A.F.S Notes
A.F.S Notes
OBJECTIVE
Explain Aircraft Maintenance Planning
Maintenance Philosophy
Statistical Reliability
Certification
Describe the maintenance schedule and programs
Schedule Maintenance
Un-schedule Maintenance
Maintenance triggers
Explain how ETOPS affects Maintenance procedures
ETOPS Meaning
Regulatory requirements
ETOPS Maintenance requirements
Minimum equipment List
Describe the program for Ageing aircraft
Maintenance programs and schedules
MSG Concept
Explain computer assisted maintenance programs
On ground
On board
Instrument warning and trouble shooting
State quality assurance procedures for aircraft
Quality assurance regulatory requirements
Quality assurance principles
Quality control
Sammy Mochama
MAINTENANCE PHILOSOPHY
For an aircraft operator to be competitive and financially sound, maximum aircraft
utilization must be a top priority. This means minimum down time for maintenance thus
less maintenance cost.
The operator must therefore consider the means of carrying out the maintenance
program to the best effect.
It is from this background that a maintenance process known as Condition Monitored has
evolved.
Condition Monitored is not a separate activity but a complete process which cannot be
separated from the complete maintenance program.
It is not just an identification of a single maintenance action but is a basic maintenance
philosophy.
The CAA recognizes four primary maintenance concepts. They are;
Hard Time
On condition
Condition monitoring
Condition Monitored
Hard time and on condition are concerned with preventative process while condition
monitoring is not.
ii. ON-CONDITION This also is a preventative process but one in which the Item is inspected
and tested at specified periods to an appropriate standard in order to determine whether
it can continue in service. The fundamental purpose of On-Condition is to remove an
Item before its failure in service.
iv. CONDITION MONITORED -Is the utilization of the above three concepts.
Sammy Mochama
The assessment of defect, removal, failure rate and age bands at which Items fail, or the
probability of survival to a given item are used to measure the effect of suitability of the
primary maintenance processes applied to Items.
MAINTENANCE CERTIFICATION
b. OPPORTUNITY MAINTENANCE
This arrangement can work well when the aircraft is on low utilization.
If the aircraft flies say an average of 3 days per week, then there are 4 days each week to
carry out maintenance.
This arrangement is wasteful of manpower due to repetitive work and requires more
supervision to ensure that all planned maintenance is carried out.
If we now consider an arrangement where the operator requires to fly his aircraft round
the clock then he may arrange to have a spare aircraft (which is an expensive option) in
the fleet so that at any one time he has an aircraft on maintenance.
If this is the case then the depth of maintenance on each hanger visit can be increased
because the aircraft will visit the hanger less frequently.
Checks for different airlines may be given different names –Check 1, check 2, inter 1,
inter2 and so on.
Check cycles for similar aircraft operated by different airlines can be quite different
reflecting the differing use of the aircraft. For example, for B757s:
AIRLINE A
Transit check -Every stop
Ramp 1 -Each night stop
Ramp 2 -100 flying hours
Ramp 3 -300 flying hours
Service 1 -400 flying hours
Inter 1 -4500 flying hours/2years
Inter 2 -7000 flying hours/3.5years
Inter 3 -12000 flying hours/6years
AIRLINE B
Check A -Before every flight
Check B -Daily
Check C -+100 flying hours
Check D -450 flying hours/300 flights
Check 2D -900 flying hours/3 months
Check E -3000 flying hours/15months
Check F 6000 flying hours/30months
Check G -12000 flying hours/60months
Sammy Mochama
These schedules similar but not the same and maintainers must ensure that the correct
schedules is used
If Airline A does contract maintenance for Airline B it is essential that the correct
schedule is used for those aircrafts.
Maintenance organizations carrying out maintenance under contract for foreign
operators must have the approval of that country’s CAA.
Whichever system is chosen, the management will have to develop a maintenance
program that suits their operating pattern and no two similar operators need have the
same maintenance arrangements.
2. SPARES -With reference to the deferred defects list, life items list, maintenance schedule
and taking into account past experience the appropriate spares should be assembled.
These may include large components such as engines, propellers and consumables such
as oil, grease, nuts, bolts, rivets and so on. All spares as appropriate should be
documented.
3. LABOR The right number of workforce should be available and be appropriately qualified
as licensed and approved engineers to work on the aircraft.
Other staff may also be needed depending on the size of the aircraft and the
maintenance check.
Sammy Mochama
4. HANGARAGE -Does the aircraft need to be in the hangar? If so is one available with the
appropriate space? Is workshop space required in engine bays, radio bays, and
instrument bays?
5. EQUIPMENT -Equipment has to be available to include, towing gear, tug, jacks and
trestles, test equipment and standard and specified tools
7. OPERATIONS -The operation schedule of the airline /operator should be checked to see
that there is no disruption to the published flight schedules/planned work program
1. Schedule Maintenance –Is performed at various levels and is always planned in advance.
It is usually planned to be done in the base station where major maintenance functions
are carried out.
