OMS series 2 and

series 3

Orbital Motors

Service and Parts

Manual
 OMS Orbital motor
Service and parts manual
Table of contens, Special versions

CONTENTS Special versions...................................................................................................................................................................3

Cost-free repairs..................................................................................................................................................................3
Comments ...........................................................................................................................................................................3
Exploded view OMS series 2 .........................................................................................................................................4
Exploded view OMS series 3 .........................................................................................................................................5
Spare parts list.....................................................................................................................................................................6
Special tools .........................................................................................................................................................................9
Dismantling....................................................................................................................................................................... 10
Tacho connection............................................................................................................................................................ 11
Assembling........................................................................................................................................................................ 12

© 2003 Sauer-Danfoss. All rights reserved. Printed in Europe

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Frontpage: P300083.TIF,

Drawing 151-19.fa

2 DKMH.PS.130.A1.02 • 520L0593 • Rev. A • 05/2003

 OMS Orbital motor
Service and parts manual
Contents

SPECIAL VERSIONS The list of spare parts cannot be used when ordering parts for special OMS versions.
In this respect, please contact the sales organisation for Sauer-Danfoss.

COST-FREE REPAIRS We would point out that cost-free repairs as mentioned in Sauer-Danfoss General Condi-
tions of Sale, are carried out only at Sauer-Danfoss Nordborg or at service shops autho-
rised by Sauer-Danfoss.

COMMENTS a) Only OMS series 2:

After week 41.97 the guide pin has a new location. When repairing motors
manufacturing before week 41.97 it will therefore be necessary to replace end cover,
balance plate, tightening pin and spring washer.
SERIES MARKING
The series number is altering when parts in the motor are changed.
The OMS series marking follows its date marking: XXX-3

OMS SERIES 3

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 OMS Orbital motor
Service and parts manual
Exploded view OMS series 2

EXPLODED VIEW OMS

SERIES 2

Tightening torque: t

Item 13, with item 14: 30 - 60 N.m [ 270 - 530 lbf.in]

Item 34: 75 - 80 N.m [660 - 705 lbf.in]
Item 38: 10 - 15 N.m [90 - 130 lbf.in]
Item 51: 4 - 6 N.m [35 - 55 lbf.in]

4 DKMH.PS.130.A1.02 • 520L0593 • Rev. A • 05/2003

 OMS Orbital motor
Service and parts manual
Exploded view OMS series 3

EXPLODED VIEW OMS

SERIES 3

Tightening torque: t

Item 13, with item 14: 30 - 60 N.m [ 270 - 530 lbf.in]

Item 34: 75 - 80 N.m [660 - 705 lbf.in]
Item 38: 10 - 15 N.m [90 - 130 lbf.in]
Item 51: 4 - 6 N.m [35 - 55 lbf.in]

