136

SECTION 8 - PARTS LIST INDEX

ENGINE ASSEMBLY ...................................................................................................... 3

ENGINE DETAILS........................................................................................................... 5
ALTERNATOR ASSEMBLY.......................................................................................... 7
ALTERNATOR DETAILS .............................................................................................. 8
OIL SUMP DRAIN PUMP TWD1630G/TAD1631G ASSEMBLY ............................. 9
AIR FILTER HEAVY DUTY ASSEMBLY................................................................. 10
AIR FILTER 080350 DETAILS .................................................................................... 11
CURRENT TRANSFORMER MEASURE 1250A ASSEMBLY............................... 12
OUTPUT CABLES ALTERNATOR LSA471 ASSEMBLY ...................................... 13
RADIATOR VO TAD 1630G ASSEMBLY.................................................................. 14
FUEL TANK M426BL ASSEMBLY............................................................................. 15
FUEL FILLER 050110 DETAILS................................................................................. 16
BATTERY ELECTROLYTE ........................................................................................ 17
ELECTRIC STARTER M426B ISOLATED ASSEMBLY ........................................ 18
EXHAUST GUARDS VO 16L ASSEMBLY ................................................................ 19
EXHAUST SYSTEM M426BSSI ASSEMBLY............................................................ 20
FRAME M426BESI VO TAD16L ASSEMBLY .......................................................... 21
G500 DECALS................................................................................................................. 22
SAFETY DECALS G50-575 ASSEMBLY ................................................................... 23
MISCELLANEOUS CANOPY ASSEMBLY............................................................... 25
M426BSSIL CANOPY ASSEMBLY............................................................................. 26
LIFTING BAIL ASSEMBLY ........................................................................................ 28
PANEL WINDOW ASSEMBLY................................................................................... 29
CONTROL PANEL DOOR ASSEMBLY .................................................................... 30
EMERGENCY STOP PANEL ASSEMBLY ............................................................... 31
ELECTRIC CONNECTION 1250A ASSEMBLY....................................................... 32
TERMINAL BLOCK HOUSING 800<I<=1250A ASSEMBLY ................................ 33
PANEL DOOR ASSEMBLY ......................................................................................... 35
POWER TERMINAL CONNECTIONS 1250A ASSEMBLY ................................... 36
CIRCUIT BREAKER ACCESSORIES........................................................................ 37
INTELLISYSTM OPTION CB12 CARD....................................................................... 38
INTELLISYSTM OPTION MODULE 4 REMOTE OUTPUTS ................................. 39
INTELLISYSTM OPTION SPEED POTENTIOMETER ........................................... 40

G500 04/20/04 1
INTELLISYSTM OPTION USING PLATEN ............................................................... 41
INTELLISYSTM OPTION TENSION POTENTIOMETER ...................................... 42
INTELLISYSTM PANEL 24VDC ASSEMBLY ........................................................... 43
INTELLISYSTM PANEL SHEET METAL ASSEMBLY ........................................... 44
INTELLISYSTM OPTION EMERGENCY STOP....................................................... 45
INTELLISYSTM OPTION DUAL VOLTAGE 208/480V ........................................... 46
INTELLISYSTM WIRING LOOM................................................................................ 47
GALVANIZED SKID OPTION .................................................................................... 48
SINGLE BASE PLATE .................................................................................................. 49
AUTO START OPTION ................................................................................................ 50
AUTO START ASSEMBLY....................................................................................... 50
INTELLISYSTM OPTION BATTERY CHARGER 24V/3A........................................ 51
3 WAY FUEL VALVE OPTION................................................................................... 52
BLOCK HEATER OPTION.......................................................................................... 53

A breakdown view exists for this item

A supplier spare parts documentation exists for this item.

Some items drawing on the breakdown view are not mounted on this genset, so they are not in the part list.

G500 04/20/04 2
 ENGINE ASSEMBLY
F01034

G500 04/20/04 3
 Item Part number Description Quantity Units
010260 85496479 VOLVO ENGINE TAD1630 SAE 1/14 1.0 UN
162050 85425270 ELECTRONIC REGULATOR HOUSING BRACKET 1.0 UN
162030 85423788 CONNECTOR SUPPORT BRACKET 1.0 UN
162270 85421329 ENGINE WIRING LOOM VOLVO TAD1631 1.0 UN
162290 85423689 WIRING BRACKET VO TAD1631G 1.0 UN
162310 85416907 COPPER BAR 5x25 COMMON EARTH BAR 1.0 UN
162520 85423366 RELAY 24V 10/20A 1.0 UN
160180 85408912 AUTOMOBILE RELAY BASE 2.0 UN
180870 85416584 CLIP-ON BRACKET 2.0 UN
165120 85410603 INTELLISYSTM WIRING LOOM 010 L1=4200 L2=1900 1.0 UN
160980 85407237 ELECTRONIC REGULATION HOUSING 1.0 UN
160990 85407245 HOUSING ELECTRONIC REGULATION 1.0 UN
161000 85407336 ELECTRONIC REGULATOR BRACKET 1.0 UN
161020 85408706 STOP 1.0 UN
162520 85423366 RELAY 24V 10/20A 1.0 UN
160180 85408912 AUTOMOBILE RELAY BASE 1.0 UN
160300 85408920 MOULDED CASE CIRCUIT BREAKER 1x16A 1.0 UN
162560 85412989 2 POLE CONNECTOR 1.0 UN
162570 85412997 2 POLE CONNECTOR 1.0 UN
166240 85427268 ELECTRICAL SHAFT D29 4.5 ML
162860 85427276 CLIP D29 6.0 UN

