen t. You can in this
way make a decisive contribution to enhancing the operational reliability and life of
your compression molding machine. In addition , it is also possible to considerably
reduce the costs for comprehensive maintenance work.

• The inspections are carried out at regular intervals by our qualified personnel , or
personnel we have authorized to car叩 out such work , within the contractually
agreed scope.

• For further information , please contact our service departmen t. They will be
pleased to send you an offer if you wish.

c_"
6-2
 A 町的。m 。
There is a m 司 or risk of inju 叩 and the possibility of damage to the machine when
working with molding parts and all the heated components of the compression molding
machine.

Ensure appropriate protection by wearing thermal-resistant gloves or using other

suitable aids. (suppo 民s ， bases etc..).

Oìl and hydraulìc fluìd present a fìre danger. Avoìd naked flames and objects wìth hot surfaces when
carryìng our work on the hydraulìc system.
Use a suìtable fìllìng tool (e.g. funnel) for pourìng ìn lubrìcatìng oìl and hydraulìc medìum. Immedìately
bìnd and remove any oìl whìch has spelled.

Cautioni
Personal protectìve equìpment , the symbols as followìng appear ìn the operatìng manual at those poìnts
at whìch you are requested to wear protectìve clothìnQ.

Gloves

The compression molding process may produce workpiece with high temperature and
卡(
! i sharp edges.

Never grasp workpieces , tools or remaining material with your bare hand!

Do not wear gloves if there is a risk of the gloves being caught , e.g. by rotating parts of
electric drills.
(!

Shoes

Wear safety shoes with steel caps as a protection against bruises.

6-4
 6-3 黯laintenance schedule
Daily check list

Parts Check Measures Period

Appearance looks clean

Overall and working table 1nspection and clean Daily
keeps dry and clean
Check if heating platen 1nspection and fasten with Daily
loosens tools
七
If there is any object in Daily
1nspection and clear it
vacuu 口1 frame
Main cylinder
Check main piston 1nspection and clear it Daily

Check heater (strip) in Daily

If temp. in normal
heating platen
If there is noise from pump.
Hydraulic unit Check pump To check it any abnormal Daily
nOlse
L …

Weekly check list

Parts Check Measures Period

To add lubricant after clean Weekly

Check posts & moving the posts
8tripper unit
part To add lubricant after clean Weekly
moving part

Check if level of vacuum oil Weekly

Vacuum system Check vacuum pump is in normal , then add oil , if
necessary

"撒盟
 Yearly check list
Parts Check Measures Period

Level adjustment of
Overall Level adjustment Yearly
working face

After checking & repair, then

Main cylinder Check main piston replace new oil seal Yearly

Check if there is any

Check each nuts and
Stripper unit looseness and fix it, if
bolts. Yearly
necessary

Check oil q'ty in oil

Hydraulic unit Change new oil periodically
reservolr Yearly

Check and repair cylinder and

Vacuum unit Check cylinder
oil seal Yearly

Cooler Check cooling water Clean cooler Yearly

Electrical parl check list

Parts Check Measures Period

Keep voltage stably To measure with universal

Main power unit Monthly
within 3% voltmeter.

By eye view and fix it with tool 叭leekly

Main motor contactor To check if there is shortage of

lJ{|
Weekly
phase with universal volt meter

Power control unit By eye view and fix it with tool Weekly
Vacuum motor contactor 丁o check if there is shortage of
Weekly
ljtj
phase with universal volt meter
飞飞
it
【)【、

Heater contactor By eye view and fix it with tool Weekly

6-8
 6-4 Exchange the fluid of hy由aulic system
Caution:
Use only brands suggested in section 3-6.
Ask your hydraulic fluid supplier to test the oil quality at least yearly , independently of the service
intervals.
Do not mix hydraulic fluid with different brands. Do not change the brand without good reason.
Otherwise may create form and sludge.
Partìcular care should be taken when disposìng of the waste fluid ‘ Please refer to your local regulatìons
on thìs subject.

• Fluid exchange intervals

回 The hydraulic fluid has to change every 9000 hours on the machine with operating
regulation.
- Carefully observe the fluid change noting the date of each change.

• Exchange process:
国 Open the tank cap (vent cap) and filter , then pump the fluid ou t.
回 τake a tub to collect the waste fluid , open the block-screw of the drain port (side
of the tank).
- Clean the remaining fluid.
- Clean the tank thoroughly. 00 not use stringy cloths or cleaning woo l.
- Close the tank cover , then to pour in new fluid according to section 3-6.
- Avoid the air into the pump by hydraulic flow. Such may damage the pump. After
fill out the fluid , please wait for 1 hou r.丁 hen start up the pump motor.
国 Vent the air from the hydraulic system according to section 3-6.

Remove the tank cap to pump

fluid ou t.

Remove the block-screw to drain

the fluid ou t.争平平蜻

6-10
、
 飞

$国5 阳 aintenance of the oil cooler

Maintenance and troubleshooting shall only be carried out by qualified persons with
proper tools.
Shut off the cooling water supply and lockout at OFF position before cleaning and
maintenance the cooler.

Fl • Clean the cooler filter

国 The cooler filter shall be cleaned in every 500 hours.
皿 Shut off the cooling water supply before maintenance.
国 Remove the cover. Then use water to clean the filter.
- Assemble the filter & cover back to the machine.
• Clean the cooler
回 The cooler must be cleaned and decalcified in every 2000 hours.
- Shut off the cooling water supply before maintenance the cooler.
国 Unscrew the cover of the cooler.
国 Carefully use the copper brush to clean the cooler.
国 Fix the cover.

Remove the cover bv to。怡，

gE提户想

'l q吨这k

1 Blot
I 2 Cover
30'ring

il TYPE N m2 I/min Mass/kg

Z旦式 水出人口 面穰 流量 重量

SL恻 509 0.9 250 24

SL-408 3/4" 0.8 150 13

6-12
 告 -7 Compressed air filter drainage

Depressurize unit before removing the bowl.

Avoid incompatible chemicals , solvents and foams in use or cleaning.

@
SHUT OFF the power , isolate the pneumatic energy and carry out only when the
machine is standstil l.
@
Take a tub to collect the drain water , turn the button clockwise to drain the water.
@
After draining , turn the button counterclockwise to close the drain valve.

i 1

6-14
 自回9 I 口spection 01 the hoses

AII houses should be inspected at least once every three months with regard to their
operating condition.
The inspection must be undertaken by an expe此 An expe时 is someone who can
qualify the operating condition of the hydraulic hoses , because of his technical
qualification and experience with hydraulic system and hoses. The expe此 should also
possess a good knowledge of the prescribed safety standards , accident prevention
regulations and should be familiar with generally known rules applying to the
technology , so that he can judge the operating condition of the hydraulic hoses.
@ Possible defects:
国 The outer layer of the hose is damaged up to
the lining (frayed sections , cuts or tears).
四 The outer layer is briUle (tear formation in the
hose material).
回 The hose is deformed or deforms in a
pressurized or pressureless state or when bent , L_…一一一……-~叫…一一一…………-
e.g. layer separation , formation of blisters , pinched or crimped.
ili--
- The hose leaks.
回 The filling is damage or deformed (stability of the fitting or the connection of the
hose/ fitting is reduced).
- The fitting is corroded , the function and stability are reduced.
- The duration of use is slightly exceeded (see date of manufacture on the hose
fitting).

1 Hose fitting
lll{IIL 2 Outer layer
3 Li ning
4 Inner layer

6-16
 白眼 i 时自嚣甘$告 d Oil
NOTE: After switching off the vacuum pump at normal operating tem-
perature wait no more than 20 minutes before the oil Îs drained.
餐费 Make sure that the vacuum pump Îs shut down and locked against
inadvertent start up
静 Make sure that the vacuum pump is vented to atmospheric pres-
sure
Put a drain tray underneath the oil drain po 时 (j ， 95)
Remove the oil drain plug (j, 95)
Drain the oil
When the oil stream dwindles:
I li
Close the oil drain plug (j, 95)
静 Switc 七 the vacuum pump on for a few seconds

Make sure that the vacuum pump is shut down and locked against
inadvertent start up
餐露 Remove the oil drain plug
lj
{ll(ll
Make sure that the sealing seat on the oil drain plug is undama-
ged , if necessary replace the oil drain plug
Firmly reinsert the oil drain plug
Dispose of the used oil in compliance with applicable regulations

6-18
 。睡在时口 g of t如曹 float valv母
Make sure that all the entire used oil is drained
建费 Unscrew the fixing screws (142) of exhaust cover plate , take off
the washers (143) and remove the ex 打 aust cover plate (140)
毒事 Check the seal (141) and replace if necessary
曾事 Unscrew the fixing screws (196) and remove the float (194)
每事 Check the o-ring (197) and replace if necessary
餐费 Check float for cleanliness and good operation. Bast clean with
compressed air if necessary
For reassembly , please refit float to its support (195) whilst takin ,
li care to fit it the correct way round

快告placi 口 g th il Filt告 F
Make sure that the entire used oil is drained

itti(
建费 Remove the oil filter (d ，丁 00)
番事 Apply a drop of fresh oil on the seal ring of the new oil filter
(d ，丁 00)

建费 Mount the new oil filter 时， 100) and tighten it by hand

NOTE: Any other maintenance , service and trouble required , please see detail manual in chapter 7民

6-20
L ,
 自回12 τroubleshootin 臼

During corrective action , if there is no corrective e忏'ect reached through adjustment , return
the adjusted items to the original setting immediately to prevent disorder of the complete
control system from a condition unable to be repaired.

BREAKDOWN REASON COUNTERPLOT

1. Mold-In Location Switch 1. Adjust Proximity Switch of

does not locate Mold-In Location
2. Solenoid Valve of Main 2. To replace Solenoid Valve
Main Cylinder can't move up of Main Cylinder Up/Down
Cylinder Up/Down breaks
down 3. To replace change-over
3. Change-over switch switch
damage
1. Solenoid Valve of Main 1. To replace Solenoid valve
Cylinder Up/Down breaks of Main Cylinder Up/Down
Main Cylinder can't move
down 2. To repair/replace Prefill
down 2. Prefill Valve breaks down Valve
3. Change-over switch 3. To replace change-over
damage switch
jil(
1. Mold-Out Location Switch 1. Adjust Proximity Switch of
does not locate Mold-Out Location
Stripper Device can't move 2. Solenoid Valve of Top or 2. To replace Solenoid Valve
up Middle Plate Up/Down of Top or Middle Plate
Cylinder breaks Up/Down
3. Change-over switch 3. To replace change-over
<:l a l1lag~ switch
1. Does not select Auto 1. To select Auto operation
No 付lovement after Auto
operation 2. To replace Push-buUon
Starts 2. Push-button Switch Switch
damage
1. Main Cylinder down 1. Adjust Li mit Switch of Main
location switch does not Cylinder down location
locate 2. To replace Solenoid Valve
Mold can't slide into press 2. Solenoid Valve of Mold- of Mold回 moving Cylinder
moving Cylinder breaks 3. To replace change-over
down switch
3. Change-over switch
damage
1. Gyration direction of Motor 1. Correct gyration direction
Hydraulic Oil flow out is bad main shaft is wrong 2. Repair Pump
2. Axis breaks 3. Replace Coupling
3. Coupling damage

6-22
 3.小心的崖上升自隔使~H~由瑕浮土来， jJZ{卧斤品换上
j奥装新品谙/j\lby 勿;需油1景的E面侮至IJ ，崖人黯责配合
信勤下降晴: 便;自1罢容易:言人最後在反lll~序铝合回去即可。

4 最後在反lll~序组合回去即可。
2.上升至此缝隙大1恼羞需度7
3.Lift up 1he moin rom very corefully 10 I~! 1~e moi~ ， rom
1等函董螺矫髦自後拆卸取出 seol comes up , fi1ing 廿ie 'new seof corefully 10 ovoid
1. 先将活塞固定瑕螺始患白芷取下後 7 使用子缸将中座上升。 2.Lifting up middle bose till 1he gope domoge on 1he surfoce. of 1he seol press' 1he seol in ond
1. Pleose loose 1he fixing ring of moin rom big enough 10 10ke OU1 1he cover , Ioosing drive dowm 1he moin ro:n 01 1he some 1ime
ond remove i1, lifting up middle bose by side cylinder cover screws ond 10ke OU1 4.PuHi口9 01her pods bo♀k

mu

|阻;自瑕更换步服 设计 l 榻武文 材贵 来

圄唬 裂圄 1丧柴棋 材料尺寸 来

匾额吭 ※
比例 1:1 9 军 再w 磐石油摩工棠股份有限公司
角;去 第角;去 日期 130321 核 PAN S 了 ONE HYORAULIC INOUSTRIES CO. , LTO
 2，滑勤反革人主楼中Ib(主模)，主楼上升值力前220崎/ an 2)
合模峙
A 路;由缸幢上万螺帽敲聚.

8.梅Jj:ì座下方螺帽髦国下降前 15mn . 4 主楼上升，~\~lJj座顶高障自]勇座下万螺帽，{旦去碰到南座上1J螺帽j停止上升

SLl DING PLATE MOVES INTO PRESS(MOLD-IN). 叫 MAIN CYLl NDER Ll FTS, TO Ll FT TOP BASE AWAY FROM NUTS
MAIN CY Ll NDER UP(PRESSURE IS ABOUT 220kg/cm"). WHICH UNDER 了HE TOP BASE BUT DO NOT TOUCH NUTS ABOVE
WHEN MOLD CLOSED. 3 主攒下降至下降定位，~引真座上万册E
TOP BASE , STOP Ll FTl NG ,

A. Tl GHTEN THE NUT WHICH IS AT TOP OF CY Ll NDE R. 捐整至熟盟由度所iR尺寸之位置. 5 捋m座上万螺~~以"手勤".拉费1日]罢座锚黯.

MANUALLY TURN AND TIGHTEN TOP BASE
B.LOOSEN NUT WHICH IS BELOW THE TOP BASE AND AND NUTS WHICH ABOVE TOP BASE.
THEN FALLS AT ABOUT 15rrm
EE
山H

y y y y
1.取 1是错厚前 70mn平行度 O ， 05mn以内，tt X 直
尺寸纳0.8佳的上熟盘西穰置~滑勤板上.
TO USE A MET AL PLATE WlT H HEIGHT ABOUT 70MM
AND PARALLE Ll SM WJTHIN O.05MM.THE AREA
(THE LENGTH BY' THE WJDTH) OF THE MET AL
PLA TE SHOULD BE ABOUT EIGHT TENTH OF
UPPER HEA Tl NG PLATEN.THEN PUT THIS
PLATE ONTO SLl DING PLATE.

6 捋主楼上升匿力j捐整至220kg/al，慢速上升
使犀力渐增至最高匿力峙j捋]真座下方喇旨和由
缸器上万螺帽用鳝i丑剧目峙封万向敲黑即可.
TO ADJUST LIFTING PRESSURE OF MAIN CYLINDER AT21以g/cm .
2
i

Ll FTS AT LOW SPEED TO INCREASE PRESSURE UN Tl LL REACH MAX.

TO Tl GHTEN NUTS WHJCH UNDER THE TOP
8ASE AND NUTS ABOVE CY Ll NDER BODY WlT H HAMMER lN CLOCKWISE
DIREC Tl ON

PARALLELISM ADJUSTMENT
国名 平行度调整方式 设计 棋武文 材贵 ※ 才续程名稿 米
裂
圄

圄吭 AOO-E13 陕水泉 材料尺寸 米 千蒲汪 米

容核

圄系时虎 PC0967 比例 1:25 磐石油E工芳:股份有限公司

卅另

角
一一一

土hA

LTD
角;去 日期 031125
 URE SET-UP OF AIR SYSTEM
1. PRESSURE SEτTING IF ACCORDS TO TECHNOLOGY REQUEST
(FOR EXAMPLE:WORK PRESSIRE , USE TξMPERATURE RANGξ)

2. GAS FLOW DIRECTION (INLET, OU 丁 LET)ANDτHREAD OF

CONNECTING PIPE IF CORRECT.