DKMH.PS.130.A1.02 • 520L0593 • Rev. A • 05/2003 5

 OMS Orbital motor
Service and parts manual
Spare parts list

SPARE PARTS LIST Stock per 100 motors**

Number per motor
Item Spare parts
Series
Code No.
2 3
Dust seal ring 35 • 42 • 3.5 mm [1.38 • 1.65 • 0.14 in] 633B3198 1 1 *
1
(p.t.o. shaft) 40 • 47 • 4.0 mm [1.57 • 1.85 • 0.16 in] 633B3356 1 1 *
2 Bearing housing
OMS Standard flange 151F1534 1 1 2
OMS Standard flange and P.t.o. shaft 151F1549 1 1 2
OMS Special flange 151F1536 1 1 2
OMS A - 2 flange 151F1685 1 1 2
OMS Magneto flange 151F1858 1 1 2
OMS SAE B flange 151F1864 1 1 2
OMSW Metric 151F1535 1 1 2
OMSW SAE 151F1572 1 1 2
3 Shaft seal 35 • 52 • 5 mm [1.38 • 2,05 • 0.20 in] NBR 633B3197 1 1 *
35 • 52 • 5 mm [1.38 • 2,05 • 0.20 in] FPM 633B3196 1 1 *
P.t.o. shaft 40 • 60 • 6 mm [1.57 • 2.36 • 0.24 in] NBR 633B3355 1 1 *
4 Parallel key Metric: A 10 • 8 • 45 mm for 32 mm cyl. shaft 682L8019 1 1 5
Metric: B 6 • 6 • 20 mm for tap. shaft 682L8021 1 1 5
SAE: 5/16 • 5/16 • 1 1⁄4 in for 1 1⁄4 in cyl. and tapered shaft 151-4109 1 1 5
SAE: 1⁄4 • 1⁄4 • 1 1⁄4 in BS 46 for 1 in cylindrical shaft 682L8036 1 1 5
5 Cylindrical shaft Metric: Ø32 mm with bearings incl. item 4 151F0112 1 1 2
SAE Ø1 1⁄4 in with bearings incl. item 4 151F0118 1 1 2
SAE Ø1 in with bearings incl. item 4 151F0127 1 1 2
6 Splined shaft Metric: 1 1⁄4 in with bearings 151F0113 1 1 2
SAE: 1 1⁄4 in with bearings 151F0119 1 1 2
SAE: 1 in with bearings 151F0126 1 1 2
SAE: 0.875 in with bearings 151F0138 1 1 2
7 P.t.o. shaft incl. bearing, DIN 9611 151F0116 1 1 2
8 Washer metric version only 20.5 • 44 • 4 mm 684X2530 1 1 5
9 Castellated nut
Metric: M20 • 1.5 mm 681X8235 1 1 5
SAE: 1 - 20 UNEF 151-4154 1 1 5
10 Tapered shaft
Metric: 35 mm with bearings incl. item 4, (8) and 9 151F0114 1 1 2
SAE: 1 1⁄4 in with bearings incl. item 4 and 9 151F0115 1 1 2
11 Conical seal ring 633B9023 1 1 *
12 O-ring 70 • 2 mm [2.75 • 0.08] NBR 633B1379 1 1 *
13 Drain plug Metric: G 1⁄4 151-1524 1 1 10
SAE: 7/16 - 20 UNF 151-5439 1 1 10
14 Washer 684X2120 1 1 10
15 Intermediate plate Metric: 151F1811 1 5
Metric: 151F1538 1 5
SAE: 151F1812 1 5
SAE: 151F1553 1 5
16 Mounting flange for OMSS
Metric: 151F1817 1 5
Metric: 151F1486 1 5
SAE: 151F1570 1 5
17 O-ring for OMSS 100 • 3 mm [3.94 • 0.12 in] NBR 151F1033 1 1 10

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 OMS Orbital motor
Service and parts manual
Spare parts list