G500 04/20/04 4
 ENGINE DETAILS
F30035

G500 04/20/04 5
 Item Part number Description Quantity Units
301820 85401347 OIL FILTER 2.0 UN
302420 85401917 OIL BY-PASS FILTER 1.0 UN
301940 85401636 FUEL FILTER 2.0 UN
301900 85401586 FAN BELT 1.0 UN
301850 85401396 ALTERNATOR BELT 1.0 UN
302430 85402311 COOLANT FILTER 1.0 UN
302170 85422566 INJECTOR 6.0 UN
301880 85401479 ELECTRIC STARTER 1.0 UN
301860 85401404 CHARGING ALTERNATOR 1.0 UN
302060 85402329 WATER PUMP 1.0 UN
301960 85401990 PRESSURE SWITCH 1.0 UN
302000 85402147 TEMPERATURE SWITCH 1.0 UN
302040 85402188 THERMOSTAT SEAL 1.0 UN
302030 85402170 THERMOSTAT SEAL 1.0 UN
302020 85402162 THERMOSTAT 1.0 UN
301970 85402030 ROCKER COVER GASKET 6.0 UN
302680 85425692 RADIATOR 1.0 UN
300260 85429595 RADIATOR TOP HOSE 1.0 UN
300290 85429603 RADIATOR BOTTOM HOSE 1.0 UN
302820 85425726 CHARGE AIR COOLER 1.0 UN

G500 04/20/04 6
 ALTERNATOR ASSEMBLY
F02009

Item Part number Description Quantity Units

020190 85416667 LS 471M6 ALTERNATOR 1.0 UN

G500 04/20/04 7
 ALTERNATOR DETAILS
F30050

Item Part number Description Quantity Units

302210 85425577 VOLTAGE REGULATOR 1 UN
N/A 85426120 VOLTAGE REGULATOR 1 UN
302310 85425916 BEARING 1 UN
302350 85425957 DRIVE DISC 1 UN
302390 85426187 DIODE BRIDGE 1 UN
302090 85402444 SURGE SUPPRESSOR 1 UN

G500 04/20/04 8
 OIL SUMP DRAIN PUMP TWD1630G/TAD1631G
ASSEMBLY
F04005

Item Part number Description Quantity Units

040140 85424026 OIL SUMP PUMP BRACKET VOLVO 16L 1.0 UN
040170 85422616 HYDRAULIC MANUAL PUMP 1.0 UN
180700 85423119 BANJO CONNECTOR ELBOW 3/4" BSP 1.0 UN
180720 85421493 HYDRAULIC HOSE L600 1.0 UN
180750 85421204 SPACER Th10 D15 d9 2.0 UN
180800 85424901 BANJO SCREW L45 1.0 UN
180910 85423242 PIPE UNION REDUCER MALE/MALE 3/4" GAS 1.0 UN
180930 85423093 PIPE UNION ELBOW 90° MALE/FEMALE 3/4" GAS 1.0 UN
180950 85423044 PIPE UNION ELBOW 45° MALE/FEMALE 3/4" GAS 1.0 UN
181050 85417749 HOSE CLIP D25/40 1.0 UN
181160 85421758 GASKET D26x32 Th2 1.0 UN
181190 85421741 GASKET D24x32 Th2 1.0 UN
181220 85424885 2 WAY VALVE 1.0 UN
181270 85424836 FLEXIBLE HOSE D25x32 1.0 ML

G500 04/20/04 9
 AIR FILTER HEAVY DUTY ASSEMBLY
F08019

Item Part number Description Quantity Units

080560 85417673 AIR INLET PIPE 1.0 UN
080630 85413581 AIR RESTRICTiON INDICATOR 2.0 UN
080330 85403848 AIR CLEANER CLAMP D330 4.0 UN
080340 85403863 RAIN CAP D154 2.0 UN
080350 85403921 AIR FILTER HEAVY DUTY 2.0 UN
080690 85424810 HEAVY DUTY AIR FILTER INLET PIPE 1.0 UN
080750 85425247 AIR FILTER BRACKET VOLVO TxD16L 1.0 UN
180840 85417962 RUBBER HOSE D127 L110 2.0 UN
180850 85417970 RUBBER HOSE D140 L110 1.0 UN
181100 85417731 T BOLT CLAMP D131/139 4.0 UN
181110 85417715 T BOLT CLAMP D149/161 3.0 UN
181130 85417723 T BOLT CLAMP D162/174 1.0 UN
181250 85417947 RUBBER HOSE ELBOW D 140x152 L171x171 1.0 UN