2. Unscheduled Maintenance –Is performed on an aircraft when a malfunction is reported
which was not planned. Depending on the nature of the faulty the aircraft may be flown
to a location where the fault can be rectified.
MAINTENACE PROCEDURE
1) Maintenance plan are prepared
2) The Tech Records will consult the aircraft maintenance schedule and produce job cards
for all the tasks required.
3) A register will be kept for all the job cards raised
Sammy Mochama
4) The aircraft is then rolled into the hangar if necessary and work being. The initial task
involves checks and inspections.
5) Defects will be discovered and if need be more job cards will have to be raised to cover
the extra work required.
6) These cards will also be registered so that the Tech Records has a record of all the cards
raised.
7) As the work on each card is completed the necessary paper work is done and then the
aircraft is rolled out.
8) All the cards and other documents will be returned to Tech Records for the transfer of
information into the log books, modification record books e.t.c. and for retention of the
CRS’s for the appropriate period of time.
MAINTENANCE TRIGGERS
The frequency of maintenance task on an aircraft is affected by;
i. Function of the aircraft
ii. Area of operation/ Environmental conditions
iii. Age of the aircraft
iv. Legal reasons
v. Wear and tear
vi. Corrosion
vii. Poor design
Sammy Mochama
1.3 ETOPs
Is an acronym for ICAO standing for Extended range Twin engine Operations Standards.
Is an aviation term permitting twin-engine commercial aircrafts to fly routes that, at
some points, are long distance of flying time from an emergency or an airport diversion
with one engine in-operative.
Is a certification process which is awarded by various CAA after they have examined the;
i. The aircraft
ii. The level of crew training
iii. Level of maintenance practices
iv. Competency of the maintenance personnel
v. Competency of the operational department
vi. Reliability data
This term was broaden to include aircrafts with more than two engines. Currently, there
are different levels of ETOPS certification each allowing the aircraft to fly for the
authorized duration without a stop in between.
For example, an aircraft which has an ETOPS certificate of 180 minutes is allowed to fly
for 180 minutes with a single engine up to the nearest airport.
The failure of the other engine is always considered as an incident and the crew should
not be over-loaded while flying the aircraft with a single engine.
REGULATORY REQUIREMENTS
Refer from KCARS 2013, SUPPLEMENT NO. 62 -AIRCRAFT OPERATIONS (PART III)
The basic maintenance program for the aircraft being considered for ETOPS is the Aircraft
Maintenance Schedule (AMS) currently approved for that operator and for that specific
aircraft.
This AMS should be reviewed to ensure that it provides an adequate basis for
development of ETOPS maintenance requirements.
These should include maintenance procedures to preclude identical action being applied
to multiple similar elements in any ETOPS critical system (e.g. fuel control change on both
engines).
Sammy Mochama
i. ETOPS related tasks should be identified on the operator’s routine work forms
and related instructions.
ii. ETOPS related procedures, such as involvement of centralized maintenance
control, should be clearly defined in the operator’s program.
iii. An ETOPS service check should be developed to verify that the status of the
aircraft and certain critical items are acceptable. This check should be
accomplished and signed off by an ETOPS qualified maintenance person
immediately prior to an ETOPS flight.
iv. The Technical Log should be reviewed and documented as appropriate to ensure
proper MEL procedures, deferred items and maintenance checks, and that
system verification procedures have been properly performed.
ETOPS MANUAL
The operator should develop a manual for use by personnel involved in ETOPS.
All ETOPS requirements, including supportive program procedures, duties and
responsibilities, should be identified and be subject to revision control.
This manual should be submitted to the Authority 30 days before implementation of
ETOPS flights.
Alternatively the operator may include this information in existing manuals used by
personnel involved in ETOPS.
ETOPS maintenance approach that can be applied to all commercial aircraft includes;
i. Engine health monitoring
ii. Pre-departure service check
iii. Basic and multiple system maintenance practices
iv. Event oriented reliability program
Items listed in this category must be repaired immediately. In most cases, they are always
no go items i.e. the aircraft will not be dispatched with these items in-operative.
ii. CATEGORY B
Items in this category must be repaired within 3 consecutive days of the date the
malfunction was recorded excluding the day the report of the malfunction.
Once the 3 days elapses and the malfunction has not been rectified, the aircraft is
grounded wherever it is.
iii. CATEGORY C
Items under this category should be rectified within 10 consecutive days from the day of
the malfunction was reported.
iv. CATEGORY D
Items under this category must be rectified within 120 consecutive days excluding the
day malfunction was reported.
“O” The symbol “O” indicates requirement for specific operation procedures which must be
accomplished before dispatching the aircraft. Normally, these procedures are accomplished
by the flight crew. However, other personnel who are qualified and authorized may perform
that special operation procedure depending on the SOPs of the airline.