3. POSSIBLY AVOID TO CONTAIN OXYGEN ,CARBON

COMPOUNDS ,AROMATIC COMPOUNDS ,OXIDIZING
ACID ， ALKALI ， ETC.τo PREVENT DAMAGE OF 叭IATER CUP AND OIL
CUP

4.TO TURN THE PRESSURE SEτUP

BUTTON OF AIR UNIT IN
CLOCK叭flSE DIRECTION 队IHICH INDICATES PRESSURE
INCREASING. IN CONTRARY, TO 丁 URN IN
COUNTER-CLOCKWISE DIRECTION WHICH INDICATES
PRESS 甘 RE DECREASING. NORMAL PRESSURE SETUP VALUE IS
BξT队IEEN 6 7kg/cm 2 .
,...,

IN pipe diameter ouτpipe diamet♀ f

3/8"PT 3/8"PT

iiL
AIRSWITCH iVlAI~旺 NANC OF EQUIPMENT :

[CHECK UP ON WORK:]
1 、 Check water draining cup i f normally draíns water
(drawing 1):
A. When check , please push the orange button of water
draining under water cup to check i f water normally
drains.
丑. If water can' t normally drain or can' t drain , please
use neutral clean agent to clean water drainer.

2.Change white filter element every 3 months

(drawing 2)
A.Remove out water draining cup.
B.Remove out old filter element , and put in new filter
element 0

C.Assemble back the water draining cup.

3.Check if the air pipe breaks and if the connecting

head of air pipe leaks air(drawing 3)
A. Use hand touch and eye watch to check air pipe
and connecting head if breaks or leaks.
B.Please change new replacement if there is break or
leakage.

4.Check the oil in the oil cup if suitable

(eight-tenths full) (drawing 4)
A. Use eye watch to check the oil in the oil cup if
sui table.
B.Please fill hydraulic oil if there is no oil or
not enough oil in the oil cup.
让il cup C.Please immediately change oil if there is dirty
or going bad in the oil.
J
Note:suggest using what the brand oil which is
1Drawing 4)
confirmed by supplier in the manual.
5.Check air pressure that needs to have pressure
between 6 to 7 kg/cm2 (drawing 5)
A. Use eye watch to check the pressure value of air
pressure gauge if it is enough.
B. If the pressure value of air pressure gauge is not
enough or over high , please adjust i t to the sui table
position.
Note: check time.
A.Check water draining cup if normally drains water
before work everyday.
B.Check the oil in oil cup if it is clean before work
everyday.
C.Check the pressure value of air pressure gauge if it
is enough before work everyday.
D.Change white filter el 巳ment every 3 rnonths
The wav for air relief from hvdraulic cvlinder:

白粉

2. Release the air from

proportional pressur巳& flo即
valve
1. Re1ease the air from proportional
pressure &flow valve 。

盟接 5. Loose thelow巳 r fi tting of

cylind巳 ron de-mold unit.
only loose a little. If loose
it too much, the oil will
spray out. After loose , run
the movement of de-mold unit
to release the air
3. Force to adjust the proportional flow
va1ve to have pressure 100 kg , then turn
up the left side of screw to r巳 lease air
till to see oil flowing out 。
4. Force to adjust the proportional pressure
va 1ve to have pressure 100 kg (turn the
thread clockwise) , to loose the screw to
release air till to s巳 e oi 1 flowing out

6. If the movement is still vibration , do

again the step 5 to loose the upper
fi tting of cylinder to release the air
 τora 明程 Fo 把每 Lis首

Sp母 cification of scr程W Torqu 告 forc睦{闹翻蹦回}

眼4 2. 每

陋5 5.1
M6 8 拯 13

M8 2 才 .51

瞄 10 42.11
制 12 13 圄 55

瞄 16 118.8
瞄 20 384.1
蛐 24 598.2
民月 36 才 206

to the request , choose the correct hex head for the screw use.

3.When you tighten the screw to the point when hex head doesn't turn the screw but the
wrench is a little move ahead. it is to the reauest force.

4. For periodic maintenance , it should check the screw if it is loose once a month.
5. Due to the Department of mechanical components for metal screws are mutually vertical
structure , power loss and working conditions caused by metal fatigue , as normal , should
be every!hree vear~for elimination of the proposa l.
 lIan只 ln只 Ring Bolt

孔之形肤

1
liiti下必具圈

~'~
角

Thread Service Stretch

type weight loading 1. It is not allowed to break when it is used
loading 1000kg under service weight loading, or long term
1000kg deformation by 0.5% at the ring bolt.
M8 0.24 1.1 3 2. Service weight loading must be 3 times of
M10 0.4 5 1. 86 the loaded goods.
M12 0.66 2.78 3. When the Protruding area(g) of stretch
M16 1. 35 5.31 loading is minimum, applied pressure at the
M20 1. 89 8 .4 5 protruding area is 40kg/mm2
M24 2.85 12 .1 4. Material is SS41 ,S17C,S20C , The
M30 4.50 19.6 tempera阳re after forged is air cooled at
M36 6.90 28.8 870~9200C in average.
M42 10.20 39.8 5. The working load ofhanging at 45degree
M48 13.5 52.8 should be applied on 丑s主 eye base, the seat
M64 27 97.5 face ofbolt touched tightly with acc臼sory
M80X6 45 158 and direction of 2 hanging ring bolts , as
M90X6 54 206 shown on drawing at top , it is applied when
M100X6 60 260 at the same flat side.

L一
 Person(s) who operate the machine shall be trained , and understand the usage
the safety measures , and possess the ability to obey and execute the
regulation stated in this manua l.

Compression Moldin 臼 Machine

-~
 器可矿智能自暂时罐罐 翻翻翻翻白

7国1 General guideline

Maintenance and troubleshooting should only be carried out by qualified persons with
proper tools.
Avoid any unexpected starting , turn off the main power switch and lockout at OFF
position before any maintenance or repair.

• Fully understand the contents described in the operation manual before starting or
operation , inspection and maintenance of the Compression I飞~olding Machine. The
administrator and operator of this machine must not allow a person who does not
understand the contents described in the operation manua l.

( Pan Stone and our auíhorized agent are responsible for a future service and
support of the machine. If any abnormal noise , vibration , leakage or damage
happened in the machine , please contact with us or our distributor.

7-1
7-2 Electrical scher百e

This machine was designed for certain applications only. 叭le strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs shall only be carried out by qualified-persons using original spare pa 巾， otherwise
this may result in considerable danger to the user.
Any service or repairs shall only be carried out by qualified persons with proper tools.

• Block drawing of the system

( Electrical circuit diagram
• Layout of the electrical cabinet
曹雪 Locations of the exíernal components
• Component part list
L~'吁

3Ø 480V 60HZ
R S T E R1 S1 T1 R1 S1 T1
_~2。中而

QF1
NSX250N 3P250A
NFB10 。 ILVl ARM HEA TER
BW32AAG 3Pl0A OF UNJT 1 3KW
R1 Sl I T1
U1 U2
/1三旷内一旦旦 U14

|」
EFA…72 5A

V1 V2
扩仨旦 V14

W1
15HP W2
15HP 一五堂
L 一二。当

。IL WARM HEA TER

U4 U5 OF UNJT 2 3KW
U15

V4 WARM OIL MOTOR OF UNJT 1 V5 EFA-72 5A

V15

W4
500W W5
500W

U3 V
V3

W3
R5-202 FS5A
R1-1 480V OV

TC1 220V SPLICING

NFB6 NFB8
BW63EAG 3P60A BW63EAG 3P60A FS5A

R7
21.0KW R9
U1021.OKW 220V OV T1-1

乒??±
S7 S9

T7 3
T9 "7口 A 口 WOM3J
G~一一一-一
PO协 ER
INDICATl ON
L 一__j L 一一」
POWER SUPPLY
21.0KW Ul1 21. 0KW

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毗iW

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mw 门U.

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mw川川
们 F 才i

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AHUTlFIMnk
F」
C」

IL nHH Hn TB nNH lL
A
川

NFB7

T3J ，、、、
剖
NFB9
BW63EAG 3P60A BW63EAG 3P60A

+h白p

+旧争〈
lj

+山〈
HU UtA

内/」
。υ

R8 R10 o o o

〈
< 〈二 〈之

S8 S10
HEATER ARRANGEMENTOF TOP HEAτING PLATEN
T8 PA3
T10 R ST RST RST RST

i@ @ @ @ @ @ @ @ @ @ @ @I
L 一一 J L 一一」 3500 3500 3500 3500 35 日 o 3500 3500 3500 3500 3500 35日 o 350 日
日 OTTOM MOLD MID. HE
HEATER ARRANGEMENTOF BOTTOM HEATING PLATEN
21. 0KW U132 1. 0KW R ST RST RST RST

!@ @ @ @ @ @ @ @ @ @ @ @I
3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 35 ∞

HEATERS OF TOP & BOTTOM HEAT1 NG PLATEN ARE USING

ONE SIDE WIRES OUT TYPE DRG#(EE8-D01),DOC#(PA24008)

L__ _j V L 一__j

控制棋路圄 圄新吭|※ 设计 比例 材簧 1钱程名稿 I P-V-500-4RT -2-PCD

林培源 1:1 ※
磐石油摩工棠股份有限公司
TAM1-All 角;去 裂圄 曾建助 日期 180621 材料尺寸|※ 俑注 ※
 SC3 SC3
Lt -8 气b
SBl _j_一
AUτo ST ART OF UNIT 1 VACUL 吐 PS

4主S8
ZB4-1 S844
SB2
EMERGENCY STOP OF UNJT 1
SP100 已 ~I AP-C31W
VACUUM PS (UPPER L1 MIT)
Z844-8 J5 OF UNIT 1
SA2 __L
MAJN CY Ll NDER UP OF UNIT 1 VACUUM PS (LOWER L1 MlT)
OF UNJτ1
_L
MAJN CY Ll NDER DOWN OF UNIT 1 SPARE
4-8
Z84 8D2 MAGNETIC REED SWITCH
SA3 --'二- S008 ε=
。 MAJN CYL. UP A T LOW SPEED OF UNIT 1 LOCA T1 NG OF RET AJNER JN (L)
4-8
Z84 8J5 OF UNIT 1
__L MAGNETIC REED SWITCH
。 MOLD PLA TE IN OF UNIT 1
S009 = LOCA T1 NG OF RET AJNER JN (R)
OF UNIT 1
_L MAGNEτIC REED SWIT CH
S010 LOCA T1 NG OF RET AJNER OUT (L)
MOLD PLATE OUT OF UNIT 1
4町B
Z84 OF UNIT 1
8J5
MAGNETIC REE口 SWITCH
一L VACUUM CHAMBER UP S011 LOCA TING OF RET AINER OUT (R)
OF UNIT 1 OF UNIT 1
MAGNETIC REED SWITCH
一L VACUUM CHAMBER DOWN S012
JN THE FRONT LOCA T1 NG OF MIDDLE MOLD 1
OF UNIT 1
4- 8J5
Z84 LOCK PJN JN (L) OF UNIT 1
__L MAGNETIC REED SWITCH
MlD. MOLD 1 UP S013 JN THE FRONT LOCA T1 NG OF MIDDLE MOLD 1
OF UNIT 1
LOCK PJN JN (R) OF UNJ丁 1
MAGNETIC REED SWITCH
一L MlD. MOLD 1 DOWN S014 JN THE FRONT LOCA Tl NG OF MIDDLE MOLD 1
OF UNIT 1 LOCK PJN OUT (L) OF UNIT 1
Z84 -8
8J5
__L MAGNETIC REED SWITCH
TOP MOLD UP S015 JN THE FRONT LOCA Tl NG OF MIDDLE MOLD 1
TOUCH SC 只 EEN OF UNIT 1 LOCK PJN OUT (R) OF UNIT 1
MAGNETIC REED SWITCH
一L TOP MOLD DOWN S016 JN THE BACK LOCA T1 NG OF MIDDLE MOLD 1
OF UNIT 1 LOCK PJN JN (L) OF UNIT 1

「 GOT1 lj
4-日
ZB4 日 J5
__L MAGNETIC REED SWITCH
BOTTOM CLAPPER UP S017 = JN THE BACK LOCA T1 NG OF MIDDLE MOLD 1
OF UNIT 1 LOCK PJN JN (R) OF UNIT 1
l GOT21:
+24V
一L BOTTOM CLAPPER DOWN
OF UNIT 1
S018
MAGNETIC REED SWITCH
= JN THE BACK LOCAτJNG OF MJDDLE MOLD 1
LOCK PJN OUT (L) OF UNIT 1
TL-<l< IC1-Z MAGNETIC REED SWITCH
OV '" LOCA T1 NG OF MAJN CYL. S019 = JN THE BACK LOCA TING OF MIDDLE MOLD 1
LOCK PJN OUT (R) OF UNIT 1
DOWN OF UNIT 1
〉〈〉八〉〈〉〈〉〈〉〈〉〈
￥川

v〈〉八〉〈〉〈〉〈〉〈〉〈
fifi

4i
XA ￥A ￥AVT

CJ1W-PA202
A 立AVT

CJ1W-IC101
CJ1M-CPU32
才止

CJ1W-PA202
勺乙

CJ1W-ID261
川￥ A 立A ￥A ￥A

1414

SC3
CJ1W-CN713 IL~OMt;l'白白L
SC3
1 土才

CJ1W-OD261 CJl W-II101

S002 巨=
LOCATJNG OF MOLD PLATE LOCATJNG OF TOP MOLD
川￥ 川

JN OF UNIT 1 LOCK PJN JN (L) OF UNIT 1

iqu

叫/」

CJ1W-OD211 CJ1W-AD081-Vl
A ￥川

TL-{)5MC1-Z
S003 = LOCATJNG OF MOLD PLATE
144i

CJ1W-TC001 CP1W-CIFOl
LOCATING OF TOP MOLD
A ￥A

OUT OF UNIT 1 LOCK PJN JN (R) OF UNIT 1

-
叫ζ

CJ1W-DA08V CF CARD 2G
TL-{)5MC1-Z
川

S004 MOLD PLATE JN AT LOW LOCATING OF TOP MOLD

SPEED OF UNIT 1 LOCK PJN OUT (L) OF UNIT 1
S005
τL4E3=5=M=C=IEZ
MOLD PLATE OUT AT LOW LOCA Tl NG OFτOP MOLD
MJl MJ2 。
SPEED OF UNIT 1 LOCK PJN OUT (R) OF UNIT 1
TL-Q5MC1-Z

=二 ←
川
h
j叩
SHO
川
H阳O佣酬R
S006 t=二= LOCATJNG OF VACUUM
CHAMBER UP OF UNIT 1 SPARE
TL-{)5MCl问Z AL3
2 =
E二 ;SHORT
S007 LOCATJNG OF VACUUM F3SJ-B0865P25 L1 GHT CURT AJN
。
CHAMBER DOWN OF UNJT 1 OF UN lT 1
Z84-8J5 ZB4-BJ5
一L __L
RETAJNER JN
MlD DLE MOLD 2 UP OF UNIT 1
OF UNIT 1
_L RET AJNER OUT
MIDDLξMOLD 2 DOWN OF UNIT 1
OF UNIT 1
ZB4自 BD3
D4 NS- 日F __L
SAFETY HOUSING 1 OJL WARM ST ARτOF UNIT 1

