0% found this document useful (0 votes)
235 views16 pages

Powerful, Heavy Duty Turning Center

Uploaded by

tedul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
235 views16 pages

Powerful, Heavy Duty Turning Center

Uploaded by

tedul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

Powerful, Heavy Duty Turning Center

The PUMA 400 series turning centers are without a doubt the most powerful machines in their class.
High metal removal rates, along with rapid positioning and fast bi-directional turret indexing,
guarantee unmatched cycle times when real cutting is essential.

02
Massive yet responsive turning centers without
compromise. The most powerful machines in their class.

03
Main Spindle

Main Spindle
The headstock casting is made of Meehanite and ribbed on the outside to increase the
surface area for better heat dissipation. The headstock and main spindle are manu-
factured in a temperature controlled environment then assembled and tested in our
clean room. Double row of cylindrical roller bearings and duplex angular contact ball
bearings, P4 class of the spindle ensure the highest rigidity and efficiency to transmit
motor power to the end.

Max. spindle speed


1500 r/min (PUMA 400 C /MC/ LC / LMC / XLC / XLMC)
Motor (30 min)
37 kW (49.6 Hp) (PUMA 400 C /MC/ LC / LMC / XLC / XLMC)

Main Spindle Drive

The high-torque spindle motor provides power for heavy stock removal, greatly reducing
the number of roughing passes required. For 3axis milling models, the motor is a spindle
servo type controlling both the spindle in 2axis mode and full contouring C-axis in the
3axis mode. Switching between the two modes is nearly instantaneous.

Isolated Gear Box (DI Gear Box)


Power is delivered to the spindle through a two speed gearbox allowing high spindle
speeds as well as powerful low end torque. The gearbox and spindle motor are
isolated from the spindle, eliminating transfer of heat and vibration.
PUMA 400 A/B/C/LA/LB/LC/XLA/ XLB/XLC std.

BF Gear Box
Heavy cutting enabled with 2-step Baruffaldi Gearbox (standard), which is equipped
with double bearings at the pulley shaft to enhance durability. The high precision
BF Gearbox reduces noise at high speed. The gearbox and motor are separated
from the spindle to isolate vibration, further enhancing working accuracy.

PUMA 400MC/LMC/XLMC std.


PUMA 400A/LA/XLA/B/LB/XLB/C/LC/XLC/MA/LMA/XLMA/MB/LMB/XLMB opt.

04
Turret

Fast Turret Indexing


The large 12 and 10 station heavy duty turret features a large diameter Curvic coupling
and hydraulic clamp force. The heavy duty design provides unsurpassed rigidity for heavy
stock removal, fine surface finishes, long boring bar overhang ratios, and extended tool
life. Turret rotation, deceleration and clamp are all controlled by a reliable high torque-
hydraulic index motor. Unclamp and rotation are virtually simultaneous. Turret indexing is
non-stop bidirectional with a 0.25 second next station index time. Turning tools are
securely attached to the turret by wedge clamps.

Index time (1-station swivel)


0.25 S
No. of tool station
12 stations* * In case of PUMA 400 B/C : 10 stations

Preci-Flex Ready Rotary Tools Rotary tool power-torque diagram


Preci-Flex ready rotary tool holders are available on the milling PUMA 400M / 400LM / 400XLM [7.5 kW(10.1 Hp) / 30min]
versions. Preci-Flex is a tooling system utilizes the existing ER Torque : N·m (ft-lb) Power : kW (Hp)
collet taper in the rotary holders. The spindle face is precision
ground relative to the taper and there are four drilled and tapped 140 N.m (103.3 ft-lb) 10min
11 kW (14.8 Hp) 10 min
holders in this face. The Preci-Flex adapters locate on both the 100 95 N.m (70.1 ft-lb) S3 60% 10 9.5
taper and the spindle face for maximum rigidity. 70 N.m (51.7 ft-lb)S1 Cont.
7.5 kW (10.1 Hp) S3 60%

5.5 kW (7.4 Hp) S1 Cont.


46.7

Preci-flex adapter application

Collet application 10 1
100 750 1000 3000
2250
Spindle speed (r/min)

BMT Milling Turret


12 tool stations turret (BMT55P) make it possible to complete complicated
parts requiring many tools in just one set-up. Reliable servo driven turrets
reduce the total cycle time required to machine parts.