G500 04/20/04 10
 AIR FILTER 080350 DETAILS
F30014

Item Part number Description Quantity Units

300200 85400737 OUTER AIR FILTER 1.0 UN
300210 85400786 INNER AIR FILTER 1.0 UN
300120 85501229 VACUATOR VALVE 1.0 UN
300230 85501294 DUST CUP 1.0 UN
080340 85403863 RAIN CAP D154 1.0 UN
181680 85501872 HOSE CLIP D140/160 1.0 UN

G500 04/20/04 11
 CURRENT TRANSFORMER MEASURE 1250A
ASSEMBLY
F16029

Item Part number Description Quantity Units

161960 85417087 COPPER BAR 40x5 L200 3.0 UN
167180 85426757 CURRENT TRANSFORMER 600/5 3.0 UN

G500 04/20/04 12
 OUTPUT CABLES ALTERNATOR LSA471 ASSEMBLY
F16117

Item Part number Description Quantity Units

167110 85498806 CABLE OUTLET PLATE LSA471 1.0 UN
167130 85499226 POWER CABLE BRACKET M409 1.0 UN
167150 85499242 RUBBER SCREEN BRACKET 1.0 UN
167160 85499259 CABLE OUTPUT RUBBER SCREEN 1.0 UN

G500 04/20/04 13
 RADIATOR VO TAD 1630G ASSEMBLY
F03034

Item Part number Description Quantity Units

180890 85415701 PIPE UNION REDUCER MAL/MAL 3/8G 1.0 UN
180340 85409258 PIPE UNION REDUCER MAL/MAL 3/8G D15 1.0 UN
180350 85409308 PIPE UNION ELBOW 90° MAL/FEM 3/8G 1.0 UN
180450 85410298 GASKET D14x18 Th1.5 1.0 UN
181210 85416451 2 WAY VALVE 1.0 UN
130900 85422905 RADIATOR FAN GUARD FRONT VOLVO 16L 1.0 UN
130910 85422913 RADIATOR FAN GUARD FRONT VOLVO 16L 1.0 UN
130920 85422921 RADIATOR FAN GUARD FRONT VOLVO 16L 1.0 UN
130970 85424109 FAN BELT GUARD BRACKET VOLVO TAD16L 1.0 UN
130980 85424117 FAN BELT GUARD BRACKET VOLVO TAD16L 1.0 UN
131640 85497204 RADIATOR FAN GUARD FRONT VOLVO 16L 1.0 UN

G500 04/20/04 14
 FUEL TANK M426BL ASSEMBLY
F05035

Item Part number Description Quantity Units

050430 85496628 FUEL SUCCION PIPE L330 D10 1/2G 2.0 UN
050310 85422517 FUEL FILLING CUTOUT FRAME CLOSING PANEL 1.0 UN
050110 85403517 FUEL FILLING FUNNEL BASE FUEL TANK 1.0 UN
050420 85431120 FUEL FILTER 1.0 UN
050490 85496669 FRAME TANK M426B CANOPY 1.0 UN
050120 85403509 LEVEL SENSOR ADAPTER 1.0 UN
110100 85404572 LEVEL SENSOR 1.0 UN
180130 85409068 SQUARE FLANGE GASKET 95x95 Th3 1.0 UN
180140 85409076 ROUND FLANGE GASKET 36x56 Th1 1.0 UN
180910 85423242 PIPE UNION REDUCER MALE/MALE 3/4" GAS 2.0 UN
181220 85424885 2 WAY VALVE 1.0 UN
181230 85417632 NON RETURN VALVE D10 1.0 UN

G500 04/20/04 15
 FUEL FILLER 050110 DETAILS
F30019

Item Part number Description Quantity Units

181750 85509222 TANK PLUG 1.0 UN
050420 85431120 FUEL FILTER 1.0 UN

G500 04/20/04 16
 BATTERY ELECTROLYTE
F99002

Item Part number Description Quantity Units

070150 85403756 BATTERY ELECTROLYTE 6.0 UN

G500 04/20/04 17
 ELECTRIC STARTER M426B ISOLATED ASSEMBLY
F07025

Item Part number Description Quantity Units

070170 85403707 BATTERY ISOLATOR BRACKET 1.0 UN
070200 85416568 STARTING BATTERY 12V 160Ah 650A 2.0 UN
070250 85424349 ACCUMULATOR FIXING STRETCHER 4.0 UN
070260 85417806 STARTING BATTERY BRACKET ANGLE BAR 2 HOLE 2.0 UN
070120 85403723 BATTERY ISOLATOR SWITCH 1.0 UN
161140 85417277 BATTERY CABLE(+) 50mm2 L700 RED 1.0 UN
161180 85417236 BATTERY CABLE(-) 70mm2 L1500 BLACK 1.0 UN
161290 85417210 BATTERY CABLE 70mm2 L1100 RED 1.0 UN
161400 85417251 BATTERY CABLE(+)(-) 70mm2 L1500 BLACK 1.0 UN

G500 04/20/04 18
 EXHAUST GUARDS VO 16L ASSEMBLY
F09017

Item Part number Description Quantity Units

130580 85422822 EXHAUST GUARD REAR EXH VO 16L 1.0 UN
130590 85422830 EXHAUST GUARD FWD EXH VO 16L 1.0 UN
130600 85422848 EXHAUST GUARD TURBO VO 16L 1.0 UN
130610 85424091 EXHAUST GUARD BRACKET VO 16L 1.0 UN