D4 NS-18F _L
SAFETY HOUSING 2 OJL WARM COO Ll NG OF UNIT 1

EE--EZEz--rE·E·-EEE· SPARE SPARE

SPARE SPARE

SPARE SPARE

MAJN MOTOR OVERLOAD

OF UNIT 1 SPARE

VACUUM MOTOR OVERLOAD SPARE

MOTOR FOR OJL WARM SPARE

OVERLOAD OF UNIT 1

控制棋路自 匾糕唬 ※ 设计 林墙源 七七例 1:1 材赁 1续程名稿 P-V-500-4RT-2-PCD

※
磐石油医工类股份有限公司
己U
同凡
甘Mf

TAM1-A12 角法 裂国 营建勘 180621 材料尺寸 ※ 借注 米

 SC4
SC4 ZB4 -8 G2
ZB生8A5

片tf:3
_j:'" H \ A ，仨-RL-8P-l/l
AUTO ST ART OF UNIT 2 TOUCH SCREEN U忖 LOCK 800 MAIN CY Ll NDER UP OF UI~IT 1
U15 lA
Z84主8
S844
EMERGENCY STOP OF L 忖 IT 2
「τ
已引 二圣寸 AP一 C31W
VACUUM PS (UPPER L1 MIT) A证一RL-8P-l/2
801 MAIN CY Ll NDER DOWN OF UNIT 1
Z84-8
8J5 OF UNIT 2
_L
402 扩卡坐 MAIN CY Ll NDER UP OF UNIT 2
1三兰才
二」
。 1
VACUUM PS (LOWER L1 MIT) 802
AME-RL-8P-l/3
PREFILL OF UNIT 1
I1 _t_
OF UNIT 2
-O C卜 MAIN CY Ll NDER DOWN OF UNIT 2 AME-RL-8P-l/4
SPARE 803 BY-PASS OF UNIT 1
Z8~D 2 E二=
仨 D SWITCH

~~: r:们:: 一一。。一 MAIN CYL , UP AT LOW SPEED OF UNIT 2 = LOCA Tl NG OF RETAINER IN (L) 804
AME-RL-8P-l/5
RE Ll EF OF UNIT 1
jj Z84-8 J5
一L 5038 MAGNETIC ER D SWITCH
OF UNIT 2

MOLD PLA TE IN OF UNIT 2 LOCA TING OF RET AINER IN (R) AME-RL-8P-l/6

805 VACUUM CHAMBER UP OF UNIT 1
OF UNIT 2
_t_ S039MAGNETIC 口RE D SWITCH
MOLD PLA TE OUT OF UNIT 2 = LOCA T1 NG OF RET AINER OUT (L) 806
AME-RL-8P-1/7
VACUUM CHAMBER DOWN OF UNIT 1
Z84-8
8J5 OF UNIT 2
_L S040 RE ED SI'iITCH
MAGNETIC R
II ，~叮 I ~ I SA15 VACUUM CHAMBER UP =
t= 2
AME-RL-8P-1/8
LOCA T1 NG OF RET AINER OUT (R) 807
OF UNIT 2 MID, MOLD 1 UP OF UNIT 1
OF UNIT 2
_t_ MAGNETIC REED SWITCH
VACUUM CHAMBER DOWN == IN THE FRONT LOCA Tl NG OF MIDDLE MOLD 1 808
AM巳 RL-8P一2/1

11 Z84-8
BJ5
OF UNIT 2 MlD, MOLD 1 DOWN OF UNIT 1

|
MAGNETIC R二 ED SWITCH LOCK PIN IN (L) OF UNIT 2
SA16 _L MID. MOLD 1 UP :::l
肌川川……
中……
THE
旺内…叫
H E盯……
阳
m
问
F 阳O
R 创
删……
NTT川山叫叮
叫川
Lωω
阳
ω
∞
O 阳
CA
盯
A …
T … 饥
O 山
L |川

:::口 1 mjM-
毡
OF UNIT 2
LOCK PIN IN (R) OF UNIT 2
_t_ oED SWITCH
:::l LRL-vm2/3
MlD, MOLD 1 DOWN IN THE FRONτLOCA T1 NG OF MIDDLE MOLD 1
OF UNIT 2 LOCK PIN OUT (L) OF UNIT 2 HA SPARE
Z84-8
8J5
_L oED SWITCH
SA17 TOP MOLD UP 口
IN THE FRONT LOCATING OF MIDE LE MDLD1 i l
OF UNIT 2 OHr 币。 A MOLD PLA TE IN OF UNIT 1
LOCK PIN OUT (R) OF UN lT 2
_t_ oED SWITCH
TOP MOLD DOWN = IN THE BACK LOCA TING OF MIDDLE MOLD 1 吕 l 二卡→
.、 『嘈.-甲骨-，-

Z84-8
8J5
OF UNIT 2
LOCK PIN IN (L) OF UN lT 2
II 唱，当 A MOLD PLA TE OUT OF UNIT 1
_L oED SWITCH
SA18 =
BOTTOM CLAPPER UP IN THεBACK LOCA T1 NG OF MIDDLE MOLD 1
•-o c
，、
"l r'l IVIL-.. ， ''__-VIι I U

OF UNIT 2 LOCK PIN IN (R) OF UNIT 2

II 813 iBOTTOM CLAPPER UP OF UNIT 1
MAGNETIC R oED SWITCH
J二
BOTTOM CLAPPER DOWN
2
IN THE BACK LOCA T1 NG OF MIDDLE MOLD 1
II 吕 14 卜4飞 |BOTTOM CLAPPER DOWN OF UN lT 1
OF UNIT 2 LOCK PIN OUT (L) OF UNIT 2
TL-(茹MC1-Z MAGNETIC R ED SWITCH
S030 = LOCA T1 NG OF MAIN CYL :::l
IN THE 8ACK LOCAτING OF MIDDLE MOLD 1
，~飞。 1 :J ~…。 TOP MOLD UP OF UNIT 1
DOWN OF UNIT 2 LOCK PIN OUT (R) OF UN lT 2 1a ^

SC4
fL-Q5MC1-Z
S031 = LOCATING OF MOLD PLATE
700 LOCA Tl NG OF TOP MOLD
I r.:-::_ 900 ,-<)ë "、晶 E}-= 川」山、"1 "
i TOP MOLD DOWN OF UN lT 1
IN OF UNIT 2
·····EE--········1···············

U14 LOCK PIN IN (L) OF UN lT 2

LOCATING OF MOLD PLATE LOCA Tl NG OF TOP MOLD
701 MIDDLE MOLD 2 UP OF UNIT 1
OUT OF UN lT 2 LOCK PIN IN 伺 OF UNIT 2
IJAGNETlCREEO S时lT CH IJAGNETIC REEO SWITCH
S033 MOLD PLATE IN AT LOW S055 叮 702-1 「 S056 LOCATING OF TOP MOLD
702 902 MIDDLE MOLD 2 DOWN OF UNIT 1
SPEED OF UNIT 2 LOCK PIN OUT (L) OF UNIT 2
TL-Q5MCl号 '"臼ε Tl C REED SWITCH ~l~GNETl C REED SWlT CH
S034 = MOLD PLATE OUT AT LOW
703 S057 寸 703-1 「 S058 LOCATING OF TOP MOLD
90:习 MAIN MOTOR 15HP OF UNIT 1
SPEED OF UNIT 2 LOCK PIN OUT (R) OF UNIT 2
TL~l-Z
S035 LOCA T1 NG OF VACUUM
CHAMBER UP OF UNIT 2 704 SPARE II 904 •-QC t 飞 in 川」川'- VI _..'-'j ....
!CURING D1 SPLA Y OF UNIT 1
TL~l-Z
S036 LOCATING OF VACUUM AELZ5 F35J-80865P25 LIGHT CURTAIN
905 问毛 汇F丁 A肥RL-伊-ν

SA19
Z84-8 J5
一L
CHAMBER DOWN OF UNIT 2

MlDDLE MOLD 2 UP OF UNIτ2 II

705

706ι-õ0-1
ZB4~，J5
01
「
OF UNIT 2

只 ETAINER IN
"
II 906 •-õõ 2 飞 lm 几，'I..... -.-U! '-'/'
|NORMAL RUNNING OF UNIT 1

l OUT…OF-ORDER ALARM OF UNIT 1

植Z·
EE-

OF UNIT 2
_t_
· E··

_t_
E··

• -5o
-E·

MlDDLE MOLD 2 DOWN OF UNIT 2 II 1 RET AINER OUT ...., '-'

·

707 。
II 907 ←一σo|
{"l'"几川'- '-'1
|BUZZER OF UNIT 1
E·
·

OF UNIT 2
- ···············

ZB4 -8 D3
SQ003 D~NS-. 日 F
SAFETY HOUSING 3 II 708 I--õ飞| J
Ol
一 .
OIL WARM START OF UNIT 2 II 日 U 己卡一。。 ，、 ~A SPARE
SQ004 D4 t-iS而 BF
SAFETY HOUSING 4 709 J一 OIL WARM COOLING OF UNIT 2
雹、

VACUUM MOTOR R5-202

26A

--- SPARE 710 SPARE 910 VACUUM TANK

AME -RL-8P-4 / 4
SPARE 711 SPARE 911 VACUUM SPACE OF UNIT 1

SPARE 712 SPARE II 912 •-õë t 、

'‘'、
VACUUM RE Ll EF OF UNIT 1
AL4
MAIN MOTOR OVERLOAD
OF UNIT 2 713 SPARE II 913 •-õë 『飞
OIL WARM COO Ll NG OF UNIT 1

WARM OIL LEVEL DETECT •-õë

lu; 巳|
t 、
II 914 ^. . OIL WARM MOTOR OF UNIT 1 500W
AL7 0 0
MOTOR FOR OIL WARM
OVERLOAD OF UNIT 2 SPARE |扒 915 L-6( i OF
FRONT MID.
UNIT 1
MOLD 1 LOCK PIN IN

控制提路E 国在而fþt I※ 设计 林培源 比例 1:1 材寅 1续建名梧 I P-V-500-4RT -2-PCD

磐石油摩工类股份有限公司
米

TAM1-A13 角法 裂圄 营建前 日期 180621 材料尺寸 M 锢在 ※

 SC12
吕
AME-RL一ιP-凸 /1

「-Mi」
SPARE TOP MOLD DOWN OF UNIT 2
Hl
TOP MOLD LOCK PIN IN AME -RL-8P-8 /2 PRESSURE
OF UNIT 1 MIDDLE MOLD 2 UP OF UNIT 2 SENSOR
OF UNIT 1
TOP MOLD LOCK PIN OUT AME -RL -8P-8 /3 VESRM35TY
MIDDLE MOLD 2 DOWN OF UNIT 2
OF UNIT 1
AME-RL-8P-8 / 4
RET AINER IN OF UNIT 1 MAIN MOTOR 15HP OF UNIT 2

寸
「im|L
8ACK MID. MOLD 1 LOCK PIN IN AME-RL-8P-8/5
CURING DISPLAY OF UNIT 2 P T1
OF UNIT 1
MAIN CY L1 NDER
BACK MID. MOLD 1 LOCK PIN OUT AME-RL-8P-8/6 LINEAR TRANSDUCER

i
NORMAL RUNNING OF UNIT 2

扑」
OF UNIT 1 OF UNIT 1
LWH-400
AME-RL-8P-8/7
SPARE OUT -OF -ORDER ALARM OF UNIT 2

SLOW RELIEF VALVE AME-RL-8P-8/8

寸 --hJ
8UZZER OF UNIT 2

「l阳|」
OF UNIT 1
AME-RL-8P-l0/l AME-RL-8P-9/1 PT2
SPARE SPARE TOP MOLD
LINEAR TRANSDUCER
AME-RL-8P-l日 /2 TOP MOLD LOCK PIN IN AME -RL-8P-9 /2 OF UNIT 1
SPARξ LWH-425
OF UNIT 2
AME-RL -8P-10 /3 TOP MOLD LOCK PIN OUT AME-RL-8P-9/3
PRESSURE OIL COO Ll NG
OF UNIT 2

寸||』」
「l阳|L
AME -RL -8P-l 0/ 4 AME -RL-8P-9 / 4
RET AINER IN OF UNIT 2 VACUUM SPACE OF UNIT 2
pτ3

AME-RL -8P-l0 /5 AME-RL-8P-9 /5 MID. MOLD 1

BACK MID. MOLD 1 LOCK PIN IN
VACUUM RE L1 EF OF UNIT 2 LINEAR TRANSDUCER
OF UNIT 2
OF UNIT 1

事 EF曲内革嘎 章
AME-RL-8P-l0/6 AME-RL-8P-9/6 LWH-400
8ACK MID. MOLD 1 LOCK PIN OUT OIL WARM COO L1 NG OF UNIT 2
OF UNIT 2
AME-RL-8P-l0/7 A.仨-RL-8P-9/7

寸
SPARE OIL WARM MOTOR OF UNIT 2

厂|而
AME-RL-8P-l0/8 SLOW RELIEF VALVE AME-RL-8P-9/8 pτ4
FRONT MJD. MOLD 1 LOCK PIN IN
OF UNIT 2 日oτTOM CLAPPER

ii
OF UNIT 2

iL
LINEAR TRANSDUCER
OF UNIT 1
LWH-225

E 号。
SC5

1i
MAIN CY L1 NDER UP OF UNIT 2

「i川
i|| PT5

mi
MAIN CY Ll NDER DOWN OF UNIT 2 MIDDLE MOLD 2
LINEAR TRANSDUCER

山」
」
OF UNIT 1
PREFILL OF UNIT 2 LWH-300

8Y-PASS OF UNIT 2

广i町!」
RELIEF OF UNIT 2

VACUUM CHAMBER UP OF UNIT 2

VACUUM CHAM8ER DOWN OF UNIT 2

|| MID. MOLD 1 UP OF UNIT 2

厂imiL
AME-RL-8P-7 / 1
MID. MOLD 1 DOWN OF UNIT 2

AME-RL-ι。 -7/2
SPARE

AME-RL-8P-7/3
SPARE
||| AME-RL-8P一 7/4
MOLD PLATE IN OF UNIT 2
Il--fill--llil!
AME-RL户吕 P-7/5
MOLD PLATE OUT OF UNIT 2

AME-RL-8P-7 /6
80TTOM CLAPPER UP OF UNIT 2

AME户 RL-8P-7/7
BOTTOM CLAPPER DOWN OF UNIτ2

AME-RL -8P-7 /8
TOP MOLD UP OF UNIT 2

控制L雪路圄 匾额唬 ※ 设计 林培原 比例 1:1 材寅 ※ 1矮程名稿 P-V-500-4RT-2-PCD 磐石油~工卖股份有限公司

法
角

口U
它占f
RM叫

丁 A~H-A14 裂圄 曾建黠 180621 材料尺寸 开4 借注 ※

 ;;C)9"'1 "Ann \ l ~， ，~ I ., I ~ I SCRl SC};~
SC13 击 CJ1W…DA08V TOP MOLD L&R 直 CJ1W-DA08V
B HEATER
日 70 r"' I I :: I f I 3 I 4 I 5 I 6 I 7 I a I OF UNIT 1
「 H2
PRξSSURE
A1 'v 'v「J J I I II I十 A10
PROPOR Tl ON
2 3 C H ) S O L PRESSURE
('''!' r- lut. )γ宁 飞n 牛
CHi SENSOR C H 1 A A61A64 四 OF UNlT 1
L A2 ~
OF UNIT2
V仨 SRM35TY 11
L
L A2A11
SCR2
TOP MOLD MID.
忖 EATER
i 三 1 ';" 1 " 1 咛 I ::l I b I I I ö I OF UNIT 1
「 I
I
PT6
MAl f\i CY Ll NDER
11 _. 1 +
厂 81
A12
CH2 LINEAR TRANSDUCER C
L 82o9v ~
OF UNIT 2
LWH-40口 L 82 1 - A13
SCR3
80TTOM MOLD L&R I I I 6 7 10 11
HEATER
z 一 一一"1 11 1 1 士 1 ~ 1 司|门:， 1 川/ 1 1 OF UNIT 1
广 A3 1
0" I m i\ 1\ l 1 PT7 11 1 十 A14
tl