“M” The symbol “M” indicates requirement for specific maintenance procedures which must
be accomplished before dispatching the aircraft. Normally, these maintenance procedures
are accomplished by the maintenance personnel. However, other personnel who are
qualified and authorized may be allowed to accomplish these maintenance procedures.
MSG EVOLUTION
The objective of the MSG decision logic process is to develop a scheduled maintenance program
that ensures maximum safety and reliability for the equipment at the lowest possible cost
In 1968, the Boeing Company developed the MSG-1. The maintenance schedule was
meant to ensure the safety of their B747-100 aircraft.
This concept moved from tradition of overhaul and replacements at time intervals to one
that considered the type of task and intervals need to keep the aircraft safe.
Sammy Mochama
MSG was found to be very successful because it saved time, money and unnecessary
interference with components.
After implementing MSG-1, the airlines who operated the 747 realized an immediate
reduction in total maintenance costs by an astounding 25 to 35 percent.
Elimination of scheduled overhauls not only led to major reductions in labor and material
costs, but also reduced spare engine inventories required to cover back shop
maintenance by 50 percent.
Therefore, the company found a need to apply the approach to all their aircraft. Thus,
MSG was made applicable to more aircraft by making it more general.
To overcome these failures MSG-3 came into existence in 1980, Nine years after the
airline industry developed MSG-2. The MSG-3 was called the “Operator/Manufacturer
Scheduled
Maintenance Development Document.
The airlines restructured MSG-3 to be a system-driven, top-down, and task-oriented
process. Process-oriented means that on-condition, hard-time, and condition monitoring
processes.
Today, most of the world’s aircraft maintenance organizations are using MSG-3
approach.
Modern aviation maintenance is divided into four checks: A, B, C and D checks.
These checks are carried out at predetermined time based on the number of flight cycles
of flight time. These checks are performed under a maintenance program founded on
MSG-3
Development work continues with type certificate holders continuing to work with
aircraft operators, regulators and ATA to update MSG-3 to consider improvement to the
methodology
ADVANTAGES OF MSG-3
i. Top down process which enables a step by step systematic analysis
ii. Reduced maintenance costs
iii. Fewer maintenance tasks
iv. Some tasks are carried out for economic reasons and others for safety reasons
v. Eliminate emotions
Most aircraft operators today use some form of computerized system for technical records and
maintenance. There are a number of systems available and in common use.
A computer assisted maintenance program is a system that utilizes software to organize
planning, scheduling and support of maintenance and repair.
It performs the right maintenance on the right component at the right time. They can also
perform timely preventive maintenance to prevent components from failing in flight.
QUALITY MANUAL
Is a document prepared by an operator. It describes the operator’s quality systems,
quality policy and commitment to observe quality in the day to day operation.
Is a reference manual that serves as a reference point in reviewing and evaluating the
operator’s quality system by both internal and external audit
QUALITY POLICY
All operators should establish a formal written quality policy statement which will serve
as a commitment by the accountable manager of the organization to what the quality
system intend to achieve.
The policy should reflect achievement and continued compliance with current
regulations.
QUALITY INSPECTION
The main objective of quality inspection is to observe a particular event, action or
document in order to verify when the established procedures and requirements are
followed during the accomplishment of that event and whether the required standard is
met.
Quality inspection should be carried out internally and externally on both schedule and
unscheduled programs.
QUALITY AUDIT
An audit differ from an inspection in a sense that it is a systematic and independent
comparison of the way in which an operation is being conducted against the published
operations and procedures that specifies how it should be conducted.
Sammy Mochama
Quality audit are always referred to as quality assurance processes. An audit should not
have any day to day involvement in the area of operation or maintenance that is being
audited.
The program should identify a person in the organization who has the experience,
responsibility and authority to perform audit function and report to the quality assurance
manager.
If the organization structure is small in that they cannot employ a full time quality
assurance personnel, the authority allows a structure engagement of authorized part
time auditors.
When part time auditors are used it is important that the external auditor is someone
acceptable to the authority and familiar with the operation or maintenance conducted by
the operator.
FEEDBACK SYSTEM
The quality system should always include a feedback system to accountable manager
which will ensure that corrective action are both identified and promptly addressed.
Feedback system should also specify who is required to rectify discrepancy and non-
compliance in each particular case and clear suctions that will take action if the corrective
action is not complied within the specified time limit.
Any non-compliance identified as a result of monitoring should be communicated by the
quality manager to the person responsible of taking the corrective action and the
accountable manager should be brief of such non-compliance.
Such non-compliance should be recorded for further investigation in order to determine
the root cause and to enable recommendation of appropriate action.
AUDIT SCOPE
Operators are required to monitor compliance with operating procedures they have design to
ensure quality delivery of services, airworthy aircraft, serviceability of both operational and
safety equipments and safe operation.