05
Bed and Way Construction
Doosan Infracore precision machine tools are internationally known for their durability, rigidity and high
accuracy. Only well proven and time tested manufacturing techniques can produce machines of this quality.

The PUMA 400 series is a true 45 degree slant bed design. The bed is a one piece casting with both the saddle and tailstock guideways in the
same plane to eliminate thermal distortion. The heavily ribbed torque tube design prevents twisting and deformation. Fine grain Meehanite
processed cast iron is used because of its excellent dampening characteristics. This ensures high rigidity with no deformation during heavy
cutting. The slant angle allows for easy loading, changing and inspection of tools. All guideways are wide wrap-around rectangular type for
un-surpassed long-term rigidity and accuracy. The guideways are widely spaced to ensure stability and fully protected. Each guide-way is
induction hardened and precision ground. A fluroplastic resin, Rulon® 142, is bonded to the mating way surfaces, for its wear and friction
characteristics and then hand scraped for a perfect fit and center height. Optional long bed enables extra-long shaft machining.

Rapid Traverse

X-axis
16 m/min (629.9 ipm)
Z-axis

20 m/min (787.4 ipm) (PUMA 400A/B/C/MA/MB/MC) Scraping of Slideway Outstanding rigidity for high feedrates

18 m/min (708.7 ipm) (PUMA 400LA/LB/LC/LMA/LMB/LMC)


10 m/min (393.7 ipm) (PUMA 400XLA/XLB/XLC/XLMA/XLMB/XLMC)

06
Ergonomic Design

Double-Paneled Safety Window Operator's Panel


The operator safety can be enhanced The operator control panel is
through the front door with its shock mounted on an adjustable
absorbing laminated glass and pendant for easy viewing and
double panel construction. The accessibility during set-up
windows without grating also provide and operation. The layout and
a clear view of the machine inside. location of the panel is
ergonomically designed to be
efficient and convenient
for the operator
Comprehensive alarm diag-
nostics are provided for
the machine, control and
programming errors.

Axis Drive Construction and Tail Stock

Double Pretensioned Ball Screw Programmable Tailstock


Both the X and Z axes features a The programmable tailstock body is mounted on
double pretensioned ball screw, the same guideway surface as the headstock. The
supported on each end by precision heavy casting, large 120mm (4.7 inch) diameter
class P4 angular contact thrust quill, and precision Morse Taper #6 live center
bearings. Both axes are driven by provide outstanding rigidity. The 120mm (4.7 inch)
large diameter, high precision ball quill stroke is activated by either the program or foot
screws. switch. Auto lubrication is provided to the quill and
guideways.

Axis Drives
Each axis is powered by a maintenance
free digital AC servo motor. These high
torque drive motors are connected to
the ball screws without intermediate
gears for quiet and responsive slide
movement with virtually no backlash.

07
Equipment

Collection of Waste Lubrication Oil No Coolant Leakage


Less waste lubrication oil extends the life time of the coolant Rigorously designed, manufactured and tested machine covers
water and cut down the grime and offensive smell of the machine do not permit coolant leakage in any condition. The factory always
inside. keeps our environment clean.

Hydraulic Power Unit Oil Skimmer opt.

The temperature of the The coolant is kept clean and its life is
hydraulic oil is regulated extended with bed casting channels from
by a cooling system. the Z axis to a separate reservoir. A belt oil
skimmer picks up and removes waste oil
from the coolant tank that is easily drained.

Metered Way Lubrication Tool Pre-Setter opt.

Automatic lubrication is provided The automatic tool setter reduces set-


to all guideways, ball screws and up time by minimizing the need for
the tailstock quill. A maintenance skim cuts, measurements and
free piston distributor delivers a entering tool offsets.
precise quantity of oil to each The tool setting arm is moved by an
lubrication point. The 1.8 L (0.5 gallon) electric motor and can be controlled
reservoir lasts up to 80 hours. A low through the program.
level alarm prevents the machine from
restarting without lubricant.