I I TOP MOLD 厂 A3
CH31 Ll NEAR TRANSDUCER
嘈国
号
L A4; 一一一-:!J L阳~425 - 11
CH3
L A4 M
1!
11 C~3
i …1
..1
- 11 叫叫丁
861 11 11
巳Fl
'Bs'4 1ov <
飞 I
SOL 1
~~~~~，~~~ON
~~咽PE2
SCR4
FT响回 80TTOM MOLD MID.
~ I n_~ I I I I 11 ~I V I I I'"\I\JIIIII I'"\ U^.I UVVCI I HEATER
。 因 873 一一一 寸 OF UNIT 1
c 厂 p'~8 . ._. _ .
I MID. MOLD 1
I I
I I r - 83
1 + A16
嘎 C~4 ~ I ~~NE0~~T~ÂNSDUCER í
陆目整黯 L 1 ::: I
i OF UNIT 2
11
c
童基 84 OV 一一一 -:J L阳卢400 11 L 84 A17

;3 川 一一一寸 INPUT Alarm 1ALj〉<.PowerlZT自LD L&R I

》厂 A61- !~!\I PT9 O"! "1~ I ~T~ 1'4T~I'~T; ~~川 2 f; ï"a-î
C忖5 1 I 1 I I ~ I ~O~~TOM C L A P P E R + 810 吁 5
I ~~N~~~T T~ANSDUCER 厂 A 5 W 2V3 厂 A
L L_ I
OF UNIT 2
L_
A73
一一- - - ::J
__j
LWH-225 11 CH
11
AR 1 -
L A6
811
811
11 CH

11 -:, r= - - - -l 川TlH叫 M
861875 ,, 2
「寸 PT10
r-

C~6 1 1111~IMIDDLEMOLD2 11 1+812

I LlNξAR TRANSDUCER 厂 85
, 吁~:2 ~13 11 85 í
L B79 " , ,
I OF UNIT 2
n 3 J 1 LWH-300
I I
1I
I
CH6
~V I
I I _ - I I C
OV ~ ~ 1+5V
8ó
一一一一一一 一J 1111 vl [ _
L
RR I - 813 1
8 6 8 1 3 8 6
11 ~r_
SCR7

1 11 í 1
A8
11 1
|川~叫 A州
hi9|n
CH7 I I I I + 814
L A9 I 11 í A7 1 . T '1' ~ ~厂 A7

L A 8 8 1 5 L A8
SCR8
INPUT 1 Alarm Aux.Powerl BOTTOM"MOLD MID I
广 U_fHEATER
I~ 1 4J 5 6 1 7 8OF UNIT 2 L I
ct 厂 87 I + 816 小 jl 厂 87
,_. 11 '-- 89 1 I1 C~8 I 1 ~ j 11 C
L 8 8 8 1 7 L 88

|在她锵圄 圄耐iøc * 1 据十 l 丰闹事 比例 1 :1 材簧 来 拉斯重名福 P-V-500-4RT-2-PCD 智 磐石油匪工类股份有限公司

T AM1-A15 角法| 裂圄|营建的 日期 180 巳 21 材料尺寸※ 倚在 米 核 PAN STONE HYDRAU Ll C INDUSTRIES CO. ，口D
 U1 3币1
TOP MOLD L&R A9ωJE-RL - 5 P - l C 0 1 ,l

• HEA TER 1 ~ ,- L COOL RU8BER TRA Y TEMP

TC A8TC OF UNIT 1 ( <U1 1 8- 1 9
1 8-1 目。 J" MAIN CYLINDER UP OF 川IT 1

I 11 1- L 1 ~~ j / + ~~~~~，3~m '''~
TOP MOLD MID
11 1- L 1 ~~
C1
/ + 25mmX3m
叫 |M m \ 山川。四川 OF UNIT 1
命 HEATER 1 1 r- L-+--------~ 由
OF UNIT 1 川剧AL OIL TEMP 18-3~22
1 11 L中I- L ~ λTC 川3m 11 ~L CO JC 忖拙叫
I 11 1 半时 NC f- L -1
FAST CHANGE PLUG VALVE
11 1 - 与J
i8-4 "卧PASS OF UNIT 1

叫 iM A~ REL旺 OF

! 11 NC t~ j 11 NC t~ j L
1 ;。
到[
|8-6
18-7
瞄
剧\川UM 川BER ∞WN OF 川IT
UNIT 1

町OM
抖ËATËR MOLD
IV1VLU
L础
L 0:r\ II l- L 89~V ~~~， ~，，~~~~ T~ Tr<'~
c∞L TEM~
'"
RUBBER TRAY
I1 由叫 I _JM A~ MID 叩 1 四 OF UNIT 1

• TC of= "ùNiT 1 11 LOOD 31 1 __ '> TC 9~ UNI_T 2

11 卡L + 115mmX3m I I ~L 88 +加州 门

|马 王旧旧
十L _A~_ .Jf i5 .._1忖
Loop 41 1 ^~ ). TC OF UNIT 1 11 Loop 41 1 )> TC SPARE

_
SPARE ωt1 1- L I ~'nu-_u-u-n (.，:~"~ OIL 川町 ER OF U阳 1 I"!" ñ11 -
飞~ Q I 1 8
8-11
9 剧 j \
"" MID. MOLD 1 DOWN OF UNIT 1

I 11 ∞t2 ~L o 0 ISPARE II out2 1- L M 叫E I;ö[ I8-2~

SPARE 四Jt3 1- L GQ-50-48-D-1{1 OIL WARM HEATER OF UNIT 2 E是门点 | l18-3~四 SPARE

I
SPARE '-----.out4 L_ L
6
SPARE|
星o I I 8-49 M' I "'" 川LD 凡川 IN OF 川 IT 1

6 7 中中
6 7 皇o I r- I
I 8-59 ..0. I "" MOLD 川TE OUT OF UNIT 1
I SC8 FAST CHANGE PLUG VALVE
l r ;J .-L~ 日1 怦 m 阳LD L副主。 I _JBJ mj\ 町OM CLAPPER UP OF UNIT 1
.-L\HEATER
L+C115mXh <[
JAZ) j 9 8-7
M J" BOTTOM CLAPPER DOWN OF UNIT 1

r 11 卜L
L 83 』 HEATER
…LD MID 叫[ -_j BJ 朋 l" TOP MOLD UP OF UNIT 1

11 ~uU，" ~~
I 11 1 七 115mmX3m

L -1 FAST CHANGE PLUG VAL VE

AME-RL-8P-3
I
I
i|juutlmL
11' I Î L ~~T CHA[ii山叫
F
- C D M
到 1-..
I
IB叫 I" TOP 阳LD ∞WN OF UNIT 1
L BOTTOM MOLD L&R COM2
0DPB4
HEATER I ~
TC O F U N I T 2 g c 1 18-2d" MIDDLE 阳LD 2 UP OF U阳 1
+旧时 3m
L
星o I
I
I 8~3d
1COM3
," M肌E 阳LD 2 ∞WN OF 山IT 1

…
M

8 7 B O T T O M MOLD MID.
L H
TC OF UNIT 2 1 .!bL.J n C J 8- 4 9 ……~MG 川阳OR 15HP OF UNIT 1

L
86
+ 115mmX3m 1 ,
时I
A __
18-5
J MO
TA TM川 J1 叩G DISP川 OF UNIT 1
幽幽 y 1 1 U"Î \.' 'Y MR6-202BL -RG

L SPARE 豆叶 |节 GREJe干~7 叫川L 川ING OF UNIT 1

out2 1- L SP A R E I I COM7~ AI2 __J 阳|

到 8-7 阪Di 以: IOUT-O问RDERωRM OF UNIT 1

l 耐 L SPARE I ~1
E@EYB-aPUR!L 区
t 口:;;
1叫 A43| 。 J IBUZZER OF UNIT 1

|州 L SPARE

中中 6
67 7 6

控制棋路圄 圄新唬 ※ 横十 |林培源 比例 |1 :1 |材蜜 |※ |楼程名精 I P-V-500-4RT -2-PCD I者I I 磐石油摩工卖股份有限公司

TAM1-A16 角法 裂圄 i 营建助 自期 1180 巳 21 I 材料尺寸|※ |借注 1* I 核 I I PAN STONE HYDRAU Ll C INDUSTRIES CO. , LTD
 2
U4 U7 3-2 Ul0
H叶E-RL -8P-4
cαJ A AME -RL -8P-6
CÜ),I
AME -RL -8P-9
cα1

目|
AH B20 BH
SPARE MAIN CY Ll NDER UP OF UNIT 2 。 SPARE

M5 LC1-D186M7 ( MC
3
VACUUM MOTOR R5…202
821
MAIN CYLl NDξR DOWN OF UNIT 2 i 8-2d
815
。 SPARE

到| A16 822 846

VACUUM TANK PREFILL OF UNIT 2 |8-3d i\ PRESSURE OIL COO Ll NG

Al7 823 817

8斗 VACUUM SPACE OF UNIτ1
皇己 BY-PASS OF UNIT 2 J\ VACUUM SPACE OF UNIT 2

M8 824 818
8-5 V ACUUM RE Ll EF OF UNIT 1
豆口 RELIEF OF UNIT 2 J\ VACUUM RE Ll EF OF UNIT 2

M9 825 849
8-6 OJL WARM COOLING OF UNI 丁 1
星。 VACUUM CHAMBER UP OF UNIT 2 \ OJL WARM COOLING OF UNIT 2

到|
A50 LC1-D096M7 826 自50 LC1-D096M7 (Mè
8-7 OJL WARM MOTOR OF UNIT 1 5DOW
豆C VACUUM CHAMBER DOWN OF UNIT 2 OJL WARM MOTOR OF UNIT 2

A51 FRONT MID. MOLD 1 LOCK PIN IN

OF UNIT 1
827
MID. MOLD 1 UP OF UNIT 2
|叫
851
/\ FRONT MID. MOLD 1 LOCK PIN IN
OF UNIT 2

V
7 6 7 6 7 6

U5 U8
3-2
cαA
AME -RL-8P-5 COIA
AME -RL-8P-7

到|
A52 828
SPARE

到|
A53

A51
TOP MOLD LOCK PIN IN
OF UNIT 1
自 29
;二……IT SPARE 2

TOP MOLD LOCK PIN OUT 830

OF UNIT 1 SPARE
A55 日 31
RET AINER IN OF UNIT 1 \ MOLD PLATE IN OF UNIT 2

A56 832
BACK MID. MOLD 1 LOCK PIN IN
OF UNIT 1
\ MOLD PLATE OUT OF UNIT 2

A57 833
BACK MID. MOLD 1 LOCK PIN OUT
i\ BOTTOM CLAPPER UP OF UNIT 2
OF UNIT 1
A58 831
SPARE J\ 日 OTTOM CLAPPER DOWN OF UNIT 2

A59 835
SLOW RE Ll EF V AL VE
OF UNIT 1 \ 丁 OP MOLD UP OF UNIT 2

7 6 7 6

U6 U9
COIJ
AME -RL-8P-8
自 52

SPARE
到| \ TOP MOLD DOWN OF UNIT 2

853
TOP MOLD LOCK PIN IN
OF UNIT 2 虫。 \ MIDDLE MOLD 2 UP OF UNIT 2

851
堂已
TOP MOLD LOCK PIN OUT \ MIDDLE MOLD 2 DOWN OF UNIT 2
OF UNIT 2
855
RET AINER IN OF UNIT 2 @D 」山 υζ .J UIVII!1吨U
MAIN MOTOR 15HP OF UNIT 2

到|
856 日 40

主己
BACK MID. MOLD 1 LOCK PIN IN TMD60-4D J2 |CURING DISPLA Y OF UNIT 2
OF UNIT 2
T8 MR6-202 日 L-RG
「一 --,

到|
日 57
I川
BACK MID. MOLD 1 LOCK PIN OUT
OF UNIT 2
@中 GRE 1
( i
I ~ I
YEL > 7
U20

到|
858 812
SPARE 皇C ~
①
(0) I IOUT-OF一ORDER ALARM OF UNIτ2

859
SLOW RELIEF VALVE
日 13
PURJi 区
k 县
当'1 |I
'f n~
I BUZZER OF UNIT 2
OF UNIT 2
L~~ ...J

7 6

控制棋路圄 自糕唬 ※ 按计 |林瞰 比例 |材寅 |概重名稿 I P-V-500-4RT -2-PCD I者i 磐石油犀工卖股份有限公司

TAM1-A17 角法 裂圄 |曾建黠 日期 i 材料尺寸 h !锯注 |※ l 本主 i I PAN STONE HYDRAU Ll C INDUSTRIES CO. , LTD
 Ll GHT CURT AIN OF UNIT 1

F3SP 一巳 1P

PRESSURE Dl SPLA Y OF UN lT 1 PRESSURE DISPLA Y OF UNIT 2

主 主

OIL WARM BOX

KM48-FH5MB6C

出四川
响。四川
出@川

咽①@川 @@刚
叫

GGG叫

出。
CD 叫

@白
白白
白白
白白
Ll G抖 T CURT AIN OF UN lT 2

F3SP-B1 P
(@
G

@
Illi--ilI!lll)lili--jl!

||!|||| 6
vttiioiA

叫@@
圳白白帆

附@@
州白@

则@@
叫@@
@@啊
自@
白@
白白

@@
e
、?

RED WIRE R PHASE

WHITE WIRE s P忖 ASE

I1111ilfbif3Z

日 LACK WIRE T PHASE

GREEN WIRE GROUND WIRE

日 ROWN WIRE DC+

BLUE WIRE D.C. CIRCUIT

YELLOW WIRE A. C. CIRCUIT

飞

SEGREGA TION
WIRE PRESSURE SENSOR

控制提路圄 圄糕号虎 设计 比例 材赁 1旗号重名稿 P-V-500-4RT-2-PCD

林培源 1:1 磐石油摩工类股份有限公司
米 ※
口U
在少
问问!

角法
川叮太

TAM1-A18 裂国 曾建前 180621 材料尺寸 俑注

*
 磐石油摩 棠股份有限公司
WORK-BL1 9 Type:P-V-500-4RT-2-PCD Voltage:480V 60HZ

Item NAME Specification Qua. PARTS NUMBER NUMBER Item NAME Specification Qua. PARTS NUMBER NUMBER
PRO. LOGIC CONT丑OLLE丑 CJ2M-CPU32 SC2 3001349 39 OMRON PROXI 旺 ITY SWITCH TL-Q5班C1-Z(2m) 18 SOOl-S007. S020. 3830239
2 PRO. LOGIC CONTROLLER CJl W-PA202 2 SC 1. SC13 3000359 40 S02 1. S030~S036.
3 PRO. LOGIC CONTROLLER CJl W- ID261 2 SC3.SC4 3000489 41 S049.S050
4 PRO. LOGIC CONTROLLER CJl W-OD261 SC5 3000599 42 FAN DF-4-2 6 FN1-FN6 3C00029
5 PRO. LOGIC CONTROLLER CJ1W-OD211 SC6 3000549 43 PRESSURE SENSOR VESRM35TY 2 H1.H2 3U00099
6 PRO. LOGIC CONTROLLER CJl W-DA08V 2 SC10.SC11 3001059 44 TOUCH SCREEN TS2060 2 GOTl. GOT2 3G31039
7 PRO. LOGIC CONTROLLER CJ1 W-AD081-V1 2 SC15.SC16 3000649 45 OMRON 32 POINT TERMINAL AME-32-0班RON 4 Ul 1~U1 4 3001079
8 PRO. LOGIC CONT丑OLLER CJ1 W-TC001 SC7~SC9 3000689 46 CONNECTI ON BOA丑D 40P TO MOLEX CONNECTION BOARD 2 U15. U1 6 3111239
9 PRO. LOGIC CONTROLLER CJ1 W-IC101 SC12 3000909 47 DIGIT DISPLAY TM60-4D 2 J1. J2 3710129
10 PRO. LOGIC CONTROLLER CJ1 W-II101 SC14 3000899 48 ALA丑M LIGHT TOWER MR6-202BL-RG (DC24V) 2 Ul 9. U20 3501669
11 PRO. LOGIC CONTROLLER CJ1W-CN713 SC17 3000919 49 ELECTRIC HEATERS(SINGLE) 710L , 480V, 15. 8 ~ 3500W 48 EH1~EH48 3N34639
12 PRO. LOGIC CONTROLLER CP1W-CIF01 SC18 3040629 50 LIMIT SWITCH D4NS-1BF 4 SQ001~SQ004 3840349
13 POWER SUPPLY RS-15-5 GS3 3A00459 51 LIGHT CURTAIN F3SJ-B0865P25 2 S1. S2 3851869
14 POWER SUPPLY LRS-100-24 GS2 3A00539 52 VACUUM SWITC丑 AP-C31W 2 SP100.SP101 3890069
15 POWER SUPPLY LRS-100-48 GS1 3A00549 53 SOLID STATE RELAY GQ-50-48一D-1-1 4 SSR01~SSR04 3111449
16 NFB(NO FUSE BREAKER) NSX250N 3P250A QF1 3823139 54 LINEAR TRANSDUCER LWH-425 2 PT2.PT7 3K10579
17 时FB(NO FUSE BREAKER) BW63EAG 3P60A 4 NFB6~NFB9 3821949 55 LINEAR TRANSDUCER LWH-400 4 PTl. PT3. PT6. PT8 3K00079
18 NFB(NO FUSE BREAKER) BW32AAG 3P10A NFB10 3822039 56 LINEAR TRANSDUCER LWH-225 2 PT4.PT9 3K00189