In doing so they should monitor;
i. Flight safety
ii. Operational procedures
iii. Organization plan and objectives
iv. Manuals. Log books and records
v. Use Minimum Equipment List
vi. Maintenance program and airworthiness
vii. Deferred defect list
viii. Flight and cabin crew
ix. Training
x. Airworthiness directives management
xi. Mass balance and aircraft loading
xii. Aircraft performance in different weather conditions
xiii. Communication and navigation equipment
xiv. Instrument and safety equipment
xv. Dangerous goods
xvi. Supervision
xvii. Aircraft maintenance and operation interface
CORRECTIVE ACTION
After and audit has been carried out, the operator should establish;
Seriousness of any finding and any need for immediate corrective action
The origin of the finding
What corrective action are required to ensure that the non-compliance do not re-occur
again
A schedule for corrective action
Identification of individual in the organization who will be responsible of implementing
corrective action.
Allocation of resources by accountable manager to ensure the corrective actions are
carried out.
NOTE
During an audit, when minor findings are raised they should be corrected via the
corrective plan
If the next audit is carried out and the previous minor findings have not been corrected it
becomes a major finding.
If another audit is carried out and a major finding has not been corrected the certificate is
taken and the operator will comply with major finding.
Sammy Mochama
FLIGHT SAFTEY
OBJECTIVES
DEFINITION OF TERMS
Incident: An occurrence, other than an accident, associated with the operation of an aircraft
which affects or could affect the safety of operation.
Investigation: A process conducted for the purpose of accident prevention which includes
the gathering and analysis of information, drawing of conclusions, determination of causes and
making of safety recommendations
Causes: Actions, omissions, events, conditions, or a combination thereof, which led to the
accident or incident
Accident: An occurrence associated with the operation of an aircraft which takes place between
the time any person boards the aircraft with the intention of flight until such time as all such
persons have disembarked, in which
INCIDENT REPORT
An aircraft incident can be defined as any occurrence, other than an accident, which
places doubt on the continued safe operation of the aircraft and:
1) Causes trauma to crew, passengers or third parties
2) Has jeopardized the safety of the crew, passengers or aircraft but which has
terminated without serious injury or substantial damage
3) Has serious potential technical or operational implications
4) Was caused by damage to, or failure of, any major component not resulting in
substantial damage or serious injury but which will require the replacement or
repair of that component
Staff must be able to report hazards or safety concerns as they become aware of them.
The ongoing hazard reporting system should be non-punitive, confidential, simple, direct
and convenient.
Once hazards are reported they must be acknowledged and investigated.
Recommendations and actions must also follow to address the safety issues.
The system should include a formal hazard tracking and risk resolution process. Hazards
should be defined in a formal report.
The report should be tracked until the hazard is eliminated or controlled to an acceptable
risk. The controls should also be defined and should be verified as formally implemented.
Sammy Mochama
1) All staff should know what hazards they are required to report.
2) The reporting system should be made easy, simple, convenient and direct.
3) Anyone submitting a safety report must receive acknowledgement and feedback
4) The reporting system should maintain confidentiality and non–punitive system
between the person reporting the hazard and the Flight Safety Officer.
5) After investigation, recommendations should be made widely available for the
benefit of all staff.
6) The system should provide dedicated reporting forms such as pilot reports,
hazard/safety reporting form and the reporting form for;
the Australian Transport Safety Bureau (ATSB)
Confidential Aviation Incident Reporting (CAIR)
7) Reporting culture should be encouraged during hiring process. If people with the
right attitude are hired, their behavior will be the cornerstone of a safety culture.
Sammy Mochama
The flight safety organization is headed by the Fight Safety Officer whose role is to
oversee the organization’s flight safety performance.
The flight safety officer acts independently of the other parts of the organization
The job holder will be responsible for providing information and advice to the CEO on all
matters relating to the safe operation of company aircraft.
The flight safety officer must interact with line flight crew, maintenance engineers, cabin
crew and other general managers and departmental heads throughout the company to
encourage and achieve integration of all activities regardless of an individual’s status and
job discipline.
The flight safety officer should also foster positive relationships with regulatory
authorities and outside agencies.
1. TRAINING
All airport and airline personnel should receive training in the identification and
elimination of FOD including the potential consequences of ignoring it.
Effective training should emphasis on safety and hazard equipment, the direct costs
associated with FOD damage and indirect costs associated with flight delays and
rescheduling.
It should also include procedures of removing and eliminating FOD at its source.
Recurrent training is necessary to help maintain an awareness of FOD.
2. INSPECTION
Airline personnel should always join the airport staff in daily airside inspection.
This practice helps increase familiarity with local airfield conditions and promotes
effective communication between the airport and airlines.
3. MAINTENANCE
Maintaining control of FOD includes using several methods:
Sweeping
Magnetic bars
Rumble strips
FOD containers
Sweeping may be done manually or with the airfield sweepers which is the most
effective equipment for removing FOD from airsides.
