JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS G 3505: (JISF) Low carbon steel wire rods 1C8 77,140.60 Reference number : JIS G 3505 : 2004 (E) PROTECTED BY COPYRIGHT losG 3505 : 2004 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, ‘Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS G 3505 : 1996 is replaced with this Standard. This revision has been made based on ISO 16120-1 : 2001 Non-alloy steel wire rod for conversion to wire—Part 1 : General requirements and ISO 16120-2 : 2001 Non-allay steel wire rod for conversion. to wire—Part 2: Spovific requirements for general purpose wire rod for the purposes of making it easier to compare this Standard with International Standards; to prepare Japanese Industrial Standard conforming with International Standards; and to propose a draft of an International Standard which is based on Japanese Industrial Standard. Date of Establishment: 1956-08-21 Date of Revision: 2004-08-20 Date of Publie Notice in Official Gazette: 2004-03-22 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Iron and Steel JIS G 3505: 2004, First English edition published in 2004-05 ‘Translated and published by: Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original IS is to be the final outhority. © 784 2008 Al rights reserved. Unless otherwise specified, no part of this publication may be reproduced or Utilized in any form or by eny means, electronic or mechanical, including photocopying and ‘iccollay,wuthout permission in wnting foe che puDiisher Printed in Japan PROTECTED BY COPYRIGHTG 3505 : 2004 Contents Introduction . 1 Scope 2 Normative references 3 Grade and symbol 4 Chemical composition ... 2 5 Dimensions .... ws 2 6 Appearance .... sirens 3 7 ‘Test ... 3 7.1 Chemical analysis... ene 8 8 Inspection... ee : 3 9 3 10 3 Attached Table 1 Normative references “ 4 Annex I (normative) Special quality requirements 5 ‘Annex 2 (normative) Quality requirements based on International Standard .... 6 Annex 3 (informative) Comparison table between JIS and corresponding International Standard we... 8 «a PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD @ JIS G 3505 : 2004 Low carbon steel wire rods Introduetion This Japanese Industrial Standard has been prepared based on the first. edition of ISO 16120-1 Non-alloy steel wire rod for conversion to wire—Part 1: General requirements and ISO 16120-2 Non-ailoy steel wire rod for conversion to wire— Part 2: Specific requirements for general purpose wire rod published in 2001 with some modifications of the technical contents. Portions underlined with dots aro the matters modified rom the original Inter. national Standards. ‘The list of modifications with their explanations is given in an- nex 3 (informative). 1 Seope This Standard specifies low carbon steel wire rods, (hereafter referred to as “wire rods”). to be used for the manufacture of the low carbon steel wire, zine-coated low earbon steel wire, ote, However, the wire rods for core wire of electrode shall be excluded. Remarks 1. The purchaser may designate a part of or all of clauses 1, 2 and 3 of ‘special quality requirements in annex 1, in addition to the items speci- fied in this text by preliminary agreement with the manufac Annex 1.1 Designation of low carbon steel Annex 1_ 2 Designation of Mn Annex 1_ 8 Dimensional tolerance and out-of-roundness 2 The International Standards corresponding to this Standard are as follows. In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standards and SIS are IDT (identical), MOD (modified), and NEQ (not equivalent) according to ISO/TEC Guide 21. ISO 16120-1: 2001 Non-alloy steel wire rod for conversion to wire— Port 1 : General requirements (MOD) ISO 16120-2: 2001 Non-alloy stee! wire rod for conversion to wire— Part 2 : Specific requirements for general purpose wire rod (MOD) 3 Quality requirements given in the International Standard are specified in annex 2. 2 Normative references The standards listed in attached table 1 contain provi- sions which, through reference in this Standard, constitute provisions of this Stan- dard. The most recent editions of the standards (including amendments) shall be applied. 