19 SOLENOID CONTACTOR LC1-D256旺7 2 旺C1.MC2 3400049 57 LINEAR TRANSDUCE丑 LWH-300 2 PT5. PTl O 3K00059
20 SOLENOID CONTACTOR LC1-D186班7 MC3 3400039 58 PROPORTION DISPLAY K3MA-J( DC24V) 2 PS1.PS2 3921539
21 SOLENOID CONTACTOR LC1-D096班7 2 旺C4. 旺C5 3400019 59 TRANSFORME丑 480 , 440 , 415 , 400 , 380/2203A TC1 3300469
22 MOTOR PROTECTOR GV2-ME22(20-25) 2 NFB 1. NFB2 3820959 60 3 PHASE 3 LINE SCR EPS3-40-H 8 SCR1~SCR8 3110869
23 MOTOR PROTECTOR GV2-ME20 (1 3-18) NFB3 3820949 61
24 MOTOR PROTECTOR GV2-ME06(1-1.6A) 2 NFB4.NFB5 3821589 62
25 PROPORTION CARD PF-DC-220 2 U1 7. U18 3F20029 63
26 RELAY BOARD AME-RL-8P 10 U1~U10 3100059 64
27 AMMETE丑 EFA-72 30A 8 PA1~PA8 3910219 65
28 AMMETER EFA-72 DC1A 4 PA11~PA14 3910229 66
29 AMMETER EFA-72 5A 2 PA9.PA10 3910549 67
30 DIVERTER SWITCH ZB4-BK1233 SA1 3800059 68
31 LED LIGHT ZB4-BWOM31 SA1 3500399 69
32 BUTTON SWITCH ZB4-BA5 2 SB 1. SB3 3810069 70
33 BUTTON SWITCH ZB4-BS844 2 SB2.SB4 3810669 71
34 DIVERTER SWITCH ZB4-BD2 2 SA3.SA13 3800069 72
35 DIVERTER SWITCH ZB4-BJ5 16 SA2.SA4~SA10.SA12. 3800079 73
36 SA14-SA19.SA21 74
37 DIVERTER SWITCH ZB4-BD3 2 SA11.SA22 3800119 75
38 DIVERTER SWITCH ZB4-BG2 SA20 3500989 76
 - --1

飞卢
一
f
c?飞
v
它证

←一一一一

才
中
寸斗
f 一- 一

主主/ '1\旦
10(SEcnqN 阳ITHOUT HEA T) 700(HEA TING PLA TEN DEPTH)

1500(WIRE LENG 710(村 EA TER LENGTH)

HEATER ARRANGEMENT OF TOP HEATING PLATEN

R S T R S T 只 S 了 R S T
|。 。 。 。 。 。 。 。 。 。 。 。 i
3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500

HEATER ARRANGEMENT OF BOTTOM HEATING PLATEN

R S 丁 R S T R S T R S T
|。 。 。 。 。 。 。 。 。 。 。 。 l
3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500

3N34639 HEATER 710L.480V .15.切 3500W 48 副高温

E震次 国 号虎 圄 名 材黄 去克 丰各 数量 国新号虎

国
国名 ~熟管1月格 设计 林培源 材赁 ※ 才读穰名南
因吭 EE8-D01 裂国 萧自主 材料尺寸 来 {届主主
*
来

圄东时虎 PA24008 比例 1:2 春 磐石油摩工粪股份有限公司

角;去 第角;去 E期 130222 核 PAN STONE HYDRAU Ll C INDUS丁 RIES CO. , LTD
 理二三三 τz
Pan Stone Hvdraulic Industries Co.. L.td. operation Manual 王军z抬高
ADDITI 口 NAL USER MANUAL

Instmction manual of light cmiain

售;__' .'-.
飞呵:<，:.'

吨，

曾毒
 F3SJ国A 口口口口 P 口口 Series (Versio 口 2)

辑草草俨$ 靠自甘甜

Saf曹营y lig 的 tC 口晴在 i 口

Ca t. No. SCHG-718B
 Inp 口 t/Ou立p 白宫 Ci 矿C 口 it

+24V DC

旦旦坠县四1
吉它已O
乓Z间可口同O

Safety output 2
。Z可
Z

Safety output 1

OV

For details about wiring , see the following sections.

ti边 When 川叫emu问川on ， see p.27

ti边 Whenusing m 叫

F3SJ-A
u 162 User's Manual
V暂时口 9 期 mpl 能
Some examples of a motor control system using F3SJ are shown , The category of these systems defined by
，、

EN954斗 is 4.

辛苦口si 白白 0 日 Iy F3SJ
.Use of relay contact welding detection and interlock is possible without a controller or relay unit

- Manual r.5el mode

- U5ing exlemal device monlloring fυncllon
Eπ甘 Uer

(ZEEg

<
SZDGm
Eo正
百一。王的

〉啡时+

γ「芮气阳
-的-

v
×
mgzg

S1 :Exlernal te51 5wilch

82 :Inlerlockllockoul r.5el 5wilch
KM1 , KM2 :Safely relay wilh forcibly-guided conlacl (G7SA) or
magnelic conlaclor
KM3 : Load or PLC (for monllorlng)
KM4 :Solid 51al. conlaclor (G3J)
M :3-pha5e molor
Unblocked =生42 E1 :24VDC pow.r 5upply (SB2K)
除去 l~Y，;::1
Blocked 俨白丁 V 二‘'
l "，i~~;i:Î;hÞ":"I.，';;1 PLC :programmable conlroll.r

Exlernallesl swilch (S1) :: : m (Used for monUoring .~ not reJated 10 safe!y syslem)

Resel 5witch (S2) 时 !n 叶 1 时

Safely oulpul 七777iH h
KM1 ,KM2 N.O. conlacl F习后:1 Fl
KM1 ，阳2 N.C. conlacl F7专;::j仁... :':"'"才打~
旧 input' C::!i仨r才忙，-才
PLC oulpul i 仁1 :尸1 :n
, Oulpul operalion mode of auxiliary oulpul1 Is "safely oulput Informatlon/reverse enabled" (Inllial settlng)

d迅 - Wiring for Auto Reset Mode p.28

- Wiring 叭Ihen External Device Monitoring Function Is Not Used p.28

F3SJ.A
User's Manual 163
 Co 白白程 cti 扭扭 to a 口 F3SP 固自唱 p
.Reduced wiring due to connector connection
.Safety relay included

Emilter Receiver
- Manual resel mode
- Uslng external devlce moniloring funclion

Model F39-JC 口 B-L

<
SZZGmE

Model F38P-B1 P

81 :Exlernallesl swllch
82 :Interlockllockoul reset swilch
KM1 , KM2 :Magnetlc contactor
KM3 :801id stale ∞ntactor (G3J)
M :3-phase motor
nLttZ F苟同 l俨;二ι;协二:LE号i
E1
PLC
:24VDC power supply (882K)
:programmable conlroller
(Used for monllorlng nol rel臼 ted 10 safely system)
. Exlernallest swltch (81) i ll 阳 i

Re叫酬tch(82) 时 !n 时 i 时
8afety oulpul 两周阴

K1 ,K2 N_O. conlacl 阳时~ m

KM1 ,KM2 N.O_ conlacl 时 扣1 扛斗
K1 ,K2 N.C. conlacl 盯叶扣宵节'il卡才
KM1 ,KM2 N.C. ∞nlacl F "l I'，.'-，'t.罚阳吁

PLC Inpul1(吁阿:;:-;1忙万节才 打T才 Wiring when not u8ing ex!ernal device

monítoring functlon
阳 Inpul2 村 !:7771!h 「一-，-一一一一寸

In :n :n I I Exter.na.1 devlce
PLC oulput
I ,!个
monlttln g

• Output operation mode 01 auxlllary output 1 Is

L
"safety output Information/reverse ena扫 led"
(Inltl81 settlng) !LJi
It cannot be used as a muting system when F3SP-B1 P is used.
Lill Muti呐IS叫

F3SJ-A
Use内 Manual I 165
 琦

7-3 Hydraulic scheme

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs should only be carried out by qualified persons using original spare pa 巾， otherwise
this may result in considerable danger to the user.

• Hydraulic circuit diagram

• Layout of the valve assembly
• Component pa此 list

7-3
 3412230049 1MAGNETIC GUlD EXCH州f DSHG-04-3C41 4 IH22 H23 H24 H25
3312211119 IUNLOADING VALVE CBA刊2-L3RNI 21 的1 的2
3217240019 'VACUUM RELl EF SOLENOID AD-151 l1H03

咆
H4也 3112220049 1TI斗 ROT Tl王 VALVE PT -03N 1 2 1H40 H41
百厂一…二一 -1-- 3Ol2J00099 1FIL TER UFI FRA41111H82
2912270189 1VAL VE BOD 丫 iAF A-C2-A03TI 2 1H61 日63
281 D0000091THROTTLE VAL VE CNS-082-K10NI 21H巳4 附
叫
2712260079 1VALVE BODY MCI-T112-W02M/Ll 2 1H34 H35
m12240239 1EXPLOSION-PROOF VALVE VF-80 1/2川 6 IH4~ H4~ 旧旧恨自1
2512200069 1SOLENOID VALVE 1S~-01-jCi-m~-Nl拍I 21 H18 H19
2412200049 1SOLENOID VALVE DSG-01-jC4-m~-Nl-J~ 1 6 IHi~ H21 H~6 HW 棚 H~~
2312211579 1RELIEF VAL VE SV-08-20-AG2301 2 \H60 H62
w w
2212240059 1CHE CK VALVE CCV-102-X2 ONI 21 H69 H71
,

MAOO-912 1RUBBER COUPLING N制 112 TYPEI 2 IH74 H76

2019112669 1SQUIR阻 CAGE M Oí OR(160L 1mn快 i酬棚阳II 2 1H78 H79
1912200019 1SOLENOID VALVE 1s~-m-jCi-m~-N1叫 4 IH12 H13 H14 H15
1812H00019 1SlDEC伊 OF OIL RESE即OlR CR-18 1 1\H86
1712G00019 \FIL TER 昕一16 (1-1/2)\ 2 1H80 H81
器「一----一」一 1612E∞019 IOIL MIRROR LS-]" 1 1 1H85
1512D00139 1COOLE 丑 SL-509 1 11 H83
1412C00049 1AIR FIL TER A8-32 1 11H84
131~200~ IBUTTERFL丫 VALVE 5INCH 1 2 1H58 H59
121251∞89 IGROSS PRESSURE 旺TER 州 Aí (~Sl) 1 丹44 H45 川5
1112240179 1MODULAR GUIDING CHE CK
1C2250019 1STOP VALVE ST -02(90') 1 61 栩栩 H4i H4j H~j H~4
一一 - 一一一-一二二二一一-一一一一一一一一 L 一」 912240029 1C 旺 CK VALVE CCV-122-X2 ONI 41H57 H56 H68 H70
,

1CON时ECTOR TO 时OTOR
击tttz
OH1
812Moo029
712210059
二÷
1 酬11自由自跚跚 tm，~[lW~ ~ Al~t
巳 2210959 ICOUNTERBALANCE VALVE CBA-T11-LIRN112 1 阴阳附帆船附
512211029 1COUNTERBALA时CE VALVE CBA-T2-LIRNI 21 问 H47
己」
L土」

412212099 1RELIEF VAL VE SV-16-20111 21H04 什05

312200029 1SOLENOIo VALVE 则-出-jC4-m~-Nl-J~ 1 4 1H10 Hl1日16 H17
21 TAMl-9A1 IOIL CIRCUIT BOARD 米 1 21 H66 H67
112010089 IPUMP PV2R12-23-651 2 1H72 H73
名一吭一附-法

主阳 -4川

N0 I~陆í~ ~~~~m 1 PARTS NAME MATERIAL SIZE I Q'TY IPAPER NUMBER

圄一回国一圄一角

,
川联伺

H 丫 DRAULIC CIRCUIT 设计 材黄
XA-XA
楼锤名稿 米

TAMl-900 裂圄 材料尺寸 悻主 米
-t-u川
声儿一

GC5403 比例 军 |J币飞
Jft在币1231白二二
-

i 飞咕
叫/」

第三角法 核
日期
 (H01 H02) 笃磁比伊战座力&流星接合附
PROPORTION PRESSURE
& FLOW COI川POUND VALVE
(2210059)(EF8G-03-125-H)
(~6~ß70)止因阀
CHECK VALVE
(224∞ 29)(CCV-122-X2.0N)
部载院 (H91 H92)
(H69 H71)止因阙 UNLOADING VALVE
CHECK VALVE (2211029)(CBA-T2-L3RN)
(2240历 9)(CCV-102-X2川)
(H87 H88脚网
COUNTER8ALANCE
VALVE 抗翻~(H36 H37 H38 H39)
(2210959)(C日 A-T1 H1RN) COUNTER8ALANCE
VALVE
(HRJ!33)抗衡阔 (2210959)(C8A-T11士 lRN)
COIJNTER日 ALANCE
VALVE
(2210959)(C8A-T1 HIRN)
，(H}.Q.._I:!.3.1 ) 衡阳
CO l) NTER8AlANCE
VALVE
(2210959)(C日A-T1 1-L1R~斗
_.(~，~I!.Ji2.~)抗衡阔
COIJNTER8AlANCE
VALVE
(2210959)(C8A- T11-L1 RN) 磺冒式号[草草止囚阀 (H26 H27)
MODULAR GUIDING
CHECK VALVE
(H46 H47抗衡网 (2240179)(MPCV-0 3-W)
COUNTER8ALANCE 2础引酬制 (H24 H25)
VALVE MAGNETIC GUID
(2211029)(C8A-T2-L1 RN) EXCHANGE VALVE
(2230049)(DS什 G-04-3C4)
雹磁引制酬 (H22 H23)
MAGNETIC GUID
止自阀 (H56 H57) EXCHANGE VALVE
CHECK VALVE (2230049)(DSHGω。4-3C4)
;虫座凋 (2240029)(CCV-122-X2川)
RE Ll EF VAL VE
(2212099)(SV-16-2011)
(H04 H05)

圄名 ;自摩姐示意圄 设计 想武文 材贸 米 才续锺名稿 l 米

圄号虎 BS6-Fll 裂圄 摆在前其 材料尺寸 ※ 俑注 |※

圄摇号虎 。 C6822 比例 1: 9 者 U
卢我Z
主与芒UX I I斗|磐石油摩工棠股份有限公司
角;去 第一角法 日期 181009 核 脚\\lR!!l'YI阳帽I PAN STONE H丫DRAULIC INDUSTRIES CO~ LTD
612240929 ICHECK VALVE ICV 04 20
… …

512E00119 ILEVEL GAUGE I LEN-10旦1 TEMP.:50' 120'C

",

4IWZl-902 阳毗酬归国删阻删去 L国且1 PUMP FLOW:30 I/min

3I A230049 IWATER CI肌盯I阳 PUMPI NP丫-2051.0780(30L COOLER FLOW(WATER):30 I卢 In
217240189 1VACUUM RELIEF SOLENOIDI AD-15-V COOLER FLOW(WATER):30 I/mi门
:12D00289 ICOOLER IH30 C 30
… …
HE: ATE: R:3KW
NO.I rARì) ~蛐目 IPARTS NAMEI MATERIAL SIZE QTY 1rArm ~UM~[R

H30-C-30 H30-C-30
C口 OLER COOLER