Electric Torque Limiters Coolant System


Each axis ball screw is protected by electric torque limiters to The high pressure flushes chips out of drilled holes, reduces the
minimize damage in the event of a crash. Upon impact, the limiter need for peck drill cycles, meets the requirements of most insert
immediately stops the machine. drill manufactures and significantly increases tool life.
The separate, large 280[370] L (74[97.8] gallon) L capacity coolant
tank and chip pan are separate from the machine bed to prevent
heat trans-fer and easy cleaning.
[ ] : Long bed
Long Boring Bar Holder opt.

08
Main spindle power-torque diagram

PUMA 400A/LA/XLA - 22kW (29.5 Hp) 30min PUMA 400B/LB/XLB - 26 kW (34.9 Hp) 30min

Torque : N·m(ft-lb) Power : kW(Hp) Torque : N·m(ft-lb) Power : kW(Hp)

1000 995 N.m (734.3 ft-lb) S3 60% 100

837 N.m (617.7 ft-lb) S1 Cont. 26 kW (34.9Hp) S3 60% 26 kW (34.9Hp) S3 60%


22 kW (29.5Hp) S1 Cont. 22 kW (29.5Hp) S1 Cont.
1767 N.m (1304.0 ft-lb) S3 60%
1495 N.m (1103.3 ft-lb) S1 Cont.
280 N.m (206.6 ft-lb) S3 60%
235 N.m (173.4 ft-lb) S1 Cont. 22 kW (29.5Hp) S3 60% 22 kW (29.5Hp) S3 60% 1000 10
18.5 kW (24.8Hp) S1 Cont. 18.5 kW (24.8Hp) S1 Cont.

496 N.m (366.0 ft-lb) S3 60%


100 10 420 N.m (310.0 ft-lb) S1 Cont.

10 1 100 1
10 100 1000 3000 10 100 1000 2000
211 844 140 562
750 3000 500 2000
Spindle speed (r/min) Spindle speed (r/min)

PUMA 400C/LC/XLC - 37 kW (49.6 Hp) 30min PUMA 400MA/LMA/XLMA - 30 kW (40.2 Hp) 30min

Torque : N·m(ft-lb) Power : kW(Hp) Torque : N·m(ft-lb) Power : kW(Hp)

1000 832 N.m (614.0 ft-lb) S3 25% 100

37 kW (49.6 Hp) S3 40% 37 kW (49.6 Hp) S3 40% 610 N.m (450.2 ft-lb) S1 Cont.
3280 N.m (2420.6ft-lb) S3 40%
30 kW (40.2 Hp) S1 Cont. 30 kW (40.2 Hp) S1 Cont.
2659 N.m (1962.3 ft-lb) S1 Cont. 31 399 N.m (294.5 ft-lb) S3 60%
25.4 292 N.m (215.5 ft-lb) S1 Cont. 30 kW (40.2 Hp) S3 25% 30 kW (40.2 Hp) S3 60%
22
18.5 22 kW (29.5Hp)S1 Cont. 22 kW (29.5Hp)S1 Cont.
24.6
18.5
.
1000 921 N m (679.7 ft-lb) S3 40% 10
747 N.m (551.3 ft-lb) S1 Cont. 100 10

100 1 10 1
10 100 1000 1500 10 100 1000 3000
108 328 562 344 719 898
383 1167
1500 719 1796 2395
Spindle speed (r/min) Spindle speed (r/min) 3000

PUMA 400MB/LMB/XLMB - 30 kW (40.2 Hp) 30min PUMA 400MC/LMC/XLMC - 37kW (49.6 Hp) 30min

Torque : N·m(ft-lb) Power : kW(Hp) Torque : N·m(ft-lb) Power : kW(Hp)

37 kW (49.6 Hp) S3 40% 37 kW (49.6 Hp) S3 40%


30 kW (40.2 Hp) S3 25% 30 kW (40.2 Hp) S3 60% 30 kW (40.2 Hp) S1 Cont. 30 kW (40.2 Hp) S1 Cont.
.
2432 N m (1794.8 ft-lb) S3 40%
22 kW (29.5Hp) S1 Cont.
18.5 kW (24.8Hp) S1 Cont. 18.5 1972 N.m (1455.3 ft-lb) S1 Cont. 22
1611 N.m (1188.9 ft-lb) S3 25% 17 18.5
13
993 N.m (732.8 ft-lb) S1 Cont.
1000 10
859 N.m (633.9 ft-lb) S3 60%
630 N.m (464.9 ft-lb) S1 Cont. 1000 10
608 N.m (448.7 ft-lb) S3 40%
493 N.m (363.8 ft-lb) S1 Cont.

