SERIES

BREAKER
INSTRUCTION
MANUAL
 B00010114

SERIES

BREAKER INTRODUCTION
B10, B20, B30, B40, B50, B70, B90, B140, B180, B210, ■ Thank you for purchasing our products hydraulic breakers.
B230, B250, B300, B360, B450, B600, B800
■ Our company has developed a state-of-the-art hydraulic attachments since 1987, and
our products play a major role in quarries and various construction sites, such as building
disassembly, breaking up roads, housing land development, sewage system and so on.

■ This manual has come out for your understanding of products and its safe operation.
Important Notice!
It contains safety guide, maintenance information, proper operating method, technical data
Read this manual carefully prior to installing, operating and etc., which are useful in installing, operating and maintaining our products with various
or maintaining the breakers. kinds of wheel or tracked type excavators, back-hoes and skid-steer loaders.

Understand and follow the instructions carefulIy.
■ Daemo has manufactured various attachments with precious and updated technology and
To avoid unnecessary injury or damage, always observe well skilled workmanship, for example, hydraulic breakers are made up of a small number of
relevant laws, regulations and safe working practices. parts with simple structure and excellent maintenance.

■ Excellent durability, reliability, and trouble-free operation resulted from the above features,
and they give you much more profit and good performance for your job.

CONTENTS ■ Although we make our products that we can be proud of, if you are not accustomed to
operating properly, there may be unexpected accidents or disorders, consequently the
Chapter 1. Products & Structure 06 performance and efficiency of the products will be dropped down sharply. So you must read
this manual carefully and thoroughly to keep operating well and the products need to be
Chapter 2. Information 08
maintained periodically and operated correctly for good condition.
Chapter 3. Mounting Bracket Plate Dimension 17
■ First of all, you ought to read and study this manual for your safety. It will inform you of
Chapter 4. Torque 22
hazards and how to avoid them. If you have questions about the products and manual,
Chapter 5. Installation & Operation 29 please contact us or our agents. Every time you want to replace any of the spare parts,
please make sure you use DAEMO genuine parts. We do not guarantee any damages,
Chapter 6. Disassembling & Assembling 52 disorders, and injuries caused by your mistake.

Chapter 7. Maintenance & Trouble shooting 54

■ We wish you get more profit with our products and thank in advance for your purchasing.
Chapter 8. Warranty policy 73

Chapter 9. Customer’s Reports 78

EC DECLARATION OF INCORPORATION
according to EC Machinery Directive 2006/42/EC

We here by declare 1) DAEMO ENGINEERING CO., LTD.

INSTRUCTION MANUAL
No 515, 2Ba, Siwha Industrial Complex, Jeongwang-dong,
Siheung-si, Gyeonggi-do, Korea

that the following described machine in our delivered version complies with the appropriate
SERIES
basic safety and health requirement of the EC Machinery Directive 2006/42/EC based on its
design and type, as brought into circulation by us. In case of alteration of the machine, not
agreed upon by us, this declaration will lose its validity. BREAKER
Description of the machine/machinery part : Hydraulic Breaker

Machine type :

Serial Number :

Year Of Construction :

Applicable EC Directives : EC Machinery Directive (2006/42/EC)

Applicable Harmonized Standards 2) EN ISO 12100-1:2003

EN ISO 12100-2:2003
EN ISO 14121-1:2007
EN 982/A1:2008
CEN/TS 13778:2004

Date/Authorized Signature :

Date/Authorized Signature : Won Hae Lee / Chairman

Form requirements :
- His authorized representative.
- Fill in block letters or typescript.
- Official language of the user state.
- Manufacturer must include full address.
- Legally binding manufacturer’s signature at least of a person empowered to sign on behalf
of the manufacturer.

1) The name and address of the manufacturer or his authorized representative established in
the Community.
2) The complete list of applied standards and technical specifications.
3) Provided that not corresponding harmonized standards are available yet.
 CHAPTER 1. PRODUCTS & STRUCTURE CHAPTER 1. PRODUCTS & STRUCTURE

1.1 alicon Series Breaker a) The alicon Series breaker consists of four main sections : cylinder, control valve, front head
and head cap.
1) Products
B10, B20, B30, B40 : Internal Control Valve Type b) The cylinder contains a moving piston which strikes the chisel.
B50, B70, B90, B140, B180, B210 : Non Accumulator type
c) Four through bolts are assembled to hold the cylinder and head cap together with front head.
B230, B250, B300, B360, B450, B600, B800 : Accumulator type
d) A control valve is assembled to the cylinder and regulates piston movement.
2)Structure
e) Accumulator compensates for working oil flow in the hydraulic circuit and prevents
pulsation.

f) Chisel pins inside the front head prevent the chisel from coming out.

Through Bolt
Through Bolt Through Bolt
Head Cap
Head Cap Head Cap
Gas Cushion Chamber
Gas Cushion Chamber

Control Valve Control Valve

NOTE
Control Valve

Cylinder Accumulator

Cylinder Cylinder
The accumulator, head cap and cylinder are
Piston
the most critical parts in the breaker.
Piston Piston

Impact Chamber
Impact Chamber Therefore, they should be disassembled and
Impact Chamber
Front Head reassembled in the service shop appointed
Front Head Front Head Chisel Pin by us in your territory.
Chisel Pin
Chisel Pin

Chisel Chisel Chisel

INTERNAL CONTROL VALVE TYPE NON ACCUMULATOR TYPE ACCUMULATOR TYPE

6 7
 CHAPTER 2. INFORMATION CHAPTER 2. INFORMATION

2.1 Specification of Breakers

Item B10 B20 B30 B40 B50 B70 B90 B140 B180 B210 B230 B250 B300 B360 B450 B600 B800
Producto
kg 123 155 190 199 333 431 614 929 1209 1738 1777 2165 2832 2937 3713 4105 5625
Operating Weight
(w/Top Box BKT.)
lb 271 342 419 439 734 950 1354 2048 2665 3832 3918 4773 6243 6475 8186 9050 12401

mm 1128 1250 1352 1380 1603 1805 1981 2225 2455 2764 2764 2898 3200 3200 3595 3616 4059
Overall Length
w/STD. MTG. BKT.)
inch 44.4 49.2 53.2 54.3 63.1 71.1 78.0 87.6 96.7 108.8 108.8 114.1 126.0 126.0 141.5 142.4 159.8

mm 988 1110 1212 1214 1419 1591 1760 1962 2153 2395 2395 2526 2790 2790 3173 3133 3505
Overall Length
(w.o/MTG. BKT.)
inch 38.9 43.7 47.7 47.8 55.9 62.6 69.3 77.2 84.8 94.3 94.3 99.4 109.8 109.8 124.9 123.3 138.0

kg - - - 173 271 340 513 773 1199 1647 1663 2020 2796 2806 3628 - -
Operating Weight
(Side BKT.)
lb - - - 381 597 750 1131 1704 2643 3631 3666 4453 6164 6186 7998 - -

mm - - - 1223 1560 1657 1842 1903 2094 2348 2348 2457 2732 2732 3070 - -
Overall Length
(Side BKT.)
inch - - - 48.1 61.4 65.2 72.5 74.9 82.4 92.4 92.4 96.7 107.6 107.6 120.9 - -

kg - - - 196 298 391 553 896 1291 1875 1891 2307 2970 2980 3939 - -
Operating Weight
(Split BKT.)
lb - - - 432 657 862 1219 1975 2846 4134 4169 5086 6548 6570 8684 - -

mm - - - 1380 1604 1817 2007 2257 2442 2764 2764 2887 3201 3201 3596 - -
Overall Length
(w/STD. Split BKT.)
inch - - - 54.3 63.1 71.5 79.0 88.9 96.1 108.8 108.8 113.7 126.0 126.0 141.6 - -

mm - - - 1214 1457 1604 1786 1995 2140 2395 2395 2515 2791 2791 3174 - -
Overall Length
(w.o/Split BKT.)
inch - - - 47.8 57.4 63.1 70.3 78.5 84.3 94.3 94.3 99.0 109.9 109.9 125.0 - -