G500 04/20/04 19
 EXHAUST SYSTEM M426BSSI ASSEMBLY
F09037

Item Part number Description Quantity Units

090230 85422780 MUFFLER EXTENSION D141XL160 1.0 UN
090460 85496768 MUFFLER EXTENSION D194 1.0 UN
090520 85496792 CLOSING SHEET PLATE D175 1.0 UN
090330 85423614 40dB MUFFLER 1.0 UN
090340 85417640 EXHAUST RAIN FLAP D194 1.0 UN
090580 85496859 EXHAUST PIPE M426B D140 VOLVO 1.0 UN
090600 85496875 EXHAUST HOSE BRACKET 1.0 UN
181030 85417780 HOSE CLAMP D140 1.0 UN
181070 85417764 HOSE CLAMP D140 1.0 UN

G500 04/20/04 20
 FRAME M426BESI VO TAD16L ASSEMBLY
F13022

Item Part number Description Quantity Units

130760 85423986 ENGINE SUPPORT VOLVO 16L LEFT RIGHT SIDE 2.0 UN
130125 85497006 M426B FRAME TANK FOR VOLVO TAD 16L 1.0 UN
130890 85422574 ANTI-VIBRATION MOUNT 1400daN 6.5mm 4.0 UN
131780 85497352 ALTERNATOR TRAVERSE LSA471 M426BESI 1.0 UN
161350 85423853 ELECTRIC WIRING BRACKET T922/932 1.0 UN

G500 04/20/04 21
 G500 DECALS
F18023

Item Part number Description Quantity Units

181880 85500171 STRIPE, 83” G500 CHEVRON & SWOOSH 2.0 UN
181600 85428019 DECAL, 24” GEN POWER 2.0 UN
181900 85500213 SWOOSH, 15.12” 2.0 UN

G500 04/20/04 22
 SAFETY DECALS G50-575 ASSEMBLY
F18049

G500 04/20/04 23
 Item Part number Description Quantity Units
182830 54605027 DECAL, ISO HAZARDOUS VOLT 3.0 UN
182790 54568787 DECAL, ISO IMPROPER OPERATION 1.0 UN
182800 54604996 DECAL, ISO IMPROPER GROUND 1.0 UN
182870 54627773 DECAL, ISO GEN SHOCK 1.0 UN
182810 54605001 DECAL, ISO NO WATER 1.0 UN
182780 54568779 DECAL, ISO ROTATING FAN 2.0 UN
182840 54625207 DECAL, ISO DIESEL FUEL 1.0 UN
182760 54568753 DECAL, ISO COMBUST’L GAS 1.0 UN
182770 54568761 DECAL, ISO HI PRESS FLUID 1.0 UN
182820 54605019 DECAL, ISO VOLTAGE SELECT 1.0 UN
182860 54640024 DECAL, GENUINE PARTS 2.0 UN
182850 54640008 DECAL, IR ENGINE OIL 2.0 UN

G500 04/20/04 24
 MISCELLANEOUS CANOPY ASSEMBLY
F13020

Item Part number Description Quantity Units

030530 85496578 RADIATOR BRACKET VO TAD1630 2.0 UN
141210 85424505 EXHAUST PASSAGE PANEL M406/407B 2.0 UN
142950 85497857 RADIATOR PANEL M426BESI VO TAD1630G 1.0 UN
160890 85406460 GROUND WIRES 16mm2 4.0 UN

