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Terex Electronic Diagnostic System Training

1. The document provides an overview of the Terex Electronic Diagnostic System (EDS) which is used to monitor, program, record, download, and aid in fault diagnosis of Terex excavator electronic, hydraulic, and lubrication systems. 2. It describes how to connect the EDS software to the excavator via a laptop, cable, and dongle and check communication. It also explains how to use EDS to download error storage and configuration from the excavator's control system. 3. Functions of the EDS software are outlined including accessing the pump management system, data acquisition processor, machine control PLC, engine data, and setting up and viewing data recordings from the onboard

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316 views11 pages

Terex Electronic Diagnostic System Training

1. The document provides an overview of the Terex Electronic Diagnostic System (EDS) which is used to monitor, program, record, download, and aid in fault diagnosis of Terex excavator electronic, hydraulic, and lubrication systems. 2. It describes how to connect the EDS software to the excavator via a laptop, cable, and dongle and check communication. It also explains how to use EDS to download error storage and configuration from the excavator's control system. 3. Functions of the EDS software are outlined including accessing the pump management system, data acquisition processor, machine control PLC, engine data, and setting up and viewing data recordings from the onboard

Uploaded by

Aples
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ELECTRONIC DIAGNOSTIC SYSTEM - EDS

EDS (USB).lnk

Page 1
Note; It is critical that before changing any setting on a Terex excavator, the effects that change will have on
the safety and performance of that excavator needs to be fully understood, prior to making that change.

The following information is to be used a guide for the use of the Terex EDS program.

Overview: EDS (electronic diagnostic system) is a tool for the monitoring, programming, recording, downloading and as an aid for fault diagnosis of the
Terex/O&K electronic, hydraulic and lubrication systems.

Other than the EDS program, the correct cabling and cabling programs will be required.

• Items required as follows:


o Laptop computer
o EDS program – installed
o PEAK can dongle cable – PN?
o PEAK can dongle program – installed (supplied on disc with cabling)

• Please note before the installation on the EDS program all older versions of the program will need to be removed

• After installation of the EDS program on to


the laptop the program can be activated by
clicking on the icon found on the desktop.

• Or through the “START” tool bar

At start up EDS will automatically start searching for a


connection with the Can bus system.

Page 2
• When a connection has been established, the
communication with the system
can be checked via “Add on” button.

• Fig #1; Showing the “Check communication”


screen. Confirming that communication is
established and registering all components
that are connected to the can bus system,
also showing the components current
program software versions.

Figure#1

Page 3
1. DOWNLOADING THE BCS

• To downloading the error storage and the excavator systems configuration (Complete dump).

• Click on “Device” and in the dropdown


box highlight “BCS” then “Read >BCS<
Printouts via CAN”.

• This will open the download window


(fig#2)

• Via BCS screen, (with EDS connected via


Can bus system) select required print out
and press enter,

• After completion of the BCS Download,


save the information to selected file

Fig #2

Page 4
2. PMS system (pump management system)

PMS, when first starting the EDS, program the default view is of the PMS Master.

• To view the Slave box check


the box

• Any current PMS related


faults will be viewed in
the display

• The device data can be


viewed and modified via
EDS

• After modifying the device


data write back to PMS by
clicking on Bottom RH side
Icon.

• Please note that the to view


any changes via the BCS, you
will have to exist the “Device
data” screen on the BCS by
pressing “BACK” on the
BCS display then reentering
the “Device data” screen. Do
not press ”Enter” as data will
not be saves

Page 5
3. DER cards (Data
acquisition processor)

• To view DER
cards, click tool bar
“Device” Then “DAC”

• To view other DER cards


(DER2 and if fitted DER3)

Page 6
4. Elrest PLC
• “Device”
• “PLC”

• For the PLC data

Page 7
• For the inputs and outputs

• To view and set PLC configuration.

• To monitor analogue signals to the PLC

• For single analogue gauge check which


gauge is required

Page 8
Engine data

• For engine information


o “Device”
o “SAE Engine data”

• For engine fault code information


“Click on “

Page 9
5. Data logger

• For the recording of systems


data

• The Data recorder is able to be


set to the users required settings
for the recording of hydraulic,
and grease pressures readings
as well as electrical signals and
engine RPM

• With a maximum of 4
parameters able to be recorded
at a time

• After selecting the required


settings, the setting desired will
also need to be checked in the
adjacent boxes

• After selecting required signals


the “RUN” button will need to
be activated to start the
recording on the signals

Page 10
• Loading of previously saved
information recordings “Click”
on Load and select required
file.

• Figure#3; illustrates a recorded


cycle of the grease system
showing line “A” and then line
“B” Pressures.

• Parameters are as recorded


o Green - Lubrication
pressure
o White – PLC recorded
lubrication pressure
o Yellow – Signal from
Initiator 1
o Red – Signal from
Initiator 2

Fig#3

Page 11

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