100 1 100 1
10 100 1000 2000 10 100 1000 1500
178 333 444 667 145 442 758
333 1333 2000 581 1500
Spindle speed (r/min) Spindle speed (r/min)

09
Tooling System

PUMA 400 A / B / C / LA / LB / LC / XLA / XLB / XLC Unit : mm (inch)

Standard

PUMA 400 A/LA/XLA


(1) (1) Ø60
PUMA 400 B/LB/XLB (2.4)
PUMA 400 C/LC/XLC U-Drill Sleeves
Ø25(1.0) Ø32(1.3)
Ø40(1.6) Ø50(2.0)
U-Drill

U-Drill Cap
(1)
(1)

10st Turret
PUMA 400 B/C/LB/LC/XLB/XLC
(1) (1)
Face Tool Holder Ø60
(5) (2.4) Boring Bar Sleeves
Ø16(0.6)-H60 Ø32(1.3)-H60
Ø20(0.8)-H60 Ø40(1.6)-H60 Boring Bar
(1) Ø25(1.0)-H60 Ø50(2.0)-H60

(1) (1) I.D Tool Holder


O.D Tool Extended (H60)
□32 O.D Tool Holder
(6) (5)

(3)
12st Turret opt.
PUMA 400 A/LA/XLA Drill Sockets
(4) (3) MT#2-H60 MT#4-H60
O.D Tool Clamper MT#3-H60 MT#5-H60 Drill

PUMA 400 M / LM/ XLM


Standard opt.
Drill Sockets
MT#2-H60 MT#4-H60
MT#3-H60 MT#5-H60 Drill
Milling Collets (12)
ER 40
Ø4(0.2) ~ Ø20 (0.8),
Ø22(0.9), Ø25(1.0)
(19 Pieces)
Plug
Ø60 Boring Bar

Weldon Adapter (2) (1)

(1) U-Drill Sleeves


I.D 25mm(1.0) Angular
Milling Unit U-Drill Cap U-Drill
12st Turret
(BMT 75P)
Milling Arbor Adapter (3)

(1) (2)
Ø60 Boring Bar Sleeves
O.D 22mm(0.9) I.D Tool Holder (2.4) Ø16(0.6)-H60 Ø32(1.3)-H60
(H60) Ø20(0.8)-H60 Ø40(1.6)-H60 Boring Bar
Straight Ø25(1.0)-H60 Ø50(2.0)-H60
Collet Adapter Milling Unit

(1)
ER 40 (1) (4)

Face Tool O.D Tool O.D Tool


Holder Holder □25

10
Working Range

PUMA 400 / 400L / 400XL Unit : mm (inch)

OD Tool Holder ID Tool holder

PUMA 400
PUMA 400L
PUMA 400XL

60(2.4) 122(4.8) Z-AXIS TRAVEL 1105(43.5) / 2155(84.8) / 3150 (124.0) 7(0.3) 60(2.4) 123(4.8) Z-AXIS TRAVEL 1105(43.5) / 2155(84.8) / 3150 (124.0) 6(0.2)
[*74(2.9)] [*108(4.3)] [*74(2.9)] [*109(4.3)]

40(1.6)
40(1.6)

X- AXIS TRAVEL 362(14.3)


20(0.8)

275(10.8)
X- AXIS TRAVEL 362(14.3)

150(5.9)
275(10.8)

90(3.5)
32.4(1.3)

2.6(0.1)

87(3.4)
87(3.4)

80(3.1) 80(3.1)

