Strength Behaviour of Corn Husk Ash Polymer Concrete Reinforced With Coconut Fibre
Strength Behaviour of Corn Husk Ash Polymer Concrete Reinforced With Coconut Fibre
To cite this article: Emmanuel Appiah-Kubi, Peter Paa Kofi Yalley & Augustine Sam | (2021)
Strength behaviour of Corn Husk Ash polymer concrete reinforced with coconut fibre, Cogent
Engineering, 8:1, 1993511, DOI: 10.1080/23311916.2021.1993511
© 2021 The Author(s). This open access article is distributed under a Creative Commons
Attribution (CC-BY) 4.0 license.
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1. Introduction
Concrete made with Ordinary Portland cement is strong in compression but weak in tension and tends
to be brittle. The weakness in tension can be overcome using materials that are good in tension such
steel bars and sufficient quantities of certain fibres. The addition of fibres could change the perfor
mance of the fibre-matrix composite, resulting in the enhancement of the energy absorption capacity,
of concrete (Momoh & Osofero, 2020). The addition of fibres could improve the bonding of reinforcing
bars and thus enhance the bearing capacity and other performance attributes of the reinforced
concrete (Zhou et al., 2020). The prevention of shrinkage cracks may contribute to reduction in the
material permeability as well (Gutierrezi et al., 2005). Synthetic and natural fibres have both been used
to improve the performance of concrete (Al-Oraimi & Seibi, 1995). The use of synthetic fibres however
have adverse effect on the environment. According to CoDyre et al. (2018), synthetic fibres have high
environmental impact. The authors cited carbon and glass fibres production as having energy con
sumption values of 355 MJ/kg and 31.7 MJ/kg respectively. P. P. Yalley and Kwan (2009) suggested
natural fibres as close substitute to synthetic fibres. Natural fibres exhibit a wide range of tensile
strength and stiffness with low energy requirements. Natural fibres such as flax, palm fibres, coconut
fibres, etc. have been used in concrete to improve its properties. The fibres from coconut, palm, sisal,
flax, straw, bamboo, jute and cane have a long history of use since they are readily available and can
easily be procured from the natural environment (Hejazi et al., 2012). Ku et al. (2011) postulated that
flax fibres has tensile strength between 500 and 1500 N/mm2, modulus of elasticity of 25,600 N/mm2
and an embodied energy of 2.75 MJ/kg. P. P. Yalley and Kwan (2009) used coconut fibre to enhance
concrete and the toughness of the concrete was improved, however, the long-term durability was not
studied. The coconut fibres that were used were from Ghana. The motivation for the use of the coconut
fibres, according to P. P. Yalley and Kwan (2009) were their availability and cheaper cost.
Gutierrezi et al. (2005) proposed that the fibre-reinforced concrete characteristics could be
improved by including supplementary cementitious material (SCM). The most common SCMs
presently used are silica fume, granulate blast furnace slag and fly ash (Co Dyre et al., 2018).
Adding pozzolanic by-products to Portland cement are effective in preventing degradation of
natural fibres. This is because cement based polymers tend to dilute the alkaline content in the
cement hence improving the durability of the concrete fibre composite (Zhang & Li, 2013). There
has been an increase in research on the usage of cementitious polymers which are economically
and environmentally friendly (P. P. K. Yalley & Asiedu, 2013). The areas that P. P. K. Yalley and
Asiedu (2013) gave adequate attention included the use of agricultural materials as alternative
cementitious polymers, and opined that corn husks are readily available, has no economic value
and an environmentally friendly material.
In the view of Halm et al. (2004), corn is the largest staple food in Ghana as it accounts for 50–
60% of the total cereals produced. It currently has an annual production of 1.7 million metric tons
indicating a growth rate of 13.33%, which accounts for more than 4% of the country’s agricultural
gross domestic product. A study by Ahenkora et al. (1999) revealed that corn husk is used as human
food and silage for animals. Despite having been associated with many applications in Ghana, it is
disposed-off along with corn stalk and leaves either by burning or tilling into the soil (P. P. K. Yalley &
Asiedu, 2013). As a way of ensuring a sustainable use, this study focused on ways of utilizing corn
husk in fibre-concrete production with the aim of improving the strength characteristics in the long
term. The utilization of corn husk ash (CHA) as a cementitious material to supplement cement to
improve the strength of fibre-reinforced concrete was investigated in this research.
