MEC2016 Material Science and Metallurgy and Lab AY 2021-22
MEC2016 Material Science and Metallurgy and Lab AY 2021-22
PROGRAM OUTCOMES:
PO2. Problem analysis: Identify, formulate, review research literature, and analyze
complex engineering problems reaching substantiated conclusions using first principles of
mathematics, natural sciences, and engineering sciences.
PO5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and
modern engineering and IT tools including prediction and modeling to complex
engineering activities with an understanding of the limitations.
PO6. The engineer and society: Apply reasoning informed by the contextual knowledge to
assess societal, health, safety, legal and cultural issues and the consequent responsibilities
relevant to the professional engineering practice.
PO8. Ethics: Apply ethical principles and commit to professional ethics and
responsibilities and norms of the engineering practice.
PO9. Individual and team work: Function effectively as an individual, and as a member or
leader in diverse teams, and in multidisciplinary settings.
PO12. Life-long learning: Recognize the need for, and have the preparation and ability to
engage in independent and life-long learning in the broadest context of technological change.
COURSE PREREQUISITES:
COURSE DESCRIPTION:
This Course provides basic concepts in materials structure and its relation to properties and
application to engineering problems. The Course includes structure of metallic, ceramic, and
polymeric materials. The Course discusses the type of bonding and crystal structure their effect on
the mechanical, electrical, and chemical properties of materials.
The Key topic includes: Fundamental concepts, microstructure development and phase equilibria,
material properties and fabrication methods and applications; atomic structure, atomic bonding,
crystal structures, defects, and diffusion in materials; phase transformations and phase equilibria.
The Course also emphasizes on thermal and mechanical properties of materials, applications of
metals, ceramics, semiconductors, and polymers. The Course also includes general classifications,
properties and applications of alloy steels, tool steels, stainless steels, cast irons, copper base alloys,
Aluminium base alloys, Nickel base alloys, composites, ceramics and polymers.
COURSE OUTCOMES:
CO1: Describe the crystal structure, crystal imperfections and diffusion process in solids.
CO1 H - - - - - - - - L - -
CO2 H - - - - - - - - L - -
CO3 H - - - - M - - - L - -
CO4 H - - - - M L - - L - L
Fundamental concepts, atomic structure, atomic bonding, crystal structure, defects and diffusion.
SKILL SETS TO BE DEVLOPED: [Select the appropriate skill/skills and make them bold]
1. An attitude of enquiry.
2. Confidence and ability to tackle new problems.
7. Write reports.
Numbe
Session Course
r of Skills to
Sl. Numbe Tas Outcom
Lab be
No r k Task Level 01 Level 2 e to be
Sessio develope
. and No develop
ns d
Date ed
requir
ed to
compl
ete the
task
01 01 Introduction to Lab
To
Tensile test
determine
on metallic To plot the
Ultimate
(Mild steel) graph
02, To Draw tensile
between
August specimens stress v/s strength,
02 1,2 applied 1 CO1
30, using a strain breaking
loads v/s
2021 Universal graph strength,
elongated
young
testing length.
modulus.
machine.
To
determine
Compres
Compressio sion
n test on strength,
metallic(Mil To plot the breaking
03, To Draw graph strength,
d steel)
Septem stress v/s between young
03 1,2 specimens 1 CO1
ber 6, strain applied modulus,
using a
2021 graph load v/s %
Universal length. increase
testing in area,
machine %decreas
e in
length.
Theory
Lab
All the lab experiments will be taken with the help of Microsoft teams platform. Submission of the lab
record on time is mandatory for all the students as it will carry about 20% weightage for the entire
course. Viva and review sessions will be conducted to clear doubts and to evaluate the level of
understanding of each student.
REFERENCE MATERIALS:
Theory
Textbook
GUIDELINES TO STUDENTS: (Here mention a few tips to study this course effectively)
1. Attend all the classes and listen to the lecture attentively.
6. All the necessary course materials, workbooks, textbooks will be shared on “MICROSOFT TEAMS”
and “EDHITCH”.
7. Experimentation with respect to each module will be conducted during you regular laboratory
sessions
TOTAL
Sl. STARTING CONCLUDIN
ACTIVITY NUMBER OF
No. DATE G DATE
PERIODS
01 Over View of the course 27-08-2021 27-08-2021 01
02 Module : 01 28-08-2021 24-09-2021 07
03 Test-1 15-09-2021 17-09-2021
Assignment/any other
04 24-09-2021 01-12-2021
activity/Guest Lecture/ Field Visit
Total
Sl. Concluding Number
Activity Starting Date
No. Date of
Periods
01 Over View of the course 23/08/2021 23/08/2021 1
02 Laboratory Familiarization 23/08/2021 23/08/2021 1
03 Demonstration of first set of Experiments/Skills 30/08/2021 30/08/2021 1
04 Conduct of first set of experiments 30/08/2021 30/08/2021 1
05 Summary of the Laboratory tasks 06/09/2021 06/09/2021 2
06 Conduct of second set of experiments 13/09/2021 13/09/2021 2
07 Summary of the Laboratory tasks 20/09/2021 20/09/2021 2
08 Conduct of third set of experiments 27/09/2021 27/09/2021 2
09 Summary of the Laboratory tasks 04/10/2021 04/10/2021 2
10 Conduct of fourth set of experiments 11/10/2021 11/10/2021 2
11 Summary of the Laboratory tasks 18/10/2021 18/10/2021 2
12 Conduct of fifth set of experiments 25/10/2021 25/10/2021 2
13 Summary of the Laboratory tasks 02/11/2021 02/11/2021 2
14 Conduct of sixth set of experiments 08/11/2021 08/11/2021 2
15 Summary of the Laboratory tasks 22/11/2021 22/11/2021 2
16 Conduct of seventh set of experiments 29/11/2021 29/11/2021 2
17 Summary of the Laboratory tasks 06/12/2021 06/12/2021 2
SCHEDULE OF INSTRUCTION FOR THE THEORY COMPONENT:
MODULE 1 COMPLETED
9. 9. Introduction to CO2(K) PPT, T1 Ch. 7
Module-2 White
board
10. Solidification Nucleation during solidification, T1 Ch. 7
Grain formation, grain growth, CO2(K) PPT,
10.