J 130 210 330 670 820 1040 1100 2160 2350 3110 4110 5580 7150 7150 9980 11150 14310
Impact Power
ft.lb 96 155 243 494 605 767 811 1593 1733 2294 3031 4116 5274 5274 7361 8224 10554

mm 40 45 53 62 70 78 85 105 120 135 140 145 150 155 165 180 200
Chisel Out Dia.
inch 1.6 1.8 2.1 2.4 2.8 3.1 3.3 4.1 4.7 5.3 5.5 5.7 5.9 6.1 6.5 7.1 7.9

mm 425 500 580 625 730 806 850 975 1165 1250 1250 1280 1400 1400 1650 1500 1700
Chisel Length
inch 16.7 19.7 22.8 24.6 28.7 31.7 33.5 38.4 45.9 49.2 49.2 50.4 55.1 55.1 65.0 59.1 66.9
2
kgf/cm 150 150 150 150 170 180 190 190 210 210 210 210 210 210 210 240 250
Setting Pressure
psi 2134 2134 2134 2134 2418 2560 2702 2702 2987 2987 2987 2987 2987 2987 2987 3414 3556
2
kgf/cm 80~110 80~110 90~120 90~120 100~140 100~140 100~140 120~160 120~170 130~170 130~180 140~180 140~180 140~180 140~180 150~190 150~190
Working Pressure
psi 1138~1565 1138~1565 1280~1707 1208~1707 1422~1991 1422~1991 1422~1991 1707~2276 1707~2418 1849~2418 1849~2560 1991~2560 1991~2560 1991~2560 1991~2560 2134~2702 2134~2702

lpm 15~25 20~30 25~40 30~50 30~55 45~80 50~100 90~110 100~140 110-160 130~170 150-210 180~250 180~250 200-280 280~398 322~454
Oil Flow
gpm 4.0~6.6 5.3~7.9 6.6~10.6 7.9~13.2 7.9~14.5 11.9~21.1 13.2~26.4 24~29 26.4~37.0 29.1~42.3 34.3~44.9 39.6~55.5 47.6~66.0 47.6~66.0 52.8~74.0 74.0~105.1 85.1~119.9
350~900 350~900 300~700 350~550 350~550 350~500 250~400 250~350 200~350 200~350 200~300 294~480 231~374
Blow Rate BPM 800~1200 600~1000 550~950 400~1000
(450~1000) (450~1000) (550~950) (500~750) (500~850) (450~600) (350~500) (300~450) (300~480) (300~480) (300~450) (368~600) (298~484)
kgf/cm2 16.5 16.5 16.5 12 12 12 12 12 12 11 11 11 11 11 11 11 11
Head Cap N2 Gas
Pressure
psi 235 235 235 171 171 171 171 171 171 156 156 156 156 156 156 156 156

ton 0.5~1.5 0.8~1.5 1.2~4 3~4.5 3~8 5~8 6~9 10~15 16~20 18~25 18~25 22~29 26~32 28~36 40~50 42~81 55~100
Suitable Exca.
lb 1102~3307 1764~3307 2646~8818 6614~9921 6614~17637 11023~17637 13228~19842 22046~33069 35274~44092 39683~55116 39683~55116 48502~63934 57320~70548 61729~79366 88185~110231 92594~178574 121254~220462

8 9
 CHAPTER 2. INFORMATION CHAPTER 2. INFORMATION

2.2 Suitable Excavators

Model
B10 B20 B30 B40 B50 B70 B90 B140 B180 B210 B230 B250 B300 B360 B450 B600 B800
Product

Ton 0.5~1.5 0.8~1.5 1.2~4 3~4.5 3~8 5~8 6~9 10~15 16~20 18~25 18~25 22~29 26~32 28~36 40~55 65~90

R55W-7, 9 R55, R55W, R110-7, R210-7,9 R210NLC, R250LC-7,9 R300LC-7, R320LC R450LC-7
HYUNDAI - R16-7 R27-7 R35-7 R80-7 R160LC-7 R520LC R800LC-7A
R55-7, 9 R55W-7, 55-7 R140LC-7 R220LC-7 R210LC-7,9 R290LC-7,9 R305LC-9 R380LC R480LC

EW130, EC200, 210, EC200, 210,

EC55, 70, EW50, L20B, 25B, 30B, EC240, 280,
VOLVO - EC14, 15B, 20B EC25, 30, ZL302C EC35, 45 EC55, EW55 EW140, EW170 SE210, C230, SE210, C230, EC300, 360 EC300, 360 EC460 EC700
70, L20B, 25B 35B, 40B, 45B 290, SE280
EC140B EW230 EW230

DOOSAN- DH30, S30, S130W-V, S200W-V, S220-V, S200W-V, S220-V,

SOLAR007, S007, S010, S35, DSL702, S55W-V, S290-V, S280- DX380LC, DX420LC,
DSL602, - S80W-3 DX140, S170W-3 S220LC-V, S220LC-V, S290-V DX520LC
DAEWOO SOLAR010 DX15 DSL802 DX55, DX55W III, DX300LC DX360LC DX480LC
SOLAR 035 DX140W DX220LC DX220LC
B100, B200, B250,
520, 553F, 543, S250, S300, A300,
630, 631, 641, 643, 331(E), A220(S),
520, 530, X122, 709, 8709, 440B,
645, 721, 753, 763, T200(S), 883, 963,
BOBCAT X220, X119, X120, 443, X119, X120, - - - - - - - - - - -
773, X122, X123, 943, 980, T300,
440B, 443 81, 463, 322D 533F
X220, X225, X825, 337D, 341D, 442D,
X320, X325, 325D, X335
328D, S175, S185
301-5, 302-5, 303CR, 416, 420, 426, 428,
317, M318,
CATERPILLAR - 301-6, 303-5, 216, 226, 304-5, 232, 236, 430, 438, E70B, 416B 307SSR 311, 312, 315 322(L), 325(L) 322(L), 325(L) 322(L) 330(L) 336DL 345, 350(L)
320(L)
301-8 228 242, 246, 248, 262 304CR, 305CR

1818UNILD, CK1.3, 845, 1845, CX35, 125, 310, G320 33BH, 350W, 480B, 980, 1088, 980, 1088,
CK161, 825, 835B, CK23, CK28, CK31, 580, 590, 780, 880, 888, 980, 1080,1085, 1288,
CASE 1825UNILD, 70XT, 75XT, 85XT, 450, 480, 580CK, C, D, 580(CK), 590, 1180, 1085, 1180, 1085, 1280B, CX290B 1280B, CX350B CX470B CX700B CX800B
1818, CX20 40XT, 60XT, 1830 CX80 CX130B CX180B CX240B
CX15 CX40 CX50 680 CX210B CX230B
Suitable
excavator EX8, UE10, EX12,
EX8, UE10, EX12, UE12, UE15, EX17, EX25, EX27, EX30, EX30, 35, 40, EX60, WD, UH04, WH04, EX90, 100, EX200, 220, EX200, 220, EX220- EX270, 300,
HITACHI EX34, EX40, UE40 EX150, ZX160 EX270, 300 EX400, ZX450
ZX8 EX18, UE20, EX22, UE30, EX33 45, 60, ZX50 ZX75, ZX70 EX50, EX60 ZX120 ZX210LC ZX210LC 3,ZX250LC ZX330
ZX17

1CX, JS200, 220, JS200, 220,

JCB 801 801, 8015, 8016 ROBOT190 3CX, 4CX, JS70 3CX, 4CX 3C(D)1400, JS80 JS130(W) JS160, 180 JS260　 JS330 JS330 JS450
150/160/165/170/185 240 240