SPARE PARTS LIST Stock per 100 motors**

Number per motor
Item Spare parts
Series
Code No.
2 3
18 Cardan shaft
OMS/OMSW/OMSS 80 l = 70 mm [2.75 in] 151F1461 1 1 3
OMS/OMSW/OMSS 100 l = 73 mm [2.87 in] 151F1462 1 1 3
OMS/OMSW/OMSS 125 l = 78 mm [3.07 in] 151F1463 1 1 3
OMS/OMSW/OMSS 160 l = 84 mm [3.31 in] 151F1464 1 1 3
OMS/OMSW/OMSS 200 l = 91 mm [3.58 in] 151F1769 1 1 3
OMS/OMSW/OMSS 250 l = 99.5 mm [3.92 in] 151F1770 1 1 3
OMS/OMSW/OMSS 315 l = 111 mm [4.37 in] 151F1829 1 1 3
OMS/OMSW/OMSS 400 l = 124.5 mm [4.90 in] 151F1830 1 1 3
OMS/OMSW/OMSS 500 l = 120.5 mm [4.74 in] 151F1861 1 1 3
19 O-ring 82.5 • 2 mm [3.25 • 0.08 in] NBR 633B1431 2 3 *
20 Gearwheel set Series 3
OMS/OMSW/OMSS 80 w = 14 mm [0.55 in] 151F1081 1 5
OMS/OMSW/OMSS 100 w = 17 mm [0.67 in] 151F1082 1 5
OMS/OMSW/OMSS 125 w = 22 mm [0.87 in] 151F1083 1 5
OMS/OMSW/OMSS 160 w = 28 mm [1.10 in] 151F1084 1 5
OMS/OMSW/OMSS 200 w = 35 mm [1.38 in] 151F1085 1 5
OMS/OMSW/OMSS 250 w = 44 mm [1.73 in] 151F1086 1 5
OMS/OMSW/OMSS 315 w = 55 mm [2.16in] 151F1087 1 5
OMS/OMSW/OMSS 400 w = 68.4 mm [2.69 in] 151F1088 1 5
OMS/OMSW/OMSS 500 w = 68.4 mm [2.69 in] 151F1089 1 5
20 Gearwheel set Series 2
OMS/OMSW/OMSS 80 w = 14 mm [0.55 in] 151F1036 1 5
OMS/OMSW/OMSS 100 w = 17 mm [0.67 in] 151F1037 1 5
OMS/OMSW/OMSS 125 w = 22 mm [0.87 in] 151F1038 1 5
OMS/OMSW/OMSS 160 w = 28 mm [1.10 in] 151F1039 1 5
OMS/OMSW/OMSS 200 w = 35 mm [1.38 in] 151F1040 1 5
OMS/OMSW/OMSS 250 w = 44 mm [1.73 in] 151F1041 1 5
OMS/OMSW/OMSS 315 w = 55 mm [2.16in] 151F1042 1 5
OMS/OMSW/OMSS 400 w = 68.4 mm [2.69 in] 151F1059 1 5
21 Guide pin Ø 4 mm [0.16 in], l = 10 mm [0.39 in] DIN 6325 682L2006 1 5
22 Valve drive 151F1448 1 1 5
151F1821 1 3
23 Channel plate
151F1023 1 3
24 Stop ring (OMSS 200, 250, 315 and 400 only) 151F1542 1 1 3
25 Disc valve 151F1022 1 1 3
26 Balance plate a) 151F1738 1 1 3
27 Guide pin Ø 5 mm [0.20 in], l = 14 mm [0.55 in] ISO 8752 a) 682L9105 1 1 5
28 O-ring 45 • 2 mm [1.77 • 0.08] NBR 633B1429 1 1 *
45 • 2 mm [1.77 • 0.08] FPM 633B1455 1 1 *
29 O-ring 24 • 2 mm [0.94 • 0.08] NBR 633B1428 1 1 *
24 • 2 mm [0.94 • 0.08] FPM 633B1453 1 1 *
30 Spacer 155F1449 1 1 2
31 Spring washer a) 684X0097 1 1 5
32 Valve housing Metric: 151F1801 1 2
Metric: a) 151F1445 1 2
SAE: 151F1805 1 2
a) see comments page 3 SAE: a) 151F1552 1 2

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 OMS Orbital motor
Service and parts manual
Spare parts list

Stock per 100 motors**

Number per motor
Item Spare parts
Series
Code No.
2 3
33 Seal plug 633X0017 2 2 20
34 Screw M10: OMS/OMSW 80 l = 120 mm [4.72 in] 681X1349 4 4 12
OMS/OMSW 100, 125 l = 130 mm [5.12 in] 681X1350 4 4 12
OMS/OMSW 160, 200 l = 140 mm [5.51 in] 681X1352 4 4 12
OMS/OMSW 250 l = 150 mm [5.91 in] 681X1353 4 4 12
OMS/OMSW 315 l = 160 mm [6.30 in] 681X1356 4 4 12
OMS/OMSW 400, 500 l = 180 mm [7.09 in] 681X0038 4 4 12
OMSS 80, 100 l = 100 mm [3.94 in] 681X1347 4 4 12
OMSS 125, 160 l = 110 mm [4.33 in] 681X1348 4 4 12
OMSS 200 l = 120 mm [4.72 in] 681X1349 4 4 12
OMSS 250 l = 130 mm [5.12 in] 681X1350 4 4 12
OMSS 315 l = 140 mm [5.52 in] 681X1352 4 4 12
OMSS 400 l = 150 mm [5.91 in] 681X1353 4 4 12
35 Check valve ball Ø3/16 in 689X1005 2 10
Ø1⁄4 in 689X1015 2 10
36 Check valve spring 013-0662 2 10
37 Washer 10.2 • 13.5 • 7 mm [0.40 • 0.53 • 0.27 in] 684X2564 2 10
38 Check valve plug G 1/8 631X2053 2 10
Name plate: Aluminium OMS, OMSW, OMSS 151A0407 1 1 15
39
Brass OMS, OMSW, OMSS 151A0408 1 1 15
43 Tacho valve housing, complete 151F0137 1 2
a) 151F0100 1 2
44 Tacho connection, complete 151F1031 1 1 3
45 Tacho valve drive + guide pin 151F1032 1 1 2
46 Spacer ring 151F1502 1 1 2
47 Tacho valve housing 151F1802 1 1
a) 151F1498 1 1
48 O-ring 40 • 2 mm [1.57 • 0.08 in] 633B1378 1 1 4
49 Bearing housing 151F1499 1 1 1
50 Washer 5.6 • 8.5 • 1 mm [0.22 • 0.33 • 0.04 in] 684X2012 4 4 20
51 Screw M5; l = 15 mm [0.59 in] 681X1880 4 4 16
52 Tacho drive shaft 151F1500 1 1 1
53 Lockin ring UR 6 • 0.7 mm [0.24 • 0.03 in] DIN 6799 682L4922 2 2 4
54 Bearing 8 • 22 • 7 mm [0.31 • 0.87 • 0.28 in] 981X1020 1 1 2
55 Shaft seal 633B3175 1 1 2
56 Locking ring N 22 • 1 mm [0.87 • 0.04 in] DIN 427 682L4008 1 1 2
57 Name plate (Tacho) 151A0410 1 1 4
A Set of seals NBR OMS, OMSW item 1, 3, 11, 12, 19, 28 and 29 151F0111 1 1 10
OMS (p.t.o.) item 1, 3, 11, 12, 19, 28 and 29 151F0117 1 1 10
B Set of seals NBR OMS, OMSW, OMSS item 11, 17, 19, 28 and 29 151F0103 1 1 10
C Set of seals FPM OMS, OMSW, OMSS item 1, 3, 28 and 29 151F0109 1 1 10
D Set of seals NBR OMSS item 11 and 17 151F1033 1 1 10
NBR: Buna N, Perbunan (ISO 1629) FPM: Viton (ISO 1629)