Magnetic bars are suspended beneath tugs and trucks to pick up metallic materials.
Vehicles operating on the airside should be inspected periodically to ensure that they
have no loose items that can fall off.
Driving over rumble strips dislodges FOD from vehicle undercarriages. The strips
which are 10 to 15ft long, can be moved and used at transitions from the landside to
the airside.
FOD containers should be placed at all gates for collection of debris. The container
should be emptied frequently to prevent them from overflowing and becoming a
source of FOD themselves.
4. COORDINATION
Airports are encouraged to set up an FOD committee that meets on monthly basis. This
committee should comprise of members of various airliners who operate in the airport.
Minutes on this committee should be circulated to all operators who use the airport
An effective debris control program can greatly reduce the high cost of FOD and the
potential for injury personnel.
FOD control is most effective when all affected parties coordinate their effort.
Sammy Mochama
1) Airport staff
2) Airline staff and passengers
3) FBO Staff
4) Tenants
5) Manufacturers
6) Construction contractors
1. HAZARD IDENTIFICATION
Hazards should be detected, classified and documented in a manner where reference will
be easy in future.
Every system in place has an inherent vulnerable hazard situation that if not carefully
analyzed may lead to an accident.
A hazard connected to unsafe event will always have ultimate consequences.
2. HAZARD ANALYSIS
Safety risk management always involves several processes which includes analyzing the
already identified hazard which will be associated with day to day operation of the
organization.
It involves;
Estimating the safety risk
Performing a risk assessment
Controlling the safety risks
Implementing risk mitigation (act of lessening its intensity)
Documenting the safety risks
Sammy Mochama
The process is systematic when the hazard is identified and the likelihood and the
probability of the hazard to occur are taken into account with the probable consequence
and finally an action is taken.
A structured hazard analysis should address the following issues;
1) What is the hazard
2) Which events can produce it
3) What will happen when the hazard is released
4) How can we reverse the situation
5) How can the system currently in place lead to an accident or an incident
6) How can we avoid such an advance outcome
AVIATON SECURITY
OBJECTIVES
State the definitions related to aviation security
Threats
Airside
Landside
Aviation security
Explain the various international and national regulatory and policy developments
National aviation security policy
International-Aviation security policy
Organizations concerned with aviation security
Security regulations
Describe the various acts of unlawful interference towards aviation
Hijack
Sabotage
Terrorism
Kidnap
Outline the various counter measures employed to mitigate unlawful interference
Access control
Policies regulation
Sammy Mochama
2) NATIONAL - STATE
National civil aviation security program
National civil aviation security authority
National civil aviation security Committee
3) LOCAL -AIRPORT
Airport Civil Aviation program
Airport Civil Aviation Authority
Airport Civil Aviation Committee
Sammy Mochama
To effectively prevent and respond to acts of unlawful interference, states must use these
conventions and protocol and create a national framework to allow their enforcement within
their territory.
OBJECTIVES
This program is established in accordance with the government policy on national
security.
Its objective is to safeguard civil aviation operations against acts of unlawful interference
through regulations, practices and procedures.
In order for States to translate ICAO security requirements into practical enforceable
measures meeting national needs, the National Civil Aviation Security Program must be
based on regulatory framework.
CONTENTS
Coordination and communication
Protection of airports, aircraft and air navigation facilities
Control of persons and items on board aircraft
Response to unlawful acts
Provision of security equipment
Evaluation of effectiveness
ROLES
1) Collect and maintain statistics on airport vulnerable points
2) Conduct regular exercises, tests and inspections
3) Provide input into plans for new or expanded airport facilities
4) Ensure that all security personnel are qualified and trained
5) Report on weaknesses and implement corrective measures
6) Coordinate at the airport level the implementation of national aviation security program
Sammy Mochama
AERODROME PROCEDURES
OBJECTIVE
Describe a typical airport
The airport Layout
Runway
TORA
TODA
Sammy Mochama
ASDA
Taxiways
Ramp
Apron
Outline the various airport markings
Runways marking
Taxiway marking
Ramp marking
Apron Marking
Obstacle marking
Explain the various airport lights and light coding
Runway Lighting
Taxiway Lighting
Ramp Lighting
Apron Lighting
Obstacle Lighting
Describe the various services which can be found at the airport
Passenger Services
Cargo handling
Maintenance
Apron/Ramp services
Use recommended marshaling signals
Airside Safety Driving
Airside Movements
Apply radio telephony techniques.
Radio Principles
Standard Phraseology
Good radio telephony use practices
DEFINITION OF TERMS
Aerodrome – A defined area on the land or water (including any building, installation and
equipment) intended to be used wholly or in part for the arrival, departure and surface
movement of the aircraft.
Sammy Mochama
Runway- A defined rectangular area on a land aerodrome prepared for landing and take-off of an
aircraft.
