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Batching Plant Operations

The document outlines 18 items related to measurement rates for batching plant activities. Item 1-4 and 16 relate to unloading and transporting materials. Item 5 relates to batching plant operations. Item 6 relates to batching plant cleaning. Items 7-18 relate to quality assurance/quality control activities like cube casting and testing, sampling, and testing of materials. The total proposed monthly amount for the work is Rs. 402,628.

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Ajinkya Kulkarni
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0% found this document useful (0 votes)
54 views

Batching Plant Operations

The document outlines 18 items related to measurement rates for batching plant activities. Item 1-4 and 16 relate to unloading and transporting materials. Item 5 relates to batching plant operations. Item 6 relates to batching plant cleaning. Items 7-18 relate to quality assurance/quality control activities like cube casting and testing, sampling, and testing of materials. The total proposed monthly amount for the work is Rs. 402,628.

Uploaded by

Ajinkya Kulkarni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Batching Plant Measurement Rates

Proposed Proposed Proposed Monthwise Monthwise


S. No Description of work Category UOM
Unit Rate Qty Amount Qty Amount

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges for unloading of cement, flyash, GGBS etc. B/P
1 MT 30 38936 1,168,071 1220 36,600
received in bulker, includes gate opening,all connection pipe fitting, level operation
checking etc. as per direction of EIC.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges for unloading of Cement, GGBS, Micro silica, B/P
2 Bag 3 0 - 0 -
Alccofine etc. in bags, stacking in required position to all lift and lead as operation
per direction of EIC.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


3 (CSR) Work; Labour charges for batching plant operations for  cement silo P&M m³ 10 63829 638,290 2000 20,000
gate & crusher sand, Material Bins hopper, and misc. Batching plant
maintainance etc as per the instruction of engineer incharge.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


4 (CSR) Work; Labour charges towards batching plant cleaning, chipping of P&M Nos 3,500 24 84,000 1 3,500
concrete, hopper,conveyor belt cleaning etc. all complete.(during service
or breakdown period only).

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


5 (CSR) Work; Labour charges for concrete cube, cylinder, beam etc. QAQC Nos 20 30638 612,758 960 19,200
demoulding ,cleaning,application of demoulding agent and remoulding
and cube shifting to curing tanks.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges towards taking out cube ,cylinder, beam etc.
6 for testing from curing tank at their age, testing and disposal of waste QAQC Nos 9 30638 275,741 960 8,640
cubes to waste yard after testing as per instruction of EIC.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges for loading, unloading and shifting of cube
7 moulds from Casting yard to site location, casting of cubes  at site and QAQC Nos 15 30638 459,569 1920 28,800
slump check for every transit mixer at site location etc. as per instruction
of EIC.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


8 (CSR) Work; Labour charges for sampling of concrete for Slump test , QAQC m³ 8 63829 510,632 2000 16,000
temp. check etc for every transit mixer at batching plant and disposal of
waste concrete to waste yard after testing as per instruction of EIC

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges for Ice Cubes unloading from truck at site and B/P
9 MT 250 2400 600,000 100 25,000
breaking of Ice Ceubes and feeding of crushed ice water tank at Batching operation
Plant as per instruction of Engineer-in-charge.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges for shifting of admixture drum from stores to B/P
10 batching plant, unloading in tank or placing below Batching  Plant & return operation Nos 80 5030 402,378 157.6 12,608
of empty barrel to stores.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


(CSR) Work; Labour charges towards laboratory sampling & testing of
11 QAQC lot 1,000 2,616 2,616,000 109 109,000
aggregate, cement, admixture, flyash, GGBFS etc.  ( Gradation , fineness,
consistency) etc as per instruction of EIC

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


12 (CSR) Work; Labour charges for cleaning of curing tanks cleaning including QAQC Set 1,400 96 134,400 4 5,600
cubes removing & rearranging or cleaning of  sedimentation tank  sump
tank including slush removing & disposal.

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement B/P


13 (CSR) Work; Labour charges for housekeeping near batching plant & m² 4 199680 798,720 8320 33,280
laboratory including drain cleaning (includes sprinkling on aggregates). operation

SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement


14 (CSR) Work; Labour charges for Trial mix for concrete design including QAQC Nos 400 2000 800,000 50 20,000
material sampling, cube casting etc.