50BH, 210C, 300B,

302A 290D, 490, 500, 595, 690, 790, 595, 690, 790, 790, 792,
JOHN DEER - - - - 310E - 490, 595, 690 - 790, 792 -
310, 401, 410, 490, 510, 710-B 624, 792 624, 792 892
500

SK007, SK09, SK015, SK15, SK025, SK030,

KOBELCO SK007-2, SK013 SK55 - - - - - - - - - -
SK013, SK13 SK16, SK25 SK035, SK30, SK35

PC40, 45-1, 60-7, PC200-6, PC200-6, PC250, 300,

PC05, PC10, PC12, PC15, PC40, 80, PC100, 130-6, PC160-6, 180-6, PC240, 220-6,7 PC250, 300,
KOMATSU PC05-1/5, PC05-6 PC30, PW30, PE35 75UU-2, - 210-6, 210-6, 340, PC400, 450-6
PC07-2 PC20, PC27 PC50UU-2, PC95 150, PW130-6 PW170ES-6 PF55C-1 340, 380LC-6
95-1 240-6,7 240-6 380LC-6

A310B, 312, A900, R900,

LIEBHERR - - - - A308 - A912, 922 A912, 922 R912, 922 A932 A932 R942, 952
R310, 312 A902, R902

SH100, 120,
SUMITOMO - SH30J, 35J, 45J - - SH60B, 75(UR) - S160 SH200 SH220 SH220 SH229 SH300 SH300 SH400HD
145

RH1.1, RH1.2, RH1.29, RH1.3, L4A, RH1.48, RH9, RH20,

O&K RH1.1 MH2.5, 2.8 RH2.5, 2.8 MS090 MH3, 4, 5 MH6, RH6 RH6 RH6 - RH8.5, RH9
RH1.17, RH1.21 RH1.35 RH2.4 RH9.5, RH11 RH23

10 11
 CHAPTER 2. INFORMATION CHAPTER 2. INFORMATION

2.3 Breaker Impact Energy/Setting Pressure 1) Usage of breaker

alicon Series breakers are designed to work in quarries, various construction sites, such
Impact Energy Setting Pressure
Model as building disassembly, breaking up roads, housing land development, sewage system
Unit:J Unit:kgf/cm2 and so on. The chisel selection is dependent on working material in accordance with chisel
B10 130 150 appearance. Generally blunt type is for granite or gneiss, excessive hard rock and not splitting
work. And moil or wedge is for sandstone and weak metamorphic rock into which chisel
B20 210 150
penetrate or on specially hard rocks or reinforced concrete. Wedge point is used for civil
B30 330 160
engineering works and breaking fiat rocks.
B40 670 160

B50 820 170 2) Serial number

The breaker serial number stamped on main body is important for repairing or ordering spare
B70 1,040 180
parts. We make our products very preciously under stern quality control, when the products
B90 1,100 190
run out of order, the number must be presented to our shop to maintain or repair them.
B140 2,160 190 Therefore, you have to keep in memory the serial number for specific breaker, which usually
B180 2,350 210 locates in the main body center or side of breaker.

B210 3,110 210

3) Clothing
B230 4,110 210
You can be injured if you do not wear proper clothing. Loose clothing can get caught in a
B250 5,580 210
machine. Wear protective clothing to suit the job. For example you have to wear a safety
B300 7,150 210 helmet, safety shoes, safety glasses, well-fitting overalls, ear-protectors, industrial gloves and
B360 7,150 210 breathing protector. Please, do not wear a necktie or scarf and keep long hair restrained.

B450 9,980 210

B600 11,150 240

4) Lifting equipment
Improper lifting equipment can cause you injury. You should know how to use lifting equipment
B800 14,310 250
and the equipment should be strong enough for your job. Make sure that lifting equipment is in
good condition, suitable for the job and complies with all local regulations and relevant laws.

5) Safety
This manual is a guide for safe operation and maintenance. Before installing, operating or
maintaining the products, you must read this manual carefully and always keep the manual
with the breaker.

12 13
 CHAPTER 2. INFORMATION CHAPTER 2. INFORMATION

6) Operation 12) Equipment limits and condition

You should be a skilled operator of the carrier machine to use breaker correctly. Do not use or Never operate the equipment beyond its limits, If you do, it can cause damage, and also be
install the breaker until you can drive the carrier machine. Please do not rush learning the job, dangerous. And do not try to upgrade the breaker’s performance by unapproved modifications.
take your time and learn carefully. Defective breaker can injure you or others. Do not operate an equipment which is defective or
has missing parts. Make sure all maintenance procedures are completed before use.
7) Hydraulic System And obey all laws and regulations of the work place and equipment. Please do not operate at
The impact energy of the breaker is constant and independent of the carrier’s hydraulic system. abnormal high temperature and use only the completely assembled breakers.
Although you stop the excavator, the rest of the oil pressure is still getting into the breaker
and operates the breaker. Hydraulic fluid at system is dangerous. Before disconnecting or 13) Repairs and maintenance
connecting hydraulic hoses, stop the carrier engine and release pressure trapped in the hoses, Do not try to do repairs or any other maintenance you do not understand. When you need to
gas chamber. Do not touch the hot parts. And if system contains accumulator, depressurize replace old part for new one, please contact your DAEMO Service center for advice. Service
system before maintenance. When leaving equipment please put the equipment lowered and and repairs are only to be made by authorized personnel. And do not operate the breaker
engine off. underwater as a standard assembly, otherwise it will be damaged. Please remove tool during
transport of breaker and breaker from carrier during transport. Finally safety decals must be
8) Practice checked and replaced if necessary.
If you carry out unfamiliar operations without practice, you and others can be seriously injured. The products are suitable to major heavy excavators and construction work. As you know, the
Practice should do on a clean area, and keep other people out. If you perform new operation, construction site is always dangerous, thus you should be alert for hazards. Death or serious
you are sure you can do them safely. injury result from improper use, repair, or maintenance.
Finally, if there is anything you do not understand, ask your DAEMO Service center for advice.
9) Communications Never assume anything you do not understand. And only routine maintenance listed in manual
may be done by operator.
Poor communications can cause accidents. Work site is usually noisy, so do not rely on spoken
commands. If you will be working with other people, make sure they understand your hand
signals. Keep people around you away, and Inform of what you will be doing.

10) Work site

Before you work, check for potholes, weak ground, hidden rocks etc., and mark the position of
underground utilities such as electric cables, water or gas pipes, etc, if you will be breaking an
object near to them. Banked material and trenches are dangerous area too Please do not work
close enough to banks and trenches where there is a danger of collapse And dangerous area
must be clear of bystanders at all time.

11) Safety barriers

In public places, or when your visibility is reduced, place barriers around the machine to keep
people away. If there is no safety barriers, you have to obtain the working area of excavators to
operate safely.

14 15
 CHAPTER 2. INFORMATION CHAPTER 3. MOUNTING BRACKET
PLATE DIMENSION
14) Imperative Action Signal
No.
Referent Image content Example
Nº

Hearing protection must be worn Head wearing

1
An ear protection

Consult manual guide for

2 Technical Manual
Proper service procedures.

DANGER
Keep away from the
A working breaker with
3 Breaking area while the
Diagonal slash
Breaker works
KEEP AWAY

GREASE INJECTION
Inject grease into the hole
4 Grease gun
With grease gun periodically

(Unit : mm)
T (before
Model T (machined) A B C D E F G H K L M Material
machined)
B20
19 16 298 318 78 80 31 264 256 31 284 18 10 SM490A
B30

16 17
 CHAPTER 3. MOUNTING BRACKET CHAPTER 3. MOUNTING BRACKET
PLATE DIMENSION PLATE DIMENSION

(Unit : mm) (Unit : mm)

T (Before T (Before
Model T (machined) A B C D E F G H K Material Model T (machined) A B C D E F G H K L Material
machined) Manchined)
B10 19 16 220 220 60 60 20 20 180 18 10 B140 25 22 455 538 130 135 30 140 198 30 24 30
SM490A
B40 19 16 316 302 80 114 21 21 260 22 20 B180 25 22 540 605 145 180 35 155 225 35 33 30