dendritic growth. Formation of White
polycrystalline structure, single board
crystal vs
Polycrystalline material.
11. Phase diagram Binary phase diagrams, CO2(C) PPT, T1 Ch. 7
Lever rule, Iron-Carbon White
11. Phase diagram: construction, board
various
Phases present.
20. 20. CCC diagram Continuous cooling curve, CO3(C) PPT, White T1 Ch.
significance and uses. board 10
23. 23. Heat Heat treatment of steels: CO3(C) PPT, White T1 Ch.
treatment Annealing, Normalizing, board 11
Process, Hardening, Tempering-
Tempering Martempering & Austempering
24. 24. Surface Surface hardening methods: CO3(K) PPT, White T1 Ch.
treatment carburizing, cyaniding board 11
process
MODULE 4 COMPLETED
Total 100%
4 Quiz 2 Module 2 2 01 04 2
5 Quiz 3 Module 3 3,4 01 04 2
6 Test 2 Module 2, 3 3, 4 01 30 15 15- 17
November
2021
7 Quiz 4 Module 4 4 01 04 2
8 Continuous assessment All Experiments 1,2,3,4 20 10 23/08/2021 –
Lab 10/12/2021
Module 1, 2, 3, 4 1,2,3,4
9 End Term Examination 03 60 30
* Students will be classified into two specific tiers based on the performance in 1st Test.
Venue,
Assessment Duration
Sl.NO Contents CO Marks Weightage Date
Type In Hours
&Time
Calculation
Lab CO1
Experiment (7) Online
1 Exercises to 2 10%
1 to 12 Viva (3) mode
CO4
Quiz (10)
Online
CO1
End Term Experiment mode
2 to 3 40 20%
Lab Exam 1 to 12 Will be
CO5
informed
COURSE CLEARANCE & EVALUATION CRITERIA: (Here mention the minimum requirements of
attendance, marks in continuous assessment &term end examination, make up exam policy
and other details as per the academic regulations & PRC):
(i) For attendance requirement, refer Academic Regulation No PU/AC-
11/20/06_2020 clause no 7.0
(ii) Make-up test for Test 1 and Test 2 will be permitted for genuine cases only
and with prior permission from the Instructor-in-charge and approval of the
Dean, SOE.
Weightage
Clearance Criteria
Components of Continuous Assessments [% of Total Marks ]
1 Test 1 15%
2 Test 2 15%
4 Quiz 1,2,3,4 8%
Activity Based –
Review Paper
5 Tier 1 Students 2% 40% of Total IA Marks
Preparation (Home
work)
6
Tier 2 Students Seminar 1 2%
7
8
9 End Term (Theory) 30% 30%
Lab
MAKEUP POLICY:
If the student misses an evaluation component, he/she may be granted a make-up. In case of
an absence that is foreseen, make-up request should be personally made to the Instructor-in-
Charge, well ahead of the scheduled evaluation n component. Reasons for unanticipated
absence that qualify a student to apply for make-up include medical emergencies or personal
exigencies. In such an event, the student should contact the Instructor-in-Charge as soon as
practically possible.
CONTACT TIMINGS IN THE CHAMBER FOR ANY DISCUSSIONS: (Here mention the fixed slots on
any of the week days for students to come and interact with you)
The times for these will be announced in class. Students may use this time to meet their
instructor for any course related discussions.
Course Completion Remarks &Self-Assessment. [This has to be filled after the completion of
the course]
[Please mention about the course coverage details w.r.t. the schedule prepared and
implemented. Any specific suggestions to incorporate in the course content. Any
Innovative practices followed and its experience. Any specific suggestions from the
students about the content, Delivery, Evaluation etc.]
Any specific suggestion/Observations on content/coverage/pedagogical methods used etc.:
Remarks on
Target set for Actual C.O. attainment &
Sl. C.O.
Course Outcomes attainment in Attainment Measures to
No. No.
percentage In Percentage enhance the
attainment
Describe the crystal structure,
01 CO1 crystal imperfections and
diffusion process in solids.
Explain phases, phase diagrams
02 CO2
and phase transformations.
Discuss various heat treatment
03 CO3 processes and their impact on
material properties.
Classify various engineering
04 CO4 materials and their
applications.