190(7.5) 30(1.2)
190(7.5) 29(1.1)
140(5.5) 120(4.7) TAIL STOCK TRAVEL 1000(39.4) / 2050(80.7) / 2950(116.1)
QUILL TRAVEL

PUMA 400M / 400LM / 400XLM

OD/ID Tool Holder Straight//Angular milling unit


PUMA 400M
PUMA 400LM
PUMA 400XLM

60(2.4)[*74(2.9)] 1219(48.0) /2269(89.3) / 3264(128.5) 160(6.3) 60(2.4) 59(2.3) Z-AXIS TRAVEL 1105(43.5) / 2155(84.8) / 3150(124.0) 75(3.0)
80(3.1) [(*66(2.6)] Z-AXIS TRAVEL 1105(43.5) / 2155(84.8) / 3150(124.0) 34(1.3) [*74(2.9)] [*45(1.8)] 80(3.1) 185(7.3)
57(2.2) [(*43(1.7)] Z-AXIS TRAVEL 1105(43.5) / 2155(84.8) / 3150(124.0) 57(2.2)
105(4.1)

10(0.4) 95(3.7)
95(3.7)
20(0.8)

10(0.4)

100(3.9)
2(0.1) 360(14.2)

X- AXIS TRAVEL 362(14.3)

87(3.4)
255(10.0)
257(10.1)

265(10.4)

55(2.2)
X- AXIS TRAVEL 357(14.1)

85(3.3) MAX. Ø25


25(1.0)
2(0.1)
40(1.6) 80(3.1)
310(12.2)

108(4.3)
280(11.0)

10(0.4)

97(3.8)
65(2.6)

105(4.1)
260(10.2)
47(1.9)

47(1.9)
77(3.0)

12(0.5)

65(2.6) 175(6.9) 25(1.0)


1077(42.4)
265(10.4) 95(3.7)
134(5.3) 943(37.1) 162(6.4)
105(4.1) 65(2.6) 95(3.7)
265(10.4) 72(2.8) 1239(48.8)

* : PUMA 400C

11
PUMA 400 A / LA / XLA PUMA 400 B / C / LB / LC / XLB / XLC
Unit : mm (inch)
22.0)

Ø6
Ø560(

68
.9(

.9)
.3)

26

13
Ø760(29.9) ( Ø740(29.1) : PUMA 400XLA)
.4(11

.3) Ø800(31.5)( Ø780(30.7) : PUMA 400XLB/XLC)

.8(
40(1.6) 45(1.8)

120(4.7)
8(0

52
(0.3)
(MAX. TOOLS SWING)
Ø286

.4) (MAX. TOOL SWING)

Ø3
.3)

.7) 134(5
) 0(2 120(4

.3) 8
Ø6 .3)
70(2

(5.3
134

45(1.8 ) 7(0.3)

70(2
85(3.3
.8)

0
Ø6
) 40(1
.6
IA.)

)
UR .7)

IA.)
GD
X. T (21

UR .7)
GD
NIN

X. T (21
(MA 550
.3)

NIN
(10

(MA 550
Ø

60.9 32(1.3) 4.0)

Ø
3.2(1

32(1.3)
Ø2 Ø32

PUMA 400 M /LM / XLM

9.2)
Ø32

7(1
) 1.9(1
(5.3
134 2.7)

Ø48
Ø35
.3) 6.7(14.0

60(2.4) 50(2.0)
112(4.4) Ø805(31.7)(Ø785(30.9) : PUMA 400XLM) 134(5 )
.4) 112
(MAX. TOOLS SWING)
0(2 (4.4
270(10.6) 40(1.6) 275(10.8) 87(3.4) Ø6 ) 270(10.6) 40(1.6) 275(10.8) 87(3.4)
310(12.2) 362(14.3) (X-AXIS TRAVEL) 47(1 362(14.3) (X-AXIS TRAVEL)
.9) 310(12.2)
)

112
(4.8

672(26.5) 60(2 672(26.5)

(4.4
26(1
.4)
112

.)
.0) DIA

)
(22 G

.0)
Ø2 150(5.9) .0) 60 RNIN
58 11 Ø5 X. TU
.7( .8( (MA

25(1.0)
10 79
.2) Ø2
Ø242.8(9.6)
)
0(2.0
75

Ø26(1.0)
)
(8.7 112 Ø63(2.5)
0.4 (4.4
Ø22 )

215(8.5) 50(2.0) 40(1.6) 280(11.0) 77(3.0)


305(12.0) 357(14.1) (X-AXIS TRAVEL)
* 2-axes, outer diameter tool enables working up to
662(26.1) Ø485 mm (19.1 inch) of cross-section.