8 Grade and symbol The wire rod shall be classified into 8 grades, and the sym- bols shall be as given in table 1. PROTECTED BY COPYRIGHTa G 3505: 2004 4 Chemical composition The wire rod shall be tested in accordance with and the cast analysis value shall be as given in table 1. Table 1 Chemical composition Unit: % Symbolofgrede | © Mn P s | SWEMS | 0.08 max. C.60max. | 0.040 max, | 0.040 max. swims | 010max | o.60max | 0.9%0max | 0.040 max swEM 10 | 0.08100.13 | 0.30100.60 | 0.040max. | 0.010 max swan 12 | 0.101015 | 020%00.60 | 0.020max. | 0.010 max SWEM 15 0.13 10.18 | 030 100.60 | 0.040 max. | 0.040 max. SWRM 17 0.16 100.20 | 0.8040 0.60 | 0.040 max. | 0.040 max. ‘SWEM 20 0.18100.23 | 0.20100.60 | 0.040 max. | 0.040 max. swe 2 | 02010025 | 02010060 | 0.000 max. | 0.040 mex, Remarks: When killed steel is specified, the letter K shall be suf- fixed to the end of the symbol of grade. Example: SWRM 10K 5 Dimensions The diameter and its tolerances and out-of-roundness(?) of the wire rod shall be in accordance with the following. Note ©) The out-of-roundness is the difference between the maximum and mini mum values of diameter on the same section af the wire rod. a) b) ‘The standard diameters of the wire rod shall conform to tal Table 2 Standard diameter Unit: mm 55, 6 64, 7, 8, 8 95, 10, 11, 12, 13, 14, 15, 16, 17, 19 ‘The tolerances of diameter and out-of-roundness of the wire rod to table 3. Table 3 Tolerance and out-of-roundness Unit: mm Diameter ‘Tolerance | Out of rmndnass 16 or less +040 0.64 max. Over 10 up to and inel. 25 40.0 080 max. Over 25, 0.96 max. PROTECTED BY COPYRIGHT shall conform3 @ 3505 : 2004 6 Appearance The wire rod shall be free from any defects that are detrimental to practical use. However, since it is generally difficult to inspect the wir on of flaws throughout the whole length and no opportunit laws, some imperfections may be included. Accordingly, the management of imperfections shal bject to the agreement between the pu: plier 7 Test 7.1 Chemical analysis The chemical analysis shall be as follows: a) General requirements for chemical analysis and sampling method of specimen for analysis The chemical composition of the wire rod shall be obtained by cast analysis, and general requirements for chemical analysis and sampling method of specimen for analysis shall be as specified in clause 8 of SIS G 0404. b) Method for chemical analysis The method for chemical analysis shall con- form to any one of the following standards. JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1253, JIS G 1256, JIS G 1257, JIS G1: 8 Inspection The inspection shall be as given in the following. a) General requirements for inspection shall conform to JIS G 0404, b) The chemical composition shall conform to the requirements of clause 4. ©) The dimensions shall conform to the requirements of clause 5. 4) The appearance shall conform to the requirements of clause 6. e) When “Special quality requirements” in annex 1 are designated to apply by agree- ment between the purchaser and the supplier. the wire red shall conform to the requirements of clauses 1, 2 and 8 of annex 1, 9 Marking The wire rod having passed the inspection shall be marked on each coil with the following particulars by suitable means. However, when approved by the purchaser, a part of them may be omitted a) Symbol of grade b) Heat number or inspection number ©) Diameter of the wire rod d) Manufacturer's name or identifying brand 10 Report The manufacturer shall submit to the purchaser the test results on the specified items when so requested by the purchaser. If killed steel is specified, the silicon content shall be appended in the test re- sults. PROTECTED BY COPYRIGHT4 G 3505 : 2004 JIS G 0404 JIS G 1211 JIS G 1212 JIS G 1213 aS G 1214 JIS G 1215 JIS G 1253 JIS G 1256 SIS G 1257 JIS G 1258 ISO 4948-1 ISO 4948-2 Attached Table 1_ Normative references Steel and steel products—General technical delivery requirements Iron and steel—Methods for determination of carbon content Iron and steel—Meihods for determination of silicon content Iron and steel—Methods for determination of manganese content Iron and steel—Methods for determination of phosphorus content Iron and steel—Meihods jor determination of sulfur content Iron and stoel—Method for spark discharge atomic emission spec- trometric analysis Iron and steel—Method for X-ray fluorescence spectrometric analysis, Iron and steel—Methods for atomic absorption spectrometric analy- sis Iron and steel—Methods for inductively coupled plasma atomic ‘emission specirometry Steels—Classification—Part 1 : Classification of steels into unal- loyed and alloy steels based on chemical composition Steels—Classification—Part 2 : Classification of unalleyed and alloy steels according to main quality classes and main. property or ap- plication characteristics 180 6892 Metallic materials—Tensile testing at ambient temperature PROTECTED BY COPYRIGETAnnex I (normative) Special quality requirements These special quality requirements (including the marking system used at the time of application) shall