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05 - Power Transformers

Elsewedy Electric produces oil immersed power transformers ranging from 750 MVA up to 500 kV for utilities, infrastructure projects, and private sector industries. They have the capabilities to manufacture large transformers up to 250 MVA and have experience supplying projects throughout the Middle East and Africa, including recent projects in Egypt and Kuwait.

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Shaima Mahmoud
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0% found this document useful (0 votes)
126 views18 pages

05 - Power Transformers

Elsewedy Electric produces oil immersed power transformers ranging from 750 MVA up to 500 kV for utilities, infrastructure projects, and private sector industries. They have the capabilities to manufacture large transformers up to 250 MVA and have experience supplying projects throughout the Middle East and Africa, including recent projects in Egypt and Kuwait.

Uploaded by

Shaima Mahmoud
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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V E R S I O N 1 5 .

Transformers Business Unit


Oil Immersed Power Transformers

elsewedyelectric.com 1
@elsewedyelectric
PT RATINGS, CUSTOMERS, BENEFITS & APPLICATIONS 2

We produce a wide range of oil immersed power

Segments
transformers to serve the needs of utilities & heavy
industries, serving both local & export markets.

We are proud to be the 1st manufacturer in Middle East &


Africa to produce 125 MVA, 175 MVA, 250 MVA, with
nominal system voltage 220 kV Utilities Infrastructure Private sector Oil & Gas

POWER RATINGS UP TO Applications • Industrial applications:


• Generation Step-up Units (GSU) o Oil & Gas Refinery
750 MVA • Transmission & Distribution Substations o Chemicals & Petrochemicals
• Infrastructure o Cement Industry
o Pumping stations o Steel Industry
RATED VOLTAGE UP TO o Desalination Plants o Rolling mills
500 kV o Others o Mining Industry

Types
• Step Up Transformers
• Step Down Transformers
• Auto Transformers

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 3

1. Iron Core
• The cores for transformers are made of high quality, cold-rolled, grain-oriented silicon steel
coated with magnesium-silicate-phosphate. Construction:  OLTC
 Iron Core  Bushings
• For low loss design as required by loss evaluation requirement of the customer, laser scribed  LV Coil  Tank & Radiators
or plasma treated silicon steel can be used.  HV Coil  Accessories
 Tertiary wingding  TR Marshalling Cabinet
 Connections  Wheels

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 4

Winding

• The winding is made of copper conductor covered with several


layers of insulation paper.

• In manufacturing large power transformers, the most suitable


winding method is employed according to the capacity, voltage
and tap range of each transformer.

• The following factors are taken into account :

• Short Circuit withstand


• Ability to withstand impulses and switching surges

Layer Winding Disc Winding


Applied to low voltage and Applied for high voltage winding
Medium current windings and classified into continuous and
interleaved disc winding

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 5

Core & Coil Assembly

• All transformers have concentric winding structure.


Adequate Spacers and insulating cylinders are
placed around the core legs and between windings.
The number of insulating cylinder depends on the
voltage stress between the leg and the winding and
between two windings.

• Vertical spacers are provided to produce an oil duct


for the cooling of windings. Between the low and
high voltage winding a number of insulating
cylinders.

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 6

Connections Vacuum Type OLTC Oil Type OLTC


The ends of the windings are bars made of copper used for the
connections to the terminals of high current .

The low voltage bushings are connected through connector made of


flexible copper jumpers.

OLTC (On Load Tap Changer)

Two Kinds of OLTC which are supplied from two reputable companies either:
MR Germany
ABB Switzerland

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 7

Cooling System

Any transformer in service has losses which are transformed as heat to be


dissipated and thus leading to a temperature rise in the transformer.

•Type of cooling systems :

•ONAN: Natural oil cooling (ON), Natural air cooling (AN)

•ONAF: Natural oil cooling (ON), Forced air cooling (AF)

•OFAF: Forced oil cooling (OF), Forced air cooling (AF)

•ODAF: Directed oil cooling (OD), Forced air cooling (AF)

•OFWF: Forced oil cooling (OF), Forced water cooling (WF)

W W W . E L S E W E D Y E L E C T R I C . C O M
POWER SERIES CONSTRUCTION 8

ACCESSORIES

Buchholz Relay Pressure Relief Device Oil Level Indicator Winding Temperature Thermometer

Dehydrating Breather TR Marshalling Cabinet AVR TAPCON AVR REG

W W W . E L S E W E D Y E L E C T R I C . C O M
REPUTABLE SUPPLIERS 9

W W W . E L S E W E D Y E L E C T R I C . C O M
Certification 10

Certificates from:
• DEKRA (previously KEMA)
• CESI
• Witness certificates

Certificates cover:
• Power, dry and oil distribution transformers.
• Power rating from 250 kVA up to 250 MVA
• Voltage rating from 11 kV to 220 kV.