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2.1. Materials
Ordinary Portland Cement from Ghana Cement Limited was used. They were produced in accor
dance with the requirements of (BS EN 197-1, 2011). Natural sand and crushed granite of max
imum size 10 mm were used as aggregates for the concrete production following (BS EN 12620,
2002). Water used for the concrete conformed to (BS EN 1008, 2002). The coconut fibres with
aspect ratio of 125 were used based on the recommendations of P. P. Yalley and Kwan (2009). The
corn husk ash as a cementitious polymer conformed to (BS EN 450-1, 2012).
The chemical composition of the Ordinary Portland Cement and the Corn Husk Ash used in the
study is presented in Table 1.
Table 1. Chemical composition of Ordinary Portland Cement (OPC) and Corn Husk Ash (CHA)
Oxide Composition OPC (%) CHA (%)
SiO2 19.70 28.89
Al2O3 5.00 17.51
Fe2O3 3.16 11.04
MgO 1.75 1.2
CaO 63.30 0.6
Na2O 0.20 0.05
K2O 0.16 36.16
SO3 0.28 0.14
P2O5 - 2.7
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Table 2. Different mixes and Mix proportions (quantities) used in the study
Serial No. Specimens Binder (kg) Aggregates (kg) Fibre content Water
(kg) (Kg)
Cement CHA Coarse Fine
1 A 1.4 0 3.8 2.5 0 0.77
2 C 0.25/0 1.4 0 3.8 2.5 0.035 0.77
3 C 0.5/0 1.4 0 3.8 2.5 0.07 0.77
4 C 0.75/0 1.4 0 3.8 2.5 0.105 0.77
5 C 0.25/10 1.26 0.14 3.8 2.5 0.035 0.77
6 C 0.5/10 1.26 0.14 3.8 2.5 0.07 0.77
7 C 0.75/10 1.26 0.14 3.8 2.5 0.105 0.77
8 C 0.25/15 1.19 0.21 3.8 2.5 0.035 0.77
9 C 0.5/15 1.19 0.21 3.8 2.5 0.07 0.77
10 C 0.75/15 1.19 0.21 3.8 2.5 0.105 0.77
11 C 0.25/20 1.12 0.28 3.8 2.5 0.035 0.77
12 C 0.5/20 1.12 0.28 3.8 2.5 0.07 0.77
13 C 0.75/20 1.12 0.28 3.8 2.5 0.105 0.77
14 C 0.25/25 1.05 0.35 3.8 2.5 0.035 0.77
15 C 0.5/25 1.05 0.35 3.8 2.5 0.07 0.77
16 C 0.75/25 1.05 0.35 3.8 2.5 0.105 0.77
17 C 0.25/30 0.98 0.42 3.8 2.5 0.035 0.77
18 C 0.5/30 0.98 0.42 3.8 2.5 0.07 0.77
19 C 0.75/30 0.98 0.42 3.8 2.5 0.105 0.77
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where
fct is the tensile splitting strength, in Newton per square millimetre
F is the maximum load, in Newton
L is the length of the line of contact of the specimen, in millimetres
d is the diameter of the cylinder, in millimetres.
T ¼ PT Z (2)
where,
PT = applied load causing torsion (N), (see Figure 2).
Z = Distance between the point of application of the load and the centre of the cylinder (mm).
(Z = 0.13 m)
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30
25
0% CF
20
0.25% CF
15 0.50% CF
0.75% CF
10
0
28 90 180
Curing Age (Days)
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concrete at the 180th day. The plain concrete however, increased in strength with increasing
curing age.
The additional reduction of concrete with coconut fibre but without cementitious polymers (CHA)
might be due to the fact that the coconut fibres might have absorbed more water during the six-
month immersion in water, causing unstable volume and subsequent poor cohesion between the
fibre-matrix interface.
The specimens with CHA polymer content provided better performance in compressive strength
at 90th day and 180th day curing. This could be explained that the CHA polymers diluted the
alkaline content in the cement hence improved the strength of the concrete fibre composite with
time. From Figures 5, 6 and 7, at the same coconut fibre content, specimens with 20% CHA
polymer content had the highest compressive strength at the latter ages.
The addition of fibres, however, adversely affected the compressive strength. This might be due
to the difficulties in compaction which consequently created voids in the concrete specimens. The
further decrease in the compressive strength of fibre reinforced concrete at the 90th and 180th day
testing period might be due to the degradation of the fibres in the alkaline environment of the
concrete resulting in high volume of voids and hence reduction in the compressive strength.
Adding pozzolanic by-products (CHA polymer) to OPC was effective in preventing degradation of
natural fibres and possible reduction of the permeability of the concrete leading to reduction in
bleeding and thus increased the compressive strength at the latter ages (Ramakrishna & Sundara,
2005; Romildo et al., 2000).