External Dimensions
PUMA 400 / 400M
Top View
4254(167.5) 330(13.0)

360(14.2) 3892(153.2)
200(7.9) 1200(47.2) 2692(106.0)
2440(96.1)

Front View Side View


1410(55.5) 1643(64.7)
1509(59.4) DOOR OPEN LENGTH1380(54.3)
560(22.0)
2292(90.2)
2060(81.1)

1245(49.0)
1127(44.4)
1050(41.3)
1020(40.2)

2810(110.6) 463(18.2)
(A/B/C W/DI Gear Box, MA W/O Gear Box) 4222(166.2) 1880(74.0)
(A/MA W/BFD Gear Box, MB W/O Gear Box) 4422(174.1) 930(36.6)
(B/C/MB/MC W/BFD Gear Box) 4582(180.4) 940(37.0)

12
External Dimensions
PUMA 400L / 400LM
Top View Unit : mm (inch)

5372(211.5) 330(13.0)

360(14.2) 5012(197.3)
200(7.9) 1200(47.2) 3812(150.1)

2440(96.1)
Front View Side View
1410(55.5) 2463(97.0)
1509(59.4) DOOR OPEN LENGTH 2200(86.6)

560(22.0)
2306(90.8)
2060(81.1)

1259(49.6)
1127(44.4)
1060(41.7)
1020(40.2)

463(18.2)
1880(74.0)
3930(154.7)
(LA/LB/LC W/DHI Gear Box, LMA W/O Gear Box) 5342(210.3)
(LA/LMA W/BFD Gear Box, LMB W/O Gear Box) 5542(218.2) 930(36.6)
(LB/LC/LMB/LMC W/BFD Gear Box) 5702(224.5) 940(37.0)

PUMA 400XL / 400XLM


Top View
6648(261.7) 330(13.0)
343(13.5) 6305(248.2)
1250(49.2) 5055(199.0)
654.5(258)

°
5.0
10
2200(86.6)

Front View Side View


620(24.4) 675(26.6)
2290(90.2)

2205(86.8)

2439(96.0)
1020(40.2)

1163(45.8)

P400XLMC(BF) 5175(203.7) 949.5(37.4) 565(22.2)


6635(261.2) 2015.7(79.4)
6700(263.8) 2309.5(90.9)
6978(274.7)

13
Machine Specifications

PUMA
PUMA PUMA PUMA PUMA
PUMA 400A PUMA 400B PUMA 400C 400XLMA
Features Unit 400MA 400MB 400MC 400XLA
[LA] [LB] [LC] [XLMB/
[LMA] [LMB] [LMC] [XLB/XLC]
XLMC]
Swing over bed mm (inch) 770 (30.3)
Swing over saddle mm (inch) 590 (23.2)
Recom. turning diameter mm (inch) 305 (12.0) 380 (15.0) 305 (12.0) 380 (15.0) 305 [380] (12.0[15.0])

