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Itp For Pipes CS&LTCS

This inspection and test plan outlines 15 activities to ensure quality control for seamless and welded pipes during production at a zinc concentrate plant. Key steps include detailed inspection plans, reviewing raw material certificates, pipe rolling, welding, heat treatment if needed, non-destructive testing, hydrotesting, final inspections of dimensions and markings, and issuing an inspection release note. The client or third-party inspector will hold, witness, or review various tests and inspections as indicated, and quality records will be maintained for all stage-wise inspections. Acceptance norms are according to the purchase order or referenced standards.

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Suraj Shetty
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77 views

Itp For Pipes CS&LTCS

This inspection and test plan outlines 15 activities to ensure quality control for seamless and welded pipes during production at a zinc concentrate plant. Key steps include detailed inspection plans, reviewing raw material certificates, pipe rolling, welding, heat treatment if needed, non-destructive testing, hydrotesting, final inspections of dimensions and markings, and issuing an inspection release note. The client or third-party inspector will hold, witness, or review various tests and inspections as indicated, and quality records will be maintained for all stage-wise inspections. Acceptance norms are according to the purchase order or referenced standards.

Uploaded by

Suraj Shetty
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INDICATIVE INSPECTION AND TEST PLAN

CLIENT: Black Mountain Complex ITEM NO: CS & LTCS PIPES (SEAMLESS/WELDED)
PROJECT: Zinc Concentrate Plant DOCUMENT NO:
REVISION NO.0 ISSUE DATE: 05-July-2022

INSPECTION BY
SL.NO DESCRIPTION OF ACTIVITY SUB RECORDS REMARK
VENDOR OIF/TPIA
VENDOR
Detailed Inspection & Test Plan after issue of
1 PO/PR/PS (including for bought out items)
- H R X

2 Heat Treatment, NDT And Other Procedures - H R X


3 WPS, PQR & WPQ - H W/R X
Review of Raw material TC for Billets/Mother
4 hollow/Plate/Hot rolled coil etc with verification of P H R X
Spectro analysis/internal soundness
5 Pipe Rolling, Hot rolling, Welding, Straightening P H R X
6 Heat treatment of pipes (As applicable) P H R X
Identification of test sample & sample testing (As P
7 applicable)
H W X
NDT [RT, UT, MPT, LPT, Eddy current] (As P
8 applicable)
H RW X

9 Inspection of Hydro test P H W X


Final Inspection of (Size, Thickness, Schedule, P R/W
10 Surface Finishing, Quality Of Marking And H X
Stamping)
Marking, Colour Coding, Rust Prevention (As P R/W
11 applicable)
H X
Final Stamping Acceptance as per applicable P R/W
12 Specification
H X
Quality Records consist of all stage wise P
13 inspection reports
H R X

14 Packing as per applicable Spec & PO P H RW X


15 Issue of Inspection release note as per PO/MR P H R/W X

LEGENDS:

H:- HOLD (OFFER FOR WITNESS & OBTAIN CLEARANCE) , W:- WITNESS , RW:- RANDOM
WITNESS , R:- REVIEW , P:- PERFORM

NOTES (As applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if
specified in contract documents shall also be applicable. (Unless otherwise agreed upon)

2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job
Specification /Approved Documents.

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