35
0%CHA
30
10%CHA
25
15%CHA
20
20%CHA
15
25%CHA
10
30%CHA
5
0
28 90 180
Curing age (Days)
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0
28 90 180
Curing Age (Days)
35
30
0%CHA
25 10%CHA
20 15%CHA
20%CHA
15
25%CHA
10 30%CHA
0
28 90 180
Curing Age (Days)
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0.75% CF concrete
0.25% CF concrete
0.5% CF concrete
Figure 9. Tensile strength of 4
specimens with Coconut Fibre
3.5
(CF) without CHA Polymer.
Tensile strength (N/mm2)
3
0% CF
2.5
0.25% CF
2 0.50% CF
1.5 0.75% CF
0.5
0
28 90 180
Curing Age (Days)
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6
and 0.50% Coconut Fibre (CF).
5 0%CHA
10%CHA
4
15%CHA
3 20%CHA
25%CHA
2
30%CHA
1
0
28 90 180
0%CHA
4
10%CHA
15%CHA
3
20%CHA
2 25%CHA
30%CHA
1
0
28 90 180
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Table 3. Average torsion and toughness of specimens under different CF and CHA combinations
Specimens Torsion, N/mm2 Toughness, N/mm2
28 days 90 days 180 days 28 days 90 days 180 days
C0/0 285.0 256.5 250.8 0.88 0.53 0.48
C 0.25/0 313.5 275 250.4 0.96 0.64 0.64
C 0.50/0 322.0 283.36 241 1.04 0.68 0.68
C 0.75/0 311.5 265.4 218 0.90 0.58 0.58
C 0.25/10 312.0 302.0 300.0 0.88 0.70 0.70
C 0.50/10 318.8 312.8 308.8 0.98 0.78 0.78
C 0.75/10 303.5 298.5 290.5 0.81 0.76 0.76
C 0.25/15 302.0 302.0 302.0 0.84 0.68 0.68
C 0.50/15 311.5 311.5 311.5 0.83 0.67 0.67
C 0.75/15 292.0 292.0 292.0 0.84 0.68 0.68
C 0.25/20 287.5 287.5 287.5 0.86 0.85 0.85
C 0.50/20 303.5 303.5 303.5 1.19 1.17 1.17
C 0.75/20 282.0 282.0 282.0 1.06 1.06 1.06
C 0.25/25 271.5 271.5 271.5 1.09 1.06 1.06
C 0.50/25 292.0 292.0 292.0 1.11 1.09 1.09
C 0.75/25 277.5 277.5 277.5 1.08 1.07 1.06
C 0.25/30 263.5 263.5 263.5 1.07 1.07 1.07
C 0.50/30 282.0 282.0 282.0 1.09 1.07 1.07
C 0.75/30 271.5 271.5 271.5 1.07 1.06 1.07
When fibre was added to plain concrete the torsion strength increased by between 10% and
20% (Table 3). The optimum fibre weight fraction was 0.5%, beyond which the torsional strength
started to decrease. For the same fibre content, results showed that there was an optimum CHA
polymer content of 20% for 28, 90 and 180 days. Specimens without CHA polymers lost between
12% and 37% of their torsional strength on the 180th day. It was noted that the specimens with
CHA polymers were able to maintain their torsional strength at the latter days of curing. This could
be attributed to the fact that the CHA polymer was efficient in protecting the fibre hence the
specimens resisted the twist due to torsion. It could also be deduced that the fibres were solely
responsible for the torsional strength. The CHA was only responsible for protecting the fibres from
being decomposed by the hydration by-product of the cement matrix.
3.4. Toughness
Generally, coconut fibre-reinforced concrete could absorb much more energy before failure com
pared with the plain concrete at all curing ages (Table 3). The optimum weight percentage of fibre
and CHA polymer for this investigation were 0.5% and 20% respectively (C0.5/20). The total area
under torsion-twist curve, which measures toughness, increased substantially with the addition of
coconut fibre, by between 10% and 36% at all curing ages, resulting in a more ductile behaviour. It
was noted again that specimens without the inclusion of CHA polymer lost their energy absorbing
capacity at the 180th day of curing. Nanayakkaza et al. (2005) explained that the high lignin
content of natural fibres is responsible for enhanced toughness in fibre reinforced concrete. The
lignin content is responsible for stiffening the cell-wall of the fibre preventing embrittlement of the
fibres. The toughness of the specimens with CHA polymers were maintained with slight increase in
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specimens with higher percentage of CHA polymers. The improvement in ductility is more pro
nounced in specimen with fibre weight fraction of 0.5% and CHA polymer content of 20%.