圄名 。IL WARM CIRCULA TING 设;十 黯武文 材贸 米 才续憧名南 l 米

圄号虎 丁 AMl-902 裂国 何淑梅 材料尺寸 ※ 借注 |※

圄系时虎 1: 3.5
岳u 需吾法军孟署1313在1号?2
GC5405 比例 军医
核
A

角;去 第一角法 日期 180612 1

 拙-m
185

。，
眩，

Motor/Motor/Moterur
Type GS GD Ue* GNV/P
BG/FS/HA 50 Hz/cycles 60 Hz/cycles
1/min kW HP 1/min k叭l HP kq Ibs
Y-2051 G1/2 G 才 /2 G1/8 63 R. P.M R. P.M
0.5 0 .4 7 0.5 0 .4 7 6.2 13.7
2800 3400

BG = Baugröße! 1"5 = Frame size I HA = Hauteur d' a.xed[l moteur 1) flacher K!emmkaste n' I f1 at terminal box / boîte à borne ba5se
G= Gewichtabh革ngig \Ion Ba ugröße, leistung. Werksto仔enund 2) hoherKlemmkastenthigh t巳rmínal box! bo玩e .à七日mesurélév己e
Ausfilhrun <;;J I '!". = W~ìght d~pen9pg ~flI. t;lotorfr,ame síz!!\per!or- 3) normaJsaugend. f no r_ITJal priming f non aut仕amorçante
man仨e， materials and e.xecatlon /P;; Poids en referenceà l1 auteur
4)selbs臼nsaugend / self primíng I auto也 mor'伊 nte
d'axe, débit, matériaux etexécu:泣。 n
U,,* = Eni!le~rung {Verschluss5chr~mbe)_ aUÍ'.iJ.nttag:e l[!raina伊
拉rewed plug) on r呵uest/Bouchon d凹ídangësurd自nan-de

932 441 507 Glei创ngdìchtung !Mechanical seal :Gamitu陀 mécanique

Gehäuse ;Casing ;(0甲5
lau肯ad ilmpelJ er iROU E:
101
Dichtring !Sealingñng iJoint
日-Rìng :O-ring !Joìnt toriqu♀
901 Gehäuse fùrWeIl endich t. :Shaftseal housing Corpspour 巨tanchéité
550 Spri包ring iSplash Ii ng Déflecteur
5chei悦 !Disk .Disque
6-ktSch日ube Hexagon head (ap SCTeW
!, Vìsà6 pans
VerschluSS5chraube Screwed pJug
1 Bourhon de vidange
5icherung到og 'locking ñng Circlìp
940 Pass在der Featherkey :<lavette
等 Auf Anfrage I On reque5tl Sur demande

~ i,

41•"
 70

65 斗………··"'i…-----…--寸…………j …...........…十……--… --t……·……i…---……}………--一

60

55

50

45
的比巨
，斗
内U

35
C
工 30 ……一一.. _...:--.. -- ---…·一←….. ..----幽幽 MM4··UM-- …… ··LE--..........

25

20

15 →………·…--~………… -L…

斗。

o 5 W ~ ~ ~ ~ ~ ~

a in l/mi门
O.苗，
~ I -----: 3400 11m in
飞 i' I ~! ~ ~ ~
~ 0.4 …·……斗………十……… τ……………-..~一………←一……--卜'一'……
I I ~. ,
E
止。2

o 5 ID ~ æ ~ ~ ~ ~

Q in l/min
 熟媒油 THERMAL OIL
简介 DSEC阻盯ION

熟煤油是一擅自接傅熟媒介，撞用於配{需有膨眼槽式循瑕系统'操作温度不操渔 315 C 的辈革

0

作~f里，提供良好的国接傅熟效佳'有良好的稳定性'以及黯抗氧化及高熟。
Thermal oil is kind of indirect heat transmission media. It is suitable for used in closed type
circulation system which equipped with expansion tank, operation tempera阳出 is less than 315 0 C. It
provides good indirect heat transmission , stabili守， Anti-Oxidant and hyperpyrexia.

{噩黠 Advantage
*~事熟效率'可以很快有效率的傅熟。
High heat transmission which efficiency in transferring heat.
*良高温穰定性，可以减少服荡中断。
Excellent in high tempera阳re stability. It can reduce running stop.
*粘度指敷及岱粘度'故在唐泛的温度笛圄内'可以容易用泵循瑕。
With high viscosity index and low viscosity. It is easy to circulate pump as long as temperature
lS m-range.

*蒸氧犀及高j弗黠，可以迦免摩力温高。
.Low stearn pressure and high boiling point which can avoiding high pressure.
*使用性畏。
Longer service.
*不含毒性。
No toxicity.
※建教油量约 2马」旦公升 LIτ 臣民。最高使用油温 100 C
0

特性 TYPICAL PROPERTIES
BOTONHEA'ττRANSFEROIL 屋品项目 ITEMS

32# 46#
粘度
。 40 C
0

Viscosity 40.8 5 1. 3
。 100 C
0

6.3 7 .3
帖度指数
103 102
Viscosity index
{填黑占 ℃
回9 -9
Pour point
肉黠 ℃
220 230
Flashpoint
密度
0.875 0.878
density
初j弗黠℃
350 355
Boiling point
THERMAL 01L ADD A到D MA1NTENANCE 1NSTRUCT10N:

A.Fill about eight to pine-ter由s fu11 from

here. It must use filler to assist to make
sure i t is safe that wi 11 not leak oi 1 out
After removed , there is filtering screen and can protect personnel safety.
cover that can filter the impurity when B. Use eye watch way to check the oil amount
fi11 oil , and for point check to regularly if suitable. 。
clean the screen cover every month C. Regularly check the level of oil :every
week. Please f i 11 sui table oi 1 in i f the oi 1
amount is not enough
Note: please refer bellow drawing
@

I t is c1 0se when handle

turns to horizontal
@

WHEN CHANGE THERMO-OIL , OPEN THE FRONT COVER FIRSTLY ~

A. CHANGE NEW OIL PERIODICALLY , EVERY YEAR CHECK SECONDARY -
B. TO USE THE "ISO" VG-46 OR THE EQUIVALENT
C. TO CHECK ALL THE PIPING IN NO LEAKAGE CONDITION.
D.CHECK PUMP IF THERE IS NOISE OR ABRASION FROM COUPLING According to drawing 1,
turn it to horizontal.
 iNSτALLATIONA SUPPLY OF COOLING WATER
PIPING
1 腼 INSTRUC 丁 ION ON OIL COOLER:
~Oil cooled , machine start will generate heat , so that the oil
temperature rise , generally speaking , oil temperature of
hydraulic oil limited to 55 oC , above this temperature , due to
reduce viscosity, increase the oppo 时 unity to oil the
performance of solenoid valve decreased , pump efficiency
also decreases , oil deterioration and other issues arise.
2. MAIN POINT ON 叭IATER QUALITY:
~ Cooling water for softening treatment and cooling water each
month regular maintenance and cleaning , can also make the
scale blocking probability is greatly reduced , if the use of hard
water, the hard tube will produce fouling and shall regularly
check and clean (maintenance instructions)
0

~ Softening treatment and regular maintenance for cooling tower can

reduce the scale clogging problem. While using chemicaladditives
to do the cleaning , the concentration of the additive should be
carefully controlled. Avoid using corrosive additives. If stainless
steel and copper react to the corrosive content , it will reduce the
pressure resistance on the brazing joints and possiblylead to
internal or external leakages 划

'~"'_'_;ì
己句.
r‘『崎
,
-
!:';~，
‘'电
也咱-，.

a
画←

'•
鸡飞
飞

HEAT COOL

ASSEMBLY DRG.
7}ιIN

Type OIL 叭later m2 Design pressure Testing pressure Design temp

型 式 油出人口 水出入口 面覆 辍定噩力 最大墨力 容言午温度

H30-C国30 3/8 PT 斗 96-+200 C

0
3/8 PT 0.756 30 bar 45bar
t L …
 Installation and 盟aintenance of Plate Heat Exchanger
~一← g

[Check the instructions periodically]

);> Check 0且ce a month or on a regular basis , Depending on the state of
contamination of cooling water.
);> Remove the tubing to check if there is po11ution of the sca1e of the
obstruction. If the tube po11ution is serious , replacement of the 丑ew plpe
is recommended to e丑sure the performance and service 1ife of the coo1er.
);> The area which the cool ing water is 1ike1y to freeze in Winter , the coo1 ing
water shou1d be drained comp1ete1y after dai1y use or during shutdown to
avoid freezing of the coo1ing water.
);> If it has been determined that the c1eaning , rep1acement is needed
or coo1ing efficiency is abnorma1 , then it shou1d be imp1emented , the most
effective way to prevent corrosio口， pol1ution and 1eakage is to protect
whenever it necessary.
[Prevention of abnormalities and exclusion]
11 1. Most of the fou1 ing is caused by high water temperature , f 10w rate , uneve丑
f10w and water qua1ity.
);>To avoid this kind of si tuation happen , the water fi 1ter (soft water) can be
insta11ed in the water supp1y , or water tank fine can be added.
Sample Sample

2. C1eaning: Connecting pipes ' increase water pressur-e--by 50% with 5% subacid.
六 Such as phosphoric acid or citrìc acìd

Cleaning fluid

3. Freezing: The use of refrigerants to improve water temperature and maintain

The f10w rate of water , and instal1 the filter at the water source.
Under norma1 circumstances , there wi 11 be a risk of damage on1y i f there are
repeated iced.
 lnstallation and 盟aintenance of Plate Heat Exchanger:

温油循壤系统使用注意如下
USI 时 G OFOILWAR 翻 CIRCULATIO 时 SYSτE 酬 AS FOLLOWI 时 G
温油循王袁象就 3 妞 ?显油循瑕东、钝 2 妞
COOLER X 3PCS COOLER X 2PCS
流量 60-75 LI阳 IN 40-50 L11回 IN
FLOW
水温 25 oC 以下(the followi 吨}
WATER TE 酷 P. 25 Degree Celsius or les!;
水屋去
5kglenf
WATER PRESSURE
百ater quality requirements:
食 Most of the fouling is caused by high water temperature , flow rate , u口even flow
and water quality.
女 To avoid this kind of situation happen , the water filter (soft water) can be
installed in the water supply , or water tank fine can be added.
7 -4 Pneumatic scheme

This machine was designed for certain applications only. We strongly recommend that this
machine can NOT be modified and/or used for any application other than for which it was
designed.
Repairs shall only be carried out by qualified persons using original spare pa巾， otherwise
this may result in considerable danger to the user.

暖器 Pneumatic circuit diagram

暖器 Layout of the valve assembly
( Component part list

7-4
 ①
①
@ 111 @

13 AOO-913 ~ÁCU州 SWlIC叫出ltR ìHRE削 ※

12 A010149 VACUUM PUMP R5-202 1

1 2
1 2
1
MIDDLE
2 1
MIDDLE
2
11 AOO-914 ~AC出M SWnCH(INNER ìHREAD 米 2
AIR CYL ,
Ø40X160st
UPPER AIR CYL , AIR CYL , 10 7910019 VAC山M PRESSURE VAUGE 1/4X63X7阴阳/问-AT :
AIR CYL , (FRONT) (BACK) 4
Ø32X15st Ø32X20st Ø32X15st 9 7900029 SILENT FIL TER CW-CT0506(1/4"
8 7900019 SILENT FIL TER CW-CT0508 l/t 2
7 7240019 VACUUM RELlEF SOLENOID AD-15 2
①
① 6 7230019 PRESSURE SWITCH 一100 N -900MBAR
@ @ @ 5 7200139 BASE OF SOLENOID 220 T丫PE(M5)