B50 19 16 365 380 85 135 30 30 320 22 25 SM490A

B70 19 16 400 355 100 140 30 30 295 22 25

B90 22 19 435 425 90 165 45 30 365 24 25

18 19
 CHAPTER 3. MOUNTING BRACKET CHAPTER 3. MOUNTING BRACKET
PLATE DIMENSION PLATE DIMENSION
690

A 45 180±0.2 240±0.2 180±0.2 45

120±0.2
C±0.2 D±0.2 C±0.2 E

45
H

190±0.2
F±0.2 G±0.2 G±0.2 F±0.2

160±0.2

480±0.2

950
B

190±0.2
14-øK

18-ø36
RL
4-

45
T

38
770
(Unit : mm)
45 195±0.2 145±0.2 145±0.2 195±0.2 45
T (Before
Model T (machined) A B C D E F G H K L Material
machined)
B210/
32 29 570 665 160 180 35 160 137.5 35 33 40
B230

210±0.2
B250 35 32 635 700 190 186 34.5 175 140 35 33 40
SM490A
B300/
38 35 700 760 210 200 40 185 155 40 39 45

210±0.2
B360
B450 40 37 740 805 220 220 40 192.5 170 40 39 50

950
210±0.2
210±0.2
16-ø39

55
38
20 21
 CHAPTER 4. TORQUE CHAPTER 4. TORQUE

Before starting work, check all the bolts’ tightness and also be sure to
retighten loose bolts to the specified torque referred in the manual.
The procedure of tightening torque of each bolts is as follows.

2) Top Mounting Bracket Bolt

Model B10 B20 B30 B40 B50

Spec. M16 x P2.0 x 60 M16 x P2.0 x 60 M16 x P2.0 x 60 M20 x P2.5 x 65 M20 x P2.5 x 65
Part No. 013019-160604 013019-160604 013019-160604 013019-200654 013019-200654
Torque
20 20 20 40 40
(Kg-m)

1) Through Bolt
Model B70 B90 B140 B180 B210 B230
Model Spec. M20 x P2.5 x 65 M22 x P2.5 x 75 M22 x P2.5 x 80 M30 x P3.5 x 90 M30 x P3.5 x 110 M30 x P3.5 x 110
B10 B20 B30 B40 B50 B70 B90 B140
Modelo
Part No. 013019-200654 013019-220754 013019-220804 013019-300904 0139019-301104 0139019-301104
Part No. B01110120 B02110120 B03310120 B03410050 B05610050 B07310060 B09410070 B13510050 Torque
40 55 55 150 150 150
Torque (Kg-m)
30 30 30 35 50 120 150 160
(Kg-m)

Model B250 B300 B360 B450 B600 B800

Model B180 B210 B230 B250 B300 B360 B450 B600 B800 Spec. M30 x P3.5 x 110 M36 x P4.0 x 130 M36 x P4.0 x 130 M36 x P4.0 x 130 M33 x P3.5 x 120 M36 x P4.0 x 120
Part No. B18710050 B23510050 B23510050 B25410050 B36610050 B36610050 B50510050 B60110150 B70110150 Part No. 013019-301104 013019-361304 013019-361304 013019-361304 013019-331204 013019-361204
Torque Torque
190 250 250 300 360 360 500 500 650 150 250 250 250 200 250
(Kg-m) (Kg-m)

22 23
 CHAPTER 4. TORQUE CHAPTER 4. TORQUE

Acc. Body Bolt Acc. Cover Bolt

3) Accumulator Bolt 4) Valve Cap Bolt

B230, B250 B300, B360, B450 Model B40 B50 B70 B90 B140
Model
Acc. Cover Bolt Acc. Body Bolt Acc. Cover Bolt Acc. Body Bolt Spec. M12x30 M16xP1.5x40-30S M16xP1.5x40-30S M16xP1.5x45-35S M20xP1.5x45-35S
Spec. M18 x P1.5 x 50 M24 x P2.0 x 60 M20 x P2.0 x 55 M30 x P2.0 x 70 Part No. 013029-120304 013020-160404 013020-160404 013020-160454 013020-200454
Part No. 013020-180504 013020-240604 013029-200554 013020-300700 Torque
10 30 30 30 60
(Kg-m)
Torque
40 100 55 195
(Kg-m)
Model B180 B210 B230 B250 B300
Spec. M20xP1.5x45-35S M24xP2.0x50 M24xP2.0x50 M24xP2.0x55 M30xP2.0x65
B600, B800 Part No. 013020-200454 013036-240500 013036-240500 013036-240550 013036-300650
Model
Acc. Cover Bolt Acc. Body Bolt Torque
60 60 60 60 120
(Kg-m)
Spec. M24 x P2.0 x 65 M39 x 3.0 x 90
Part No. 013020 - 240654 013020 - 390900
Torque Model B360 B450 B600 B800
110 190
(Kg-m) Spec. M30xP2.0x65 M30xP2.0x65 M30XP2.0X70 M30XP2.0X70
Part No. 013036-300650 013036-300650 013036-300700 013036-300700
Torque
120 120 120 120
(Kg-m)

24 25
 CHAPTER 4. TORQUE CHAPTER 4. TORQUE

5) Valve Case Bolt 6) Side Bracket Bolt

Model B40 B50 B70 B90 B140 Model B40 B50 B70 B90 B140 B180
Spec. M12x40 M16xP1.5x40-30S M16xP1.5x45-35S M20xP1.5x50 M20xP1.5x55-50S Bolt Size M22xP1.5x200 M22xP1.5x230 M24xP2.0x255 M33xP2.0x285 M36xP3.0x325 M39xP3.175x436
Part No. 013029-120404 013020-160404 013020-160454 013020-200504 013020-200554 Bolt Part No. 013010-222004 013010-222304 013010-242554 013010-332854 013010-363254 B18750320
Torque Hex. Head Size
10 30 30 60 60 32 32 36 50 55 -
(Kg-m) (mm)
Nut Hex. Size
32 32 36 50 55 60
(mm)
Torque
Model B180 B210 B230 B250 B300 60 60 80 160 160 180
(Kg-m)
Spec. M20xP1.5x60-55S M24xP2.0x60 M24xP2.0x60 M24xP2.0x65 M30xP2.0x80

Part No. 013020-200604 13036-240600 13036-240600 013036-240650 013036-300800 Model B210 B230 B250 B300 B360 B450
Bolt Size R48xP4.233x486 R48xP4.233x486 R52xP4.233x519 R55xP4.233x575 R55xP4.233x575 R55xP4.233x611
Torque
60 60 60 60 120 Bolt Part No. B23551030 B23551030 B25450420 B36650420 B36650420 B50550420
(Kg-m)
Hex. Head Size
- - - - - -
(mm)
Model B360 B450 B600 B800 Nut Hex. Size
70 70 75 80 80 80
(mm)
Spec. M30xP2.0x80 M30xP2.0x80 M30xP2.0x80 M33XP3.5x90 Torque
250 250 300 320 320 320
(Kg-m)
Part No. 013036-300800 013036-300800 013036-300800 013036-330900

Torque
120 120 120 130
(Kg-m)

26 27
 CHAPTER 5. INSTALLATION & OPERATION
FLUSHING BEFORE CONNECTING ON BREAKER

CAUTION
Close the front screen or splinter protection on the driver’s cab to HP(PRESSURELINE)
prevent possible injury from flying rock splinters during operation. LP(RETURNLINE)

During the operation, every person in the surrounding area,

including the excavator driver, must wear ear protector and
OPEN
breathing protection.
REMOVEMENT

OPEN
The hydraulic breaker should be operated from the driver’s seat and CLOSE
should not be put into operation until both the excavator and the
breaker are in the correct position. CLOSE

Stop the hydraulic breaker immediately if someone goes into the

RPM ON 30 Min.
surrounding area, which is much larger for breaker operation than
for excavator operation due to the risk of flying rock.

