Chapter 11 Lightweight Aggregate Concrete Structures
Chapter 11 Lightweight Aggregate Concrete Structures
Lightweight aggregate
concrete structures
This chapter deals with the design of lightweight aggregate concrete structures as covered in
section 11 of EN 1992-2 in the following clauses:
. General Clause 11.1
. Basis of design Clause 11.2
. Materials Clause 11.3
. Durability and cover to reinforcement Clause 11.4
. Structural analysis Clause 11.5
. Ultimate limit states Clause 11.6
. Serviceability limit states Clause 11.7
. Detailing of reinforcement – general Clause 11.8
. Detailing of members and particular rules Clause 11.9
No comments are made on the ‘Additional rules for precast concrete elements and struc-
tures’ in clause 11.10 as it makes no modifications to the rules of 2-1-1/clause 10.
11.1. General
The design recommendations discussed in the previous chapters and detailed in the
corresponding sections of EC2-2 have been developed for concrete made from normal-
weight aggregates. As naturally occurring aggregates become less abundant and increasingly
expensive, manufactured aggregates are increasingly used and most manufactured
aggregates are lightweight. The use of lightweight aggregate concretes (LWAC) also has
obvious advantages where it is desirable to reduce dead loads, such as in long spans that
are dead load dominated.
Lightweight aggregate concrete has been used throughout the world although less so in the
UK, particularly in bridge construction. There is extensive test data verifying the properties
of lightweight aggregate concrete and the implications its use has on the design verifications
of concrete structures. Section 11 addresses these implications on the use of the main general
sections for normal-weight aggregate concrete. All the clauses given in sections 1 to 10 and 12
of EC2 are generally applicable to lightweight aggregate concrete unless they are substituted
by special clauses given in section 11. The headings in section 11 are numbered 11, followed
by the number of the corresponding main section that it modifies, e.g. section 3 of EC2-2 is
‘Materials’ so 11.3 is similarly called ‘Materials’ and makes specific material requirements for 2-1-1/clause
lightweight aggregate concrete. 11.1.1(3)
2-1-1/clause 11.1.1(3) clarifies that section 11 does not apply to air-entrained concrete or 2-1-1/clause
lightweight concrete with an open structure. 2-1-1/clause 11.1.1(4) defines lightweight 11.1.1(4)
DESIGNERS’ GUIDE TO EN 1992-2
aggregate concrete as concrete having a closed structure with an oven-dry density of no more
than 2200 kg/m3 , made with a proportion of artificial or natural lightweight aggregates with
a particle density of less than 2000 kg/m3 .
11.3. Materials
11.3.1. Concrete
The strength classes of lightweight aggregate concrete are designated by adopting the
symbol LC in place of C for normal-weight aggregate concrete, thus a lightweight aggregate
concrete with characteristic cylinder strength of 40 MPa and cube strength of 44 MPa is
designated LC40/44. It should be noted that the ratio of cylinder strength to cube strength
is generally higher for LWAC than for normal-weight concrete. EC2 adopts an additional
subscript ðlÞ to designate mechanical properties for lightweight aggregate concrete. In
general, where strength values originating from 2-1-1/Table 3.1 have been used in
expressions elsewhere in the code, those values should be replaced by the corresponding
values for lightweight aggregate concrete given in 2-1-1/Table 11.3.1 (reproduced here as
Table 11.3-1 for convenience).
Lightweight aggregate is classified in EN 206-1 according to its density, as illustrated in
2-1-1/Table 11.1. Densities are given for both plain and reinforced concrete, the latter
2-1-1/clause assuming a reinforcement content of 100 kg/m3 . 2-1-1/clause 11.3.1(1) permits the quoted
11.3.1(1) reinforced concrete densities to be used for weight calculation. In heavily reinforced
bridges with low-density concrete, it may be more appropriate to calculate the reinforced
2-1-1/clause concrete weight more accurately according to 2-1-1/clause 11.3.1(2).
11.3.1(2) The tensile strength of concrete is affected by the moisture content, since drying reduces
2-1-1/clause tensile strength and low-density concretes undergo greater moisture loss. 2-1-1/clause
11.3.1(3) 11.3.1(3) introduces a coefficient, 1 , to take account of the reduction in tensile strength
with density:
1 ¼ 0:40 þ 0:60=2200 2-1-1/(11.1)
3
where is the upper limit of the oven-dry density in kg/m from 2-1-1/Table 11.1. For a
given cylinder strength, the tensile strength for a lightweight concrete should be obtained by
multiplying the tensile strength given in 2-1-1/Table 3.1 by 1 , as indicated in Table 11.3-1.
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Table 11.3-1. Stress and deformation characteristics for lightweight concrete according to 2-1-1/Table 11.3.1
flck (MPa) 12 16 20 25 30 35 40 45 50 55 60 70 80
flck;cube (MPa) 13 18 22 28 33 38 44 50 55 60 66 77 88
flcm (MPa) 17 22 28 33 38 43 48 53 58 63 68 78 88 For flck 20 MPa
flcm ¼ flck þ 8 (MPa)
flctm (MPa) flctm ¼ fctm 1 ! 1 ¼ 0:40 þ 0:60/2200
flctk;0:05 (MPa) flctk;0:05 ¼ fctk;0:05 1 ! 5% fractile
flctk;0:95 (MPa) flctk;0:95 ¼ fctk;0:95 1 ! 95% fractile
Elcm (GPa) Elcm ¼ Ecm E ! E ¼ ð=2200Þ2
"lc1 (%) "lc1 ¼ k flcm =ðElci E Þ k ¼ 1:1 for sanded lightweight aggregate concrete !
k ¼ 1:0 for all other lightweight aggregate concrete
"lcu1 (%) "lcu1 ¼ "lc1 !