Capacity Max. turning diameter mm (inch) 550 (21.7) 560 (22.0) 550 (21.7) 560 (22.0)
1079 [2129] 1043 [2093] 1024 [2074] 1014 [2064] 978 [2028] 959 [2009] 3150 [3114 / 3095]
Max. turning length mm (inch)
(42.5 [83.8]) (41.1 [82.4]) (40.3 [81.7]) (39.9 [81.3]) (38.5 [79.8]) (37.8 [79.1]) (124.0 [122.6 / 121.9])
90 [117 / 165.5]
Bar working diameter mm (inch) 90 (3.5) 117 (4.6) 165.5 (6.5) 90 (3.5) 117 (4.6) 165.5 (6.5)
(3.5 [4.6 / 6.5])
Travel distance X-axis mm (inch) 362 (14.3) 357 (14.1) 362 (14.3) 357 (14.1)
Z-axis mm (inch) 1105 [2155] (43.5 [84.8]) 3150 (124.0)
Carriage
Min. spindle Indexing angle
deg - 360° {0.001°} - 360° {0.001°}
(C-axis)
m/min
Feedrate Rapid traverse (X / Z) 16 / 20 [16 / 18 ] (629.9 / 787.4 [629.9 / 708.7]) 16 / 10 (629.9 / 393.7)
(ipm)
305 [380 / 530]
Chuck size mm (inch) 305 (12.0) 380 (15.0) 530 (20.9) 305 (12.0) 380 (15.0) 530 (20.9)
(12.0 [15.0 / 20.9])
Spindle speed r/min 3000 2000 1500 3000 2000 1500 3000 [2000 / 1500]
Spindle nose ASA A2 - 8 A2 - 11 A1 - 15 A2 - 8 A2 - 11 A1 - 15 A2 - 8 [ A2 - 11 / A1 - 15]
Main 102 [132 / 181]
Spindle Spindle through hole mm (inch) 102 (4.0) 132 (5.2) 181 (7.1) 102 (4.0) 132 (5.2) 181 (7.1)
(4.0 [5.2 / 7.1])
18.5 / 22 22 / 30
Main spindle motor 18.5 / 22 22 / 26 30 / 37 22 / 30 30 / 37 [22 / 26, 30 / 37] [22 / 30, 30 / 37]
kW (Hp)
(Cont./30min) (24.8 / 29.5) (29.5 / 34.9) (40.2 / 49.6) (29.5 / 40.2) (40.2 / 49.6) (24.8 / 29.5 [29.5 / (29.5 / 40.2 [29.5 /
34.9, 40.2 / 49.6]) 40.2, 40.2 / 49.6])
12 10 12 12 [10] 12
No. of tool station EA
{Base holder} {Base holder} {BMT 75P} {Base holder} {BMT 75P}
Tool Post
Boring bar diameter mm (inch) 60 (2.4)
Indexing time (1st swivel) s 0.25 {1Station Swivel}
Quill diameter mm (inch) 120 (4.7)
Tail Stock
Quill bore taper MT#6
Power Electric power supply 35.5
kVA 35.5 43.0 53.1 48 58.1 48 [58.1]
Source (Rated capacity) [43.0/53.1]
Machine height mm (inch) 2292 [2306] 2439
Machine size mm (inch) 4582 x 2440 [5702 x 2440] 6978 x 2310
Machine
Size 11000 [11500 / 12000] 11500 [12000/ 12500]
9050 [10500] 9550 [11000] 10050 [11500] 9200 [10700] 9700 [11200] 10200 [11700]
Machine weight kg (lb) (24250.5 (25352.8
(19951.5 [23148.2]) (21053.8 [24250.5]) (22156.1 [25352.8]) (20282.2 [23589.1]) (21384.5 [24691.4]) (22486.8 [25793.7])
[25352.8/26455.1]) [26455.1/27557.4)

Standard Feature Optional Feature


• Coolant supply equipment • Additional tool holders & sleeves • Controller : Fanuc 31i-A
• Foot switch • Air blast for chuck • Dual chucking pressure
• Full enclosure chip and coolant shield • Air gun • Hardened & ground jaws
• Hand tool kit, including small hand tool for operations • Automatic door with safety device • Hydraulic steady rest
• Hydraulic chuck & actuating cylinder • Automatic measuring system • Manual steady rest
• Hydraulic power unit (in process touch probe) • Long boring bar (ø 100)
• Leveling jack screw & plates • Automatic power off • Oil skimmer
• Live center • Automatic work loading • Pressure switch for chucking
• Lubrication equipment & unloading equipment pressure check
• Soft jaws • Bar feeder interface • Programmable tail stock
• Standard tooling kit (tool holders& boring sleeves) • Chip bucket
• Work light • Chip conveyor