Apron A defined area on a land aerodrome intended to accommodate aircraft for purpose of
loading or unloading passengers, cargo, refueling, parking and maintenance.
Ramp
Maneuvering Area - That part of the Airport used for take-off, landing & taxiing of aircraft,
excluding aprons.
Movement Area - That part of the Airport to be used for the take-off, landing, taxiing and parking
of aircraft, consisting of the maneuvering area and the apron.
RUNWAY
Is a defined rectangular area on a land aerodrome that is prepared for the landing and
take-off of aircraft.
RUNWAY CHARACTERISTICS
Sammy Mochama
2) Runways Numbering – For purpose if identification, runways are numbered using a two
digit number from 01 to 36. This number represents the magnetic (azimuth) orientation
of the runway’s heading rounded to the nearest 10 degrees.
If there is more than one runway pointing in the same direction/parallel runways, each
runway is identified by appending Left (L), Center (C) and Right (R) to the number to
identify its position when facing its direction.
3) Runways surface Type – The choice of material used to construct the runway depends on
the use and the local ground conditions.
In the biggest airport, you will find long hard surface type runways (asphalt and
concrete). In smallest airport, you can find only a soft surface type runway (grass and
gravel)
4) Number of Runways –Many airports have more than one runway, sometimes up to five.
Multiple runways can converge, intersect or parallel.
There are two reasons why airports may have more than one runway;
I. The limitation that aircraft have to operate in cross wind conditions.
II. Runway capacity i.e. number of aircraft movements on the runway over a given
period of time.
5) Runway strength – Runways must be of sufficient strength to accommodate the weight of
the critical aircraft.
6) Runway closed –When a runway is closed there is a permanent or temporary cross on the
runway. If you see a cross on the runway or in the charts, this runway is closed and it is
forbidden to land on a closed runway except for emergency purposes.
Sammy Mochama
8) Runway Sections –A runway can have different sections that can be used by aircraft for
taxi, landing or taking-off operation.
The normal used portion of the runway is from threshold to opposite threshold, but does
not include overrun, blast pad or stop way areas at both ends.
STOP WAY/BLAST PAD –Are often constructed just before the start of a runway where jet
blast produced by large aircraft during take-off roll could otherwise erode the ground and
eventually damage the runway.
Overrun areas are also constructed at the end of runways as emergency space to slowly
stop aircraft that overrun the runway on a landing gone wrong or slowly stop a plane on a
rejected take-off or a take-off gone wrong.
Blast pads are often not as strong as the main paved surface of the runway and are
marked with yellow chevrons. Aircraft is not allowed to taxi, take-off or land on blast pads
except in an emergency.
DISPALCED THRESHOLD –Exists because obstacles just before the runway, runway
strength or noise restrictions may make the beginning sections of the runway unsuitable
for landings.
It is marked with white paint arrows that lead up to the beginning of the landing portion
of the runway.
Displaced thresholds may be used for taxiing and take-off rollout but not for touchdown
and landing operations.
Sammy Mochama
Is the length of the runway declared available and suitable for ground run of an aircraft
taking-off. This means the maximum run distance for an aircraft during a take-off
TAXIWAY
Taxiway is a defined path on the land aerodrome established for the taxiing of an aircraft
and intended to provide a link between one part of the aerodrome and another.
Taxiways usually connect aprons and runways.
The rapid exit taxiway located along the runway at an approximately angle of 30, allow
aircraft on the landing roll to exit the runway at relatively high speed.
It reduces the time that landing aircraft spend on the runway (runway occupancy time)
and it increases the rate at which aircraft can be processed (the capacity of the runway)
Sammy Mochama
The width of a taxiway must be sufficient to meet the requirements of the critical aircraft.
The width of taxiways ranges from 7.5m to 23m.
Taxiways must be of sufficient strength to accommodate the weight of the critical
aircraft.
APRON
Is a defined area on the land aerodrome intended to accommodate aircraft for the
purpose of loading or unloading passengers, mail or cargo, fuelling, parking or
maintenance
There is a special type of apron called a De-icing Center.
At airports where snow and ice conditions are frequent, air safety requires that departing
aircraft be free of any accumulation of snow, ice and frost on their surfaces. It is done in
De-icing Center.
The size of an apron must be sufficient to accommodate the number of aircraft expected
at peak times plus adequate circulation.
Each aircraft is parked on a defined surface called a stand. A number designates each
stand.
Aprons must be of sufficient strength to accommodate the weight of the critical aircraft.