G500 04/20/04 25
 M426BSSIL CANOPY ASSEMBLY
F14026

G500 04/20/04 26
 Item Part number Description Quantity Units
090560 85496834 ADAPTOR 40dB MUFFLER BRACKET 1.0 UN
131800 85497386 LIFTING BRACKET M424/425/426B 2.0 UN
142640 85497535 M426BESI FRONT SUPPORT ARCH 1.0 UN
142650 85497543 M426BESI CENTRAL SUPPORT ARCH 1.0 UN
142660 85497550 M426BESI REAR SUPPORT ARCH 1.0 UN
142670 85497568 M426BESI REAR SUPPORT ARCH 1.0 UN
142680 85497576 BASEFRAME SIDE M426BESI 2.0 UN
142690 85497584 BASEFRAME FRONT/REAR M426BESI 2.0 UN
142700 85497592 DOOR SCOPE M426BESI 4.0 UN
142970 85497873 RIGHT FORWARD PLENUM PANEL M426BESI 1.0 UN
142980 85497881 LEFT FORWARD PLENUM PANEL M426BESI 1.0 UN
142990 85497899 AIR DEFLECTOR M426B REAR 1.0 UN
143000 85497907 SOUND SHIELD M426BESI 1.0 UN
143010 85497915 AIR INLET LOUVER M426 1.0 UN
143150 85498053 AIR OUTLET LOUVER M426BSSI 1.0 UN
143160 85498061 HIGH FORWARD PLENUM PANEL M426BSSI 1.0 UN
143170 85498079 RIGHT FORWARD PLENUM PANEL M426BSSI 1.0 UN
143180 85498087 LEFT FORWARD PLENUM PANEL M426BSSI 1.0 UN
143190 85498095 LOW FORWARD PLENUM PANEL M426BSSI 1.0 UN
143200 85498103 AIR OUTLET HOOD UNDERSHEETING M426BSSI 1.0 UN
143210 85498111 SOUND SHIELD M426BSSI 1.0 UN
143220 85498129 SOUND SHIELD M426BSSI 1.0 UN
143230 85498137 RIGHT SHAFT BRACKET ANGLE BAR 1.0 UN
143240 85498145 LEFT SHAFT BRACKET ANGLE BAR 1.0 UN
143320 85498228 SOUNDPROOF PANELS BATCH M426BSSI 1.0 UN
143460 85498368 CANOPY TOP ISOLATION BRACKET M425B 2.0 UN
143480 85498384 CANOPY SUPPORT ARCH ISOLATION BRACKET M426B 2.0 UN
143490 85498392 CANOPY REAR PANEL ISOLATION BRACKET M426B 6.0 UN
143520 85498442 CANOPY TOP ISOLATION BRACKET M426B 2.0 UN
143530 85498459 FRONT PANEL HOOD UNDERSHEETING M426BSSI 1.0 UN
143590 85498525 CANOPY TOP M426BESI 2.0 UN
143620 85498558 CANOPY FRONT TOP PANEL M426BSSI 1.0 UN
140330 85406148 CANOPY DOOR LOCK KEY LOCK 4.0 UN
140340 85406155 DOOR HINGE h100XL125 8.0 UN
140350 85406189 ANTI-VIBRATION MOUNT 140daN 15mm 4.0 UN
141810 85417186 PLUG D22.8 18.0 UN
140170 85492460 STRIKER PLATE M223/216 CANOPY DOOR 4.0 UN
143680 85498632 CANOPY DOOR M424/425/426B HINGE ON RIGHT 4.0 UN
161260 85424661 CONTROL PANEL HOUSING 1.0 UN
166050 85498780 FRONT PLATE M404/5/6/7B CONTROL PANEL HOUSING 1.0 UN
162040 85422558 CONTROL PANEL HOUSING INTELLISYSTM 1.0 UN
166060 85498814 REAR PLATE M400 IR CONTROL PANEL HOUSING 1.0 UN

G500 04/20/04 27
 LIFTING BAIL ASSEMBLY
F14031

Item Part number Description Quantity Units

142860 85497741 LADDER M426B 1.0 UN
142870 85497758 LADDER PROTECTION PANEL M426BL 1.0 UN
143650 85498608 LIFTING FRAME 8000daN M426BESIL-M426BSSIL CANOPY 1.0 UN

G500 04/20/04 28
 PANEL WINDOW ASSEMBLY
F14029

Item Part number Description Quantity Units

141290 85422624 CONTROL PANEL DOOR M404/5/6/7B 1.0 UN
141330 85416790 DOOR STOP M400B 1.0 UN
140330 85406148 CANOPY DOOR LOCK KEY LOCK 1.0 UN
140340 85406155 DOOR HINGE h100XL125 2.0 UN
140350 85406189 ANTI-VIBRATION MOUNT 140daN 15mm 1.0 UN
143670 85501765 STRIKER PLATE M400BL CANOPY MCPS DOOR 1.0 UN
180530 85409498 CLIP-ON BRACKET 2.0 UN

G500 04/20/04 29
 CONTROL PANEL DOOR ASSEMBLY
F14025

Item Part number Description Quantity Units

141330 85416790 DOOR STOP M400B 1.0 UN
141510 85422640 DOCUMENT FILE M406BSIL 1.0 UN
140330 85406148 CANOPY DOOR LOCK KEY LOCK 1.0 UN
140340 85406155 DOOR HINGE h100XL125 2.0 UN
140350 85406189 ANTI-VIBRATION MOUNT 140daN 15mm 1.0 UN
143670 85501765 STRIKER PLATE M400BL CANOPY MCPS DOOR 1.0 UN
143710 85498707 TERMINAL CONNECTION DOOR M426BL CANOPY 1.0 UN
180530 85409498 CLIP-ON BRACKET 2.0 UN