14
NC Unit Specifications

Controls Programming Functions


Doosan Doosan
Fanuc Fanuc
Item Spec. Fanuc i Item Spec. Fanuc i
32i-A 32i-A
series series
- Controlled axes X, Z, C (!) X, Z, C (!) - Direct drawing dimension ◦ ◦
- Simultaneously controlled axes Std. 2 axes 3 axes(!) 3 axes(!) programming
Conversational ◦
- eZ Guide i Opt.
programming
Axis Functions
- Maximum program dimension ±9 digits ◦ ◦ (!)
- Backlash compensation 0~±9999 pulses ◦ ◦
- Multi repetitive canned cycle G70~G76 ◦ ◦
- Cs contouring control ◦(!) ◦(!)
- Multi repetitive canned cycle 2 ◦ ◦
- Follow-up / Chamfering on/off ◦ ◦
- Optional block skip (without Total 9 (Only NC
- HRV2 control ◦ ◦ ◦ ◦
hardware) function)
0.0001 mm / ◦ ◦
- Increment system 1/10 - Programmable data input G10 ◦ ◦
0.00001"
0.001 mm / - Sequence number N8 N5
- Least input increment ◦ ◦ - Sub program call Nested holds 10 4
0.0001"
- Tape format for FANUC series - ◦
10/11
Operation
- Work coordinate system G52~G59 ◦ ◦
- Stored stroke check 1 Overtravel control ◦ ◦
- Stored stroke check 2, 3 Overtravel control ◦ ◦
Tool Functions
- Auto tool offset . ◦ ◦
Interpolation
- Direct input of tool offset value ◦ ◦
- 1st. reference position return Manual, G28 ◦ ◦ measured B
- 2nd. reference position return G30 ◦ ◦ - Tool geometry / wear Geometry & wear
- Automatic operation (memory) / ◦ ◦
. ◦ ◦ compensation data
Buffer register - T-code function T2+2 digits ◦ ◦
- Circular interpolation G02 ◦ ◦ - Tool life management ◦ ◦
- Continuous thread cutting ◦ ◦ - Tool load monitoring system Opt. -
- Dwell (per sec) G04 ◦ ◦ - Tool nose radius compensation ◦ ◦
- Handle incremental feed X1, X10, X100 ◦ ◦ - Tool offset pairs 64pairs 64pairs
- Linear interpolation G01 ◦ ◦ - Tool offset value counter input ◦ ◦
- Multiple threading / Thread cutting ◦ ◦
retract
- Polar coordinate interpolation ◦(!) ◦(!) Editing Op. Functions
Sequence NO. / - Background editting ◦ ◦
- Search function ◦ Copy, Move,
Program NO.
- Thread cutting / Synchronous - Expanded part program editting Change of NC ◦ ◦
◦ ◦ program
cutting
- No. of Registered programs 500ea 400ea
- Part program editing / Program
Feed Functions protect
◦ ◦
- Feed per minute / Feed per ◦ ◦ - Part program storage length*1 640m 1280m
revolution
- Feedrate override 0 - 200% (10% unit) ◦ ◦
- Jog feed override 0 - 2000 mm/min ◦ ◦ Setting & Display
- Rapid traverse override F0 / 25 / 100 % ◦ ◦ - Display of spindle speed and ◦ ◦
T-code at all screen
- Tangential speed constant control ◦ ◦
Alarm & Operation
- Help function ◦ ◦
display
Axuiliary & Spindle Functions - Self diagnostic function ◦ ◦
- Constantant surface speed control ◦ ◦ - Servo setting screen / Spindle
◦ ◦ ◦(!) ◦
- M-function M3 digits setting screen
- Multi-spindle control ◦(!) ◦(!)
- Rigid tapping ◦ ◦ Data Input & Output
- Multi-spindle control ◦(!) ◦(!) - I/O interface RS-232C ◦ ◦
- Spindle orientation ◦ ◦ - Memory card input and output ◦ ◦
- Spindle serial output S4 / S5 digits ◦ ◦ - Reader puncher control ◦ ◦
- Spindle speed override 0~150% ◦ ◦ - Spindle speed override ◦ ◦

Programming Functions Other Functions


- Absolute / Incremental ◦ ◦ Embedded ethernet ◦ ◦
G01 - Ethernet function
programming function
- Canned cycle for drilling / Turning G01 ◦ ◦ 10.4" color 10.4" color
- MDI / DISPLAY unit G01
- Custom macro G01 ◦ ◦ TFT LCD TFT LCD
- Decimal point programming / - PMC system G01 ◦ ◦
◦ ◦
pocket calculator type decimal point programming ◦: Standard OPT : Option (!) : only M type
*1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.

15
http://www.doosaninfracore.com/machinetools/

Head Office
Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.


19A Chapin Rd. Pine Brook, NJ 07058, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbH


Emdener Strasse 24 D-41540 Dormagen Germany
Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001

Doosan Infracore Yantai Co., LTD


13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233)
Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

EN 1402SU - The specifications and information above-mentioned may be changed without prior notice.
- For more details, please contact Doosan.

You might also like