7200109 SOLENOID VALVE MVSD-220-4E2 AC220
… 4
3 7200029 SOLENOID VAL VE MVSD-220-4日一AC220 7
2 7110019 AIR SWITC刊 MACP300-10A
7200299 8ASE OF SOLENOID 220 TYPE(M6)
NO. 时1) ~~~~tR PARTS NAME MATERIAL SIZE Q'TY ~A~m ~~IÆE~

1 2 1 2 1 2
AIR CYL , 1 2 MIDDLE MIDDLE
Ø40X160st UPPER AIR CYL , AIR CYL ,
AIR CYL (FRONT) (BACK)
Ø32X15st Ø32X20st Ø32X15st
计一圄一例一期
最一裂一比一日

XA-XA
立A 一立 川

圄名 VACUUM CIRCUIT DRAWING 照武文 材赁 1续丰重名稿

圄唬 TAMl-901 何淑梅 材料尺寸 {届主主
A

一一一寸一

l」丘毛盟军AT月12tRfE
".J
圄采时虎 GC5404 1:3 军军
角;去 第三角法 180612 核
 63 IT AM1一1151 CYLINDER FITTING 53 IGA5-111 LOCA TING PLATE 41 IGA5-117 ISLIDING PLATE
62IFV2-145AIPACKING COVER 8LOCK 52 IEE8-116 FIXING 8LOCK(LEFT 4o ITAM1-1021SU8-CYLINDER UNIT
m1 H50-221 18LOCK 一一- 511E 臼 -115 FIXING 8LOCK(RIGHT 39\8C9-112 \PISTON
6Qjg_A5-124 IFIXING 8LOCK 5Cν84-115 ADJUSTING 8LOCK 38 \8S6-111 \CYLINDER 80D Y 8LOCK UNIT
5~10329 IP TYPE O-RING 49 1JUO-115 COI~NECTING COLUMN 37 \A82-114 \T FITTING
5~00529 IG T丫PE O-RING 48 1C40-:114 CONNECTING PLATE 36 \TAM1-111\ COLUMN
571HN5也4 1COPPER LINING 47 140B0449 OILLESS 8EARING 35\EE8-119 \TOP 8ASE
561 GA5-119 ICONNECTING COLUMN 461GA5-122 GUI旺 RAIL-LEFT 34 \TAMl-114\ MIDDLE 8ASE
55 1GA5-118 IT FITTING 45 1GA5-121 GUIDE RAIL-RIGHT 33 \H89-101 \TRACK UNIT
B DET AIL:SCALE 8:1
54 IK02-411 ISHALLOW 旺AD SCREW 441 H35-129 MRE GROOVE COVER(BACK OF BOTTOM 旺ATING PLATE 32\VN5-142 \COLUMN COPPER LINING
431EEι112 BTM. HEA TING PLATE 31\VN5-141 \COLUMN COPPER UNING
42 IEE8-111 UPPER HEATING PLATE 3o \VN5-131 \WIPER SEAL SHEATHING PLATE
29\A52-125 \PISTON FIXING RING
28\881-139 ITHICK NUT
27188i 149 \THIN NUT
…

2 创 AOO-164 IWASHER
25 \AOO-163 \OUTER SHEATH RING
24 \AOO-162 \INNER SHEATH RING
23 \AOO-158A \WIPER SEAL
22 \AOO-144 1PRESSING PLATE OF LEAK-PROOF RING
21 \AOO-143 ITRAY FOR UPPER INSULATING PLATE
2o \AOO-142 1UPPER INSULA TING PLATE
191AOι141 IsHEATHING PLATE

ilB泣「仁
18 \H89-114 ITRA丫 FOR BOTTOM INSULATI时G PLATE
TlAm lL (\J

们υ

仁」
户tu
AH
-L
17 \H89-113 \BTM. INSULATING PLATE

AH

「hu
于tBi

4ll
@
川

占
]

ONUN 16 \AOO-127 \PRESSING PLA TE

@ 15 \E68-129 1SHEATHING PLATE
14 \AOO-125 IT NUT
~@@@@ 13 \AOO-123 \FIXING 8LOCK FOR RACK
12 1CP2-125 \SLIDING COLUMN
11 \AOO-181 \T FITTI阳
1o \EE8-113 \VACUUM CHAM8ER
9\ GA8-103 \VACUUM CHAMBER CYLINDER UNIT
S\B81-137 \PACKING NUT
7\881-138 \THIN NUT
6\4080039 IOILLESS 8EARING
5\A04-132 \GEL
4\2K00049 1PREFILL VAL VE
3\2690079 1MAIN RAM SEAL(K丫
2\2660159 \8ACK-UP RING SLIDING PLA TE
C DET AIL:SCALE 3:1 1\2650209 \WIPER SEAL
名忑垫脚-法
国-圄-圄-角

NO.I~ARìSNUM~ERI PARTS NAME

赁二料
材-材 者核

MAIN STRUCTURE UNIT 设计 黯武文 米 才旗号重名稿 米

尺
寸

TAM1-100 裂圄 何淑悔 米 情主 米
世仇一

PC23101 比例 1:18
磐石油jE工类股份有限公司
忻躬

角
法
一二

日期 180608 d
 20IHJO-H5 ISLANT GEAR
19 HJO H4 ISLANT GEAR
1 …

18 1J23-119 1GUIDE RAIL OF SLIDING PLATE(LEFT

17 14600109 1C RET AINER(F OR AXLE、
-一一-
16 14500969 1PARALLEL KEY
15 14500049 IPARALLEL KEY
14 14060129 1NEEDLE BEARING LEAK-PROOF RING
13 IA02-111 IJOINT
12 IJ23-118 IGUIDE RAIL OF SLIDING PLATE(RIGHT
11 IA02-114 1SLIDING PLA TE
10 IA02-102 IAIR CYLINDER UNIT
9 IAOι121 IFIXING PLA TE
8 1A02-119 1FIXING PIECE FOR ADJUSTING COL甘MN
7 IE85-113 1CONNECTING COLUMN
6 1GA5-126 1FIXING PLATE
5 IA02-115 1CONNECTING PLATE
4 IA02-112 IT FITTING
475"-'680 160 3 IT 刷1-1121 FIXING PLATE
2 1A82-104 1AIR CYLINDER FIXING SHAFT UNIT
1 14080099 IOILLESS BEARING
5 NO.I PARìS N出OCRI PARTS NAME
160
180

SLIDING PLA TE

日丁 M. HEA TING PLA TE

BTM. INSULA TING PLA TE

GUIDE RAIL

MIDDLE BASE

甚旺J
一一一显一一一一
名-唬-附-法
国-回国-回国→角

l I i i
「l俨}」
n川H川

ρ\-V
川川川川川
Il-」

Afhu
「l「L

nilu
n门阿川

川川山川

u川川川川
「LjL
n川π川

门川门
AA

UVIl-'
n门 U

t--iL
AA

Titii
丛川
川川

投主十 照武文 材贸 才钱手重名陆

U
-

~己 米
梅
刊叮
叮叮

TAM1-101
nvλ

裂圄 材料尺寸 ※ {届主主 米
由儿一

PC23090 七七例 1: 5.5

lιJ 军;巳tf月JZPJ叶2
赛
忻躬

角
一二

土hA

日期 180607 核
 HOLDIN G_AXLE OF PLATE TURNING(LEFT 44 1FC1-216 IFIXING PLATE
BLOCK PLATE 43140日0739 IOILLESS BEARING
CONNECTING COLUMN 42 140B0289 IOILLESS BEARING
FIXING RACK(RIGHT、 41 IEE8-252 ICLAPPER
40 IJ76-258 IHOLDING COLUMN
391J76-257 IHOLDING COLUMN
38 1EE8-210 1BTM. CLAPPER CY L. UNIT
1050
37 IL58-273 1COLUMN
36 IAOO-162 IINNER SHEATH RING
684 35 1EE8-243 1CONNECTING COLUMN
680 341EE8-232 ICONNECTING COLUMN
654 33 1EE8-229 ICONNECTING COLUMN
32 'FCO-227 ICONNECTING COLUMN
31 IAOO-185 10UTER WHEEL
301AOO-164 IWAS旺R
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」
L V
11-' I

3I EE8-245 ICONNECTING SHAFT

2 Ic71-217 IBOTTOM CLAPPER CYLINDER
外令
i14200059 1HEXAGON NUT
N0.1 PARíS 川剧团 1 PARTS NAME
REMARK:USE 丁 o FA80XST200 C 丫 LINDER

V
。­
A DET AIL:SCALE 4:1 ~
M20X2.5PX DEPTH 30
三三

4一 Ø18 T 川 ROUGH

579 (265)

65 514

923
名一吭一撒一法

计一圄一例一期
投一裂一比…日
圄一国一圈一角

mnOM CLAPPER CYLl NDER 辑武文 ※ 才续建名稿 |※

EE8-210 柯信充 ※ 怖主 |※
一段生

PC13462 1: 5 磐石油摩工棠股份有限公司
第三角法 130221 PAN S丁ONE HYDRAU Ll C INDUSTRIES CO.. L丁 D
 SPECIFICA TION TABLE

气刷耐捐E磨献7F章R比
(1) (2) (3) (4) (5)
名 稿
NAME 防屋Ei由封 草由博j由封 。形最 。形瑕 活塞;自主才
WIPER SEAL SPINDEL SEAL Q-RING 。一 RING PISTON OIL SEAL

I内A阳\ER徨\D TJ囚数\iy量\r
IMJE 1 1 2 1 2 1

Ø30 DH-16 USH-16 S-26 P-12 us 村一 23 .4 AGE-30

国16XØ24X5T 国 30X5 丁
31)

州
( ) iI eJ

「忏」
nMυ

ρu
「卜l
nul
州

- r-I

l-」

「俨」

tl』
n川υ

AU川
qJUl
产忏」
nμl

严护」

jL
p、JV
AA

nuu
AU

nlv 21L
川

Ø40 DH-20 USH-20 G-35 P-16 USH-30 AGE-40

Ø20XØ28X4.5T 四20XØ28X5T 问OXØ40X6T

Ø50 。村 -25 USH-25 G-45 P-20 USH-40 AGE-501

Ø25XØ33X4.5T Ø25XØ33X5T Ø40X的 OX6T

Ø63 DH-30 USH-30 G-58 P-20 USH-53 AGE-63

Dυ
四30X四38X5T Ø30X国40X6T 的3XØ63X6T
A
Ø80 DH-40 US 忖 -40 G-75 P-25 USH-70
Ø40XØ48X5.5T Ø40XØ50X6T Ø70X剧OX6T

Ø100 D忖 50 US 忖 -50 G-95 P-35 USH-85

的OXØ58X5.5T 的 OXØ60X6T 国85XØ100X9T
'--
一一
附-
设一裂一比一日
计一圄一例一期
(川一凡α
川一ο-m扩一角
川队一
Flu-γ

川川川一一一
川L 一八U 一户[〉一在忖

「←
ρlu--

八川〉一一-

※一※
AA川一一…

Tli---
-i-

圄名
一川

材贸 才始建名桶 |※
i-
ηζ一、)一h
町 4tlLEF

画忧 材料尺寸 借注 |※
二/nυ-iEd

附
一一
〉一

国采即虎 者 磐石油摩工棠股份有限公司
户-、
一一一一

角;去 核
立H
、J
PARTS PURCHASED ON MARKET
 Hydraulic
可

法离昌安模型

i'J"';

县4 … 17
J t A-M12 服 19
小排窒泵 m油口
叫树制

据一出
飞也

刘@
吸始

时提只|||||
及的

雨汩~一、
油油

P一百国
碍再
泵

安口
口口

王班
WM

i1il
d
一
-t

x í下 ①
\‘毛

"1

2.ø13.5 子LJ
021 fli;DN坑部 1 i
{担的n 120-' :由口的方向

I PV2R12 I Flange Mtg.

La电 e Votume Pump
Di schargß Porl -飞
21 口 ia. \ 16 9
Suction Porl -. \
回 5 日也 \ R107 \

42.9
,,....._j ..........一
22.2
M12 刊 d. 19 Oeep
4 Places ,
Small Volume Pump
Discharge Porl 15 副a
M①呐时

13.5 Ola. Through ••

21 Dia. Spoltacë
2 Places
(From Rear)
Directional

制 el with AC solenoíds : DSG刑四川队※|

• Spring Centered
• No Spring Detented
华 Spríng Offsel
Solenoid Indication
Li9hl SOL a 飞

5.50汩 Thro略h1:
9.5 Dla C'bore _ \1ι-AO_~
4 Pla田 s \. 1
\ 1'.,
tM4·
问Nd'

\ SolenoÎd Indl田tion
" L 回 ht SOL b
S 阳田 needBd to Remo回So lonold
• Each Eηd For other dímon-s ions ，回国坦 refer 10 1011 diagr吕 m
'10 _ ..守 5Z 伽
Allematl\'o models u 割 ng solo阳 iò~a~ -n re 时 SO ß'.'唱 ßable

Lock Nlll VJnh

torque in the range of
12、 14 N'01

Model with OC solenoids : 08G-01- ※黑黑白口提 -N/N1

Model with Rsolenoids : 08G-01- ※摇摆 -R 坦白 N/N1

210

70

一一一一一一一 152 一一 1 \_ Lock Nut wtth torque in the range of 12-14 N'm
方向控制阔 Directional Control Valves

国油口容许背最高换向频率
最高工作犀
医 去/分
型号虎 l 最大流量抛| kgf/cm2
Max T-Line Max .Chang巳over
Valv巳 Size Model No Max Flow 11m Max .Pressure
Back PressuD巳 Frequ巳ncy
kgf/cm2
Kgf/cm2 Cycle/min

315(商轴 60 型局
240(R 形重磁，银
250)
3/8" I DSG-03-3CX-X-50 I 120
315(Spool
160 圈局 120) I 3.6 I 5
R Typ巳 O丑ly120)
Type 60 only 120

雹源 擅於工作的重匪籍居
重磁镇国旗型
Electric S巳rvic巳abl巳
Coil Typ巳
Sourc巳 Voltag巳 Range

50Hz 180-220
直流 DC DC24
60日z 200国240

商翻型式盟 Valve Type

3C2 3C4 2B2

画面 I .~国|位::阳
盟型挠意董 DSG-03-3C2-A丁 10-N1-50-50Hz
I I I I I 燕窝~it : 60llz或 DC成 R 泼
系列吭一一一一一__j I I I I I - 50 Hz : 50Hz 粤Jtl
(极栩栩 I I I I I 哺注意不同频率之翻翻胞， 50Hz
CII'i((t锁 1 I I I I j帽制使用奥运耐鹏因医路，
I I I I ~草除EEE↑代按後}]Q"-50Hz" 字攘
阀制i型1悦 J I I
(参见附) I I L__~走时代忧
咄做出刷刷~ L一一一占盎然方式
然樱花:陈 i\'! _!I.!I (Î在银践lliD
肯 1;iFUO N: 拍照型拇指示俊
RIIO. R220 N1 :揣琐型再Jj嗣;111
肯 1 DC帮突;皮消除苦苦。
DC接银盒型突i皮消除器筐~î器子在主中 e
DCj击1m ì里援军2突波消除器置除j自~申。

Model Number Designation

。 SG-03-3C2-A 11 O-N1-50-50Hz
-一-丁一-. 一，-一一寸 T一 』寸，呵'1丁，-一
-τ=二二一一一一 No 创
onc 币 ωOHzor DC 町 0 rR丑※j
Se
町'注rie
臼sN咱如阳
u
u盯
四 Iπmbe
m 盯r ..J I I I I I 50 1Iz: 刊 5 0l lz 0川
(币
Su由lb-pla怡
晶 mc 山山II归
d归
n 吕ρ) I I I I I *p
到l巳ea臼 no怡 叫
vo
01扯ta吨吕e 叩plic 阳阳
ca油
ble 阳n且ge for diffcrent
ValvcSize 一一一一__j I I I I frcqtlcncy.ln 50 Hz 棚I ifyou wantto u目 Silmc vottagc
I I I as 吐t h由c ∞i1 可
typ
严e ， plc阻as扭已 a叫dd
叫(50Hz)μa 必击衍c盯r th怡e 白
d cs创l且趴
n
旧
Vaa剖lvc
四cTηyp严e 一…→一一_j
(8臼 t归
ablc ab
协。 vc叶)
II II …m 呻b盯 lti川o打阳Je阳町 如 forR
川 j旦i日
出 {仰e盯c时oil
创
I I '-一一- Design NU ll1 bcr
Coil τ'ype I
t\ Ïl tJ. A220. L一一一- Elcctrknl Conduit COllncctíoJ>
肯 1 D12 , 014 ‘ NOllc:Slandard (Tcrminal Box Typc)
RI10. R2 20 N: Plu吕 In CO l1nc c: tor Typc \V ithout Indicator Li ght
食l.DC 飞，vìth Rcctificr. Nl: Plug-ln CO IlIl Cc! or Typc \Vith fndicator Lig,ht