When working with a Hydraulic bleaker, operation of the excavator

is governed by the excavator manufacturer’s safety regulations.

Make sure all the adjustments are properly made, and use only the
completely assembled breaker. REMOVE

Do not operate while under the condition of any drugs and alcohol.

When exiting the carrier and mating maintenance and repairs, insure
stable work condition and equipment should be lowered.

FLUSHING CONNECTOR

28 29
CHAPTER 5. INSTALLATION & OPERATION CHAPTER 5. INSTALLATION & OPERATION
CHISEL INSTALLATION CHISEL INSTALLATION

HOSE SET
2 CHISELS
TOOL BOX

N2 GAS CHARGER SET

30 31
CHAPTER 5. INSTALLATION & OPERATION CHAPTER 5. INSTALLATION & OPERATION
CHISEL REMOVEMENT HOSE INSTALLATION

32 33
CHAPTER 5. INSTALLATION & OPERATION CHAPTER 5. INSTALLATION & OPERATION
CHECK SETTING PRESURE

Total Power Control system (TPC)

PRESURE 2 stroke selector (B50~B180)

GAGE

OFF
RPM ON

CHECK WORKING PRESURE

2 stroke selector (B210~B450)

Stroke setting
1) Long Stroke: lock the selector adjuster via clockwise (right direction). Factory standard
PRESURE
GAGE ON setting as lock status.(turn 3 rounds back after unlock)

2) Short Stroke: unlock the selector adjuster 3 rounds via anticlock wise (left direction).
RPM ON

34 35
 CHAPTER 5. INSTALLATION & OPERATION CHAPTER 5. INSTALLATION & OPERATION

Anti Blank Firing System (ABF) : B50, B70, B90, B140, B180, B210, B230, B250, HHI Excavator Breaker Mode & User Mode Setting
B300, B360, B450
HHI Excavator
DAEMO
Delivery : ABF on Condition. Max. Flow Breaker Mode User Mode Remarks
Breaker Model Model
When the valve is completely turned off, anti blank firing is not operational. lpm ENG.rpm lpm ENG.rpm lpm ENG.rpm

B140 R140LC-7 130 2100 110 2100 110 1770

To not operate anti blank firing, B140 R140W-7 130 2100 110 2100 110 1770

B140 R1400W-7 176 2200 112 2200 112 1400

1) Loosen the lock nut. B180 R160LC-7 168 2100 143 2100 143 1780

2) Valve is turned clockwise 3 times around (B360, B450: 5 times) to Tighten from the Open B180 R170W-7 168 2100 143 2100 143 1780

position and then tighten the lock nut. B180 R180LC-7 168 2100 143 2100 143 1780

B210/230 R200W-7 220 1950 165 1950 165 1460

B210/230 R210NLC-7 220 1950 165 1950 165 1460

B210/230 R210LC-7 220 1950 165 1950 165 1460

B250 R250LC-7 224 2000 190 2000 190 1690

B250 R290LC-7 260 1900 220 1900 220 1600

B250 R2900LC-7 260 1900 220 1900 220 1600

B360 R320LC-7 260 1750 221 1750 221 1480

B360 R360LC-7 290 1900 247 1900 247 1610

B450 R450LC-7 360 1800 320 1800 320 1600

B600 R500LC-7 360 1800 320 1800 320 1600

B800 R800LC-7 504 1800 428 1800 428 1600

Auto contro l valve

36 37
 CHAPTER 5. INSTALLATION & OPERATION

Accumulator

IMPORTANT !
CAUTION
ONLY N2 GAS! NITROGEN ONLY
GAS CHARGE PRESSURE : 52 Kgf/cm2 at 20℃
THIS VESSEL CONTAINS HlGH PRESSUR GAS.
REMOVE REMAINING GAS COMPLETELY BEFORE DISASSEMBLY.

Before inflating :
The strike piston must be imperatively in
down position, the Chisel must not
Head Cap
push the piston upward (contact) or,
dismantle the Chisel.

The hose nozzle only :

Accumulator Using nails, screwdrivers would
damage the filling valve.

For safety reasons :

Do not stay close to the Chisel,
during the inflating
operation.

38 39
 WARNING WARNING
Warning Notice for N2 gas regulator 7. Check points and maintenance.
1) Check internal valve leakage.
1. Be sure to keep regulator handle (H1) always closed. You must 2) Check pressure gauges operate normally.
3) Check adaptor nut thread is damaged or not.
check the handle (H1) is closed before opening N 2 bombe.
4) Check if there is a dent on adaptor.
Careless or haste opening of bombe may cause charging kit
explosion. Your high attention is required. 8. High presurue occurs in operation of charger and relief valve
functions along with noise but it is normal operation. If you find
2. R elease N 2 bombe valve very slowly with care. You will pay any abnormal status like gas leakage after checking the above
attention to allow the high pressure gauge rise slowly. points, visit DAEMO service center to repair the damaged or
replace it with new genuine parts.
3. A void facing the regulator when connecting N 2 bombe and
charging kit. Please Keep it mind high pressure device might
cause explosion accident and physical damage if they are
handled without high attention.
Release valve

4. Keep fastening handle and tools always around you.

Connector 1
Hose connector
5. You must use the N2 charging kit for N2 charging purpose. This (for H/cap & Acc)

charging kit is designed only for charging N2 gas. Relief valve (R1)

Adaptor nut
6. Safety release valve was designed to bypass excessive pressure Connector 2
2
than 80kgf /cm ±5. It will open automatically to flow away
overwhelming pressure with noise, which is a normal function.
Please keep the draining hole clean not to interupt releasing
action. N2 Bombe connector
(N2 Gas tank)

Adaptor
Pressure regulating valve

40 41
CHARGING NITROGEN GAS INSTRUCTION 7) Close cap of three-way valve after gas hose is relieved from three-way valve.

■ Model : B10, B20, B30 8) Recheck charging pressure into Head Cap as turning handling of three-way valve clockwise.
Check nitrogen gas pressure : before the first operation, 2 weeks.

N2 Cylinder
Cap Gas hose Notice : When gas charging in Head Cap has been completed by following procedure 1) through 8),
Three-way valve discount three-way valve from charging valve of Head Cap after turning handle of three-
Pressure gauge way valve counterclockwise. But, if it is needed to adjust pressure of gas in back head by
following procedure 9) through 13) mentioned below.

Charging valve
Adjuster
9) Disconnect gas hose from three-way valve.
O-ring
10) Install three-way valve on charging valve completely.

11) When turning handle of three-way valve clockwise, gas pressure in Head Cap is indicated on
pressure gauge.

Inspection of nitrogen(N2) gas into Head Cap. 12) If gas pressure is low, perform operations 1) through 8) again. Repeat until gas pressure rises
to the specified pressure.

1) Installing pressure gauge -> three-way valve, turn handle of three-way valve counterclockwise. 13) If gas pressure is excessive, slowly turn adjuster of three-way valve counterclockwise, then
gas pressure leaks from Head Cap, When correct amount of gas pressure is shown, close
2) Connect gas hose -> N2 gas cylinder.
adjuster clockwise. When gas pressure is excessively high, breaker will not operate. Ensure
3) Install three-way valve -> charging valve on Head Cap after removing plug from breaker (Ensure that gas pressure is at specified pressure and O-ring in three-way valve is installed.
that O-ring are installed on three-way valve).
4) Connect the other end of gas hose -> three-way valve. (Unit: kgf/cm2)

5) Turn handle of N2 gas cylinder counterclockwise to open and slowly turn handle of three-way Model B10 B20 B30

valve clockwise to set charging pressure.

Head Cap Gas Pressure 16.5 16.5 16.5

6) Turn the handle of three-way valve counterclockwise, and then turn handle of N2 gas cylinder
clockwise to close.