1. RUNWAY MARKINGS
Sammy Mochama
a. Threshold Marking –Indicates the beginning of the usable pavement area. They consist of
a pattern of longitudinal narrow stripes.
b. Aiming Marking –They allow pilots on approach to visualize the landing area from a
distance. They are longitudinal rectangles located exactly 300m from the runway
threshold.
c. Touchdown zone marking –They provide pilots with visual information relative to the area
within landing aircraft should touch down. These are longitudinal stripes located on
either side of the centerline extending several hundred meters from the threshold.
d. Center line –They provide guidance for pilots to ensure that their aircraft remains well
within the runway surface, when following the center line.
e. Runway Designation Marking -This marking consists of a two digit number indicating the
magnetic heading of the runway to the nearest 10 degrees. Designation Marking will
include a letter, such as 'L' identifying the left runway as seen from the approach, 'C'
identifying the centre runway where there are 3 parallel runways or 'R' for the right
runway, as appropriate.
Sammy Mochama
2. TAXIWAY MARKINGS
a) Centerline Marking The Taxiway Center line marking consists of a single continuous yellow
line marking the center of the taxiway.
b) Runway Taxi-Holding Position (RTHP) Marking RTHPs are established on each taxiway
leading to a runway in order to protect aircraft on take-off and landing by ensuring that
other taxiing aircraft and vehicles are held well clear of the runway and, where
appropriate, outside the ILS Sensitive Area
.
c) Intermediate Taxi-Holding Position (ITHP) marking at those aerodromes where the taxiway
layout is complex or involves multiple intersecting taxiways, ITHPs may be established in
order to protect a priority taxiway route.
d) Taxiway Edge Marking Edge markings as illustrated at Figure 2.2 enlargement 4, are used
where the area beyond the taxiway edge is paved but not normally available for use by
aircraft.
3. APRON MARKINGS
a. Self-maneuvering Stand Markings Self-maneuvering stand markings are provided to assist
pilots in taxiing their aircraft to the correct parking position without the assistance either
of a marshaled or a VDGS.
b. Parking Spots and Parking Circles At some small aerodromes where aircraft parking space
is at a premium, a yellow spot, number or circle may be painted on the apron indicating
an individual aircraft parking position
c. White markings on an apron are intended for the guidance, control and movement of
ground service vehicles
4. RAMP MARKINGS
Sammy Mochama
5. OBSTACLE MARKINGS
Where fixed obstacles are insufficiently conspicuous by day, they are normally
marked either by alternating bands or by a chequered pattern of red or orange and
white.
Vehicles and other mobile equipment frequently employed on the movement area
are normally painted yellow or alternatively may be fitted with distinctive yellow
markers or flags.
Unserviceable parts of the movement area are normally delineated either by marker
boards painted in alternate bands of red or orange and, or by diagonally split orange/
flags.
OBSTACLE LIGHTS
Fixed obstacles of 45 m or less in height, width and length are normally lit by a single steady red
light placed at the highest practicable point; those obstacles of greater size are normally
provided with additional red lights in order to outline the extent of the obstruction as shown in
Figure.
Surface obstructions and unserviceable parts of the movement area are normally
delineated by portable red lights.
Mobile obstacles such as vehicles and equipment frequently employed on the movement
area normally display an Omni-directional yellow flashing light that meets the
specification set out in CAP 168 Licensing of Aerodromes. This is to be switched on at all
times when a vehicle is being operated airside.
Ramp Services:
- Marshalling of aircraft on the ground at arrival and departure
- Communication between the aircraft and the airside supplier of services
- Loading and unloading of the aircraft
- Provision and operation of appropriate units for engine starting
- Moving of aircraft at arrival and departure
- Transport, loading on to and unloading from the aircraft of inflight kitchen
1. Listen out on the frequency some seconds before transmitting to ensure that there will
be no
interference with a transmission from another station
2. Press the transmit switch fully before speaking and do not release it until the message is
completed. This will ensure that the entire message is transmitted
3. Use a normal conversational tone, and speak clearly and distinctly and maintain the
speaking
volume at a constant level
Sammy Mochama
4. Make a slight pause before and after numbers will assist in making them easier to
understand
6. Suspend speech temporarily if it becomes necessary to turn the head away from the
microphone
TEST PROCEDURE
When a communication with an air traffic controller seems to be difficult, a pilot can use a radio
communication test procedure:
Aircraft Basic Weight -Is the mass of an aircraft plus standard items such as: unusable fuel and
other unusable fluids, lubricating oil in engine and auxiliary unit: fire extinguishers, emergency
oxygen equipment’s.
Maximum Take-Off Weight (MTOM) — the maximum weight an aircraft can have when it starts
the takeoff roll. Is the mass of the aircraft including everything and everyone contained within it
at the start of the take-off run
Maximum Landing Weight (MLW) — the heaviest weight an aircraft can have when it lands. For
large wide body commercial airplanes, it can be 100,000 lb. less than maximum takeoff weight,
or
even more
Maximum Zero Fuel Weight (MZFW) - the heaviest weight an aircraft can be loaded to without
having
any usable fuel in the fuel tanks. Is the maximum permissible mass of an aircraft with no usable
fuel.