* Contained in spare parts bag A, B, C or D

** The number of spare parts to be held in stock for each 100 motors being in service in your district.
a) see comments page 3

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 OMS Orbital motor
Service and parts manual
Special tools

SPECIAL TOOLS A B C

E F

A. Main holding tool SJ 151-9000-1

B: Holding tool for OMSS SJ 151F9000-1
C: Holding tool for OMSW. Code number: SJ 151B9000-1
D: Mandrel dor fitting shaft seal.
E.: Two guide bolts
F: Mandrel to remove balance plate

D, E and F cannot be bought from Sauer-Danfoss

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 OMS Orbital motor
Service and parts manual
Dismantling

Item Part to remove Comments

DISMANTLING
4 Parallel key Cylindrical or tapered shafts
* 11 Conical seal ring
13, 14 Drain plug and washer
33 Seal plugs (2off ) Place the motor in holding tool.
38 Plugs (2 off ) Series 2 only Use I 5 mm Allan head spanner
37 Washer (2 off ) Series 2 only
36 Springs (2 off ) Series 2 only
Tilt motor, springs and balls come out.
35 Ball (2 off ) Series 2 only
34 Screw (4 off ) Use 17 mm socket spanner.
32 Valve housing Lift off carefully as a unit, holding your fingers
under the channel plate (Item no. 23).
23 Channel plate
19 O-ring Series 3 (2 off ), Series 2 (1off )
37 Ball (2 off ) Series 3 only
24 Stop ring Only on OMSS 200, 250, 315 and 400
25 Disc valve
30 Spacer
26 Balance plate Fill in oil into the spacer hole and use the
ø14.25 mm [0.56 in] mandrel as a piston to press
up the balance plate.
27 Guide pin
28 O-ring
29 O-ring
31 Spring washer
22 Valve drive
21 Guide pin Series 2 only
20 Gearwheel set Hold fingers under the gearwheel set to prevent
the parts from dropping out.
19 O-ring
18 Cardan shaft
15 Intermediate plate
11 Conical seal ring Not on OMSS, is already removed.
12 O-ring
5, 6, Shaft incl. bearings Turn the bearing housing.
7, 10 * *) Press out the shaft/bearing assembly using a
hydraulic press (pressing Force max. 2500 N
[550 lbf ])

Shaft/bearing assembly should not be dismantled.

1**) Dust seal ring

Item no. 1 and 3 to be knocked out by means af
the special mandrel (“D” on page 9).
3 **) Shaft seal

* OMSS only
**) OMSS except

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 OMS Orbital motor
Service and parts manual
Dismantling

TACHO CONNECTION
Item Part to remove Comments

51 Screw (4 off )
44 Tacho connection Remove from tacho valve housing
48 O-ring
46 Spacer ring
56 Retaining ring Loosen tacho shaft package (by tapping lightly at
the end of the shaft) and extract the package
from tacho housing.
55 Shaft seal
53 Retaining ring (2 off )
54 Bearing

After dismantling, clean all parts in low aromatic kerosene.