Notice : For N2 gas sealing pressure, refer in Fig. 7.

42 43
CHARGING NITROGEN GAS INSTRUCTION
■ Charging HEAD CAP with N2 Gas
■ Model : B40, B50, B70, B90, B140, B180, B210, B230, B250, B300, B360,
B450, B600, B800

Check nitrogen gas pressure : before the first operation, 2 weeks.

2. R emove the gas valve cap and the

connector cap on the gas regulator.
(Fig. 2)

3. Connect the air hose to the gas

valve(C1) on head cap and connector
on the gas regulator. (Fig. 3)

4. Check whether the gas pressure(See
gauge-G1) is correct or not according to
1. C onnect gas regulator with N 2 gas ‘N2 Gas Pressure Table’ below. (Fig. 3)
tank. (Fig. 1)

44 45
4.1. If you found more N2 gas according to ‘N2 Gas Pressure
Table’ you should release some gas by following the
process below. Release some gas by turning drain (Unit: kgf/cm2)
valve(D1) counter-clockwise so that head cap has only Model B40 B50 B70 B90 B140 B180

recommended gas pressure. (Fig. 4) Head Cap Gas Pressure 12 12 12 12 12 12

4.2. If you found less N2 gas according to ‘N2 Gas Pressure (Unit: kgf/cm2)
Table’ you should add some gas by following the process Model B210 B230 B250 B300 B360 B450 B600 B800
below.
Head Cap Gas Pressure 11 11 11 11 11 11 11 11

Ref.) Depands on the temperature of Head Cap surface.
4.2.1. Turn the handle(H2) clockwise on N2 Gas tank.
(Unit: kgf/cm2)
(Fig. 4)
Pressure
Temperature(℃)
A B C D
-10 8.1 9.9 10.8 14.8
0 8.4 10.2 11.2 15.4
4.2.2. I nsert the regulator handle(H1) into the gas
10 8.7 10.6 11.6 15.9
regulator body first, then turn the handle clockwise
20 9.0 11.0 12.0 16.5
until indicator(gauge G1) moves. (Fig. 5) 30 9.3 11.4 12.4 17.1
40 9.6 11.8 12.8 17.6
4.2.3. Pump N2, gas by turning handle(H1) clockwise on 50 9.9 12.1 13.2 18.2
the gas regulator according to ‘N2. Gas Pressure 60 10.2 12.5 13.6 18.8
Table’ and stop pumping N 2 gas when gas 70 10.5 12.9 14.0 19.3
gauge(G1) indicates recommended gas pressure 80 10.8 13.3 14.5 19.9

by turning handle(H2) counter-clockwise on the N2

gas tank. (Fig. 5, 6)

Release N2 gas in gas regulator by opening drain

valve(D1). (Fig. 6)

5. Remove the air hose and close the gas valve cap.
6. M ake sure that there is no N 2 gas leakage by
performing test. (If you see soap bubble after applying
liquid soap on the gas valve, N2 gas is leaking)

46 47
CHARGING NITROGEN GAS INSTRUCTION - Accumulator
■ Model : B230, B250, B300, B360, B450, B600, B800

Check nitrogen gas pressure : before the first operation, 2 weeks.

2. R emove the gas valve cap and the

connector cap on the gas regulator.
(Fig. 2)

3. Connect the air hose to the gas valve

(C1) on Accumulator and connector on
the gas regulator. (Fig. 3)

4. Check whether the gas pressure (See
gauge-G2) is correct or not according to
1. C onnect gas regulator with N 2 gas ‘N2 Gas Pressure Table’ below. (Fig. 3)
tank. (Fig. 1)

48 49
4.1. If you found more N2 gas according to ‘N2 Gas Pressure
Table’ you should release some gas by following the
process below. Release some gas by turning drain valve (Unit: kgf/cm2)
(D2) counter-clockwise so that Accumulator has only Model B230 B250 B300 B360 B450 B600 B800

recommended gas pressure. (Fig. 4) Accumulator Gas Pressure 52 52 52 52 52 52 52

4.2. If you found loss N2 gas according to ‘N2 Gas Pressure
Table’ you should add some gas by following the process
Temperature(℃) Pressure(kgf/cm2)
below.
-10 46.7

0 48.5
4.2.1. M ake sure that there is No regulator handle
10 50.2
connected with the gas regulator. (Fig. 4)
20 52.0
30 53.8
40 55.5
50 57.3

4.2.2. Turn the handle(H2) clockwise on N2 Gas tank. 60 59.1

(Fig. 5) 70 60.9
80 62.6

4.2.3. Pump N2 gas by turning handle(H2) clockwise on Ref.) Depends on the temperature of Accumulator surface.
the N2 gas tank according to ‘N2 Gas Pressure
Table’ and stop pumping N 2 gas when gas
gauge(G2) indicates recommended gas pressure
by turning handle(H2) counter-clockwise on the N2
gas tank. (Fig. 5,6)

Release N2 gas in gas regulator by opening drain

valve (D2). (Fig. 6)

5. Remove the air hose and close the gas valve cap.
6. Make sure that there is no N2 gas leakage by test.
(If you see soap bubble after applying liquid soap on
the gas valve, N2 gas is leaking)

50 51
CHAPTER 6. DISASSEMBLING & ASSEMBLING CHAPTER 6. DISASSEMBLING & ASSEMBLING

Assembly and Disassembly of Top Box Bracket Breaker

1) Insert o-ring No.16 into the groove of plug on the top box bracket No.1.

2) Assemble Damper plate to the bracket. Set bottom damper No.17 at the bottom area of
bracket.

3) Assemble main body No.30 into the bracket.

4) Assemble upper clamp sets (No2, 3, 4, 5, 6) to the bracket.

5) Put upper damper No.18 on the main body.

6) Assemble bulk cap with bolt, washer, and nut.

7) Assemble front Urethane cover and rubber plugs(No.19~29) on the bracket. (only Low Noise
Option Bracket)

8) Insert bracket pin into the pin hole and assemble stop ring No.33 with bolt No.34 and nut
No.35.

9) To disassemble bracket, perform the above procedure in the reverse manner.

Note : Refer to the torque chart in the manual for proper bolt setting.

52 53
 CHAPTER 7. MAINTENANCE CHAPTER 7. MAINTENANCE

1) Care and maintenance schedule 3) Lubrication of chisel

Every 3 hours of actual operation, lubricate the chisel with the following amount of grease
During the shift Daily Weekly Every 2 weeks As required
Tighten screw
using a grease gun.
Lubricate the chisel Tighten screw Replace bent and
connections (during first Check chisel for wear Before greasing, firmly press chisel into front head. When the breaker is equipped with a new
every 2 hours connections squashed pipes
50 operating hour)
Check lubricating Check hydraulic lines for Check adapter pins for Check lower wear bush Replace any damaged chisel, apply grease first and then mount chisel.
nipple is OK leaks wear for wear hoses
B10, B20,
Check pipe clamps still Check locking bolts on Check breaker bracket B210,
fit correctly retaining bars for tight fit for wear B30, B40, B140, B300, B600
Model B230, B450
B50, B70, B180 B360 B800
Check adapter and B250
Check chisel B90
bracket
Grease gun
Check retaining bars for application 10 15 20 25 30 35
Check gas pressure
burrs (No. of Pumps)
Check impact surface of
Check bolts and nuts
piston for dents etc.
Check for oil leaks in the
breaker and in the
machine..

* Check oil quantity in tank and keep hydraulic oil clean.

- change Hydraulic Oil : every 600 hrs.
Line oil filter : every 100 hrs.

2) Type of chisel

Type of chisel Shape Applications

Multipurpose applications, including breaking of extra hard rock,

Moil point hard stone, and reinforced concrete, as well as excavation of Fig. 7-17
bedrock, etc. Recommended Hydraulic oil/grease products for breaker.