G500 04/20/04 30
 EMERGENCY STOP PANEL ASSEMBLY
F16015

Item Part number Description Quantity Units

161080 85406726 BRACKET CLOSURE PANEL 1.0 UN
161070 85407294 EMERGENCY STOP PANEL 1.0 UN

G500 04/20/04 31
 ELECTRIC CONNECTION 1250A ASSEMBLY
F16114

Item Part number Description Quantity Units

167080 85498723 POWER CABLE SINGLE CORE 200mm2 L2000 6.0 UN
167090 85498731 POWER CABLE SINGLE CORE 200mm2 L2500 2.0 UN

G500 04/20/04 32
TERMINAL BLOCK HOUSING 800<I<=1250A ASSEMBLY
F16052

G500 04/20/04 33
 Item Part number Description Quantity Units
142480 85492882 AIR INLET LOUVER M426 1.0 UN
161510 85421246 MCPS CABLES COLLAR M404B (STANDING) 1.0 UN
163140 85493435 MCPS CABLES COLLAR M406/407B (MOBILE) 1.0 UN
161590 85423721 WIRE BIB OUTPUT BRACKET M400BL 1.0 UN
161600 85417103 CABLE OUTPUT RUBBER SCREEN 1.0 UN
161790 85416832 FOAM BAND L345xW30xTh40 2.0 UN
161630 85423341 ELECTRIC DIN RAIL 35x7.5 1.0 UN
161640 85423358 ELECTRIC DIN RAIL 35x7.5 1.0 UN
161210 85423812 DIFFERENTIAL CIRCUIT BREAKER BRACKET 1.0 UN
161500 85424448 REAR PLATE M404/5/6/7 CONTROL PANEL HOUSING 1.0 UN
162100 85424406 CIRCUIT BREAKER PROTECTION PANEL 1.0 UN
162110 85424604 ISOLATION PANEL MCPS 0800/1250A 1.0 UN
162170 85423804 CIRCUIT BREAKER BRACKET M404 407BL 1.0 UN
161560 85423895 CABLE FIXING BRACKET MCPS M400BL 1.0 UN
161570 85423911 CABLE FIXING BRACKET MCPS M400BL 1.0 UN
161620 85423929 CABLE FIXING BRACKET MCPS M400BL 1.0 UN
162210 85425353 CIRCUIT BREAKER PROTECTION PLATE 1.0 UN
163170 85493625 COPPER BAR 10x40 MCPS M404/405 1.0 UN
163180 85493633 COPPER BAR 10x40 MCPS M404/405 1.0 UN
161610 85417053 COPPER BAR 10x40 MCPS M404 1.0 UN
161660 85417020 COPPER BAR 10x40 MCPS M404 1.0 UN
161670 85417038 COPPER BAR 10x40 MCPS M404 1.0 UN
161680 85416873 COPPER BAR 4.0 UN
163200 85417046 COPPER BAR 10x40 MCPS M404 1.0 UN
162120 85418010 BACKGROUND SHIELD M400BL 1.0 UN
163980 85495729 COPPER BAR 10x40 MCPS M404/405 1.0 UN
163990 85495737 COPPER BAR 10x40 MCPS M404/405 1.0 UN
162370 85421675 INSULATION PIN 5.0 UN
160520 85408391 RUBBER GROMMET D47 5.0 UN
162610 85422442 RUBBER GROMMET D79 1.0 UN
181590 85418085 WING NUT 2.0 UN

G500 04/20/04 34
 PANEL DOOR ASSEMBLY
F16055

Item Part number Description Quantity Units

140660 85406130 DOOR HINGE h50XL50 3.0 UN
162060 85422749 CONNECTOR M400BL MCPS DOOR 1.0 UN
160760 85407708 HINGE FIXING PLATE M214BL 3.0 UN
180460 85409225 1/4 TURN SCREW D9 2.0 UN
180470 85409233 CAPTIVE NUT FOR 1/4 TURN BOLT 2.0 UN
180480 85409241 WASHER FOR 1/4 TURN FASTENER 2.0 UN

G500 04/20/04 35
 POWER TERMINAL CONNECTIONS 1250A ASSEMBLY
F16074

Item Part number Description Quantity Units

161410 85417319 EARTHING CABLE D8xD10 25mm2 L2500 Gr/Ye 2.0 UN
161550 85416899 COPPER BAR 5x25 L220 MCPS M400BL 1.0 UN
161830 85417095 COPPER BAR 50x10 3.0 UN
161950 85417368 NEUTRAL/EARTH SYSTEM CABLE 25mm2 L800 Gr/Ye 1.0 UN
163290 85493682 CIRCUIT BREAKER SHIM 1.0 UN
160770 85408342 INSULATION PIN 2.0 UN
164370 85496073 COPPER BAR 1.0 UN
164400 85426419 COMPACT CIRCUIT BREAKER 3x1250A 1.0 UN

G500 04/20/04 36
 CIRCUIT BREAKER ACCESSORIES
F16037

Item Part number Description Quantity Units

165280 85499630 CIRCUIT BREAKER SHUNT RELEASE COIL 12/24VDC 1.0 UN

Part number listed is the only part used in this model

G500 04/20/04 37
 INTELLISYSTM OPTION CB12 CARD
F30045

Item Part number Description Quantity Units

166390 85504058 RUBBER GROMMET 1.0 UN
166430 85636991 INTELLISYSTM CB12 CARD 1.0 UN
166370 85504033 INTELLISYSTM WIRING LOOM C35S 1.0 UN
166440 85426112 FUSE CYLINDRICAL 12A 4.0 UN
166470 85426120 FUSE CYLINDRICAL 10A 1.0 UN
166450 85426138 FUSE CYLINDRICAL 1A 2.0 UN
166460 85426146 FUSE CYLINDRICAL 2,5A 1.0 UN
303240 85505154 CR2032 CELL 1.0 UN

G500 04/20/04 38
INTELLISYSTM OPTION MODULE 4 REMOTE OUTPUTS
F30056

Item Part number Description Quantity Units

167480 85427102 MODULE 345 INTELLISYSTM 1.0 UN
167490 85411528 INTELLISYSTM WIRING LOOM P2/P3 1.0 UN

G500 04/20/04 39
 INTELLISYSTM OPTION SPEED POTENTIOMETER
F30047

Item Part number Description Quantity Units

302980 85504207 CLAMP D4.7 1.0 UN
303050 85504215 LOCK AXE SYSTEM 1.0 UN
166510 85503993 INTELLISYSTM WIRING LOOM C105 1.0 UN
303070 85504223 POTENTIOMETER 4.7kOHMS 1.0 UN