DC Tcnninal T.ypc: Box Rcctificr is put in the fcrminal box
DC Plug-In Typc Connccto r. Rcctificr Îs put in thc coil
Directional Control Valves

DIN插R~道攘，带道雷指示憧 DIN插R~遣撞型
币否再翩翩: OSG札※※※拟 -N/N1 I

:17菌告在需磁银周: OSG-03- ※※※"。※ -N/N1

带交醒流撞出型电赔踉隘1: OSG-03- ※※※ -R ※ -N/N1

鹏向西1Il;l';~甲!~'会 j~1\l司有到iJi n ，'侣的白

，定好应首i茧，惺军 m~r理 l骂

/ ←一一一一一 199.3 一‘
ιm ，在鲸娼!Si~刀电 20-22 N.m

DIN type Connector, DIN Type Connector with Indicator Li ght

|Model wíth AC Solenoids : 08G-03 田※※※ -A ※ -N/N1 I

Model with OC solenoíds : 08G -0 3- ※※※ -0 ※ -N/N1

Model wíth R solenoids : 08G-03- ※※※ -R ※ -N/N1

飞-;
Proportional Electro-llydraulic Controis

v
W →日一

P-G-
h-B- O RRM d
P 一§-
m-α­

m-CJH-
民

O-1-
m-5
DL

nd vvpu
-2-
、←-

St.r.::'N3He~ 品四

Nüte: Fot dlmensiolls 0 1' IllOUlltill且 5urJ'ace ， ple副主出 fer to M:二r .tnlir_9 Surf.:;坦
•. j TwoL阳110g Pm3
,..

L 6DB
EFß Cl M-Iß lype sub-plute 11旧且εlJ3L I~氏吨5-F-..!m;由甜}
@………………… 0.0...0000.0.08.8 aoa.. ••• 011118.... a 0.11 8 . . . . 0 0 0 8 0 . . • • • • 0 0 8 0 . . . . 0 " 0 " 8 0 . . a 自…...…………………

Without Prop。而 onal PiJ ot Relief Valve

l EFBG-03胃 125- ※|

For othcr dimensio】阻，

uzrzrg器nentl í飞川 plcasc rcfer to 也 e drawing above_
V纠ve 3 Hex_ Sóc I \. Inc_ I
 筑血流犀肉 插式才亢才知附 COl川erbalance Cartridge Valves
肉凶通最插

明口量力重
熬
J 时迫离式

:提勤式， 3: 1 号犀比， j墨据曲橡 Flow-Pres.Drop Curve

: Poppet 口，lpe , 3: 1Pìlot ratio ,

AURυphHh
0万"
」
El
，-E··
去」口∞
Flow rating Qmax.: 45 .elmh •
Max. pressure P max. : 315 bar.

D民」
蕾··"，，、
Cartridge only weight : 0.1 5 kι

∞E

〉
4
规格型我
。 20 30 40 50
CBA-TI1-LIRN/A FOW_.f/mln
⑦②(~)④(岳⑥
插阔尺寸
①抗衡阔
Counterbalance Valves. Di mens i ons (mm)
①阔孔型号虎
Cavi ty SÌze.
①胡整方式 Controls
L 一螺梓胡整， Standard Scrc\\' AdÎ I.I阳刚
①犀力拥整花圈
Adjusiment Ranges. 睡附手勤帮犀功能
lR - ~Ó to 110 ba巳 Mwual emergency IQad release.
3R 70 10 300 1泪r.
每 r< Craclö ng Pres. 2. 0 bar 睡正辑螺样，减低在定感力
lS - 25 t() no t船工 Turn SCre\Vclockwise to reduω
38 '10 to 300 b._'lr.
山，

由e preSSUJ毛 setting.
<

racking Pres. 0, 2 bar

Nm

①油封材贺
Sc臼 18: N 一丁腊捧腹 3una N.
V 一乱才在瞎. Víton.
①特殊ui墨项 ûptiOll
A ~y民~Jt型，等同 )ift量搞胁。瓜 X 1l 4
♀ strictive， PilQt Opcn ~'jow. Qn.oJl. X2b\li
B 一半 Fr<. 'ì.品型，等内流量捣 Qnom. X3i4
SeDl i Restrictive , Pí 10t Open Flow.
… 由10<l1. X75自

油座符就 Symbol

一一产 ①
Load(CyL)

量满
 插式止因阔 Check Catridge Valves

警盹系就明:提勤型舍
Description : Poppet Typ巳
辍遏通流量 F
阳 10飞唱w
阳贝早归
f门1础19 Qm
阳肌矶矶.:才55 牛弘兔缸m削I
勘最高犀力 扣1vr缸皿.p严res
副毛巳臼郎
s臼s蚓旧盹e Pmax.: 25如O仙』恤缸二
寸番式阔重 C
臼缸削甘咀id峙
E脖eo削
nly川叽we啕
i坦ght;沟Oω
凰0ω8k吕
启剧 ι
…。飞
售
广lll|||l|

居E提曲橡 Flo研-Pres.Drop Curve

」

四
E
』 EE

864
占

/
22的

规格型设 /
mut

CCV- 102 - XO~2 N 1.--

3俨
2 卡........

①②③④⑤

任〉止国两 Flo时
W甲 仙
In叫1甘i

Check Valves. 插阔尺寸 D

趴1mer日1Si臼
ons
巴S(1ω
伽恤恤恤
阻
m田
n田
1mm
a 肉孔型镜
甘、N

Cav .i LV Size.
，的

@控制方式 Co阳山副
X 一不可祠捂 1~{)T1- Aì'l jilstahl E

(互)止四两阔阔屉
Cracking PreS8Ure ,
0.2 - 0.2 bar费
2 守。一 L 8 bar毡'
4, 0 B.5 bar.
(Ð 油封材贺
Seals 吓一丁暗橡膀. Bun吕立 1
V 一鼠摔楞. ìi ì lon
①
lnlet
pre在paration U阻 it 氟漉魔理灌件
If' GFRdl ; If' GLdl; If' GZdl; If' GV dl SER1ES 盘i

GFR-300-10 嗣犀温漏器 GL300-10 始油器 GZ300-10 截止髓 GV300-10 憧融阔

GFR300-10 谓犀追滤器 GL300-10 给油器

型披 Model GFR间300-08 型号虎 Model GL300斗。

工作介黄 工作介贯
空氮 AIR 空氯 AIR
Fluid Fluid
接管口徨 接管口徨
3/8 PT 才 /4 PT
Jolnt Pipe Bore Jolnt Pipe Bore
j窟芯精度 建旨主润滑油 ISO VG32 或
4um/5um
Filtering grade Recommended
lubricant 同棋用 j由 Equivalent
医力草包圄 0.05-0.9MPa
Pressure range (7-130psi) 医力草包圄 0.05-0.9MPa
耐1M力 才 .5MPa Pressure ran旦主 (7-130psi)
Proof pressure (215psi) 酣直至力 1.5MPa
温度能自 Proof pressure (215psi)
-20-70 oC
Temperature ral1 g~ 温度羁圄
-20-70 oC
漏水杯容量 Temperaturerang~
40 CC
Capacity of drain bowl j虐水杯容量
75 CC
重量 Capacity of drain bowl
500 9
Weight 重量
360 9
Weight
GZ300-10 截止自
GV300-10 慢殷商
型唬 Model GZ300-10
型赞 Model GZ300斗。

工作介黄
空氯 AIR
Fluid 工作介黄
空氯 AIR
接管口徨 Fluid
3/8 P丁
Jolnt Pipe Bore 接管口徨
3/8 PT
排氛口徨 Jolnt Pipe Bore
3/8 PT 1M力革圄 。 -0.9MPa
Exhaust port size
匮力韩国 。-0.9MPa Pressure range (0-130psi)
Pressure range (0-130psi) 耐匮力 才 .5MPa

酣医力 1.5MPa Proof pressure (215psi)

Proof pressure (2 才 5psi) 温度羁圄
-20-70 oC
温度缸圄 Tem l2 erature range
-20-70 oC
Temperature range 作勤方式
需挂
操作角度 Operation angle
90
襟草草医
0
Operation angle AC;DC
重量 Voltage
500 9 耗重量
Weight AV:3.5VA; DC2.5W
Power
200 &
200 &. 300 Series Vacuum Solenoid Valve 真空雹磁阔

4V210 国08
型号虎 Model 4V国330C 司。
4V220 翩。 8

工作介贯
Position Number Ai

式创
先问
注吧。
勤作方式
Motion Pattern
接管口徨 远氯=出氯=PT1/4" 排氯=P丁 1/8" 撞氛=出氧=P丁3/8" 排氯=PT1/4"
Jolnt Pipe Bore In=Out=1/4" Exhaust=1/8" In=Out=3/8" Exhaust=1/4"
有效截面横
1.8miTf(CV斗 .00)
2
1.6mm (Cv=0.89)
Effective Sectional Area
位置敷
5 口 2{立 5 Port 2 Position 5 口 3{立 5 Port 3 Position
Valve
使自犀力
0.15-0.8MPa(21 ~114psi)
WOrking-pressure
保言在耐直至力
1.5 MPa(215psi)
Proof pressure
工作温度。 C
回20-70 oC
Temperature
本髓材贯
组合金 Aluminum alloy
I\II atenial of
;国滑
不需要 Not required
Lubrication
最高作勤频率
5:;史/秒 5 cycle/sec 3:;史/秒 3 cycle/sec
uen
重量
450 9
ht

项目 Item 具髓多数 Speciffication

穰率重医
AC220;AC1 才 OV;AC24V; DC24V; DC 12V
Standard voltage
使用重摩能圄
AC+斗 5%;DC+-10%
Power consumption
AC:3.5VA;DC:30W

B Class
DIN 插座式，出银式 Terminal , Grommet

0.05 秒以下 0.05 sec and below

 、、Jg等
(MF血引 L

口侄 PT"

面A

因 1 1:日

编号虎 口徨 A B H1 H 流量 遍;意培育度 重量
Model PT mm mm mm mm Flow/min Flitration mesh Weight Kg
MF-02 1/4" 19 20
MF-03 3/8" 58 24 90 96 25 0.09
MF-04 1/2" 29 30
MF-06 3/4" 37.5 121 137 55 0.14
MF田 08 42 149 163 90 0.16
68
3/4"
MF-10 50 170 184 130 0.18
1-1/4"

MF皿 12 87 58 181 196 200 100 0.25

1 1/2"
才 1/4"
MF-16 1-1/2" 106 74 202 216 280 0.37
2"
MF-20 2-1/2" 90 700 0.97/1.14
160 250/350 270/370
MF-24 3" 105 800 1.00/1.20
MF-32 4" 202 137 350 370 1000 1.58
 |整斗
盟渔锺
11

!rE
曾回品『

.，...1.古今

LS LG KS
11
白时回

hqJ
咀阳明

叩盘~川耐，川
噩个川一精
uFJtmm
;再
EC

盟主运蝙盖章

时d
刷刷

RF
"遵-

品
边甜言i 一

门"，、飞
4卡
训mh ?
丁­
罗「

丁­
LS.3" i18 。孔 17
i
~，
品哩
LS-7" 160 52 127 19嘈5 46 M12 Q曹3.5 舟择，
11
'曾
于
1<8 ..3回 才 01 ~6.6 7. 6 19 313 M10 .0.10

KS"5苟 161 36.5 127 1 '9 、 3& M10 。.12

lQ-3回 105 25 74;5 13 46 ‘ 5 M10 。 .11

lG.4国 130 :2s 99 13 4ß.5 M10 0.13

LG四5但 155 25 127 1$ 46.5 M10 0.14
11
LG~200 gso 28 .200 ~5 54 M12 0.33

111 LG.300 330 28 300 25 54 I叶 12 。.4 1

LG~400 430 .2 8 400 2{) 54 M1 :2 0.50

lQ-SOO sso 28 500 2 1$ 54 Mi2 0.54

空氯滤清器

11
人γ

11

到武榻如 d d1! 。 ;D11 H1;;HFJ:; 理蝴隅;

:~1四手10 PF motl: 二rnm"'~~ 巾的 l 呐丁';而fu 可阳市iJ\~问:~h~'~'l响、 W纠削阳
自串刊刊阳

11 AS-w 1/4 ‘ 52 41 se 22 咽o O.Q9

AB , 03 :MJ' $2 41 36 22 iJ4 O~11
m
叫回∞

AIH'4 1/?' Sl 49 2:7 81 0.'2 0

568
噜
'AUP

AB.O号 314' 49 27 81 0.20

11
AB-。吕 1 月 2S 日4 36 98 25 0 ,28
ω

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内4

7'

AB-12 1112' 48 90 130 0;130

M
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AB- i6 2" 13 口 92 串。 130 O,fl4

AI3.2Q 21/2" 187 150 11 凸 174 1 ,52
AB. :l4 3驾 1号7 1150 115 59 1J~ 1..1 1
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工作座力 Max working 300 kPa(3 bar)

测试座力 Test 500 kPa(5 bar)
爆破屋力 Bursting 1MPa(1 Obar)

Setting 170 kPa (1 ,7 bar) 士 10 010

Form -25 0 to +110 oc

DIMENSIONS 娟格
~p (kPa) E RA'的-)42-的翩52-53-5D
型挠 Model No FRA41
40白
BSP thread
牙口规格 BPT thread
PORTTYPE
300
SAE thread
SAE flange 3000 PSI
口?至 PORT 200
1"_ 1 吁 /4 -才气 /2
SIZE
BYPASS VALVE 170kPa( 1,7bar) 100
NBR
SEALS
FPM
法芯 FILTER
Cellulose 25u B>2
o 10自 20口 300 400 500 600
MEDIA Vmin

APP Ll CATION EXAMPLE 圄解说明安装

FILTER ELEMEN 洁、芯规格

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。.45
11 .4
r 应急于应选件

丁 .50
3百7 对边~度
扭挺50 ft.jbs
(6 7.7 Nm)最大
才 .75

65.0

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应急事控
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阳 非毁扁开5 接头
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应急菩提 y 十 DG DIN 43650
应急事控 J 10 10 VDC '
PL 导蛙 (2)
?212VDC
DLiW 导蜡 E 带飞Neatherpak@
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参旦 U)0 1:! I 2424VDC
连接器
36 36γDC
DR Deutsch DT04-2P
i撞块油口 48 48 VDC
只订购插菇件 B 24 24 \fAC 撞撞撞圈理措 iVAC)
SAE 'l2 12丁 115 11:5 VAC A.G DI N 43650
SAE 16 16T 23023 们从 C AP "1/2 ~毒寸导接管
含含包摇标准线国螺每
3 间，真寸 BSP" 6.8 f
仅限 0 ， 8 ， DW 或 Dl 终结起 巨型拉圈罐蜡ß{口g
T 革寸 BSP 荒 吉睦
ER Deutsch DT04-2P
E 型结圈 {符合 IP69K 挥准)
EY 时 etrt-Pack' 150
每
10 10 VDC
12 '12VDC [持吉 IP69 民挥准}
蛊盘盘辈革 2: 0 20 VDC
丁蘑撮睦{梅;住型) N 24 24 VDC
氟搪腔 V 错@
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DSHG 系列
本霞液换向照自需磁换向阳和 I夜控换向阳粗成。常需磁银窗通 *1峙，先穰栩切i兔
先将 ìlll 流的方向，立在以之推勤液挫tPÆ!向阔的网啊11 '侃而改缝i应隧系杭油路的ìlfJ1庇
方向。

露露富康大流量
本周 uf涵泊大流景'如 "04" 口t揣冒筋300 LlmÎ口， "06" 口很阔属500 Llmin'
"10" 口位wm筋 1100 Llmin '再加上高腿化 3 l. 5 MPa' 可使系就我轩更 HS~号渎。
@题力提矢惩
各剧都大幅度地降低了思力损失，因而可增大了系税的简能效果。

先等犀力 回油口容辞背 最高换向频率

最高工作m力 Max.Pilot 犀 去/分
口?里 型据 最大流量 11m 重量 kg
Max .Pressure Pressure Max .T- Li ne Changeover
Valve Size Model No Max Flow 11m Mass kg
MPa kgf/cm2 MPa Back Pressure Frequency
(Kgf/cm2) MPa Cycles/min

0.8-2.5
1/2" DS丑G-04-3C4 300 3 1. 5(315) 21(16) 120 8.8
(8-250)
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