Concrete breaking, excavation of bed rock, operation on the Grade

Wedge point Hydraulic oil Grease
face of slope, excavation of ditches, etc.
In hot weather In cold weather
NLGI No.2
Maker ISO VG 68 ISO VG 46
Secondary breaking in quarries, boulder breaking, concrete Shell Shell Tellus oil 68 Shell Telius oil 46 Shell Alvania EP2
Blunt chisel
breaking and slab breaking, etc.
Esso Nuto H68 Nuto H46 Lithian EP2

Multipurpose applications, including breaking of extra hard rock, Mobil Mobil DET26 Mobil DTE 25 Mobilplex 48
Conical point hard stone and reinforced concrete, as well as excavation of
Note : When using oil extremely cold or hot weather, it must be selected according to the
bedrock, etc.
application. Contact us or the service shop.

54 55
 CHAPTER 7. MAINTENANCE CHAPTER 7. MAINTENANCE

4) Chisel pin 5) Wear limit of chisel and front cover

Every 100 to 150 hours, change the face of each pin which comes in contact with the chisel.
The two faces of each pin can be used.

When changing chisel pin direction, place pin

with this surface on chisel side.

Fig. 10-9
Remove burrs and swelling
with grinder or the like.
(Unit:mm)

Model B10 B20 B30 B40 B50 B70 B90 B140

Fig. 10-8 Wear limit Dimensions 4 4 4 4 4 5 5 5

(Unit:mm)

Model B180 B210 B230 B250 B300 B360 B450 B600 B800

Wear limit Dimensions 6 6 7 7 9 9 9 10 11

56 57
 CHAPTER 7. MAINTENANCE TROUBLE SHOOTING GUIDE

6) Caution for long term storage

■ Store breaker in dry area with small temperature difference.

■ The tool should be removed and nitrogen gas should be released.

■ T
 he lower end of piston should be greased. Tool and bushing should be coated with
anticorrosive.

■ W
 hen you can not grease, the tool must be pulled up toward upper side and then piston
should be in cylinder. OK
■ F
 ittings at excavator and main body are sealed with union cap to prevent contaminator from
getting into pipes.

■ A
 s well as possible, breaker should be put erectly, If not, put the breaker on wooden square
bars on the flat ground.
90°
■ If the breaker is laid on the wooden square bars for more than 6 months, please check all
seals in cylinder and corrosion bolts before operation.

Storage method
Term Measure
Every 3 months Change up side down the body for good state of seal. Pressure on tool will always be correct if breaker
Every 6 months Check the internal cylinder & corrosion condition. remains perfectly perpendicular.

Before operating
Term Measure
Every 3 months Check seals
Every 6 months Check seals & corrosion states

CAUTION
OK
If the breaker is laid on the wooden square bars more than 6
months, please check all seals in cylinder and corrosion bolts before
operation.
90°

58 59
 TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE
FOR THE WORKING TIME :

OK STOP OK
15s

No warranty
No warranty Push with the reinforced plate. Do not push with tool or casin

Do not keep the breaker more than 15 seconds in the same position
especially when the material is rather hard and resilient.

FOR THE BREAKER POSITION :

2° 2°
OK
OK 8°

No warranty
No warranty
Push in lateral direction Do not push in lateral direction
with the reinforced plate. with the casing.

Position allowed. Position not allowed.

60 61
 TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE

No warranty

OK OK
OK

1 2
Make sure to keep a distance between casing and material.
Cut small blocks of material.

No warranty

OK

1
Do not cut big blocks of material. Work without vibration.

62 63
TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE

OK
OK

The carrier boom cylinders should be damaged,

if pistons have reached the end of stroke.

Avoid blank firing.

STOP

OK
STOP

Stop the breaker immediately when hoses vibrate excessively.

64 65
 TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE
WORKING
TEMPERATURE :

OK 60° C

Stop if oil temperature is too hot.

STOP
80° C

Never use the tool as a lever or to lift heavy loads.

---1 0° C

If the weather is cold, do not start

to work. Pre---heat the carrier oil.

---
5mn OK Do not use the breaker underwater.

66 67
 TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE

Low impact power

No blow out

The breaker does not start. The impact rate of breaker is too low.

Condition Cause Correction Condition Cause Correction

Base carrier solenoid valve does Check connection of solenoid valve.
Insufficient oil flow and pressure. Check hydraulic of the base carrier.
not operate properly. Check pump output.
Poor performance of hydraulic Replace chisel. Check piston for
Repair or replace. Lack of power Broken chisel.
pump. damage.

Does not hammer Pressure relief valve set too low. Check relief setting and adjust. Cushion chamber gas pressure is
too low. Check and adjust.

Clogged or restricted hoses. Clean or replace.

Cushion chamber fills with oil. Replace seals.

Seizure of breaker. Overhaul and replace worn parts.

68 69
 TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE

Hoses vibration

The impact rate of breaker is irregular.

Condition Cause Correction

Hyd. oil temperature too high. Oil temperature must not exceed
80 deg.C
Insufficient oil flow and/or
Check base carrier hydraulic system.
pressure. Operating temperature too high.
Clogged or restricted hoses
Clean or replace.
or pipes.
< The oil temperature is increased >
Not enough down force on Increase the down pressure Condition Cause Correction
the chisel. acting on the chisel.
Erratic breaking Insufficient oil cooling. Check oil cooler.
Adjust pressure. Rapid increase in
Pressure too high in cushion Insufficient oil flow. Check pump output.
Remove chisel from front head and oil temperature
chamber.
clean out excessive grease. Incorrect oil pressure. Check relief valve setting.

Follow proper greasing instructions.

Excessive wear at top of chisel Remove and inspect the chisel. < The Breaker chisel is damaged >
Replace if necessary.
Condition Cause Correction
Foreign matter in the breaker Disassemble and clean. Apply down force in the direction of
valve. chisel.
Breaking of chisel Abuse of chisel and levering with
Seizure of piston and cylinder. Overhaul the breaker. chisel. Check for excessive play in arms,
links and pins.

Mushrooming of Re-position breaker every

Continuous breaking in one place.
chisel 25 seconds.

70 71
 TROUBLE SHOOTING GUIDE CHAPTER 8. WARRANTY POLICY

DAEMO WARRANTY POLICY

Terms of warranty
Daemo Engineering Co., Ltd. hereafter referred to as “Daemo”, warrants that its brand-
new boom mounted hydraulic attachments, and its accessories to be free from defects in
material and workmanship. The terms of warranty is limited to (12) months, or (1,000) hours of
operation, whichever comes first after the date of first delivered to the final customer. However
any warranty shall not be extended more than (18) months from the date of shipment from
Daemo, regardless of whether the attachments have been in operation or stored at dealer’s
inventory until that period.

Limitations of warranty
Daemo does not warrant any damages that happened by overloading, negligence, or
any other Improper use.
For example, Daemo can’t warrant the following listed troubles.

(1) Trouble caused by foreign materials that were flowed in the hydraulic system.
Leakage. (2) Trouble caused by contamination of hydraulic oil or fluids.

(3) Trouble caused by using parts other than genuine Daemo’s product using parts other than
Condition Cause Correction those or genuine Daemo products.

Leakage on fittings Tighten the fittings (4) Trouble caused by modifications of product that were not authorized or approved by Daemo.
Leakage on ports IN & OUT Tighten the fittings (5) Trouble caused by negligence of operation, inspection or maintenance procedure that was
Oil Leakage Leakage on bottom of the piston Call to dealer or Daemo described in the Daemo’s manual.

Leakage between main parts of Call to dealer or Daemo (6) Trouble caused by excessive operation than designed operation capacity.
the breaker
(7) Small transformation or external color changes only with the passage of time.

Loosen bolts Tighten the nuts (8) Trouble caused by drop of product during the transportation.