Examine the parts and exchange them if necessary.
Immidiately before assembly, lubricate each part with hydraulic oil and grease rubber
parts with vaseline

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 OMS Orbital motor
Service and parts manual
Assembling

ASSEMBLING Item Part to assemble Comments

3 *) Shaft seal Knock into position in the bearing housing, using
the assembly mandrel. Grease lip with vaseline.
1*) Dust seal ring Use assembly mandrel and plastic hammer.
Grease lip with vaseline.
5, 6, Shaft incl. bearings Use the hydraulic press. (max. 2500 N [550 lbf ])
7, 10 *)
Always press on the bearing outer ring.

15, 12, Intermediate plate, O-ring, conical seal ring Screw the guide bolts into the bearing housing.
11 Fit the O-ring into the bearing housing.
Fit the conical seal ring (biggest diameter facing
the intermediate plate) int the recess in the
intermediate plate. Place the intermediate plate in
position on the bearing housing with the conical
seal ring downwards.
18 Cardan shaft Guide the cardan shaft down into the output shaft
so that the splines engage.
19 O-ring Grease with vaseline.
20, 21 Gearwheel set Hold fingers under the gearwheel set to prevent
parts falling out. Carefully lay the gearwheel set
on the intermediate plate so that the O-ring
groove (OMS series 3) or guide pin hole (OMS
series 2) is upwards.
The through-hole (6 mm [0.24 in]) must line up
with the hole in the intermediate plate. Fit the
m guide pin (OMS series 2 only) in the gear rim.
Mark the wheel of the gearwheel set at the point
where the bottom of an internal tooth is opposite
the bottom of an external tooth (see drawing).

22 Valve drive Mark the tip of a spline tooth on the end of the
valve drive with the widest splines. Line up mark
on rotor and valve drive. The end with the widest
splines must point upwards.

Applies to motors with tacho connection:

Pin on valve drive must point upwards.

19 O-ring OMS series 3: 2 off Grease with vaseline. Mount in the gearwheel
OMS series 2: 1 off (only OMS serie 3) and channel plate groove.

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 OMS Orbital motor
Service and parts manual
Assembling

ASSEMBLING Item Part to assemble Comments

23 Channel plate (OMS series 3) Fit the channel plate so that the O-ring groove is
upwards and the check valve holes line up with
the through-hole in the gearwheel set.
Channel plate (OMS series 2) Fit the channel plate so that the guide pin engages
with the hole in the channel plate.
35 Ball (2 off ) Series 3 only
25 Disc valve Align mark on valve drive with a hole in the outer
rim. (A on drawing).
Turn disc valve counter clockwise until splines in
the two parts engage.
31 Spring washer Place into valve housing
28, 29 O-ring Fit the two O-rings (greased with vaseline) in the
balance plate grooves.
27 Guide pin Mount in valve housing.
26 Balance plate Mount in valve housing.
30 Spacer Grease with vaseline to prevent the spacer from
dropping out.
32 Valve housing Mount unit on the rest of the motor. Ports should
face in the same direction as the drain port.
34 Screw (4 off ) Lubricate threads and cross tighten screws to
75 - 80 N.m [660 - 705 lbf.in].
35 Ball (2 off ) Series 2 only
36 Spring (2 off ) Series 2 only
37 Washer (2 off ) Series 2 only
38 Plug (2 off ) Series 2 only Tighten to 10 - 15 N.m [90 - 130 lbf.in]
4 Parallel key Secure with plastic ring or tape.
13, 14 Drain plug and washer Fill motor with oil before plugging.
Tighten to 30 - 60 N.m [270 - 530 lbf.in].
11*) Conical seal ring Grease with vaseline to keep in place
*) OMSS only

ASSEMBLING OF TACHO The tacho connection must be reassembled in reverse order in relation to the procedure
CONNECTION described under “disassembling the tache connection”.
4 screws (pos. 51) to be tightened to 4 - 6 N.m [35.5 - 53 lbf.in].

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 OMS Orbital motor
Service and parts manual
Notes

14 DKMH.PS.130.A1.02 • 520L0593 • Rev. A • 05/2003

OMS Orbital motor
Service and parts manual
Notes

DKMH.PS.130.A1.02 • 520L0593 • Rev. A • 05/2003 15

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