G500 04/20/04 40
 INTELLISYSTM OPTION USING PLATEN
F30051

Item Part number Description Quantity Units

166030 85408854 STOP 4.0 UN
303120 85504256 WIRING LOOM SUPPORT L40XW80 0.21 ML
303170 85504306 USING TERMINAL 1.0 UN

G500 04/20/04 41
 INTELLISYSTM OPTION TENSION POTENTIOMETER
F30052

Item Part number Description Quantity Units

302980 85504207 CLAMP D4.7 1.0 UN
303050 85504215 LOCK AXE SYSTEM 1.0 UN
166520 85504009 INTELLISYSTM WIRING LOOM C106 1.0 UN
303130 85504264 POTENTIOMETER 1kOHMS 1.0 UN

G500 04/20/04 42
 INTELLISYSTM PANEL 24VDC ASSEMBLY
F30046

Item Part number Description Quantity Units

303010 85504090 WARNING LIGHT CYLINDRIC D22 1.0 UN
302970 85504199 GROUND WIRES 10mm2 1.0 UN
166350 85504017 INTELLISYSTM WIRING LOOM C3 L810 1.0 UN
166360 85504025 INTELLISYSTM WIRING LOOM C11 L460 1.0 UN
166380 85504041 EARTHING INTELLISYSTM WIRING LOOM 1.0 UN
166400 85412021 INTELLISYSTM DISPLAY LEXAN IR 1.0 UN
303060 85504983 INTELLISYSTM PLASTIC PLATE 1.0 UN
303030 85504090 LAMP 1.0 UN
302990 85631430 EMERGENCY STOP SWITCH 2.0 UN
303020 85631422 EMERGENCY STOP BUTTON 1.0 UN

G500 04/20/04 43
 INTELLISYSTM PANEL SHEET METAL ASSEMBLY
F30041

Item Part number Description Quantity Units

302880 85504108 RIGHT HOUSING 1.0 UN
302890 85504116 LEFT HOUSING 1.0 UN
302900 85504124 ROTOR 2.0 UN
302910 85504132 SLAM SHUT DOOR LATCH 2.0 UN
302920 85504140 LOCK PLATE 2.0 UN
302930 85504157 RING 2.0 UN
302940 85504165 SCREW M6X16 2.0 UN
302950 85504173 STOP 2.0 UN
302960 85504181 DOOR 1.0 UN
302970 85504199 GROUND WIRES 10mm2 1.0 UN

G500 04/20/04 44
 INTELLISYSTM OPTION EMERGENCY STOP
F30055

Item Part number Description Quantity Units

166490 85503977 INTELLISYSTM WIRING LOOM C11 1.0 UN

G500 04/20/04 45
 INTELLISYSTM OPTION DUAL VOLTAGE 208/480V
F30057

Item Part number Description Quantity Units

304310 85506590 ELECTRIC STARTER 1.0 UN
304320 85506608 RELAY BASE 1.0 UN
166610 85503910 RELAY DEIF 1.0 UN
304330 85506616 RELAY 24V 1.0 UN
167370 85506475 INTELLISYSTM WIRING LOOM 014/15 1.0 UN
167380 85506483 INTELLISYSTM WIRING LOOM 127 1.0 UN
167390 85506491 INTELLISYSTM WIRING LOOM 040 1.0 UN
167400 85506509 INTELLISYSTM WIRING LOOM 001 1.0 UN
304340 85506624 SELECTOR SWITCH 1.0 UN
304350 85506632 RELAY 1.0 UN
85492009 RELAY, KELTIEG 1.0 UN

G500 04/20/04 46
 INTELLISYSTM WIRING LOOM
F16103

Item Part number Description Quantity Units

TM
166650 85410835 INTELLISYS WIRING LOOM 013 1.0 UN
166480 85411221 INTELLISYSTM WIRING LOOM 037/041 1.0 UN
166770 85410488 INTELLISYSTM WIRING LOOM 006 1.0 UN
166780 85499416 INTELLISYSTM WIRING LOOM 105 1.0 UN
166790 85427656 INTELLISYSTM WIRING LOOM 106 1.0 UN
166630 85410561 INTELLISYSTM WIRING LOOM 001 1.0 UN
167010 85499473 INTELLISYSTM WIRING LOOM 137 1.0 UN
167040 85499515 INTELLISYSTM WIRING LOOM 127 1.0 UN

Part numbers listed are the only parts used in this model.