Head cap Broken bolts Replace the bolts (9) When serial number of product was damaged or altered.
nitrogen leak Defect of back head gas valve Replace valve and inflate (10) Normal wear of items described but not limited to the following lists only except for
Defect of different seals Replace seals defective material or poor workmanship.

■ Working tools(Chisels) ■ Fasteners (through bolts, side bolt etc.)

■ Front cover, Thrust ring ■ Cutter blades, Tooth

■ Wear bushings ■ Flange hose

■ Working tool pins (Chisel pins), stop pins ■ Any parts generally expected to wear
during the operation of equipment
■ Seal kits, Diaphragm

72 73
 CHAPTER 8. WARRANTY POLICY CHAPTER 8. WARRANTY POLICY

1. THE EXCEPTION OF WARRANTY 2. CHISEL WARRANTY GUIDE

Procedure of claims and remedies The purpose of this guide is to enable you to advise your customer the correct
application of DAEMO chisels and assist you to resolve complaints immediately when
1) Remedies according to warranty claim are only limited to brand-new products, which is sold they occur.
to the final customer within 12 months or 1000 hours operation. In addition, the customer or
dealer must contact Daemo within 15 days from the date of failure.
1) Guide to warranty claims
2) When the customer or the dealer notify to claim or remedies under warranty, he or she must
provide Daemo with the completed service report along with the product and any other a. Bending or breakage of chisels due to incorrect operation. :
available evidences like photographs. Operator always must hammer chisel in vertical on breaking objectives.
Cause : Mis-handling
3) Daemo has the right to inspect the damaged parts and, if Daemo requests the customer to
Warranty claims rejected
send the damaged part back, the customer or dealer must comply with the request.

4) Repair works under warranty is limited to the replacement of damaged parts or compensate b. Normal wear due to hammering: Wear is influenced by ground conditions.
with part price. No downtime expenses, labor charge for travel time, transportation expense, Warranty claims rejected.
or mileage charges will be accepted.

5) After sales service have been finished by the Daemo’s nominated service engineer, the c. Softening of chisel point due to hammering on the same point for a long time.
service agent or the dealer, labor charge for repair work will be accepted for nominated Mushrooming.
service agent or dealer, and labor charge is limited to only working time for replacing parts Do not hammer more than 30 seconds on the same point.
or remedy product. This will be applied to Daemo’s standard principle. Warranty claims rejected.

6) General inland and sea transportation charge of product will be accepted but special d. Chipping of chisel point
transportations such as air courier or express delivery should be approved by Daemo prior
Cause : Mis-handling by hammering at unstable setting
to shipment.
Warranty claims rejected.

Warranty Succession e. When chisels are reformed by heat treatment and repaired by welding
Warranty claims rejected.
With the purchase or donation within warranty term, the rest of warranty term will be transferred
to new ownership. f. Damage on impact area, breakage and bending of chisels due to abnormal
wear of chisel bushing when worn more than 8mm, See Fig. 11-1 BDEFG

Daemo Engineering Co., Ltd.
g. Clean breakage of middle area of chisels.
TEL : +82-31-488-6000(Rep.) Caused by Manufacturing defects 100% warranty claims
Fax : +82-31-496-0066
http://www.daemo.co.kr h. Breakage of Fig. 11-1: F
Breakage before chisel bushing is worn more than 8mm
E-mail : [email protected] Caused by Manufacturing defects 100% Warranty claims.
Breakage and abnormal wear of F area are from free hammering
Warranty claims rejected

Distinction between “A” & “B”:

if this area is worn due to abnormal operation, warranty claims rejected.

74 75
CHAPTER 8. WARRANTY POLICY CHAPTER 8. WARRANTY POLICY

Stress Concentration
Point Bending the Tool

90°

A
Hollow
High Pressure and Friction
Binding Surface of Tool Shank
Hollow
Work Face

B C D E F G
Breakage by High Stress Bending by High Pressure

Fig. 11-1 Fig. 11-3

'Polished'
Fatigue Rings

Stress Concentration
Point

Rough
Gray Area

Breakage Face Mushrooming

Stress Concentration
Point at 90°
To the Retainer
Pin Flats

Breakage by
Manufacturing Defect
Breakage by High Stress

Fig. 11-2

Fig. 11-4

76 77
 CHAPTER 9. CUSTOMER’S REPORTS CHAPTER 9. CUSTOMER’S REPORTS

Receiving Inspection Report Delivery Report

Ref. No :
Receiving Date :
Distributor
Inspection Date :
Check Inspection Items :
Name :
Good : G, Bad : B, Correction made : C
City : Province/State :
Model Serial No.

Customer
Main body ( )
Paint Spare parts
Bracket ( )
Name :

Gas
Tool Box City : Province/State :
Recharge Kit

Base Carrier Breaker

Inspector’s Comment : Maker/Model : Model : S/No.:

Operating Weight : Operating Pressure :
Operating Hours : Relief Set Pressure :
Oil Filter : Operating Oil Flow :
Others : Gas Pressure :

Warranty Start : Expire Date :

Or : Hours, Whenever comes first.

I here by acknowledge that the subject had been delivered in satisfactory condition and
operates satisfactorily, and that I received parts manual, operation & maintenance manual
and instruction as to its proper operation, preventive maintenance, and that all aspect of the
standard warranty have been fully explained to me.

Distributor Code No : DAEMO USE ONLY

Customer's Signiture:
Distributor :
Signiture of Customer Title/Positon :

Delivered by Date :

DM - OAS - 9602 DAEMO ’ S COPY

78 79
 CHAPTER 9. CUSTOMER’S REPORTS MEMO

Service Report

Ref. No :
Date of service :

Maker : Model :

Base Carrier Operating Hours Remarks :

Model : Serial No.:

Breaker Gas pressure : Bracket Type :
Operating Hours : Delivered Date
Oil Flow GPM LPM
2
Relief Set Pressure Psi. Kgf/cm
Condition of
2
Breaker Operation pressure Psi. Kgf/cm

Blow Per Minute BPM

No. Q'ty – Evidence

Part No. Detail Report ( )
Photos ()
- Parts Returned
- Treatment Replace Parts

Inspector’s Comment Customer's Comment

Customer: Distributor Code

Location of Equip.:

Customer's Signature: Inspector Signature:

DM- OAS- 9602 DAEMO’S COPY

80
MEMO MEMO
INSTRUCTION MANUAL

SERIES

BREAKER
* F ollowing information can be
changed without any advance
notice to upgrade the quality
level.

BS EN ISO 9001-2000 BS EN ISO 14001

ADDRESS : No 515, 2Ba, Siwha Industrial Complex, Jungwang-Dong, DAEMO AMERICA INC.
Siheung-City, Gyeonggi-Do, Korea ADDRESS : 6675 DOOLITTLE AVE BLDG A, RIVERSIDE,
TEL : +82-31-488-6000(Rep.) FAX : +82-31-496-0066 CA 92503, USA
Internet : http://www.daemo.co.kr TEL : +1-951-684-2950, 951-684-2960
E-mail : [email protected] FAX : +1-951-684-2961
Mobile : +1-951-756-9555
DAEMO EUROPE N.V. E-mail : [email protected] (Mr. Samuel Kim)
ADDRESS : MOESTOEMAATHEIDE 15, B-2440 GEEL, BELGIUM [email protected] (Mr. Andy Kim)
TEL : +32 (0)14/ 59.23.33
FAX : +32 (0)14 / 59.03.16 CHANGZHOU DAEMO MACHINERY CO.,LTD
Mobile : +32-472-220-496 ADDRESS : No269, Huanghexi Rd, XueJia Industial
E-mail : [email protected] (Mr. Bread Joon) Complex, Changzhou City, Jiangsu Province,
[email protected] (Mr. Steve Kim) China
[email protected] (Mr. William Kim) TEL : +86-0519-8595-9000 / FAX : +86-0519-8595-9009
Mobile : +86-1335-789-9669
E-mail : [email protected] (Mr. Jung)
[email protected] (Mr. Shin)