"lc2 (%) 2.0 ! 2.2 2.3 2.4 2.5
"lcu2 (%) 3.51 ! 3.11 2.91 2.71 2.61 j"lcu2 j j"lc2 j
n 2.0 ! 1.75 1.6 1.45 1.4
"lc3 (%) 1.75 ! 1.8 1.9 2.0 2.2
"lcu3 (%) 3.51 ! 3.11 2.91 2.71 2.61 j"lcu3 j j"lc3 j
an expansion joint’s capacity or for integral bridges where temperature movement is restrained.
In such cases, a range of coefficients of thermal expansion could be considered in the design.
2-1-1/clause 11.3.2(2) also allows the differences between the coefficients of thermal expansion
of reinforcing steel and lightweight aggregate concrete to be ignored in design.
The reduced elastic deformation properties for lightweight aggregate concrete have the
following implications on bridge design:
. Stresses arising from restrained thermal or shrinkage movements are generally less than
for normal-weight aggregate concrete.
. Elastic losses in prestressed concrete members can be significantly greater than for
normal-weight aggregate concrete members, although this loss is often a relatively
small fraction of the total loss.
. Deflections of members and hence also second-order effects will be greater than for
normal-weight aggregate concrete members. This can be significant for slender columns.
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Bending
The rules for bending are only indirectly modified for the use of lightweight aggregate
concrete; the limiting concrete strains and the stress–strain relationship for concrete is
adjusted by 2-1-1/clause 11.3.6. The stress block comparisons illustrated in Table 3.1-4 of
section 3.1.7 of this guide are not therefore applicable to lightweight aggregate concrete,
although the formulae presented there for average stress in the compression zone, fav , and
depth of centroid of compressive force, , can still be used for LWAC. For the parabolic-
rectangular and bi-linear stress blocks, the reduction in failure strain, "lcu2 , for LWAC
leads to a reduction in fav (and a relatively smaller reduction in ) compared to the values
for normal-weight concrete. These values are unaffected for the rectangular block, making
it even more relatively economic for bending calculation than for normal-weight concrete.
This was probably not intended and it is therefore safer to use one of the other two more
realistic stress blocks, although they will only produce a significant difference to the
rectangular block for heavily over-reinforced members.
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Strut-and-tie models
No modifications are made in 2-1-1/clause 11 to the resistances of concrete struts in 2-1-1/
clause 6.5.2. However, for consistency with the LWAC shear modification in 2-1-1/clause
11.6.3.1(1), it is recommended here that the design strength given in 2-1-1/clause 6.5.2(2)
for struts with transverse tension be reduced from 0:6 0 fcd to 0:51 0 flcd , where
0 ¼ ð1 flck =250Þ. A similar inclusion of 1 might be considered appropriate for the
resistance of node types (b) and (c) in 2-1-1/clause 6.5.4 due to the presence of transverse
tension.
From 2-1-1/Expression (11.3.15): flcd ¼ lcc flck =c and using lcc ¼ 0:85 and c ¼ 1:5 as
recommended gives flcd ¼ 0:85 35=1:5 ¼ 19:833 MPa.
From 2-1-1/Table 11.3.1, "lcu2 ¼ 3:51 ¼ 3:5 0:836 ¼ 2:927%, "lc2 ¼ 2:0% and n ¼ 2.
Using these values in equations (D3.1-4) and (D3.1-5), it can be shown that the average
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concrete stress is fav ¼ 15:316 MPa centred at a ratio of depth to neutral axis from the
compression fibre of ¼ 0:403 (compared to fav ¼ 16:056 MPa and ¼ 0:416 for equiva-
lent normal-weight aggregate concrete):
1000
d ¼ 250 40 10 ¼ 200 mm; b ¼ 1000 mm and As ¼
102 ¼ 2094:4 mm2
150
Therefore, from equation (D6.1-4):
As 2094:4
¼ ¼ ¼ 0:0105
bd 1000 195
From equation (D6.1-3):
x fyk 500
¼ ¼ 0:0105 ¼ 0:297
d fav s 15:316 1:15
Check against limit from equation (D6.1-8) to ensure reinforcement yields:
1 1 x
¼ ¼ 0:574
fyk 500 d
þ1 þ1
s Es "lcu2 1:15 200 103 0:002927
VlRd;c ¼ ClRd;c 1 kð100l flck Þ1=3 bw d in the absence of axial load, thus
VlRd;c ¼ 0:10 0:836 2:0 ð100 0:0105 35Þ1=3 1000 200 103
¼ 111:2 kN=m
It is checked that this exceeds the minimum shear strength for lightweight aggregate
concrete considering:
1=2
vl;min ¼ 0:030k3=2 flck ¼ 0:030 2:03=2 351=2 ¼ 0:502 MPa
vl;min bw d ¼ 0:502 1000 200 103 ¼ 100 kN=m < 111:2 kN=m
(but see the comment in the main text regarding the absence of the parameter 1 ).
This shear resistance of 111.2 kN/m represents a 30% reduction compared to the
resistance of 159.9 kN/m from Worked example 6.2-1 for an equivalent normal-weight
aggregate concrete.
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