G500 04/20/04 47
 GALVANIZED SKID OPTION
F13060

Item Part number Description Quantity Units

131590 85430064 LOCATION GALVANIZED SKID 1.0 UN
131610 85430080 LEFT FOOTBOARD BRACKET 1.0 UN
131620 85430098 LEFT FOOTBOARD BRACKET 1.0 UN
131630 85430106 FOOTBOARD 1.0 UN
141830 85422590 PULLING HANDLE L172 1.0 UN

G500 04/20/04 48
 SINGLE BASE PLATE
F14024

Item Part number Description Quantity Units

142840 85429710 HOOD UNDERSHEETING M426B 1.0 UN
142850 85429777 HOOD UNDERSHEETING M426B 2.0 UN

G500 04/20/04 49
 AUTO START OPTION
AUTO START ASSEMBLY
F16161

Item Part number Description Quantity Units

030570 85430015 RESISTANCE HOUSING 1500W 1.0 UN
030590 85430312 PREHEATER HOUSING BRACKET VOLVO 16L 1.0 UN
166670 85411163 INTELLISYSTM WIRING LOOM 035 L2600 1.0 UN
166700 85410892 INTELLISYSTM WIRING LOOM 019 L2600 1.0 UN
166720 85411486 INTELLISYSTM WIRING LOOM 121 L900 1.0 UN
165220 85430031 AUXILIARY BLOCK 1.0 UN
180670 85423192 PIPE UNION REDUCER MALE/FEMALE 1.0 UN
180730 85423218 PIPE UNION REDUCER MALE/FEMALE 1.0 UN
182600 85430254 PIPE UNION REDUCER MALE/MALE 1/2" GAS 2.0 UN
180940 85423051 PIPE UNION ELBOW 45° MALE/FEMALE 1/2" GAS 2.0 UN
180370 85409423 HOSE CLIP D20/32 4.0 UN
182610 85430262 FLEXIBLE HOSE D19x30 2.0 ML

G500 04/20/04 50
 INTELLISYSTM OPTION BATTERY CHARGER 24V/3A
F30077

Item Part number Description Quantity Units

304380 85507606 CHARGER 1.0 UN
167440 85506541 INTELLISYSTM WIRING LOOM 022/024 1.0 UN
167450 85506558 INTELLISYSTM WIRING LOOM 009 1.0 UN

G500 04/20/04 51
 3 WAY FUEL VALVE OPTION
F05042

Item Part number Description Quantity Units

050130 85403491 3 WAY FUEL VALVE LEVER 3/8G 1.0 UN
050510 85430676 3 WAY FUEL VALVE BRACKET 1.0 UN
181760 85430619 PIPE UNION REDUCER MAL/FEM 3/8NPT D10 6.0 UN
181770 85430627 PIPE UNION REDUCER MAL/MAL 2.0 UN
181780 85430635 PIPE UNION REDUCER ELBOW MAL/MAL D10 6.0 UN
180990 85423283 PIPE UNION FEM/FEM D10 2.0 UN
180200 85409464 HOSE CLAMP D36 4.0 UN
181740 85430643 FLEXIBLE HOSE D9x15 7.5 ML
180220 85409530 3 WAY FUEL VALVE 2.0 UN

G500 04/20/04 52
 BLOCK HEATER OPTION
F03037

Item Part number Description Quantity Units

030570 85430015 RESISTANCE HOUSING 1500W 1.0 UN
030590 85430312 PREHEATER HOUSING BRACKET VOLVO 16L 1.0 UN
166700 85410892 INTELLISYSTM WIRING LOOM 019 L2600 1.0 UN
180670 85423192 PIPE UNION REDUCER MALE/FEMALE 1.0 UN
180730 85423218 PIPE UNION REDUCER MALE/FEMALE 1.0 UN
182600 85430254 PIPE UNION REDUCER MALE/MALE 1/2" GAS 2.0 UN
180940 85423051 PIPE UNION ELBOW 45° MALE/FEMALE 1/2" GAS 2.0 UN
180370 85409423 HOSE CLIP D20/32 4.0 UN
182610 85430262 FLEXIBLE HOSE D19x30 2.0 ML

G500 04/20/04 53
 SEPERATOR FILTER OPTION
F05016

Item Part number Description Quantity Units

050360 85421451 DECANTATION CARTRIDGE FILTER 1.0 UN
050450 85430668 3 WAY FUEL VALVE BRACKET 1.0 UN

G500 04/20/04 54
 SEPARATOR FILTER 050360 DETAILS
F30018

Item Part number Description Quantity Units

301330 85502557 SEPARATOR FILTER LID 1.0 UN
301340 85502581 SEPARATOR FILTER LID GASKET 1.0 UN
301350 85502599 SEPARATOR FILTER SPRING CASSETTE 1.0 UN
301360 85503027 SEPARATOR FILTER FILTER 1.0 UN
301370 85502938 SEPARATOR FILTER ELEMENT 1.0 UN
301380 85502946 SEPARATOR FILTER HOUSING 1.0 UN
301390 85502953 SEPARATOR FILTER BOWL GASKET 1.0 UN
301400 85502961 SEPARATOR FILTER BOWL RETAINER RING 1.0 UN
301000 85502979 SEPARATOR FILTER CENTRIFUGE 1.0 UN
301210 85502987 SEPARATOR FILTER BLIND SCREW 2.0 UN
301220 85502995 SEPARATOR FILTER BOWL 1.0 UN
301280 85503001 SEPARATOR FILTER O-RING 1.0 UN
301290 85503019 SEPARATOR FILTER DRAIN COCK 2.0 UN

G500 04/20/04 55
334