W W W . E L S E W E D Y E L E C T R I C . C O M
BUSINESS PARTNERS 11

Utility

W W W . E L S E W E D Y E L E C T R I C . C O M
BUSINESS PARTNERS 12

Government EPCs Mining, Oil & Gas

Infrastructure

W W W . E L S E W E D Y E L E C T R I C . C O M
SELECTED PROJECTS 13

KUWAIT 2021
EGYPT 2018
UMM AL HAYMĀN
BENI SUEF POWER PLANT PROJECT
BENI SUEF EAST SS/ SIEMENS
2 PT + CRT WATER UTILITY/ SIEMENS
175 MVA, 220/66/11 kV 29 CRT
up to 2500 kVA 11/0.4 kV

The world’s largest One of the world’s largest and most ambitious
Combined Cycle Power Plant ever built in one phase wastewater treatment schemes,
the ultimate capacity 700,000 m3/day.

EGYPT 2019
UAE 2019 NEW MANSOURA
AWEER POWER PLANT DESALINATION
DEWA / CONSORTIUM SIEMENS &
ELSEWEDY PSP PLANT
20 CRT WATER UTILITY/ HASSAN ALLAM
up to 3250 kVA 6.6/0.4 kV 5 CRT
Up to 7000 kVA 22/6.6 kV

Phase 4 of the project is set to increase the total capacity of the station The New Mansoura Desalination Plant
to 2,825MW under climate conditions of up to 50 degrees Celsius. will produce 80,000 cubic meters of water per day using
state of the art reverse osmosis technology.
SELECTED PROJECTS 14

EGYPT 2018
ELCO STEEL PLANT
ELCO STEEL / ELSEWEDY PSP
2 PT
250 MVA, 220/33/33 kV

The biggest Power transformer in Middle East and Africa


SELECTED PROJECTS 15

EGYPT 2019
TANZANIA 2021 20,000
TWIGA CEMENT RESIDENTIAL UNITS
TANZANIA PORTLAND CEMENT PUBLIC NEW CAPITAL/ VARIOUS
LIMITED COMPANY (TPCPLC) CONTRACTORS
PT 700 CRT
up to 25 MVA, 132/3.3 KV Up to 7000 kVA 22/6.6 kV

The largest cement producing company in Tanzania. It is part of


Heidelberg Cement Group

Egypt 2021

KSA 2019 CENTRAL BUSINESS


DUBA SOLAR PLANT DISTRICT (CBD)
SEC / METITIO NEW CAPITAL / CHINA STATE
ODT for solar application CONSTRUCTION ENGINEERING
up to 4500 KVA CORP.
72 CRT
up to 6000 kVA 22/0.4 kV

Green Duba will be Saudi Arabia’s first fossil fuel-fired power 3 Towers and the Iconic Tower which
plant to utilize solar energy for more efficient power generation. will be 385 M Height with 80 floors expected to be
the tallest building in Egypt and Africa.
SELECTED PROJECTS 16

QATAR 2001 - 2003


GHANA 2016 RAS LAFFAN LNG
TEMA SEAPORT RAS LAFFAN LNG CO. Ltd/
GRIDCO / ELSEWEDY PSP CHIYODA CORPORATION
3 PT 25 PT
up to 70 MVA, 63 kV Up to 90 MVA, 132/34.5 kV

The largest port in Ghana over a 3.9 million square meters area. current capacity of 10mtpa
The port receives an average of over 1511 vessel calls per year.

KSA 2019
JIZAN SEAPORT
SEC / MAWANI
36 CRT
up to 1000 kVA 13.8/0.24 kV

Jizan Port is very close to the eastern and western maritime


trade routes between Europe, the Far East, the Arabian Gulf and
East Africa.
SELECTED FIGURES 17

INDONESIA
FIGURES OF
ONE FACTORY
120,000 MVA
AUSTRALIA & NEW MOBILE
ZEALAND
20,000 MVA AFRICA SUBSTATIONS
FIGURES OF FIGURES OF
GULF
6,000 MVA ONE REGION ONE PRODUCT
4,500 MVA, 150 UNITS 50 UNITS
LATAM
2,000 MVA AUSTRALIA
LIBYA ZAMBIA
50 UNITS 33 MVA 132/23.3-11.7 KV
28 units
NORTH AMERICA 33 MVA 66/22-11-6.6 KV
20 MVA 66/11 KV 26 MVA, 33kV
700 MVA
20 MVA 33/11 KV 40 MVA 66 kV VENEZUELA
52 MVA 132 KK 30 MVA, 115 /13.8 KV
SUDAN 26 MVA 26KV
6 units PARAGUAY
20 MVA 66/33 KV GHANA 30 MVA, 66 /23 KV
20 MVA 33/11 KV 17 units
13 MVA 69/34.95 KV INDONESIA
ANGOLA 33 MVA 61/34.5 KV CHEVRON
3 units 66 MVA 161/34.5 KV 20 MVA, 150 /13.8 KV
70 MVA 11.5 /63 KV 66 MVA 161/34.5 KV
PLN
90 MVA, 132/33-22 KV
30 MVA, 150 /20 KV
W W W . E L S E W E D Y E L E C T R I C . C O M

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