Useful Load -Is the total mass of the passengers, baggage and cargo, including any non-revenue
load and usable fuel. It is the difference between the Dry Operating Mass and the Take-Off Mass.
Sammy Mochama
Sammy Mochama
Sammy Mochama
CLASSIFICATION OF C of A
Standard C of A
Restricted C of A
Special Flight permit
Export C of A
AIRCRAFT CATEGORIES ISSUED C of A
Transport Category (Passenger).
Transport Category (Cargo) –These two are Commercial Air Transport (CAT) aircraft
Aerial Work Category
Private Category.
An Export C of A constitutes a statement from the regulating body of the manufacturer or seller
organization that the aircraft would be suitable and in a condition for the issue of a C of A had it
remained in the country.
An export C of A acts as a temporary C of A for the purpose of aircraft delivery otherwise the
export C of A is invalid. Deviations from the requirements and conditions above must be
approved by the responsible body and listed on the reverse of the C of A for Export.
The period of validity of a C of A is stated on the certificate and may vary from one flight to
several years as agreed by the CAA. The C of A remains valid provided the aircraft is properly
maintained in accordance with the Maintenance Schedule and operated in accordance with the
Flight Manual.
ADDITIONAL DOC THAT THE AUTHORITY MAY REQUIRE INCASE THE AIRCRAFT IS ISSUED WITH A
C of A FOR THE FIRST TIME IN THE COUNTRY
Is a document issued by civil aviation regulating bodies e.g. KCAA, FAA, EASA, after the body has
established that a particular design of an aircraft, engine and or propeller has meet all the
prevailing airworthiness requirements to conduct a safe flight.
All aircraft produce under a type cert’ are issued with a standard C of A. The first aircraft that will
be subjected to all the relevant test during certification phase is called a prototype aircraft. After
the company has been awarded the type cert’ the subsequent aircrafts to be produced are
called series aircraft.
Is a doc’ issued by a regulating body that was responsible of issuing the original type cert’
approving an aircraft, engine and or propeller modification. It contains the following information;
When the type cert’ holder stops supporting the aircraft type, the cert is returned to the issuing
body and they may inflict a permanently grounded worldwide.
Type design
Operating limitations
Type cert’ data sheet
Applicable regulations
Any other condition
Sammy Mochama
Are parts of the type certification process and contains relevant information of that particular
aircraft. They include;
ADs are legally enforceable rules issued by the CAA in accordance with 14 CFR part 39 to correct
an unsafe condition in a product.
Sometimes during service, an aircraft may encounter problems that may compromise the
aircraft’s safety which were not detected in prototype testing phase. The regulating body will
now issue an AD to the type cert holder and all owners globally.
The AD normally consists of additional maintenance or design actions that are necessary to
restore the type’s airworthiness.
Is a doc’ that shows that inspection and maintenance work of an aircraft has been performed to
satisfactorily in respect to the method prescribed by the authority
Sammy Mochama
Service bulletins are suggestions or updates issued by type certificate holder showing ways of
improving the original design of an aircraft which involves some alteration. The aim being to
These improvements are always suggested to their customers or operators in four types;
Mandatory SBs
Recommended SBs
Optional SBs
Informational SBs
A & B NOTICES
The Kenya law gives the KCAA director general power to issue A and B notices in order to
supplement or clarify what is not clear in the regulation.
A NOTICE
Are always of advisory or administrative in nature and are issued for general guidance.
EXAMPLE OF A NOTICE
In the regulations a certificate of release to service (CRS) is to be issued after maintenance has
been performed on an aircraft or an aircraft component. But the regulation doesn’t classify the
classes if CRS and the person to sign them. For that reason, notice A-5 classifies the classes of
CRS and the person responsible for signing the CRS.
CLASSES OF CRS
B NOTICE
These notices relates to airworthiness matters and aircraft safety issue. Where compliance with
a B notice is mandatory, a CRS must be issued. These notices are always issued to;
LICENSE
Is a cert of competence issued by the authority after an applicant has met the minimum
requirement required for the specific license being issued.
CATEGORIES OF LICENCE ISSUED BY THE AUTHORITY
AVIONICS LICENSE
Category X (Electrical)
Category X (Instruments)
Category X (Automatic Pilot Aero-planes)
Category X (Automatic Pilot Rotorcraft)
Category X (Compass compensating and adjustment)
Category R (Radio)
PARTS OF A LICENSE
An aircraft maintenance engineer license is generally granted in two parts;
License without type rating (LWTR)
Type rated license (TRL)
Sammy Mochama
A LWTR does not give the engineer any certification privileges to the holder. However, it is
required for the relevant type ratings and company approvals which will give the certification
privileges to the holder.
VALIDITY OF A LICENSE
A license issued by the authority shall be valid for a maximum period of two years unless the
authority states a shorter period.
FUNCTIONS OF KCAA