3.6. Corn husk ash influence on compressive strength at 180 days of curing
It is worth noting in Table 5 that, compressive strength of concrete was significantly credible at the
age of 180 days of curing due to the presence of corn husk ash in the concrete. The corn husk ash
was found to significantly compensate the strength loss due to the presence of pores caused by
the coconut fibre in the concrete. This was found to be true in the ANOVA generated by the model
using stepwise regression analysis which makes it adequate to predict the strength of concrete
(F = 8.661, p < 0.05). Thus, the coefficient of multiple determination, R2 shows that, corn husk ash
explains about 34% of the variations in the compressive strength of fibre concrete at 180 days of
curing. That is, one percent increment in the corn husk ash will result in 0.325 N/mm2 increment in
the compressive strength of concrete (t = 2.943, p < 0.05). The minimum contribution supports the
fact that, strength of concrete largely depends on the basic concrete materials, other than the
additives. The predicting model is hence given as
Table 5. Regression coefficients of compressive strength of fibre concrete at 180 days curing
Model Unstandardized Standardized t Sig. Collinearity
Coefficients Coefficients Statistics
B Std. Error Beta Tolerance
1 (Constant) 26.993 2.082 12.964 .000
Corn husk ash .325 .110 .581 2.943 .009
Coconut fibre −.100 −.489 .631 .969
R2 = 0.338 (Adjusted R2 = 0.299); F = 8.661, p < 0.05.
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Table 6. Regression coefficients of tensile strength of fibre concrete at 180 days of curing
Model Unstandardized Standardized t Sig. Collinearity
Coefficients Coefficients Statistics
B Std. Error Beta Tolerance
1 (Constant) 2.742 .269 10.205 .000
Corn husk ash .036 .014 .520 2.510 .022
Coconut fibre −.143 −.666 .515 .969
R2 = 0.270 (Adjusted R2 = 0.227); F = 6.299, p < 0.05.
Table 6 shows that, corn husk ash contributes an increase of 0.036MPa to the tensile strength of
fibre concrete at one percent increase in CHA (t = 2.943, p < 0.05). The coefficient of multiple
determination, R2 shows that, corn husk ash explains about 27% of the variation in the tensile
strength of concrete. The predicting model is found to be adequate for doing so due to the ANOVA
value, F = 6.299, p < 0.05. Coconut fibre was excluded in the model due to its insignificant
contribution to the strength of the concrete (t = −0.666, p > 0.05).
Table 7 presents how much corn husk ash explains the variations in the torsional strength of
concrete. It is noted that, at one percent increase in the corn husk ash, the torsional strength of
fibre concrete increased at 0.026MPa (t = 4.705, p < 0.01) whereas the coconut has no significant
contribution to the torsional strength of concrete hence excluded from the predicting model
(t = 0.943, p > 0.05). However, the ANOVA analysis indicates the model can adequately be used
to predict the strength of fibre concrete (F = 22.135, p < 0.01). The coefficient of multiple
determination, R2 shows the corn husk explains about 57% of the variations in the strength of
concrete. The predicting model is hence given as
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Table 8 further prove significant contribution of corn husk ash on the toughness of fibre concrete
at 120 days of curing. Thus, it is found from Table 7 that, corn husk ash explains about 63% of the
variations in the toughness of concrete (R2 = 0.634) with coconut fibre excluded from the model
due to insignificant contribution to the predicting model (t = 0.02, p > 0.05). That is, at one percent
increment of corn husk ash in the concrete, the toughness will increase at 3.085 unit (t = 5.428,
p < 0.01). The predicting model is given as
4. Conclusion
The addition of coconut fibre to concrete improved the toughness, torsion and to some extent the
tensile strength of the concrete at the standard curing age of 28 days. The increase in toughness,
torsion and the tensile strength could be attributed to the fact that, the fibre presence in the
concrete contributed greatly in offering restraint to early twist or strain in the concrete. It is also
clear that the coconut fibres suffered no harm in the alkaline pore water in the concrete due to the
presence of CHA polymer, hence, much energy is needed to de-bond and stretch the fibres even at
later age, and hence, higher concrete toughness on the 180th day of testing. The corn husk ash in
the mix contributed significantly to the toughness of fibre concrete as well as the compressive
strength. The corn husk ash was found to compensate the strength loss due to the presence of
pores caused by the coconut fibre in the concrete. The introduction of coconut fibre in concrete for
construction is therefore recommended with the addition of corn husk ash polymer.
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