be applied by agreement between the purchaser and the supplier, and the designated items shall be performed by the manufacture 1 Designation of low carbon steel When agreed between the purchaser and the supplier, the purchaser may designate the steel grade of low carbon given in annex | table 1 Annex 1 Table 1 Chemical composition Unit: % s Ma c.o4mex. | 0.60mex | 9.010max | 0.040 max, 0.06 max. | 0.60max | 0.010max. | 0.040 max. 2 Designation of Mn Only when the wire rod is intended for conversion to pro- file wires of high strength for welded steel wire fabries, the following content may be designated by agreement between the purchaser and the supplier Mn : 0.60 % min. (preferably 0.60 % to 0.90 %) 3 Dimensional tolerances and out-of-roundness The purchaser may designate the requirements given in annex 1 table 2 by agreement between the purchaser and the supplier. Annex 1 Table 2. Dimensional tolerances and out-of-roundness Unit: mm Diamster | Tolerance | Out of roundness Wor leas £0.80 0.48 max ‘Ovor 18 up to and incl, 25 0.40 0.64 max. PROTECTED BY COPYRIGHT6 3505 = 2004 Annex 2 (normative) Quality requirements based on International Standard ‘This annex 2 specifies the steel grades specified in ISO 16120-2 : 2001 Non-al- loy steel wire rod for conversion to wire—Part 2 : Specific requirements for general purpose wire rod. 1 Scope Clause 2 of this annex 2 may be applied instead of the requirements speei. fied in clause 4 of this text by agreement between the purchaser and the supplier. Porther, when clause 2 of this annex 2 is applied, whether the requirements give in clauses 3 and 4 of annex 2 should also be applied or not shall be agreed previ ously between the purchaser and the supplier. ‘The deseription specified in annex 1 shall not be applied to the steel grades given in annex 2. 2 Chemical composition The chemical composition shall be as given in annex 2 table 1 Annex 2 Table 1 Chemical composition(') Unit: % ‘Symbol c si) wad | P| s | ce | mi | Mo [ous] ao of grade) Upper | Upper | Upper | Upper | Upper| Upper | Uaper Uinke | teie |e | ie | amie | time | Kine. vale | valve | valuc | value | value [value | value cap [00010008] 0.000 0.30] 0.30 t 0.60] 0.035 | 0.085] 0.90 | 025 | 0.05 | 0.0 | 0.01 7D [00519009] 0.00100.30] 0.80t20.60| 0.035 | 0.035 | 020 | 025 | 005 | 0.80 | aor cap | 0.00:00.10| 0.0910 0.30] 0.00» 0.80| 0.086 | 0.035] 020 | 025 | 005 | 030 | 10D | 0.08%0 0.12) 0.0040 0.30] 0.80 to 0.60] 0.035 | 0.085] 020 | 0.25 | 0.05 | 020 | 0.01 120 0.100015) 0.0010 0.90] 0.30 to 0.60] 0.035 | 0.085 | 0.20 005 | 050 | o.o1 15D [0.1210 0.17| 0.0010 0.30] 0.30 t0 0.60 0.935 | 0.035] 020 005 | 030 | 001 crsp_ | 0.1520 0.20/ 0.00 100.30] 0.30 100.60 0.035 | 0.035 | 0.20 005 | 030 | o.01 cop _|0.18+90.23 | 0.00 t0.0.90] 0,30 00.60 | 0.035 | 0.035 | 020 0.05 | 30 | wor Notes (?) Elements not stated in this table, unless it is for the purpose of finish deoxidation, shall not be intentionally added without agreement of the purchaser. Addition of ‘microalloying elements shall be by agreement in ordering betwoen the manufacturer and the purchaser. ©) Non-alloy quality steel conforming to ISO 4948-1 ond ISO 4948-2, (©) When requested as wire rods for gelvanizing, the lower limit of Si may be desig- nated in ordering, ‘The upper limit value of Si given in annex 2 table 1 may be further restrieted by the ngreement, in ordering. PROTECTED BY COPYRIGHTG-3505 : 2004 © For grades of CISD co C20D, a different range of Mn from the one given in annex 2 table 1 may be set by agreement between the purchaser and the manufacturer. However, for the range, the upper limit value shall not exceed 1.20 % and the lower limit value chal not be lower than 0.80 %. ©) The upper limit value of Cu may be 0.20 % by agreement between the manufacturer and the purchaser. (©) The range of Al may he 0.01 % to 0.06 % by agreement. between the manufacturer and the purehaser. In such cases, the upper limit value of Si may be 0.1 %. 3 Surface quality test The depth of defect shall be determined by the file test. One coil per test unit 10 t shall be selected and at least three test pieces shall be sampled. The test piece shall be at least 300 mm separated from one ond of the wire rod. ‘The procedure shall be as follows a)__Measure the diameter of the test piece. 2). ©). Determine the depth of the defect by measuring the difference in diameter be- fore and after filing. The tolerance shall not exceed the value given in annex 2 table 2. Jarry out filing until surface defects can not be visible with the naked eye. 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