SCOPE :- As described further; Labour charges for one unit of


miscellaneous non measurable work assigned by the Engineer in charge, B/P
15 like including brooming, sweeping water away, re-stacking of formwork, Nos 300 720 216,000 30 9,000
shifting of loose material, cleaning of joints, scrubbing surface, shifting operation
safety barricade, tape fixing, machine cleaning, etc

All charges for wheelwash of TMs, including Tyre cleaning, slush removal
16 from ground, sedimentation tank cleaning, pump operating for slush B/P Shift 450 1248 561,600 52 23,400
operation
removal to discarge tank.
SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement
17 (CSR) Work; Labour charges for manual feeding of waterproofing/ QAQC m³ 8 63829 510,632 2000 16,000
corrosion inhabitors / superplastisizers
SCOPE :- Concreting activity under Concrete-Shuttering-Reinforcement
18 (CSR) Work; Labour charges towards RCPT/WPT etc. as per instruction of QAQC m³ 8 63829 510,632 2000 16,000
EIC
10,899,423 402,628

Sensitivity: LNT Construction Internal Use


#
S. No Description of work Category

For unloading of cement, flyash, GGBS etc. received in bulker, includes gate
1 opening,all connection pipe fitting, level checking etc. as per direction of EIC. B/P operation

For unloading of Cement, GGBS, Micro silica, Alccofine etc. in bags, stacking in
2 B/P operation
required position to all lift and lead as per direction of EIC.
For Ice Cubes unloading from truck at site and breaking of Ice Cubes and
3 feeding of crushed ice water tank at Batching Plant as per instruction of B/P operation
Engineer-in-charge.
For shifting of admixture drum from stores to batching plant, unloading in
4 B/P operation
tank or placing below Batching  Plant & return of empty barrel to stores.
For batching plant operations for  cement silo gate & crusher sand, Material
5 Bins hopper, and misc. Batching plant maintainance etc as per the instruction P&M
of engineer incharge.
For batching plant cleaning, chipping of concrete, hopper,conveyor belt
6 cleaning etc. all complete.(during service or breakdown period only). P&M

For concrete cube, cylinder, beam etc. demoulding ,cleaning,application of


7 QAQC
demoulding agent and remoulding and cube shifting to curing tanks.
For taking out cube ,cylinder, beam etc. for testing from curing tank at their
8 age, testing and disposal of waste cubes to waste yard after testing as per QAQC
instruction of EIC.
For cleaning of curing tanks cleaning including cubes removing & rearranging
9 or cleaning of  sedimentation tank  sump tank including slush removing & QAQC
disposal.
For loading, unloading and shifting of cube moulds from Casting yard to site
10 location, casting of cubes  at site and slump check for every transit mixer at QAQC
site location etc. as per instruction of EIC.
For sampling of concrete for Slump test , temp. check etc for every transit
11 mixer at batching plant and disposal of waste concrete to waste yard after QAQC
testing as per instruction of EIC

For laboratory sampling & testing of aggregate, cement, admixture, flyash,


12 QAQC
GGBFS etc.  ( Gradation , fineness, consistency) etc as per instruction of EIC

13 For Trial mix for concrete design including material sampling, cube casting etc. QAQC

14 For manual feeding of waterproofing/ corrosion inhabitors / superplastisizers QAQC


15 For RCPT/WPT etc. as per instruction of EIC QAQC
Total
Required Required
for Day for Night
Shift Shift

1 1

1 1

1 1

2 2

1 1

1 1

1 1

1 1

9 9
Required Required
Sr. No. Item Description in Day in Night
Shift Shift
1 Technician at Main Bridge Area 1 1
2 Technician at Stilt Area 1 1
3 Technician at Batching Plant 1 1
3 Technician at QC Lab 1 1
Total 4 4
M50 M60 Avg.
Items UOM M50 Monthwise Qty
Temp Temp Qty/Cum

Cement kg 340 370 405 372 743333


FlyAsh kg 235 185 195 205 410000
Micro Silica kg 25 25 50 33 66667
C.A (20mm) kg 535 529 459 508 1015333
C.A (10mm) kg 440 464 423 442 884667
F.A (C. Sand) kg 857 863 882 867 1734667
Penetron kg 4.80 4.64 5.20 5 9760

KP200/
SEPOCEM
kg 3.0 3.0 3.0 3 6000

Cement 8
Flyash 8
20mm 30
10mm 30
C Sand 30
Admixture 3
109

3O61M008E000001
6CF1M0007000000
Monthwise Total Qty
Total Qty
Qty in MT in MT

743 23723112 23723 2533 83589 84


410 13084945 13085 3445 113685 114
67 2127633 2128 2666.667 85105.33 2788 92004 92
1015 32403856 32404 2775 91575 92
885 28233694 28234 3145 103785 104
1735 55361019 55361 2930 96690 97
10 311486 311 97.6 3114.855 2601 85833 86

191487 191
6 60 1914.87 2482 81906 82
2735 90255 90
2625 86625 87
2409 79497 79

Hessian Cloth 6CP1M02G3000000


Masking tape 6CP1M02G4000000
6CP1M02G5000000

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